SELECTION GUIDE, MODEL LIST & FEATURES SUPERVERTER ® Selection Guide, Model List & Features The SuperVerter family of DC-DC converters may be used as form, fit, function replacements for industry standard half-brick modules. FEATURES • Direct Replacement for Industry Standard • High Efficiency • High MTBF (1.8 million hours) • Constant Frequency • Clamp Over Voltage Protection • Remote Sense • Trim Range: 60% to 110% • Encapsulated • High Power Density: up to 87 W/cu.in. • Low Noise • -40° to +100° C Baseplate Operation • Choice of On/Off Logic • Safety Agency Compliant • Threaded or Thru Mounting Holes • Optional Pin lengths • Over Temperature Protection Model Selection Guide Model Number Input Voltage Output Voltage Output Current SV48-2.5-150-1 SV48-2.5-200-1 SV48-3-150-1 SV48-3-200-1 SV48-5-150-1 SV48-5-200-1 SV48-12-150-1 SV48-12-200-1 SV48-15-150-1 SV48-15-200-1 SV48-24-150-1 SV48-24-200-1 SV48-28-150-1 SV48-28-200-1 36-75Vdc 36-75Vdc 36-75Vdc 36-75Vdc 36-75Vdc 36-75Vdc 36-75Vdc 36-75Vdc 36-75Vdc 36-75Vdc 36-75Vdc 36-75Vdc 36-75Vdc 36-75Vdc 2.5Vdc 2.5Vdc 3.3Vdc 3.3Vdc 5Vdc 5Vdc 12Vdc 12Vdc 15Vdc 15Vdc 24Vdc 24Vdc 28Vdc 28Vdc 30A 50A 30A 45A 30A 40A 12.5A 20A 10A 16A 6.2A 10A 5.35A 8.6A Negative logic On/Off is standard. For optional positive logic delete -1 suffix from model number (see below). OPTIONAL FEATURES For the optional features listed below, simply list the appropriate digit(s) for the features you want in ascending order in the suffix following -150 or -200 in the part number. Feature Options Suffix Negative Logic On/Off is standard include “1” in the suffix Positive Logic On/Off is optional delete “1” from the suffix Threaded mounting holes, as shown in the outline drawing (p.9) are standard no suffix digit required Optional thru mounting holes (without threads) of 0.130” inside diameter* include “4” in the suffix Pin length of 0.20” (5.1mm) is standard no suffix digit required Pin length of 0.145” (3.68mm)* include “6” in the suffix Pin length of 0.110” (2.79mm)* include “8” in the suffix * Minimum order quantities apply. EXAMPLES: SV48-5-200-1 Standard module negative logic, threaded inserts, & 0.20 inch pins. SV48-5-200-48 Positive logic, through hole inserts, & 0.110 inch pins. SV48-5-200-146 Negative logic, through hole inserts, & 0.145 inch pins. Heat Sinks for SuperVerter modules, of several heights and fin arrangements, are available. Astrodyne Corporation PH: 800-823-8082 FX: 508-339-0375 www.astrodyne.com Email: [email protected] www.roassoc.com 1 SPECIFICATIONS SUPERVERTER ® Specifications Absolute Maximum Ratings Exceeding absolute maximum ratings may cause permanent damage and may reduce reliability. Parameter Input Voltage Transient Input Voltage Input/Output Isolation Operating Case Temperature Storage Temperature Min -40 -40 Max 80 100 1500 100 110 Units Vdc Vdc Vdc °C °C Conditions Continuous 100 msec max. Electrical Specifications Electrical specifications apply over the entire range of input voltage, output current, and temperature unless indicated. Input Parameters Input Voltage Maximum Input Current SV48-2.5-150 SV48-2.5-200 SV48-3-150 SV48-3-200 SV48-5-150 SV48-5-200 SV48-12-150 SV48-12-200 SV48-15-150 SV48-15-200 SV48-24-150 SV48-24-200 SV48-28-150 SV48-28-200 Input Ripple Rejection Min 36 Output