Advantech Control IPC Providing Fieldbus Control, Connectivity and Sustainability for Smart Factories Smart Factories Applications Control IPC Software Hardware Architectures & Design Selection Guide www.advantech.com.tw/APAX PAC Factories - APAX Series Smart Applications Control IPC in Smart Factories APAX-5580 Control IPC is an industry first modular IPC, it is a PC-based control platform with comprehensive I/O modules, communication ports and control software for choice. It is particularly designed for integrating Operational Technology (OT) and Information Technology (IT) to take advantage of the trend in Industry 4.0 and realize smart factories in MES Integration & Production Traceability, Machine Automation, Equipment Monitoring & Optimization and Factory Environment Monitoring applications. ．Fieldbus support and complete I/O modules ensuring a reliable connection with all PLCs, controllers and equipment from major providers ．IEC 61131-3 integration for real-time, stable control ．Library support to reduce configuration effort & focus on system design ．Expandable I/O design for customizing a large tag system and meeting the needs of test data collection ．Real-time equipment control and reaction 1 MES Integration & Production Traceability Smart Factories Data Gateway ．All-in-one design with computing, I/O and communication integrated for easy configuration and rational wiring ．Real-time data acquisition and information display ．Compact Size and robust design for adapting to specific sites ．PC-based platform for satisfy diverse software application needs Smart Factories Applications ．Readiness I/O modules to suit all types of environmental monitoring sensors in the factory ．Distributed I/O design to collect wide area data and simplify the system building and troubleshooting time 2 PAC -IPC APAX Series Control Control IPC : APAX-5000 Series Advantech’s Control IPC is a powerful control platform for IoT and other industrial automation applications. Its computing power and different types of standard high speed communication interface make big data processing and decentralized architecture possible. Users can easily add their own vertical application software with the Control IPC and implement the system in automation field sites. Reduce Data Acquisition Loading • Built-in DSP for I/O access • Modular APAX I/O module • Distributed topology and decentralized comport Scalable Solution • Various CPU performance from RISC to Core i7 • Softlogic and SCADA software compatibly Open Develop Environment Boundless Communication • Internal SIM slot for cellular communication • Reserve antenna hole • mPCIe for Wi-Fi, BLE and GPS 3 • Embedded Microsft Windows support with EWF, HORM and VS.NET framework • Free API for WDT, RTC, H/W monitoring and I/O access • Linux support High Performance Control IPC Stable Automation Platform APAX-5580 • mSATA as the primary disk for anti-vibration • UPS to avoid unexpected power shut down • System backup and one key recover • Hardware status monitoring By providing the latest Intel CPU inside, the high computing power, rich connectivity and I/O control system can be done by one platform. It brings the new description of the next generation control platform. Compact Control IPC Its bigger size brings the more serial interfaces and Ethernet ports and even two CANBus ports. It means users have more chances to design more complex topologies. Data gateway is one of its applications. Robust Design Control IPC APAX-5620 • Fanless design • Compact size for control cabinet • High accuracy RTC and Multilevel WDT • 10 years lifetime battery 4 PAC -IPC APAX Series Control New Automation Platform for Smart Factories For the Industrial IoT, computing and connectivity are both key features of the automation controller. Big data processing and the capacity to connect with other devices or sensors will become the baseline of an IoT control platform. Real-time H/W Monitoring A stable platform is the most important thing in automation sites. As soon as there’s an LAN abnormal situation on the system, users can take action and avoid any unexpected errors at the