ISL9219R5360 ¬ Data Sheet December 4, 2009 FN6823.1 USB Compliant Li-ion Battery Charger Features The ISL9219R5360 is a fully integrated high input voltage single-cell Li-ion battery charger. These chargers are fully in compliance with the USB electrical specification. The chargers perform the CC/CV charge function required by Li-ion batteries. The chargers accept an input voltage up to 28V but are disabled when the input voltage exceeds the OVP threshold, to prevent excessive power dissipation. The 28V rating eliminates the overvoltage protection circuit required in a low input voltage charger. • Complete Charger for Single-Cell Li-ion/Polymer Batteries The fast charge current is programmable with an external resistor, and the end-of-charge (EOC) current is fixed at 50mA for any input source type. When the input power source is identified as a USB port, the host controller will further identify the power type of the port and drive the USBI pin accordingly. • USB 100mA/500mA Charge Current Setting When the battery voltage is lower than the trickle charge threshold, which is also programmable with an external resistor, the charger preconditions the battery with an 85mA constant current. Charge is complete when the charge current reduces to the EOC current level during the CV charge phase. The STAT1 and STAT2 provide unique indication for each charging condition. An internal thermal foldback function protects the charger from any thermal failure. • Less than 1µA Leakage Current Off the Battery when No Input Power Attached or Charger Disabled • Low Component Count and Cost • 0.7% Voltage Accuracy • Programmable Charge Currents • 250µA (Typ) Suspend Quiescent Current • Charge Current Thermal Foldback for Thermal Protection • Trickle Charge for Fully Discharged Batteries • 28V Maximum Voltage for the Power Input • Charge Status Indication • Ambient Temperature Range: -40°C to +85°C • Pb-free (RoHS Compliant) Related Literature • Technical Brief TB363 “Guidelines for Handling and Processing Moisture Sensitive Surface Mount Devices (SMDs)” • Technical Brief TB379 “Thermal Characterization of Packaged Semiconductor Devices” • Technical Brief TB389 “PCB Land Pattern Design and Surface Mount Guidelines for QFN Packages” Pinout PART NUMBER ISL9219IRZR5360 PART MARKING TEMP. RANGE (°C) VIN Ordering Information PACKAGE (Pb-Free) PKG. DWG. # 219 -40 to +85 20 Ld 3x4 QFN L20.3x4 ISL9219IRZ-TR5360* 219 VOUT ISL9219R5360 (20 LD 3X4 QFN) TOP VIEW NC Additional features include an OVP protected power-good source, preconditioning of an over-discharged battery, an NTC thermistor interface for charging the battery in a safe temperature range, automatic recharge, and thermally enhanced QFN package. • No External Blocking Diode Required NC The STAT1 and STAT2 pins are of open drain type, allowing a simple interface to a microprocessor or an LED. When no adapter is attached or when disabled, the charger draws less than 1µA leakage current from the battery. • Integrated Pass Element and Current Sensor 20 19 18 17 16 VOUT VIN 1 USBI 15 TS 2 AC_IN 3 14 PG -40 to +85 20 Ld 3x4 QFN L20.3x4 TRKL 4 13 NC *Please refer to TB347 for details on reel specifications. NOTE: These Intersil Pb-free plastic packaged products employ special Pb-free material sets, molding compounds/die attach materials, and 100% matte tin plate plus anneal (e3 termination finish, which is RoHS compliant and compatible with both SnPb and Pb-free soldering operations). Intersil Pb-free products are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J STD-020. STAT1 5 STAT2 6 1 12 TIMER 7 8 9 10 PRECH ISET ACFLT EN 11 GND CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 1-888-468-3774 | Intersil (and design) is a registered trademark of Intersil Americas Inc. Copyright Intersil Americas Inc. 2009. All Rights Reserved All other trademarks mentioned are the property of their respective owners. ISL9219R5360 Absolute Maximum Ratings Thermal Information Supply Voltage (VIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 30V Output Pin Voltage (STAT1, STAT2, PG) . . . . . . . . . . . . . -0.3V to 7V All Other Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 5.5V Maximum Output Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5A Thermal Resistance (Junction to Ambient) θJA (°C/W) θJC (°C/W) 3x4 QFN Package (Notes 1, 2) . . . . 