PR01, PR02, PR03 www.vishay.com Vishay BCcomponents Power Metal Film Leaded Resistors FEATURES • High power in small packages (1 W / 0207 size to 3 W / 0617 size) • Defined fusing characteristics • Technology: metal film • Meets active and passive flammability requirements as defined in IEC 60115-1 • AEC-Q200 qualified (PR01 and PR02) • Material categorization: for definitions of compliance please see www.vishay.com/doc?99912 APPLICATIONS DESCRIPTION A homogeneous film of metal alloy is deposited on a high grade ceramic body. After a helical groove has been cut in the resistive layer, tinned connecting wires of electrolytic copper or copper-clad iron are welded to the end-caps. The resistors are coated with a red, non-flammable lacquer which provides electrical, mechanical and climatic protection. This coating is not resistant to aggressive fluxes and cleaning solvents. The encapsulation is resistant to all cleaning solvents in accordance with IEC 60068-2-45. • All general purpose power applications • Automotive electronics • Lighting ballast TECHNICAL SPECIFICATIONS DESCRIPTION DIN size PR01 PR02 Cu-lead PR02 FeCu-lead PR03 Cu-lead PR03 FeCu-lead 0207 0411 0411 0617 0617 0.22 to 1 M 0.33 to 1 M 1 to 1 M 0.68 to 1 M 1 to 1 M (2) ± 1 %; ± 5 % ± 1 %; ± 5 % ± 1 %; ± 5 % ± 1 %; ± 5 % ± 1 %; ± 5 % Temperature coefficient ± 250 ppm/K ± 250 ppm/K ± 250 ppm/K ± 250 ppm/K ± 250 ppm/K 1W 2W 1.3 W 3W 2.5 W Resistance range (1) Resistance tolerance Rated dissipation, P70 1 R R<1 Thermal resistance (Rth) Operating voltage, Umax. AC/DC E-series Basic specification 0.6 W 1.2 W - 1.6 W - 135 K/W 75 K/W 115 K/W 60 K/W 75 K/W 350 V 500 V 500 V 750 V 750 V E24, E96 (± 1 %); E24 (± 5 %) IEC 60115-1 Stability after: Endurance test (1000 h, P70) R max.: ± (5 % R + 0.1 ) Damp heat test (56 days) R max.: ± (3 % R + 0.1 ) Soldering (10 s, 260 °C) R max.: ± (1 % R + 0.05 ) Notes (1) R value is measured with probe distance of 24 mm ± 1 mm using 4-terminal method. (2) 1 % tolerance is available for R -range from 1 upwards. n Revision: 01-Mar-16 Document Number: 28729 1 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 PR01, PR02, PR03 www.vishay.com Vishay BCcomponents TERMINATION WIRE TYPES PRODUCT TYPE PACKAGING CODE STYLE MATERIAL WIRE DIAMETER PITCH A1, A5, R5 Axial Cu 0.58 mm n/a N4 Radial Cu 0.58 mm 4.8 mm L1 Radial Cu 0.58 mm 17.8 mm L1 Radial FeCu 0.58 mm 17.8 mm K1 Radial FeCu 0.58 mm 12.5 mm PR01 PR02 PR03 A1, R5 Axial Cu 0.78 mm n/a A1 Axial FeCu 0.58 mm n/a N3, R2 Radial Cu 0.78 mm 4.8 mm L1 Radial Cu 0.78 mm 17.8 mm L1 Radial FeCu 0.58 mm 17.8 mm B1 Radial FeCu 0.78 mm 15 mm AC Axial Cu 0.78 mm n/a AC Axial FeCu 0.58 mm n/a DC Radial Cu 0.78 mm 25.4 mm DC Radial FeCu 0.58 mm 25.4 mm PC Radial FeCu 0.78 mm 20 mm APPLICATION INFORMATION The power dissipation on the resistor generates a temperature rise against the local ambient, depending on the heat flow support of the printed-circuit board (thermal resistance). The rated dissipation applies only if the permitted film temperature is not exceeded. Furthermore, a high level of ambient temperature or of power dissipation may raise the temperature of the solder joint, hence special solder alloys or board materials may be required to maintain the reliability of the assembly. These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. The designer may estimate the performance of the particular resistor application or set certain load and temperature limits in order to maintain a desired stability. OPERATION MODE POWER P70 Rated dissipation PR01 1W PR02 2W PR03 Applied maximum film temperature, F