beginning. Advantech’s Control IPC can monitoring to monitor CPU load, system voltage and I/O module status, then users can access this data by API or our utility without any complicated programming. Versatile Connectivity Interface Connectivity is another major aspect of PC-based control, especially for integrating Information technology and Operation technology in the Industry 4.0 eras. The standard interface enable control platform connect different kinds of remote devices and become a data gateway through wired or wireless technology. Whether using industrial or IT communication protocols, Advantech Control IPC is the best solution as a data gateway or data process center. LAN LAN LAN Data Analysis and Storage Advantech’s Control IPC series can provide not only excellent real-time I/O control, but also information processing benefits for automation application. With the ability to perform field operations, data exchange and valuable information collection, Control IPC is able to execute efficient decision-making. Information processing includes data logging and analysis with storage devices like SD or CF cards, and database exchanges through SQL and OPC. Data Synchronization Control IPC deliver data synchronization functionality for CPU redundancy to significantly decrease the risk that the system will fail when the controller crashes. To leverage this, two controllers with the same control program are installed in one system. After both controllers’ redundancy function is enabled, the APAX system will automatically delegate one controller to be the master. If the controller is switched, it means an error occurred on the previous master device. Therefore engineers can repair or swap this without shutting down the whole system. 5 Sustainability Maintains data availability • RTC accuracy : 2mins/year • 10 year lifetime battery Security Ensures system dependability with internal interfaces • Inner SD slot for system backup • Internal USB for S/W dongle Control IPC Telecommunication Ensures data is processed locally and bridges the remote server • SIM slot and mini PCI express for cellular communication 6 Software SoftLogic Software and Utility IEC 61131-3 SoftLogic Control CODESYS • Programming languages according to IEC 61131-3 standard • Controllers can be configured and operated using a Web server via intranet or Internet • Available in multiple languages and free to download from the CODESYS website The CODESYS engineering tool is a de-facto standard widely implemented in OEM products. The Logic support and integration with the Human Interface makes CODESYS ideal for use in many different applications in the market; from machine automation, factory automation, building automation, facility, infrastructure etc. I/O System Configuration and Testing Utility AdamApax .NET Utility Control IPC provides one free configuration and testing utility in the system. Users can search local and remote I/O module by this utility, and get current value of each channel. This is one very easy way to check the status of each module with our controller without any programming. AdamApax Utility is based on VS.NET, that means all the functionality in this utility you can find the API in our .NET library. User can integrate those functionality into their own programming. Remote Monitoring Software Real-time Remote Diagnosis and Maintenance DiagAnywhere “DiagAnywhere”, an abbreviation of “Diagnose Anywhere”, is remote maintenance software for remotely monitoring and controlling Advantech control platform with Windows-based operating systems. Currently, DiagAnywhere includes the utility on the client side and the server on the target devices. The supported OS’s include Windows XP, XP Embedded, Windows 7, WinCE 5.0 and WinCE 6.0. This useful software can help users to achieve major remote maintenance tasks including remote monitoring and control, remote screen snapshot and recording, file upload and download. Windows-based authentication is also supported for security concerns. Remote Management and Hardware Monitoring SUSIAccess SUSIAccess is a remote management suite exclusively designed for Advantech embedded solutions to perform remote monitoring, active control, failure recovery and connected system protection. SUSIAccess supports both Windows and Linux platforms and works from the very entry level to high-end processors. Ready-to-use, easy-to-integrate. 