Parameters Voltage Set Point SV48-2.5-150 or 200 SV48-3-150 or 200 SV48-5-150 or 200 SV48-12-150 or 200 SV48-15-150 or 200 SV48-24-150 or 200 SV48-28-150 or 200 Load Regulation Line Regulation Voltage Drift w/Temperature SV48-2.5-150 or 200 SV48-3-150 or 200 SV48-5-150 or 200 SV48-12-150 or 200 SV48-15-150 or 200 SV48-24-150 or 200 SV48-28-150 or 200 Min 2.46 3.25 4.92 11.78 14.73 23.55 27.72 Astrodyne Corporation 35 Hampden Rd Typ 48 Max 75 Units Vdc 3.5 6.0 4.5 6.5 6.5 8.7 6.5 10.5 6.5 10.5 6.5 10.5 5.6 9.0 A A A A A A A A A A A A A A dB @120 Hz Typ Max Units Conditions 2.50 3.30 5.0 12.0 15.0 24.0 28.0 0.05 0.01 2.55 3.35 5.08 12.22 15.27 24.45 28.28 0.2 0.1 Vdc Vdc Vdc Vdc Vdc Vdc Vdc % % 15 15 15 50 50 100 100 50 50 50 150 150 300 300 mV mV mV mV mV mV mV 60 Conditions See Input Characteristic Curves for each model starting on page 10 48Vin, 25°C, Full Load 0 to Full Load Over Vin Range -40 to +100°C www.astrodyne.com www.roassoc.com Tel: (800) 823-8082 Fax: (508) 339-0375 [email protected] 2 SPECIFICATIONS SUPERVERTER ® Specifications (Continued) Electrical Specifications (Continued) Output Parameter Ripple SV48-2.5-150 or 200 SV48-3-150 or 200 SV48-5-150 or 200 SV48-12-150 or 200 SV48-15-150 or 200 SV48-24-150 or 200 SV48-28-150 or 200 Current: SV48-2.5-150 SV48-2.5-200 SV48-3-150 SV48-3-200 SV48-5-150 SV48-5-200 SV48-12-150 SV48-12-200 SV48-15-150 SV48-15-200 SV48-24-150 SV48-24-200 SV48-28-150 SV48-28-200 Min Typ 0.5* 0.5 0.5 0.5 0.5 0.5 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 Current Limit Inception 115 Shor t Circuit Current Max Units Conditions 150 150 150 200 250 400 400 mVp-p mVp-p mVp-p mVp-p mVp-p mVp-p mVp-p 5 Hz to 20 MHz (limits may be exceeded at Iout <0.5A) 30 50 30 45 30 40 12.5 20 10 16 6.2 10 5.35 8.6 A A A A A A A A A A A A A A 130 % Iout max. 170 % Iout max Transient Response Peak Deviation (0.1A/µsec slew rate) Transient Response Settling Time (0.1A/µsec slew rate) Efficiency: SV48-2.5-150 SV48-2.5-200 SV48-3-150 SV48-3-200 SV48-5-150 SV48-5-200 SV48-12-150 SV48-12-200 SV48-15-150 SV48-15-200 SV48-24-150 SV48-24-200 SV48-28-150 SV48-28-200 External Load Capacitance 0 1 % Vout 100 µsec 79 76.5 81 79.5 85 83 87.5 85 88 87 88 86 87 86 % % % % % % % % % % % % % % µF Isolation Parameters Input to Output Capacitance Input to Output Resistance Typ 2000 Astrodyne Corporation 35 Hampden Rd Min 10 10,000 Max See Output Characteristic Curves for each model starting on page 10 *No minimum load requirement, but ripple spec may be exceeded @Iout < 0.5A Vout = 90% Vout nominal, See Output Characteristic Curves Vout = 250 mV, See Output Characteristic Curves 50 to 75% or 50 to 25% Load Change Vout within 1% Vout nominal Vin=48V, Full Load, 70°C Case, See Efficiency Curves Units pF M ohms www.astrodyne.com www.roassoc.com Tel: (800) 823-8082 Fax: (508) 339-0375 [email protected] 3 Specifications (Continued) Electrical Specifications (Continued) Mechanical Parameters Weight Size Thermal Resistance Case to Ambient Feature Parameters Trim Range Remote Sense Compensation Over Voltage Clamp SV48-2.5-150 or 200 SV48-3-150 or 200 SV48-5-150 or 200 SV48-12-150 or 200 SV48-15-150 or 200 SV48-24-150 or 200 SV48-28-150 or 200 Over Temperature Shut-down Logic On/Off* Logic Low: Von/off Ion/off Logic High: Von/off Ion/off Turn-on Time