41 2.5 Maximum Junction Temperature (Plastic Package) . . . . . . . +150°C Maximum Storage Temperature Range . . . . . . . . . .-65°C to +150°C Pb-free Reflow Profile . . . . . . . . . . . . . . . . . . . . . . . . .see link below http://www.intersil.com/pbfree/Pb-FreeReflow.asp Recommended Operating Conditions Ambient Temperature Range . . . . . . . . . . . . . . . . . . .-40°C to +85°C Maximum Supply Voltage, VIN . . . . . . . . . . . . . . . . . . . . . . . . . . .28V Supply Voltage, VIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3V to 6V Programmable Charge Current . . . . . . . . . . . . . . . . . . . 50mA to 1A CAUTION: Do not operate at or near the maximum ratings listed for extended periods of time. Exposure to such conditions may adversely impact product reliability and result in failures not covered by warranty. NOTES: 1. θJA is measured in free air with the component mounted on a high effective thermal conductivity test board with “direct attach” features. See Tech Brief TB379. 2. For θJC, the “case temp” location is the center of the exposed metal pad on the package underside. 3. Parameters with MIN and/or MAX limits are 100% tested at +25°C, unless otherwise specified. Temperature limits established by characterization and are not production tested. Electrical Specifications Typical values are tested at VIN = 5V and TA at +25°C, maximum and minimum values are established over the Recommended Operating Conditions, unless otherwise noted. PARAMETER SYMBOL TEST CONDITIONS MIN (Note 3) TYP MAX (Note 3) UNITS POWER-ON RESET Rising VIN Threshold VPOR 3.4 3.6 3.8 V Falling VIN Threshold VPOR 2.2 2.4 2.6 V VIN-BAT OFFSET VOLTAGE Rising Edge VOS - 90 150 mV Falling Edge VOS 10 50 - mV VACFLT 4.3 4.4 4.5 V AC FAULT DETECTION THRESHOLD AC Fault Threshold STANDBY CURRENT VOUT Pin Sink Current ILEAK VIN < V POR or EN = HI - 1 5.0 µA VIN Pin Supply Current ISTANDBY VOUT floating and EN = HI - 250 300 µA VIN Pin Supply Current IRUN VOUT floating and EN = LO - 1 2 mA Output Voltage VCH TA = +25°C, IOUT = 100mA 4.185 4.20 4.215 V Output Voltage VCH IOUT = 100mA 4.169 4.20 4.231 V - 300 430 mV VOLTAGE REGULATION Dropout Voltage VOUT = 4.2V, IOUT = 1A OVERVOLTAGE PROTECTION Overvoltage Protection Rising Threshold VOVPR 5.64 6.0 6.36 V Overvoltage Protection Falling Threshold VOVPF 5.54 5.6 - V OUTPUT CURRENT Constant Charge Current ICHARGE AC input, VIN = 5V, VOUT = 3.8V RISET = 24k 0.9 1.0 1.1 A VISET AC input, VIN = 5V, VOUT = 3.8V, IOUT = 1A 2.364 2.4 2.436 V Constant Charge Current ICHARGE USBI = HI, VIN = 5V, VOUT = 3.8V 380 430 490 mA Constant Charge Current ICHARGE USBI = LO, VIN = 5V, VOUT = 3.8V 65 85 95 mA Trickle Charge Current ITRICKLE For any input type, VIN = 5V, VOUT = 2V 65 85 95 mA Output Current Set Voltage 2 FN6823.1 December 4, 2009 ISL9219R5360 Electrical Specifications Typical values are tested at VIN = 5V and TA at +25°C, maximum and minimum values are established over the Recommended Operating Conditions, unless otherwise noted. (Continued) PARAMETER SYMBOL End-of-Charge Threshold IMIN TEST CONDITIONS For any input type, VIN = 5V MIN (Note 3) TYP MAX (Note 3) UNITS 30 50 70 mA 4.05 4.1 4.15 V RECHARGE THRESHOLD Recharge Voltage Threshold VRECH TRICKLE CHARGE THRESHOLD Trickle Charge Threshold Voltage VMIN PRECH is floating 2.9 3.0 3.1 V Trickle Charge Threshold Voltage VMIN RPRECH = 82.5k 2.375 2.475 2.575 V VMIN_HYS 35 60 150 mV ITS 4.8 5.0 5.3 µA Low Battery Temperature Threshold VTMIN 1.86 1.88 1.91 V High Battery Temperature Threshold VTMAX 0.145 0.16 0.175 V Battery Removal Threshold VRMV - 2.25 - V Charge Current Foldback Threshold TFOLD - 125 - °C Current Foldback Gain GFOLD - 100 - mA/°C 2.5 3.0 3.3 ms 40 100 170 ms Input High (USBI, EN, AC_IN) 1.4 - - V Input Low (USBI, EN, AC_IN) - - 0.4 V - - 1 µA 20 - - mA Trickle Charge Threshold Hysteresis TEMPERATURE MONITORING Constant Current Source For TS OSCILLATOR Oscillation Period tOSC CTIME = 15nF DE-GLITCH TIME De-Glitch Time For EOC, Recharge tDEG LOGIC INPUT AND OUTPUT Open Drain Leakage Current When HI (STAT1, STAT2, ACFLT, TRKL) Pin Voltage = 6V Open Drain Sink Current When LOW (STAT1, STAT2, ACFLT, TRKL) Pin Voltage = 0.3V VIN to PG Switch PMOSFET ON-Resistance Maximum Output Current rDS(ON) - 3 5 Ω IPG - 60 - mA Pin Descriptions AC_IN (Pin 3) VIN (Pin 1, 20) Input supply voltage, Connect a 1µF ceramic capacitor to power ground. USBI (Pin 2) USB power type selection logic input. When this pin is left floating or driven to logic LOW, the USB port is regarded as a low-power port with 100mA maximum output current. In such cases, the charge current is internally set to 85mA. When this pin is driven to logic HIGH, the USB port is considered a high-power port with a 500mA maximum current available. In such cases, the charge current is set at 430mA regardless of the ISET resistor. There is a 600k pull-down resistor between the USBI pin to GND. 3 Input source type configuration pin. Pull this pin to logic HI to configure the charger for an AC adapter. If this pin is left floating or driven to logic LO, the charger is configured for USB source type, where the charge current is set at 430mA or 85mA, depending on the USBI status. There is a 600k pull-down resistor between the AC_IN pin to GND. TRKL (Pin 4) Open-drain indication pin which turns on when charger is in trickle mode, otherwise turns off. This pin is capable to sink 20mA minimum current to drive an LED. STAT1 (Pin 5) Open-drain indication pin. In conjunction with STAT2 this pin provides a unique indication for each charging state of the FN6823.1 December 4, 2009 ISL9219R5360 cycle. This pin is capable to sink 20mA minimum current to drive an LED. LED. The open drain indication also turns off when an input OVP condition (VIN > 6V) is encountered. STAT2 (Pin 6) EN (Pin 10) Open-drain indication pin. In conjunction with STAT1 this pin provides a unique indication for each charging state of the cycle. This pin is capable to sink 20mA minimum current to drive an LED. IC enable input. Drive this pin to logic LO or leave it floating to enable the charger. Drive this pin to logic HI to disable the charger. There is a 600k pull-down resistor between the EN pin to GND. PRECHG (Pin 7) PG (Pin 14) Trickle charge threshold voltage programming input pin. Connect a resistor between this pin and GND to set the threshold voltage by Equation 1: The PG pin is a bypass switch that connects to VIN through an internal P-Channel MOSFET when VIN is within the power-good window. Otherwise the PG pin is in a high impedance (floating) state. When VIN is within the power-good window, the PG pin can source up to 60mA output current for the down stream circuit. It is recommended that a 2.2µF ceramic capacitor be connected at the PG pin to absorb any transient voltage due to the delay turning off the PMOS under a fast OVP condition. 3 × R TRKLV V TRKLV = -------------------------------100 (V) (EQ. 1) Where RTRKLV is in kΩ, valid for RTRKLV ≤ 100kΩ. ISET (Pin 8) Charge-current programing and monitoring pin. Connect a resistor between this pin and the GND pin to set the charge current limit by Equation 2: 24000 I OUT = ----------------R ISET (EQ. 2) ( mA ) Where RISET is in kΩ. The ISET pin voltage also monitors the actual charge current during the entire charge cycle, including the trickle, constant-current, and constant-voltage phases. However, when the dropout voltage is reached, the ISET pin voltage will no longer follow the output current due to fact that the output current is no longer controlled by the IC. When disabled, VISET = 0V. When monitoring the charging current at USB input, to achieve the best accuracy of current monitoring, a one-point calibration is recommended determine a calibration factor K. The procedure is described in Equation 3: I OUTM × V ISET I OUT – calibrated = ----------------------------------------V