7 PC-based Programming Software VS.NET Development Environment C/C++ and .NET library • Complete PC-based open platform • Multiple built-in libraries for industrial tasks to shorten development time • Various C/C++ and .NET examples for reference APAX-5000 series offers a complete PC-based open platform with Application Programming Interface (API). With C/C++ libraries and .NET class libraries provided by Advantech, programmers can develop their own programs for industrial control and automation tasks, involving I/O control, communication, SQL and scheduling. Plenty of C/C++ and .NET examples save programmer learning time, helping save programmers’ development and effort to shorten time to market. HMI/SCADA Software Web-based HMI/SCADA Software Advantech WebAccess • View, control, configure system remotely over Intranet or Internet using web browser • Supports vector-based graphics • Uses the open standard programming TCL, JScript or VB script Advantech WebAccess is a 100% web-based HMI/SCADA software. It supports powerful remote monitoring and control functions through standard web browsers, so that users can easily monitor and control automation equipment with full featured SCADA functions by their Client or Thin Client device. Software Web-browser Client to View and Control Using a standard Web browser, users can view and control automation equipment used in industrial, manufacturing, process and building automation systems. Data is displayed to users in real-time with dynamically updated graphics using full-motion animation. Historical and Real-time Trending, Data Logging and Centralized Logs Each tag is logged to a separate file on the SCADA node, and user can view the real-time and historical data from the historical trend. Besides, new tags can be added to a historical trend display without losing history of other tags. Real-time data, alarms and events from all nodes are logged to central ODBC database. Scheduler and Report The Scheduler provides control and changes setpoint status based on time and date. Lights, fans, and HVAC equipment are turned on and off based on the time, day of week and date. The Scheduler is also used in process control and manufacturing applications. All these schedule configurations can be modified remotely through Internet. 8 PAC - APAX Series & Design Hardware Architectures Flexible System Architectures To simplify the system configuration, Advantech’s APAX series provides an easy and flexible way to setup different functions and configurations. There are multiple APAX series system combinations that can be selected to develop reliable control systems as detailed below. Robust Power System Controller Platform Not only the single option of the power input, APAX provide the power redundancy and UPS to make our controller have the highest reliability in automation field. Deliver fast computing, powerful functionality and rich connectivity likes an industrial PC. Three different level controller to make sure the best solution in the different application. UPS UPS PS2 PS2 PS1 UPS UPS AC Power AC Redundancy Power Redundancy UPS UPS PS2 UPS UPS AC Power AC Redundancy Power Redundancy PS2 PS1 PS1 Controller Controller PS1 Controller Controller UPS Controller PS2 I/O Controller I/O PS1 Controller Controller Controller UPS AC Power Redundancy Power APAX-5002 Power Power APAX-5002 Power APAX-5002 APAX-5002 I/O Controller I/O Controller Controller Supply Controller Supply Supply Supply APAX-5002 APAX-5002APAX-5002 APAX-5002L APAX-5002L APAX-5002APAX-5002 24 VDC 2424 VDC 24 VDC VDC APAX-5002L Controller Controller Power APAX-5002 Power Power APAX-5002 Power APAX-5002 APAX-5002 Supply Supply Supply Supply 24Power V 24 VPower Supply Supply DC DC Power Input1 Power Input2 Controller Controller Power Input1 Power Power Input2 Input1 Power Input2 APAX-5002L APAX-5002L 24 V I/O System 24 V Power Power Dual Supply CPU Supply APAX real-time I/O system can be working stand alone with APAX controller or linking to other automation system through Controller couplers. Controller With the data synchronization, the secondary controller can sync the parameters and take over the control task at the some Controller unexpectedController condition within Controller a very short time. By APAX dual Controller Controller power architecture, it can increase the availability. 