Form No. 108147 Parts List for: SPX Corporation 2121 West Bridge Street Owatonna, MN 55060 USA Phone: (507) 455-7100 Tech. Services: (800) 477-8326 Fax: (800) 765-8326 Order Entry: (800) 541-1418 Fax: (800) 288-7031 International Sales: (507) 455-7150 Fax: (507) 455-7122 PE102A-ETT PE102A-220ETT Internet Address: http://www.powerteam.com MODEL B ELECTRIC HYDRAULIC PUMP To Parts List Max. Capacity: 5,000 PSI 4, 5 2 3 (TORQUE MOUNTING SCREWS TO 170 IN.LBS. NOTE: TIGHTEN THE SCREW ON THE RIGHT HAND SIDE FACING THE PUMP FIRST.) 1 6 7 8 SW-1 10000 PSI MAX MADE IN USA 9796 SW-2 9 37 36 10 35 "X" ON OFF "X" 14 13 GRD-1 (PLACE GROUND WIRE TERMINAL BETWEEN COVER AND HOUSING) SEE DETAIL V 16, 17 18, 19 15 34 32 33 31 29, 30 28 27 26 FU FU-1 FU-2 8 H4 H3 X2 25 3 24 H2 H1 Note: Shaded areas reflect last revision(s) made to this form. 7 6 5 4 3 2 1 2 1 BASIC PUMP ASSEMBLY SEE BACK SHEET 2 OF 6 11, 12 4 X1 + 23 22 NOTE ORIENTATION OF NOTCH. 21 20 Sheet No. 1 of 6 Rev. 1 Date: 9 Feb. 2001 SECTION X-X Litho in USA Parts List, Form No. 108147, Back sheet 1 of 6 Item No. Part No. No. Req'd Item No. Description 1 2 202505 *11863 1 2 Bushing Backup Washer 3 *10268 †17716 9087 9046 3 3 1 1 O-ring (1/2 X 3/8 X 1/16) O-ring (1/2 X 3/8 X 1/16) Gauge (0-6,000 PSI; 4" dia.) Silicone Fill Kit (Fill gauge [Item #4] (1/2 X 3/8 X 1/16) 4 5 with silicone before assembling to manifold.) 6 9562 1 Manifold Assembly 7 8 251051 24733 12293 1 1 8' Rocker Switch Cord Set (For PE102A-ETT) Cable (16/3 SJTO; 9 10 11209 251048 25017 1 1 1 Elec. Plug (For PE102A-220ETT) Bushing Remote Control Hand Switch 11 12515 4 Machine Screw 12 13 14 207405 420607 14456 4 1 2 Locknut (10-24 UNC) Base Plate Screw (#10-24 X 1/2 Lg.; (See Form No. 101344) For PE102A-220ETT) (See Form No. 101644) 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 (10-24 UNC X 1 3/4 Lg.) 34 35 36 Place ground wire terminal between cover & housing.) Part No. No. Req’d 211060 2 251039 .5 ft. 251041 3" 250176 1 16887 1 251046 1 15468 4 251049 1 251050 1 251073 1 64363 1 10394 1 13324 1 350583 1 *13755 1 †251035 1 251280 1 251043 1 201373 1 420643 1 †420736 1 350305 1 251072 1 360080 1 Description Screw (#9-15 X 1" Lg.) Motor Mounting Strap Channel Rubber Fuse (6.25 AMP 250V) Fuse Holder Relay Screw (#6-32 X 3/8 Lg.) Transformer Rectifier Screw (6-32 x 3/4 Lg.) Plastic Housing Hex Nut (5/8-18 UNF) Washer (For 5/8 Bolt) Filler Adapter O-ring (.558 x .414 x .072) O-ring (.558 x .414 x .072) O-ring Boss Plug Retaining Ring Retainer Washer Bladder Bladder Hose Clamp Warning & Fill Instr. Decal Pressure Regulator Assembly (See Form No. 101328) 37 9796 1 Cyl. Half Coupler w/ Dust Cap Part numbers marked with an asterisk (*) are contained in Repair Kit No. 300651. Part numbers marked with a dagger (†) are contained in EPR Seal Kit No. 300653. To Drawing DETAIL V Power Cord Ground (Must be isolated between nuts and can be at top or bottom of stack.) Note: Shaded areas reflect last revision(s) made to this form. 1 2 3 Grd Note: Serrated lockwasher must be adjacent to pump body. Item No. Part No. No. Req'd Description 1 12515 1 Machine