ISETM TS (Pin 15) Input for an external NTC thermistor for temperature monitoring. A 5µA internal current source is provided at this pin and the pin voltage is monitored and compared with the set thresholds to provide over temperature protection. TIMER (Pin 12) The TIMER pin sets the oscillation period by connecting a timing capacitor between this pin and GND. The oscillator also provides a time reference for the charger. The timer function can be disabled by connecting the TIMER pin to GND. If the timer is disabled, there will be no timeout function for any operation mode including trickle charge and fast charge modes. VOUT (Pin 16, 17) Charger output pin. Connect this pin to the battery. A 1µF or larger X5R ceramic capacitor is recommended for decoupling and stability purposes. (EQ. 3) Where IOUTM is the applied known current for the calibration and VISETM is the resulting voltage measured at the VISET pin with a given RISET. Applying this procedure at each system during the manufacturing process can result in the best accuracy. However if it is too difficult to implement the procedure during the manufacturing process, using an average value for IOUTM/VISETM through characterizing some parts at a reasonably large sample size can also achieve good accuracy. GND (Pins 11) System ground connection NC (Pins 13, 18, 19) No connect pins. EPAD Exposed pad. Connect to GND electrically. Thermally, connect as much as possible copper to this pad either on the component layer or other layers through thermal vias to enhance the thermal performance. ACFLT (pin 9) Open-drain indication pin which turns off when the adapter plugged in does not have sufficient current rating and the resulting input voltage is dropped to below 4.4V. This pin is capable to sink 20mA minimum current to drive an 4 FN6823.1 December 4, 2009 ISL9219R5360 Typical Application TO INPUT SO URCE C1 R7 R3 R4 D1 D2 D3 R5 C2 D4 ACFLT STAT1 STAT2 TRKL AC_IN R6 R2 CT PG G ND TO DO W N STREAM CIRCUIT TS USBI ISET AC AC/USB EN TIMER DIS EN 500MA 100MA ISL9219R5360 * PRECG R1 TO BATT VO UT VIN RT * SEE INPUT AND O UTPUT CAPACITO R SELECTIO N 5 FN6823.1 December 4, 2009 ISL9219R5360 Block Diagram QMAIN VIN VOUT VOUT C1 VMIN ISEN Input_OK RISET + + CA - IR CURRENT REFERENCES VIN - VPOR + + - ISET VRECHRG IT 100000:1 Current Mirror VPOR QSEN VCH REFERENCES TEMPERATURE MONITORING 80mV CHRG + VA - IMIN = 20mA VCH + Trickle/Fast Minbat VMIN ISEN + R1 VRECHRG - MIN_I + PRECH R2 RPRECH Recharge STAT1 VIN USBI EN 5uA TS STAT2 LOGIC VIN TIMER OSC COUNTER GND PG AC_IN ACFLT TRKL 6 FN6823.1 December 4, 2009 ISL9219R5360 Theory of Operation The ISL9219R5360 is an integrated charger for single-cell Li-ion or Li-polymer batteries. The ISL9219R5360 functions as traditional linear chargers when powered with a voltagesource adapter. When powered with a current-limited adapter, the chargers minimizes the thermal dissipation commonly seen in traditional linear chargers. As linear chargers, the ISL9219R5360 charges a battery in the popular constant current (CC) and constant voltage (CV) profile. The constant charge current ISET is programmable up to 1A with an external resistor. The charge voltage VCH has 0.7% accuracy over the entire recommended operating condition range. The charger always preconditions the battery with a 85mA constant current at the beginning of a charge cycle, until the battery voltage is verified to be above the minimum fast charge voltage, VMIN. This low-current preconditioning charge mode is named trickle mode. A thermal-foldback feature removes the thermal concern typically seen in linear chargers. The charger reduces the charge current automatically as the IC internal temperature rises above +125°C to prevent further temperature rise. The thermal foldback feature guarantees safe operation when the printed circuit board (PCB) is space limited for adequate thermal dissipation. USB Compliant Current Setting The ISL9219R5360 is fully in compliance with the USB electrical specification when a USB port is used as the input source. The input