2424 VV DC DC DC DC Power Input1 Power Power Input2 Input1 Power Input2 Power Supply Power Controller Supply Coupler Power Supply Power Supply Power Supply APAX-5002APAX-5002 Controller Supply APAX-5002APAX-5002 APAX-5002APAX-5002 Coupler If the master controller fails, the backup controller will automatically take over control tasks. Power Supply Power Supply Power APAX-5002APAX-5002 Power Supply Power Supply Power Supply APAX-5002 APAX-5002 APAX-5002 Controller Controller Controller Supply Controller Coupler APAX- APAX5070 5070 Coupler Backup System Power Coupler Power Supply Power Supply Power Supply Power APAX5070 Supply APAX5070 APAX5070 APAX5070 APAX-5002APAX-5002 APAX-5002 APAXAPAXAPAX-5002 APAX-5002 5070 5070 The dual controller architecture with I/O backup system provides double reliability for the I/O process to build a non-stop Power SoftLogic Power I/O control system. Supply Supply APAX-5002APAX-5002 Distributed Topology The standard physical interface is not only the connection between controller and I/O system, but also provide the Controller Controller Switch Switch more possibility of the topology by APAX-5002 switch. APAX-5002 Power Supply Power APAX-5002 APAX-5002 Controller Controller Switch Supply Controller Power Supply Switch APAX-5002 APAX-5002 Switch APAX-5002APAX-5002 APAX-5002 APAX-5002APAX-5002 Power Supply Power APAX-5002APAX-5002 Supply 9 APAX-5002APAX-5002 User-friendly Modules Design Real-time Local Bus APAX I/O local bus adopts raeal-time I/O access methodology to ensure deterministic control with real-time performance. Contributed by the dedicated Digital Signal Processor (DSP) which handles I/O data process without controller’s CPU resource, the I/O scan rate can be maintained within 1 ms, offering time deterministic I/O. The I/O processing is running on the back-end, and controller’s CPU and DSP can share data through built-in dual port RAM. All these deliver real-time performance regardless of the number of I/O points. Programmers can concentrate on their application program development, and APAX system can perform real-time I/O access automatically. User-friendly Designs Hot Swappable, High Density I/O Modules APAX I/O modules can communicate and obtain power through backplanes. APAX I/O modules are hot swappable, allowing them removed from or inserted on the backplane, even when the system is powered-on. Operators can replace specific I/O modules without shutting down the whole system. This significantly saves system maintenance costs. Clamp Type Terminal Blocks All APAX I/O modules offer detachable clamp type terminal blocks for I/O wiring. Compared to traditional screw type terminal blocks, clamp type terminal blocks can save installation time (up to 75%), and doesn’t require the connection to be checked or retightened. They also have higher resistance to shock and vibration. The labeled front-side ID switch enables operator to change the module ID number. The power LED not only displays the module power status, but also performs self diagnostic functions. All digital modules offer channel status LED. Inserting the terminal block on the wrong module may cause module damaged. Matching the terminal block and front label with the same color can prevent this. Writable Labels with Wiring Information For all I/O modules, a detachable label gives operators the ability to write important notes on it, like channel information. The opposite side shows the wiring diagram, so operators can refer to it for wiring. This label provides convenience for maintenance and operation. Hardware Architectures & Design Easily Identifiable Modules 10 PAC - APAX Selection