max. Max. resistance change at rated dissipation for resistance range: |R/R|max. (at P70) after: Revision: 01-Mar-16 3W 250 °C PR01 0.22 to 1 M PR02 0.33 to 1 M PR03 0.68 to 1 M 1000 h 5.0 % R + 0.1 Document Number: 28729 2 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 PR01, PR02, PR03 www.vishay.com Vishay BCcomponents PART NUMBER AND PRODUCT DESCRIPTION Part Number: PR02000201001JA100 P R 0 2 0 0 0 2 0 1 0 0 1 J TYPE/SIZE VARIANT WIRE TYPES TCR/MATERIAL RESISTANCE TOLERANCE PR0100 PR0200 PR0300 0 = neutral Z = value overflow (special) 1 = Cu 0.58 (PR01) 2 = Cu 0.78 (PR02, PR03) 3 = FeCu 0.58 (PR01, PR02, PR03) 4 = FeCu 0.78 (PR02, PR03) 0 = standard 3 digit value 1 digit multiplier Multiplier 7 = *10-3 8 = *10-2 9 = *10-1 0 = *100 1 = *101 2 = *102 3 = *103 4 = *104 F=±1% J=±5% A 1 0 0 PACKAGING SPECIAL N4 N3 A5 A1 AC R5 00 = standard R2 L1 DC K1 B1 PC Product Description: PR02 5 % A1 1K0 PR02 5% A1 1K0 TYPE TOLERANCE PACKAGING RESISTANCE VALUE PR01 PR02 PR03 1% 5% N4 N3 A5 A1 AC R5 R2 L1 DC K1 B1 PC 1K0 = 1 k 4K75 = 4.75 k Note • The products can be ordered using either the PRODUCT DESCRIPTION or the PART NUMBER. PACKAGING PRODUCT TYPE CODE QUANTITY DESCRIPTION PITCH TAPE WIDTH DIMENSION A5 5000 Ammo pack acc. to IEC 60286-1 5 mm 52 mm 75 mm x 114 mm x 260 mm A1 1000 Ammo pack acc. to IEC 60286-1 5 mm 52 mm 78 mm x 31 mm x 260 mm N4 4000 Ammo pack acc. to IEC 60286-2 - - 45 mm x 262 mm x 330 mm L1 1000 Loose in bulk - - 105 mm x 70 mm x 205 mm K1 1000 Loose in bulk - - 105 mm x 70 mm x 205 mm R5 5000 Reel pack acc. to IEC 60286-1 5 mm 52 mm 93 mm x 300 mm x 298 mm A1 1000 Ammo pack acc. to IEC 60286-1 5 mm 52 mm 72 mm x 60 mm x 258 mm N3 3000 Ammo pack acc. to IEC 60286-2 - - 45 mm x 262 mm x 330 mm L1 1000 Loose in bulk - - 105 mm x 70 mm x 205 mm B1 1000 Loose in bulk - - 105 mm x 70 mm x 205 mm R5 5000 Reel pack acc. to IEC 60286-1 5 mm 52 mm 100 mm x 375 mm x 375 mm R2 2000 Reel pack acc. to IEC 60286-2 - - 90 mm x 375 mm x 375 mm AC 500 Ammo pack acc. to IEC 60286-1 5 mm 63 mm 83 mm x 58 mm x 256 mm DC 500 Loose in bulk - - 105 mm x 70 mm x 205 mm PC 500 Loose in bulk - - 105 mm x 70 mm x 205 mm PR01 PR02 PR03 Revision: 01-Mar-16 Document Number: 28729 3 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 PR01, PR02, PR03 www.vishay.com Vishay BCcomponents DESCRIPTION ASSEMBLY Production is strictly controlled and follows an extensive set of instructions established for reproducibility. A homogeneous film of metal alloy is deposited on a high grade ceramic body and conditioned to achieve the desired temperature coefficient. Plated steel termination caps are firmly pressed on the metalized rods. Mostly, a special laser is used to achieve the target value by smoothly cutting a helical groove in the resistive layer without damaging the ceramics. Connecting wires of electrolytic copper plated with 100 % pure tin are welded to the termination caps. The resistor elements are covered by a light blue protective coating designed for electrical, mechanical, and climatic protection. Four or five color code rings designate the resistance value and tolerance in accordance with IEC 60062. The resistors are suitable for processing on automatic insertion equipment and cutting and bending machines. Excellent solderability is proven, even after extended storage. They are suitable for automatic soldering using wave or dipping. The result of the determined production is verified by an extensive testing procedure performed on 100 % of the individual resistors. Only accepted products are stuck directly on the adhesive tapes in accordance with IEC 