Min 60 3.0 4.0 5.7 13.2 16.5 26.5 30.9 Typical 118 (4.2) 0.5 x 2.4 x 2.28 6.6 Typ 105 0 8 Units g (oz.) inches °C/W Max 110 0.5 Units %Vout V 4.0 5.0 7.0 16.0 20.0 33.0 38.5 Vdc Vdc Vdc Vdc Vdc Vdc Vdc °C 1.2 1.0 15 50 35 V mA V µA msec Conditions See Outline Drawing below Case Temperature = 100°C Conditions See page 19 SPECIFICATIONS SUPERVERTER ® Case Temperature @ Ion/off = 1 mA @ Von/off = 0V @ Ion/off = 1 mA @ Von/off = 15V 80% load, Vout within 1% Vout nominal * Negative logic on/off is standard, positive logic is optional (delete the “-1” suffix from model number for positive logic). With negative logic, logic low turns module on, logic high turns it off. The reverse is true for positive logic. 2.28 (57.9) OUTLINE DRAWING 0.19 (4.8) DIMENSIONS: INCHES (MILLIMETERS) TOLERANCES: X.XX IN. ± 0.02 IN (X.X MM ± 0.05 MM) X.XXX IN ± 0.010 IN (X.XX MM ± 0.25 MM) 2.40 (61.0) 0.20 (5.1) -IN CASE 0.224 Ø MAX (5.69 Ø MAX) MOUNTING INSERTS M3x0.5 THRU 4PL 1.90 (48.3) -OUT -S 2.00 (50.8) T ON/ OFF +IN +S +OUT 0.040 (1.02) Ø PIN FUSED TIN OVER COPPER 7PL 0.47 (11.9) 0.400 (10.16) 0.300 (7.62) 0.300 (7.62) 0.400 (10.16) 0.080 (2.03) Ø PIN FUSED TIN OVER COPPER 2PL SEE OPTIONAL 0.2 MIN PIN LENGTHS (5.1 MIN) ON PAGE 6 0.40 (10.2) ALUMINUM HEATSINK SURFACE Astrodyne Corporation 35 Hampden Rd 0.30 (7.6) www.astrodyne.com www.roassoc.com 0.515 0.020 (13.08 0.5) Tel: (800) 823-8082 Fax: (508) 339-0375 [email protected] 4 Performance Data 2.5V Output Models SV48-2.5-150 SV48-2.5-200 Input Characteristic Output Characteristic (room temperature, full load) (room temperature, Vin = 48V) 6 3 2.5 SV48-2.5-200 4 Vout (Volts) lin (Amps) 5 3 2 SV48-2.5-150 1 0 0 10 20 30 40 50 60 70 Vin=36V SV48-2.5-150 1.5 SV48-2.5-200 1 0 80 0 20 40 60 80 Iout (Amps) Efficiency 82 2 0.5 Vin (Volts) Transient Response Vin=54V Vout (50mV/div.) 78 Efficiency (%) PERFORMANCE DATA 2.5V OUTPUT SUPERVERTER ® 74 Vin=72V 70 66 62 0 10 20 30 40 50 60 t, 100µsec/div. Iout (Amps) Iout = 22.5A-15A-22.5A Current Slew Rate 0.1A/µsec. SV48-2.5-150 Astrodyne Corporation 35 Hampden Rd www.astrodyne.com www.roassoc.com Tel: (800) 823-8082 Fax: (508) 339-0375 [email protected] 5 Performance Data 3.3V Output Models SV48-3-150 SV48-3-200 Input Characteristic Output Characteristic (room temperature, full load) 7 3.5 6 3 2.5 SV48-3-200 Vout (Volts) 5 lin (Amps) (room temperature, Vin = 48V) 4 3 2 SV48-3-150 1.5 2 SV48-3-150 1 0 SV48-3-200 0 10 20 30 40 50 60 1 0.5 70 0 80 Vin (Volts) 0 5 10 15 20 25 30 35 40 45 50 55 60 Iout (Amps) Transient Response Efficiency 84 PERFORMANCE DATA 3.3V OUTPUT SUPERVERTER ® Vin=36V 82 78 76 Vin=72V Vin=54V 74 Vout (50mV/div.) Efficiency (%) 80 72 70 68 66 64 0 5 10 15 20 25 30 35 40 45 t, 100µsec/div. Iout (Amps) Iout = 22.5A-15A-22.5A Current Slew Rate 0.1A/µsec. SV48-3-150 Astrodyne Corporation 35 Hampden Rd www.astrodyne.com www.roassoc.com Tel: (800) 823-8082 Fax: (508) 339-0375 [email protected] 6 Performance Data 5V Output Models SV48-5-150 SV48-5-200 Output Characteristic Input Characteristic (room temperature, Vin = 48V) (room temperature, full load) 9 8 SV48-5-200 6 Vout (Volts) lin (Amps) 7 5 4 3 SV48-5-150 2 1 0 0 10 20 30 40 50 60 70 80 5.5 5 4.5 4 3.5 3 2.5 2 1.5 1 0.5 0 SV48-5-200 SV48-5-150 0 5 10 15 20 25 30 Vin (Volts) 35 40 45 50 55 Iout (Amps) Efficiency