GuideSeries APAX-5000 Controllers Model Description CPU APAX-5580 APAX-5620 APAX-5580 Controller APAX-5580 Controller with Intel® Celeron® CPU with Intel® Core™ i3 CPU APAX-5580 Controller with Intel® Core™ i7 CPU APAX-5620 Controller Intel® Celeron® 2980U ULT 1.6GHz Haswell Dual Core, 2MB L2 Intel® Core™ i7-4650U ULT 1.7GHz Haswell Dual Core, 4MB L2 Marvel XScale PXA270 520 MHz Intel® Core™ i3-4010U ULT 1.7GHz Haswell Dual Core, 3MB L2 Memory On-board 4GB (8GB optional) - Storage 1 x mSATA, 1 x SD, 1 x SD (for OS backup) 1 x Type II CompactFlash card slot 4 x USB ports (2 x USB 2.0, 2 x USB 3.0 compliant ), 1 x internal USB 1 x USB 1.1 VGA 1 x VGA, supports 1920 X 1080 @ 60 Hz 24 bpp DB15 connector Audio Line-Out - 128 x 106 x 110 mm 60 x 139 x 100 mm 28 W (typical), 72 W(Max) @ 24 VDC ± 20% 5 W @ 24 VDC (typical) LEDs for power, battery, LAN (Active, Status), Tx/Rx and HDD - C/C++ library and .NET class library for C and .NET programming environment, CODESYS IEC 61131-3 SoftLogic control software C/C++ and .NET library KW Multiprog (development tool), KW ProConOS (runtime kernel) Microsoft® Windows 7/8, Linux Kernel 3.X Windows CE Shock Protection Operating, IEC 60068-2-27, 50G, half sine, 11ms - Vibration Protection Operating, IEC 60068-2-64, 2Grms, random, 5 ~ 500Hz, 1hr/axis (mSATA) - Communications (Ethernet) LAN Ports 2 x RJ45, 10/100/1000 Mbps IEEE 802.3u 1000Base-T Fast Ethernet 2 x RJ-45 Port, 10/100 Mbps Communications (Serial) COM Ports 1 x RS-232/422/485, DB9, 50~115.2kbps 2 x Isolated RS-485 (2-wire, isolated) System Hardware USB Ports Dimensions (W x H x D) General Power Consumption Status Display Software Control Software OS Support Environment 11 APAX-5000 Analog I/O Modules Model APAX-5013 APAX-5017 APAX-5017H APAX-5018 APAX-5028 Description 8-ch RTD module 12-ch AI module 12-ch high speed AI module 12-ch thermocouple module 8-ch AO module Dimensions (W x H x D) 30 x 139 x 100 mm General 2.5 W @ 24 VDC (typical) 4 W @ 24 VDC (typical) 3.5 W @ 24 VDC (typical) 3.5 W @ 24 VDC (typical) 3.5 W @ 24 VDC (typical) Channels 8 (differential) 12 (differential) 12 (differential) 12 (differential) - Input Type RTD (2-wire or 3-wire) V, mV, mA V, mV, mA V, mV, mA, Thermocouple - Sampling Rates 10 sample/second (total) 12 sample/second (total) 1,000 sample/ second (per channel) 12 sample/second (total) - Power Consumption Analog Input Resolution > 10 MΩ Wire Burnout Det. Yes > 10 MΩ (voltage), 120 Ω (current) 2 MΩ (voltage), 120 Ω (current) > 1 MΩ (voltage), 120 Ω (current) - Yes (4~20 mA only) Yes (4~20 mA only) Yes (4~20 mA and Thermocouple) - - - - - 14-bit with accurancy ±0.1% or better of Full Scale Range - - - - 8 Output Type - - - - V, mA Slew Rate - - - - 0.7 VDC/µs (per channel) Analog Output Channels Operating Temperature -10 ~ 60°C (when mounted vertically) Storage Temperature -40 ~ 70°C Relative Humidity Selection Guide Input Impedance Resolution Environment 16-bit with 12-bit with 16-bit with accurancy ±0.1% or accurancy ±0.1% or accurancy ±0.1% or 16-bit with accuracy better of Full Scale better of Full Scale better of Full Scale ±0.1% of Full Scale Range (Voltage), Range (Voltage), Range (Voltage), Range ±0.2% or better of ±0.2% or better of ±0.2% or better of Full Scale Range Full Scale Range Full Scale Range (current) (current) (current) 5 ~ 95% (non-condensing) 12 PAC - APAX Selection GuideSeries APAX-5000 Digital I/O Modules Model APAX-5040 APAX-5045 APAX-5046/ APAX-5046SO APAX-5060 APAX-5080 Description 24-ch DI module 24-ch DI/O module 24-ch/20-ch DO module 12-ch Relay module 4/8-ch Counter module 2 W @ 24 VDC (typical) 2.5 W @ 24 VDC (typical) Dimensions (W x H x D) General Power Consumption 30 x 139 x 100 mm 2 W @ 24 VDC (typical) Status Display Channels Digital Input Digital Output Relay Output Counter/ Frequency Input Environment 2.5 W @ 24 VDC (typical) LED per channel On: Logic level 1 Off: Logic level 0 24 12 - - 4 (Sink) Input Voltage Rated Value: 24 VDC, For "0" signal: -5 ~ 5 VDC, For "1" signal: 15 ~ 30 VDC and -15 ~ 30 VDC Rated Value: 24 VDC, For "0" signal: -5 ~ 5 VDC, For "1" signal: 15 ~ 30 VDC and -15 ~ 30 VDC - - For "0" signal: 