60286-1 or for the radial versions in accordance to IEC 60286-2. APPROVALS MATERIALS • VDE 0860, clause 14.1.a) Vishay acknowledges the following systems for the regulation of hazardous substances: • CQC, China • IEC 62474, Material Declaration for Products of and for the Electrotechnical Industry, with the list of declarable substances given therein (1) The resistors are completely lead (Pb)-free, the pure tin plating provides compatibility with lead (Pb)-free and lead-containing soldering processes. The immunity of the plating against tin whisker growth, in compliance with IEC 60068-2-82, has been proven under extensive testing. The encapsulant is resistant to cleaning solvent specified in IEC 60115-1. The suitability of conformal coatings, if applied, shall be qualified by appropriate means to ensure the long-term stability of the whole system. These resistors meet the safety requirements of: • UL1676 (510 k to 11 M); file no: E171160 • IEC 60065, clause 14.2 • DIN EN 60065, clause 14.1.a) RELATED PRODUCTS For a correlated range of Metal Film Resistors see the datasheet: • The Global Automotive Declarable Substance List (GADSL) (2) “High Ohmic / High Voltage Metal Film Leaded Resistors”, www.vishay.com/doc?30260 • The REACH regulation (1907/2006/EC) and the related list of substances with very high concern (SVHC) (3) for its supply chain For product that offers high power dissipation and metal oxide film technology see the datasheet: The products do not contain any of the banned substances as per IEC 62474, GADSL, or the SVHC list, see www.vishay.com/how/leadfree. Hence the products fully comply with the following directives: • 2000/53/EC End-of-Life Vehicle Directive (ELV) and Annex II (ELV II) • 2011/65/EU Restriction of the Use of Hazardous Substances Directive (RoHS) with amendment 2015/863/EU “High Power Metal Oxide Leaded Resistors”, www.vishay.com/doc?20128 • 2012/19/EU Waste Electrical and Electronic Equipment Directive (WEEE) Vishay pursues the elimination of conflict minerals from its supply chain, see the Conflict Minerals Policy at www.vishay.com/doc?49037. Notes (1) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474. (2) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council, and available at www.gadsl.org (3) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table. Revision: 01-Mar-16 Document Number: 28729 4 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 PR01, PR02, PR03 www.vishay.com Vishay BCcomponents FUNCTIONAL PERFORMANCE Power in % The power that the resistor can dissipate depends on the operating temperature. 100 80 60 40 20 0 -55 0 50 70 100 150 200 Ambient Temperature in °C Derating Maximum dissipation (Pmax.) in percentage of rated power as a function of the ambient temperature (Tamb) 50 50 ΔT (K) ΔT (K) 15 mm 40 15 mm 40 20 mm 25 mm 20 mm 30 30 25 mm 20 20 10 10 0 0 0 0.4 0.8 P (W) 1.2 0 0.4 0.8 P (W) 1.2 Ø 0.58 mm FeCu-leads Minimum distance from resistor body to PCB = 1 mm Ø 0.58 mm Cu-leads Minimum distance from resistor body to PCB = 1 mm PR01 Temperature rise (T) at the lead end (soldering point) as a function of dissipated power at various lead lengths after mounting. PR01 Temperature rise (T) at the lead end (soldering point) as a function of dissipated power at various lead lengths after mounting. 