source type can be identified by the host controller. When the USB connector is plugged in, the host controller will identify the device during the enumeration process. The host controller will further identify whether the USB port is a high power port (500mA max current) or low power port (100mA max current). The host controller will then drive the AC_IN and USBI pins thru its GPIO pins, according to the identification results. If USB compliance is not required, the AC_IN pin can be hard wired to VOUT so that the fast charge current is always set by ISET pin. Depending on the input source type, the charge current during the constant current phase is: ISET: determined by RISET if input is an AC adapter where the VOS is the offset voltage for the input and output voltage comparator and the VOVP is the overvoltage protection threshold given in the “Electrical Specification” table on page 2. All VPOR, VOS, and VOVP have hysteresis, as given in the Electrical Specification table. If the input voltage is not in the power-good range, the charger will not charge the battery. If the input voltage is within the power good range, the PG pin will be connected to VIN through an internal P-Channel MOSFET with up to 60mA current capability. If the input voltage is not within the power-good range, the PG will be switched off from VIN and turned into a high impedance (floating) state. When an overvoltage condition occurs, the ISL9219R5360 enters the suspend state. Timeout Function The charger offers a safety timer for setting the maximum charge time (TIMEOUT) limit to prevent charging a dead battery for an extensively long time. The trickle mode is limited to 1/8 of TIMEOUT limit. The charger automatically re-charges the battery when the battery voltage drops below a recharge threshold. State Indication Five indication pins, STAT1, STAT2 and PG are available from the charger to indicate the charge status and fault conditions. The STAT1 and STAT2 are configured to indicate various charging condition as given by the true table in Table 1: TABLE 1. STAT1 AND STAT2 TRUE TABLE STAT1 STAT2 CHARGING CONDITION L L Charging L H Charge Complete and during Re-Charge H L Fault H H Suspend A fault status is triggered under one of these conditions: 1. The TS pin voltage is outside the preset temperature window 2. Timeout occurs before the EOC current has been reached The PG pin indicates that VIN is within the power-good range. ISET = 430mA if input is a high power USB port ISET = 85mA if input is a low power port Applications Information Power on Reset (POR) Power-Good Range The power-good range is defined by the following three conditions: 1. VIN > VPOR 2. VIN - VBAT > VOS 3. VIN < VOVP The ISL9219R5360 resets itself as the input voltage rises above the POR rising threshold. The internal oscillator starts to oscillate, the internal timer is reset, and the charger begins to charge the battery. The STAT1/2 pins will indicate the operating condition according to Table 1. The ISL9219R5360 has a typical rising POR threshold of 3.6V and a falling POR threshold of 2.4V. 7 FN6823.1 December 4, 2009 ISL9219R5360 Trickle Charge Total Charge Time If the battery voltage is below the trickle charge threshold, the ISL9219R5360 charger delivers a small current to trickle charge the battery until the voltage reaches the fast charge threshold value. The trickle charge threshold is programmed by the resistor connected between the PRECH pin and GND. If the PRECH pin is left floating, a default value of 3.0V is used as the trickle charge voltage. The total charge time for the CC mode and CV mode is limited to a length of TIMEOUT. A 22-stage binary counter increments each oscillation period of the internal oscillator to set the TIMEOUT. The TIMEOUT can be calculated as Equation 5: Charge Cycle A 1nF capacitor leads to 14 minutes of TIMEOUT. For example, a 15nF capacitor sets the TIMEOUT to be 3.5 hours. The charger has to reach the end-of-charge condition before the TIMEOUT, otherwise, a TIMEOUT fault is issued. The TIMEOUT fault latches up the