Screw 2 3 10197 11108 2 2 Nut (#10-24 UNC) Lockwasher (#10 External Tooth) (#10-24 UNC X 3/4 Lg.) Parts List Form No. 108147 HYDRAULIC SCHEMATIC MAX. PRESSURE SAFETY RELIEF VALVE 5,400 P.S.I. M HP S.C. RELIEF VALVE 150 P.S.I. EXT. PRESS. REGULATOR 5,000 P.S.I. LP AUTO. VALVE LP TO VALVE LOW PRESSURE UNLOADING VALVE 425 P.S.I. ELECTRICAL INFORMATION Note: All electrical information and schematics for these units can be found in Form No. 102808 Operating Instructions. Sheet No. 2 of 6 Rev. 1 Date: 9 Feb. 2001 Parts List, Form No. 108147, Back sheet 2 of 6 BASIC PUMP ASSEMBLY 1 2 Item No. 1 2 3 Part No. 10002 14423 14426 3 No. Req'd 1 3 5 Description Screw (1/4-20 UNC X 3/8 Lg.; Torque to 80/100 in. lbs.) Screw (#10-24 X 2" Lg.; Torque to 60/80 in. lbs.) Screw (#10-24 UNC X 1" Lg.; Torque to 60/80 in. lbs.) Parts List Form No. 108147 SECTION X-X 11 18 17 16 15 14 To Parts List 1 2 3 4 5 13 4 12 11 10 9 6 .030 .090 7 See Detail T 8, 19 Sheet No. 3 of 6 Rev. 1 Date: 9 Feb. 2001 Parts List, Form No. 108147, Back sheet 3 of 6 Item No. Part No. No. Req'd 1 2 *14484 *251067 1 1 Compression Spring (3/8 O.D. X 1" Lg.) Set Screw (#10-24 UNC x 1" Lg. 3 4 5 *207405 *251065 *10268 †17716 *16686 *214578 421297-110 421297-220 11512 *15141 *12223 *13943 †17716 *10302 †12400 *11031 15130 *12098 †250136 251068 13937 252169 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 3 1 1 1 1 1 Locknut (10-24 UNC) Replaceable Seat O-ring (1/2 X 3/8 X 1/16) O-ring (1/2 X 3/8 X 1/16) Retaining Ring (Internal) Filter Motor (For PE102A-ETT; See Item #19) Motor (For PE102A-220ETT: See Item #19) Roll Pin Compression Spring (3/16 O.D. X 5/8 Lg.) Ball (3/16 Dia.) O-ring (1/2 X 3/8 X 1/16) O-ring (1/2 X 3/8 X 1/16) O-ring (3/4 X 5/8 X 1/16) O-ring (3/4 X 5/8 X 1/16) Copper Washer (15/32 X 5/16 X 1/32) Plug (1/16 NPTF) To O-ring (9/16 X 7/16 x 1/16) Drawing O-ring (9/16 X 7/16 x 1/16) Guide Dowel Pin Special Washer (Must be ordered with motor [Item #8].) Description Set unloading valve to 400/500 PSI) 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part numbers marked with an asterisk (*) are contained in Repair Kit No. 300651. Part numbers marked with a dagger (†) are contained in EPR Seal Kit No. 300653. DETAIL T 1 2 3 Item No. 1 2 3 Part No. 10796 *214992 *17797 †17713 No. Req'd 1 1 1 1 Description Dowel Pin Backup Washer (15/64 x 1/8 x 3/64) O-ring (1/4 X 1/8 X 1/16) O-ring (1/4 X 1/8 X 1/16) Part numbers marked with an asterisk (*) are contained in Repair Kit No. 300651. Part numbers marked with a dagger (†) are contained in EPR Seal Kit No. 300653. Note: Shaded areas reflect last revision(s) made to this form. Parts List Form No. 108147 SECTION Y-Y To Parts List Sheet No. 4 of 6 Rev. 1 Date: 9 Feb. 2001 Parts List, Form No. 108147, Back sheet 4 of 6 Item No. Part No. No. Req'd Description 1 2 3 *16724 64609 *251067 1 1 1 Compression Spring (3/8 O.D. x 1-1/4 Lg.) End Plate Set Screw (#10-24 UNC x 1" Lg.; 4 5 6 *207405 *251065 *13943 †17716 64608 *12223 *10297 †13454 *10445 24549 *10418 *251083 *11024 *19029 †251288 350619 420616 *10374 200796 *15691 350577 1 2 3 3 1 2 