0 ~ 3 VDC, For "1" signal: 10 ~ 30 VDC Type Sink or Source Load Sink or Source Load - - - Channels - 12 (Sink) 24 (Sink) - 4 (Sink) Voltage Range - 8 ~ 35 VDC 8 ~ 35 VDC - 8 ~ 35 VDC Rated Current Output - 0.5 A (per channel, at signal "1") 0.5 A (per channel, at signal "1") - 0.5 A (per channel) Channels - - - 12 - Channels and Mode - - - - 8 (Up and Frequency mode), 4 (Pulse/ Direction, Up/Down, A/B phase mode) Counting Range - - - - 32-bit + 1-bit overflow Minimum Pulse Width - - - - 1 µs for High Freq. mode and other modes Counter Frequency - - - - 0.1 Hz ~ 10 Hz for Low Freq. mode and Wave Width mode, 10 Hz ~ 1M Hz for High Freq. mode and other modes Input Voltage - - - - For "0" signal: 0 ~ 3 VDC, for "1" signal: 10 ~ 30 VDC Operating Temperature -10 ~ 60°C (when mounted vertically) Storage Temperature -40 ~ 70°C Relative Humidity 13 2.5 W @ 24 VDC (typical) 5 ~ 95% (non-condensing) APAX-5000 Coupler Modules Model APAX-5070 APAX-5071 APAX-5072 Description Modbus/TCP Communication Copuler PROFINET Communication Copuler EtherNET/IP Communication Copuler Dimensions (W x H x D) General 30 x 139 x 100 mm 2 W @ 5 VDC (typical) Power Consumption Connectors Protocols 2 x RJ-45 (2-channel switch, share same IP address) Modbus/TCP PROFINET RT Data Transfer Rates Communications 10/100 Mbps Connected I/O Modules 32 (max.)* Digital Signals 768 (max.) Analog Signals 192 (max.) Operating Temperature Environment Ethernet/IP -10 ~ 60° C (mounted vertically) Storage Temperature -40 ~ 85° C Relative Humidity 5 ~ 95% (non-condensing) APAX-5580 PCIe Modules APAX-5490 APAX-5435 APAX-5430 Description RS-232/422/485 Module mPCIe module for iDoor technology expansion SATA HDD module 2 W @ 5 VDC (typical) 2.5 W @ 24 VDC (typical) Dimensions (W x H x D) Power Consumption General Connectors Interface Operating Temperature Environment 30 x 139 x 100 mm Storage Temperature Relative Humidity 2.5 W @ 5 VDC (typical) 1 x 26-pin clamp-type terminal RS-232/422/485 mini PCI express 2.0 (Support iDoor), mSATA Selection Guide Model SATA -10 ~ 60°C (mounted vertically) -40 ~ 70°C 5 ~ 95% (non-condensing) 14 Regional Service & Customization Centers China Taiwan Netherlands Poland USA/ Canada Kunshan 86-512-5777-5666 Taipei 886-2-2792-7818 Eindhoven 31-40-267-7000 Warsaw 48-22-33-23-740 / 41 Milpitas, CA 1-408-519-3898 Worldwide Offices Greater China Asia Pacific Europe China Toll Free Beijing Shanghai Shenzhen Chengdu Hong Kong Japan Toll Free Tokyo Osaka 0800-500-1055 81-3-6802-1021 81-6-6267-1887 Toll Free Germany Munich Hilden / D´dorf Korea Toll Free Seoul 080-363-9494 82-2-3663-9494 Singapore Singapore 65-6442-1000 Taiwan Toll Free Neihu Xindian Taichung Kaohsiung 800-810-0345 86-10-6298-4346 86-21-3632-1616 86-755-8212-4222 86-28-8545-0198 852-2720-5118 0800-777-111 886-2-2792-7818 886-2-2218-4567 886-4-2378-6250 886-7-229-3600 Malaysia Toll Free Kuala Lumpur Penang 1800-88-1809 60-3-7725-4188 60-4-537-9188 Indonesia Jakarta 62-21-769-0525 Thailand Bangkok 66-2-248-3140 India Toll Free Pune Bangalore 1-800-425-5070 91-20-39482075 91-80-2545-0206 Australia Toll Free Melbourne Sydney 1300-308-531 61-3-9797-0100 61-2-9476-9300 France Paris Italy Milano Americas 00800-2426-8080 49-89-12599-0 49-2103-97-885-0 33-1-4119-4666 39-02-9544-961 Benelux & Nordics 31-76-5233-100 Breda UK Reading 44-0118-929-4540 Poland Warsaw 00800-2426-8080 Russia Toll Free Moscow 8-800-550-01-50 7-495-232-1692 North America Toll Free Cincinnati Milpitas Irvine 1-888-576-9668 1-513-742-8895 1-408-519-3898 1-949-420-2500 Brazil Toll Free Saude-São Paulo 0800-770-5355 55-11-5592-5355 Mexico Toll Free Mexico City 1-800-467-2415 52-55-6275-2777 www.advantech.com Please verify specifications before quoting. This guide is intended for reference purposes only. All product specifications are subject to change without notice. No part of this publication may be reproduced in any form or by any means, electronic, photocopying, recording or otherwise, without prior written permission of the publisher. All brand and product names are trademarks or registered trademarks of their respective companies. © Advantech Co., Ltd. 2015 8600000220