charger. There are two ways to release such a latch-up: either to recycle the input power, or toggle the EN pin to disable the charger and then re-enable it. A charge cycle consists of three charge modes: trickle mode, constant current (CC) mode, and constant voltage (CV) mode. The charge cycle always starts with the trickle mode until the battery voltage stays above VMIN (3.0V typical). If the battery voltage stays below VMIN, the charger stays in the trickle mode. The charger moves to the CC mode after the battery voltage is above VMIN. As the battery-pack terminal voltage rises to the final charge voltage (VCH), the CV mode begins. Since the battery terminal voltage is regulated at the constant VCH in the CV mode, the charge current is expected to decline as the cell voltage rises. After the charge current drops below IMIN, which is fixed at 50mA for any input type, the ISL9219R5360 indicates the end-of-charge (EOC) with STAT1 and STAT2. The charging actually does not terminate until the internal timer completes its length of TIMEOUT in order to bring the battery to its full capacity. The following events initiate a new charge cycle: • POR • A new battery being inserted (detected by TS pin) • Recovery from an battery over-temperature fault • The EN pin is toggled from HI to LO or from HI to floating TIMEOUT = 2 22 C TIME ⋅ t OSC = 14 ⋅ -----------------1nF ( minutes ) (EQ. 5) The trickle mode charge has a time limit of 1/8 TIMEOUT. If the battery voltage does not reach VMIN within this limit, a TIMEOUT fault is issued and the charger latches up. Thus, the charger can stay in trickle mode for no more than 1/8 of TIMEOUT interval. Monitoring Output Current thru ISET Pin In addition to programming the fast charge current, the ISET can be used to monitor the actual output current for the AC adapter input current setting. During the constant current phase, the ISET pin voltage is fixed at 2.4V. In this case, the output current can be calculated by using 2.4V divided by RISET. During the constant voltage phase, the output current can be calculated by using the pin voltage, divided by RISET. For USB input current setting, VISET can still be used to monitor the charge current but since VISET is not used for the close loop current regulation, to achieve a good accuracy, an one-point calibration is required. End-of-Charge (EOC) Current Recharge After a charge cycle completes at a timeout event, charging is prohibited until the recharge condition (VOUT < VRECH) is met. Then the charging restarts with the timer reset to zero. The STAT1 and STAT2 indication however, is unchanged. Internal Oscillator The internal oscillator establishes a timing reference. The oscillation period is programmable with an external timing capacitor, CTIME, as shown in “Typical Application” on page 5. The oscillator charges the timing capacitor to 1.5V and then discharges it to 0.5V in one period, both with 10µA current. The period tOSC is shown in Equation 4: 6 t OSC = 0.2 ⋅ 10 ⋅ C TIME ( sec onds ) (EQ. 4) A 1nF capacitor results in a 0.2ms oscillation period. The accuracy of the period is mainly dependent on the accuracy of the capacitance and the internal current source. 8 The end-of-charge current IMIN sets the level at which the charger starts to indicate the charge complete condition with the indication pins. The charger actually does not terminate charging until the end of the TIMEOUT interval, as described in the “Total Charge Time” on page 8. The IMIN is fixed at 50mA for all input types, i.e. for AC adapter, USB high power and USB low power. Charge Current Thermal Foldback Overheating is always a major concern in a linear charger. The maximum power dissipation usually occurs at the beginning of a charge cycle when the battery voltage is at its minimum but the charge current is at its maximum. The charge current thermal foldback function in the ISL9219R5360 eliminates the overheating problem. The thermal foldback function has no impact on the charge current until the internal temperature reaches approximately +125°C; then charge