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 Locknut (10-24 UNC) Replaceable Seat O-ring (1/2 X 3/8 X 1/16) O-ring (1/2 X 3/8 X 1/16) Pump Body Ball (3/16 Dia.) O-ring (3-1/2 X 3 -1/4 X 1/8) O-ring (3-1/2 X 3 -1/4 X 1/8) Compression Spring (5/32 O.D. X 3/4 Lg.) Ball Guide Steel Ball (1/8 Dia.) Dowel Pin Compression Spring (1/4 O.D. X 5/8 Lg.) O-ring (1-1/8 x 15/16 x 1/8) O-ring (1-1/8 x 15/16 x 1/8) Eccentric Automatic Valve Body Steel Ball (7/32 Dia.) Adapter Compression Spring (1/4 O.D. X 5/8 Lg.) Spring Retainer Set High Pressure Relief Valve to 10,100/10,700 PSI) 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part numbers marked with an asterisk (*) are contained in Repair Kit No. 300651. Part numbers marked with a dagger (†) are contained in EPR Seal Kit No. 300653. Refer to any operating instructions included with this product for detailed information about operation, testing, disassembly, reassembly, and preventive maintenance. Items found in this parts list have been carefully tested and selected. Therefore: Use only genuine Power Team replacement parts! Additional questions can be directed to our Technical Services Department. To Drawing Parts List Form No. 108147 SECTION Z-Z To Parts List 1 2 3 4 11 5 6 10 7 9 8 * Clean mating surfaces of pump body and end plate (Items #12 & #13). Apply a thin, narrow, continuous band of Loctite gasket eliminator #518 or equivalent, outside of the bolt hole and drain hole patterns on the end plate. End Plate surface that mates with the pump body Thin, narrow continuous band of Loctite #518 or equivalent (permissible within shaded area.) Sheet No. 5 of 6 Rev. 1 Date: 9 Feb. 2001 Parts List, Form No. 108147, Back sheet 5 of 6 Item No. 1 2 3 4 5 6 7 8 9 10 11 Part No. *12223 *251063 †251289 420615 251061 251129 350606 15695 250491 251069 252169 251117 No. Req'd 1 1 1 1 1 1 1 1 4 2 1 1 Description Ball (3/16 Dia.) O-ring (1-7/16 x 1-5/16 x 1/16) O-ring (1-7/16 x 1-5/16 x 1/16) Gerotor Set Dowel Pin Needle Bearing Eccentric Ball Bearing Screw (10-24 UNC x 1-1/4 Lg.; Torque to 60/80 in. lbs.) Retaining Ring (Internal) Washer Spring Pin To Part numbers marked with an asterisk (*) are contained in Repair Kit No. 300651. Part numbers marked with a dagger (†) are contained in EPR Seal Kit No. 300653. Drawing MOTOR END VIEW 2 1 Item No. Part No. No. Req'd 1 2 11434 17567 3 2 Description Screw (10-24 UNC X 1/2 Lg.; Torque to 60/80 in. lbs.) Pin Parts List Form No. 108147 SECTION S-S 1 2 3 4 5 6 7 8 Item No. Part No. No. Req'd 1 *10265 †17714 420872 *12223 *10445 251040 12102 350924 20775 3 3 1 1 1 1 3 1 1 2 3 4 5 6 7 8 Description O-ring (5/16 X 3/16 X 1/16) O-ring (5/16 X 3/16 X 1/16) High Pressure Piston Body Ball (3/16 Dia.) Compression Spring (5/32 O.D. X 3/4 Lg.) Dowel Pin Screw (#10-24 UNC X 3/4 Lg.; Torque to 60/80 in. lbs.) High Pressure Cap Body Piston (Position with chamfer towards bearing.) Part numbers marked with an asterisk (*) are contained in Repair Kit No. 300651. Part numbers marked with a dagger (†) are contained in EPR Seal Kit No. 300653. Sheet No. 6 of 6 Rev. 1 Date: 9 Feb. 2001