Transient Response 86 Vin=54V 84 Vout (50mV/div.) Vin=72V 82 Efficiency (%) PERFORMANC E DATA SUPERVERTER ® 80 78 Vin=36V 76 74 72 70 0 5 10 15 20 25 30 35 40 45 t, 100µsec/div. Iout (Amps) Iout = 22.5A-15A-22.5A Current Slew Rate 0.1A/µsec. SV48-5-150 Astrodyne Corporation 35 Hampden Rd www.astrodyne.com www.roassoc.com Tel: (800) 823-8082 Fax: (508) 339-0375 [email protected] 7 Performance Data DATA SUPERVERTER ® Output Characteristic Input Characteristic (room temperature, Vin = 48V) (room temperature, full load) 14 10 12 8 10 Vout (Volts) lin (Amps) SV48-12-200 6 4 SV48-12-150 2 0 PERFORMANC E 12V Output Models SV48-12-150 SV48-12-200 0 10 20 30 40 50 60 SV48-12-200 8 6 SV48-12-150 4 2 70 80 0 0 5 10 Vin (Volts) 15 20 25 30 Iout (Amps) Transient Response Efficiency 90 Vin=54V 88 Vin=72V 84 Vout (50mV/div.) Efficiency (%) 86 Vin=36V 82 80 78 76 74 72 0 5 10 15 20 t, 100µsec/div. Iout (Amps) Iout = 9.37A-6.25A-9.37A Current Slew Rate 0.1A/µsec. SV48-12-150 Astrodyne Corporation 35 Hampden Rd www.astrodyne.com www.roassoc.com Tel: (800) 823-8082 Fax: (508) 339-0375 [email protected] 8 Performance Data 15V Output Models SV48-15-150 SV48-15-200 Input Characteristic Output Characteristic (room temperature, full load) 14 8 12 Vout (Volts) lin (Amps) SV48-15-200 6 4 0 10 20 30 40 50 60 10 SV48-15-200 8 SV48-15-150 6 4 SV48-15-150 2 0 (room temperature, Vin = 48V) 16 10 2 70 0 80 0 5 Vin (Volts) 10 15 20 25 Iout (Amps) Transient Response Efficiency 90 Vin=54V 88 Vin=72V 84 Vout (50mV/div.) 86 Efficiency (%) PERFORMANCE DATA SUPERVERTER ® Vin=36V 82 80 78 76 74 0 4 8 12 16 t, 100µsec/div. Iout (Amps) Iout = 7.5A-5A-7.5A Current Slew Rate 0.1A/µsec. SV48-15-150 Astrodyne Corporation 35 Hampden Rd www.astrodyne.com www.roassoc.com Tel: (800) 823-8082 Fax: (508) 339-0375 [email protected] 9 PERFORMANC E DATA SUPERVERTER ® Performance Data 24V Output Models SV48-24-150 SV48-24-200 Input Characteristic Output Characteristic (room temperature, full load) 30 10 9 25 8 SV48-24-200 6 Vout (Volts) lin (Amps) 7 5 4 3 2 SV48-24-150 1 0 (room temperature, Vin = 48V) 0 10 20 30 40 50 20 SV48-24-200 SV48-24-150 15 10 5 60 70 0 80 0 2 4 Vin (Volts) 6 8 10 12 14 16 Iout (Amps) Transient Response Efficiency 90 Vin=54V 88 84 Vin=72V 82 Vout (50mV/div.) Efficiency (%) 86 Vin=36V 80 78 76 74 72 70 0 1 2 3 4 5 6 7 8 9 10 11 t, 100µsec/div. Iout (Amps) Iout = 4.65A-3.1A-4.65A Current Slew Rate 0.1A/µsec. SV48-24-150 Astrodyne Corporation 35 Hampden Rd www.astrodyne.com www.roassoc.com Tel: (800) 823-8082 Fax: (508) 339-0375 [email protected] 10 Performance Data 28V Output Models SV48-28-150 SV48-28-200 Input Characteristic Output Characteristic (room temperature, full load) (room temperature, Vin = 48V) 30 10 9 25 8 SV48-28-200 Vout (Volts) lin (Amps) 7 6 5 4 3 2 SV48-28-150 0 0 10 20 30 40 50 60 SV48-28-200 20 15 10 SV48-28-150 5 1 70 0 80 Vin (Volts) 0 2 4 6 8 10 12 Iout (Amps) Transient Response Efficiency 90 Vin=54V 88 Vout (50mV/div.) 86 Efficiency (%) PERFORMANCE DATA SUPERVERTER ® Vin=36V 84 82 Vin=72V 80 78 76 74 72 0 1 2 3 4 5 6 7 8 9 t, 100µsec/div. Iout (Amps) Iout = 4.875A-3.25A-4.875A Current Slew Rate 0.1A/µsec. SV48-28-150 Astrodyne Corporation 35 Hampden Rd www.astrodyne.com www.roassoc.com Tel: (800) 823-8082 Fax: (508) 339-0375 [email protected] 11