current is reduced at a rate of 100mA/°C. For a charger with the constant charge current set at 1A, the charge current is reduced to zero when the internal temperature rises to +135°C. FN6823.1 December 4, 2009 ISL9219R5360 OVP Protection 2.8V The ISL9219R5360 is capable for up to 28V at the input pin. However, reliability reason, the charger will stop charging should the input voltage exceed 6V. This feature prevents excessive heating generated by the high input voltages. If an OVP condition is encountered, the PG pin will turn to high impedance to indicate the OVP condition, the changer enters the suspend state. If VIN is within the power good range, the PG pin is connected to VIN pin internally to provide up to 60mA supply current to the down stream circuit. NTC FUNCTION R1 BATTERY CP1 REMOVAL CP2 - R3 TO NTC PIN Q1 RT OVER TEMP R4 CP3 VTMAX Q2 The ISL9219R5360 provides a TS pin to monitor the battery temperature to ensure a safe charging temperature range. The temperature range is programmable with an external negative temperature coefficient (NTC) thermistor. The TEMP pin is also used to detect the removal of the battery. The ISL9219R5360 uses two comparators (CP2 and CP3) to form a window comparator, as shown in Figure 2. When the TS pin voltage is “out of the window,” determined by the VTMIN and VTMAX, the ISL9219R5360 stops charging and indicate a fault condition. When the temperature returns to the set range, the charger restarts a charge cycle. The two MOSFETs, Q1 and Q2, produce hysteresis for both upper and lower thresholds. The temperature window is shown in Figure 1 for a 0°C to +50°C typical application using a Mitsubishi type TH11-4H104F thermistor. VTMIN (1.88V) TS VTMIN + + NTC Thermistor R2 + UNDER TEMP 5µA VRMV R5 GND FIGURE 2. INTERNAL CIRCUIT FOR NTC INTERFACE Battery Removal Detection The ISL9219R5360 assumes that the thermistor is co-packed with the battery and is removed together with the battery. When the charger senses a TS pin voltage that is 2.25V or higher, it assumes that the battery is removed. The battery removal detection circuit is also shown in Figure 2. When a battery is removed, the ISL9219R5360 will enter the suspend state and the charging is halted. When a battery is inserted again, a new charge cycle starts. Shutdown and Suspend State The ISL9219R5360 can be orderly shutdown by one of these conditions: 1. EN pin is pulled to logic HI VTMIN- (1.68V) NTC PIN VOLTAGE VTMAX+ (0.18V) VTMAX (0.16V) 2. The battery has been removed from the charger. The battery removal condition can be detected by the TS pin (see “Battery Removal Detection” on page 9) When shut down, the charger stays in the suspend state and draws typically less than 300µA current from the input power. 0V Under an OVP condition, the charger also enters the suspended state. UNDER TEMP OVER TEMP Input and Output Capacitor Selection FIGURE 1. THRESHOLD VOLTAGES FOR 0°C to +50°C WINDOW A 0.47µF or higher value ceramic capacitor for the input is recommended. Due to the inductance of the power leads of the wall adapter or USB source, the input capacitor type must be properly selected to prevent high voltage transient during a hot-plug event. A tantalum capacitor is a good choice for its high ESR, providing damping to the voltage transient. Multi-layer ceramic capacitors, however, have a very low ESR and hence when chosen as input capacitors, a 1Ω series resistor is recommended, as shown in the “Typical Application” schematic on page 5, to provide adequate damping. When the battery is attached to the charger, the output capacitor can be any ceramic type with the value higher than 9 FN6823.1 December 4, 2009 ISL9219R5360 0.1µF. However, if there is a chance the charger will be used as an LDO linear regulator, a 10µF tantalum capacitor is recommended. Board Layout Recommendations The ISL9219R5360 internal thermal foldback function limits the charge current when the internal temperature reaches approximately +125°C. In order to maximize the current capability, it is very important that the exposed pad under the