100 70 ΔT (K) ∆T (K) 15 mm 60 80 15 mm 50 20 mm 40 25 mm 30 60 20 mm 25 mm 40 20 20 10 0 0 0 1 P (W) 2 Ø 0.58 mm FeCu-leads Minimum distance from resistor body to PCB = 1 mm PR02 Temperature rise (T) at the lead end (soldering point) as a function of dissipated power at various lead lengths after mounting. Revision: 01-Mar-16 0 1 P (W) 2 Ø 0.78 mm Cu-leads Minimum distance from resistor body to PCB = 1 mm PR02 Temperature rise (T) at the lead end (soldering point) as a function of dissipated power at various lead lengths after mounting. Document Number: 28729 5 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 PR01, PR02, PR03 www.vishay.com Vishay BCcomponents 100 80 ∆T (K) ΔT (K) 15 mm 20 mm 25 mm 60 15 mm 80 20 mm 60 40 25 mm 40 20 20 0 0 0 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 P (W) Ø 0.78 mm FeCu-leads Minimum distance from resistor body to PCB = 1 mm 1 2 P (W) 3 Ø 0.78 mm Cu-leads Minimum distance from resistor body to PCB = 1 mm PR02 Temperature rise (T) at the lead end (soldering point) as a function of dissipated power at various lead lengths after mounting. 80 PR03 Temperature rise (T) at the lead end (soldering point) as a function of dissipated power at various lead lengths after mounting. 80 10 mm ΔT (K) 60 ΔT (K) 15 mm 60 15 mm 20 mm 20 mm 40 40 25 mm 20 20 0 0 0 1 2 P (W) 3 Ø 0.58 mm FeCu-leads Minimum distance from resistor body to PCB = 1 mm PR03 Temperature rise (T) at the lead end (soldering point) as a function of dissipated power at various lead lengths after mounting. Revision: 01-Mar-16 0 0.8 1.6 2.4 P (W) 3.2 Ø 0.78 mm FeCu-leads Minimum distance from resistor body to PCB = 1 mm PR03 Temperature rise (T) at the lead end (soldering point) as a function of dissipated power at various lead lengths after mounting. Document Number: 28729 6 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 PR01, PR02, PR03 www.vishay.com Vishay BCcomponents ΔT (K) ΔT (K) 120 120 80 80 40 40 0 0 0 0.2 0.4 0.6 0.8 1.0 0 P (W) Ø 0.58 mm Cu-leads 0.2 0.4 0.6 0.8 P (W) Ø 0.58 mm FeCu-leads PR01 Hot-spot temperature rise (T) as a function of dissipated power. 160 PR01 Hot-spot temperature rise (T) as a function of dissipated power. 160 ΔT (K) ΔT (K) 120 120 80 80 40 40 0 0 0 0.4 0.8 1.2 1.6 P (W) 0 2.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 P (W) Ø 0.78 mm Cu-leads Ø 0.78 mm FeCu-leads PR02 Hot-spot temperature rise (T) as a function of dissipated power. 160 PR02 Hot-spot temperature rise (T) as a function of dissipated power. 200 ΔT (K) ΔT (K) 160 120 120 80 80 40 40 0 0 0 0.2 Ø 0.58 mm FeCu-leads 0.4 0.6 0.8 1.0 1.2 1.4 P (W) PR02 Hot-spot temperature rise (T) as a function of dissipated power. Revision: 01-Mar-16 0 1 2 P (W) Ø 0.58 mm FeCu-leads PR03 Hot-spot temperature rise (T) as a function of dissipated power. Document Number: 28729 7 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 PR01, PR02, PR03 www.vishay.com Vishay BCcomponents 200 200 ΔT (K) ∆T (K) 160 160 120 120 80 80 40 40 0 0 1 2 P (W) 3 Ø 0.78 mm Cu-leads PR03 Hot-spot temperature rise (T) as a function of dissipated power. Revision: 01-Mar-16 0 0 1 2 P (W) Ø 0.78 mm FeCu-leads PR03 Hot-spot temperature rise (T) as a function of dissipated power. Document Number: 28729 8 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 PR01, PR02, PR03 www.vishay.com Vishay BCcomponents The maximum permissible hot-spot temperature is 205 °C for PR01, 220 °C for PR02 and 250 °C for PR03. P (W) Tamb = 40 °C 1.00 70 °C 100 °C 0.75 125 °C 0.50 155 °C 0.25 Tm (°C) 00 0 h 00 10 10 h 00 1 < < 3 1 kΩ 0k Ω >3 0k Ω h 0 00 205 °C 10 5.0 2.0 0.5 1.0 0.2 0.1 % ΔR PR01 Drift nomogram P (W) Tamb = 40 °C 2.00 70 °C 100 °C 1.50 125 °C 1.00 155 °C 0.50 0 0 h Tm (°C) 00 10 0 10 < < 3 1 kΩ 9 > 3 kΩ 9k Ω h 00 00 h 10 10 5.0 2.0 1.0 220 °C 0.5 0.2 0.1 % ΔR PR02 Drift nomogram P (W) Tamb = 40 °C 3.00 70 °C 100 °C 125 °C 2.25 155 °C 1.50 0.75 T m (°C) 