package is properly soldered to the board and is connected to other layers through thermal vias. More thermal vias and more copper attached to the exposed pad usually result in better thermal performance. On the other hand, the number of vias is limited by the size of the pad. The exposed pad is big enough for 5 vias. State Diagram The state diagram is shown in Figure 3. There area total of 5 states during a complete charging cycle: trickle charge, CC charge, CV charge, charge complete/recharge, fault and suspend. In the trickle mode, the ISL9219R5360 charges the battery in a trickle current. If VOUT reaches VMIN before the trickle charge timeout interval, the operation will move to the CC mode. Before entering the CC mode, the input source is identified. The CC mode output current is set according to the input type as described in “USB Compliant Current Setting” on page 7. When the output voltage reaches the 4.2V final voltage, the operation will move CV mode, where the battery is charged at a constant voltage. If the end-of-charge current is reached before the timeout interval is elapsed, the operation moves to charge complete state. The charger continues to charge the battery until a timeout condition is reached, then the charging will be terminated. After the termination, if the output voltage drops below the recharge threshold, a recharge starts and the timer is rest to zero. The STAT1 and STAT2 indications, remains the same as the charge complete state. In the event that the timeout condition is reached before EOC, the fault mode is entered. The fault mode can also be triggered by an OTP event. To exit the fault mode, the input power has to be removed and re-applied, or the EN pin is toggled to HI and back to LO, then a new cycle begins. All Intersil U.S. products are manufactured, assembled and tested utilizing ISO9000 quality systems. Intersil Corporation’s quality certifications can be viewed at www.intersil.com/design/quality Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries. For information regarding Intersil Corporation and its products, see www.intersil.com 10 FN6823.1 December 4, 2009 ISL9219R5360 Power Up VIN>VPOR? N Y N VIN<VOVP? ACFLT=H Y Y POR AC_IN = HI? N N VIN>VOUT +VOS? Y Suspend STAT1 = H STAT2 = H N EN = LO ? N USBI = HI? EN=H Y Anytime when Batt is removed Y Initialization Reset counter IOUT = ISET IOUT = 500mA TRICKLE CHARGE STAT1 = L STAT2 = L PG = VIN ACFLT = L IOUT < IMIN ? CV CHARGE STAT1= L STAT2 = L PG = VIN ACFLT = L Anytime when VIN < 4.4V ACFLT = H Y N IOUT = 100mA VOUT>VMIN CV CHARGE STAT1= L STAT2 = L PG = VIN ACFLT = L N CHARGE COMPLETE STAT1 = L STAT2 = H PG=VIN ACFLT=L Timeout? N Y VOUT = 4.2V? N Trickle Timeout ? Y N Y Y N Timeout ? Y OTP FAULT STAT1 = H STAT2 = L POR or EN toggled POR Timeout ? N Y CHARGE COMPLETE STAT1 = L STAT2 = H Charger OFF VOUT < VRECH? Y RE-CHARGE STAT1 = L STAT2 = H Charger ON Timer Reset N Timeout ? Y N FIGURE 3. STATE DIAGRAM 11 FN6823.1 December 4, 2009 ISL9219R5360 Package Outline Drawing L20.3x4 20 LEAD QUAD FLAT NO-LEAD PLASTIC PACKAGE Rev 0, 6/07 3.00 0.10 M C A B 0.05 M C A B 4 20X 0.25 16X 0.50 +0.05 -0.07 17 A PIN 1 INDEX AREA (C 0.40) 20 16 1 PIN 1 INDEX AREA 4.00 2.65 11 +0.10 -0.15 6 0.15 (4X) A 10 7 VIEW "A-A" 1.65 TOP VIEW +0.10 -0.15 20x 0.40¬±0.1 BOTTOM VIEW SEE DETAIL "X" 0.10 C C 0.9¬± 0.1 SEATING PLANE 0.08 C SIDE VIEW (16 x 0.50) (2.65) (3.80) (20 x 0.25) C 0.2 REF (20 x 0.60) 5 0.00 MIN. 0.05 MAX. (1.65) (2.80) DETAIL "X" TYPICAL RECOMMENDED LAND PATTERN NOTES: 1. Dimensions are in millimeters. Dimensions in ( ) for Reference Only. 2. Dimensioning and tolerancing conform to AMSE Y14.5m-1994. 3. Unless otherwise specified, tolerance : Decimal ¬± 0.0 4. Dimension b applies to the metallized terminal and is measured between 0.15mm and 0.30mm from the terminal tip. 5. Tiebar shown (if present) is a non-functional feature. 6. The configuration of the pin #1 identifier is optional, but must be located within the zone indicated. The pin #1 indentifier may be either a mold or mark feature. 12 FN6823.1 December 4, 2009