0h 0 00 h 00 0 10 0 h 0 10 <1 ≤ 5 kΩ 1 k Ω >5 1 k Ω 10 10 5.0 2.0 1.0 250 °C 0.5 0.2 0.1 % ΔR PR03 Drift nomogram Revision: 01-Mar-16 Document Number: 28729 9 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 PR01, PR02, PR03 www.vishay.com Vishay BCcomponents 103 Pmax. (W) t p /t i = 1000 500 200 102 100 50 20 10 5 10 2 1 10-1 10-6 10-5 10-4 10-3 10-2 10-1 1 ti (s) PR01 Pulse on a regular basis; maximum permissible peak pulse power ( Pˆ max.) as a function of pulse duration (ti) 1200 Umax. (V) 1000 800 600 400 200 0 10-6 10-5 10-4 10-3 10-2 10-1 t i (s) 1 PR01 Pulse on a regular basis; maximum permissible peak pulse voltage (Ûmax.) as a function of pulse duration (ti) 103 Pmax. (W) 10 2 10 t p/ t i = 1000 500 200 100 50 20 10 5 2 1 10-1 10-6 10-5 10-4 10-3 10-2 10-1 ti (s) 1 PR02 Pulse on a regular basis; maximum permissible peak pulse power ( Pˆ max.) as a function of pulse duration (ti) Revision: 01-Mar-16 Document Number: 28729 10 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 PR01, PR02, PR03 www.vishay.com Vishay BCcomponents 1700 Umax. (V) 1500 1300 1100 900 700 500 10-6 10-5 10-4 10-3 10-2 10-1 1 t i (s) PR02 Pulse on a regular basis; maximum permissible peak pulse voltage (Ûmax.) as a function of pulse duration (ti) 104 Pmax. (W) 103 102 t p/ t i = 1000 500 200 100 50 20 10 5 10 2 1 10-6 10-5 10-4 10-3 10-2 10-1 t i (s) 1 PR03 Pulse on a regular basis; maximum permissible peak pulse power ( Pˆ max.) as a function of pulse duration (ti) 2400 Umax. (V) 2000 1600 1200 800 400 0 10-6 10-5 10-4 10-3 10-2 10-1 t i (s) 1 PR03 Pulse on a regular basis; maximum permissible peak pulse voltage (Ûmax.) as a function of pulse duration (ti) Revision: 01-Mar-16 Document Number: 28729 11 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 PR01, PR02, PR03 www.vishay.com Vishay BCcomponents 10 2 10 2 t (s) t (s) 10 10 1 1 10 -1 0 20 10 30 40 50 Poverload (W) PR01 Time to interruption as a function of overload power for range: 0.22 Rn 1 This graph is based on measured data under constant voltage conditions; the data may deviate according to the applications. 10-1 0 20 10 30 40 Poverload (W) 50 PR01 Time to interruption as a function of overload power for range: 16 Rn 560 This graph is based on measured data under constant voltage conditions; the data may deviate according to the applications. 10 2 10 2 t (s) t (s) 10 10 1 1 10 -1 10 - 1 0 20 10 30 40 Poverload (W) 50 PR01 Time to interruption as a function of overload power for range: 1 Rn 15 This graph is based on measured data under constant voltage conditions; the data may deviate according to the applications. 0 20 40 60 80 100 120 Poverload (W) PR02 Time to interruption as a function of overload power for range: 0.33 Rn 5 This graph is based on measured data under constant voltage conditions; the data may deviate according to the applications. 10 2 10 2 t (s) t (s) 10 10 1 1 10-1 0 20 40 60 80 100 120 Poverload (W) PR02 Time to interruption as a function of overload power for range: 5 Rn 68 This graph is based on measured data under constant voltage conditions; the data may deviate according to the applications. Revision: 01-Mar-16 10 -1 0 20 40 60 80 100 120 Poverload (W) PR02 Time to interruption as a function of overload power for range: 68 Rn 560 This graph is based on measured data under constant voltage conditions; the data may deviate according to the applications. Document Number: 28729 12 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 PR01, PR02, PR03 www.vishay.com Vishay BCcomponents 10 2 t (s) 10 1 10 -1 0 50 100 150 200 250 Poverload (W) PR03 Time to interruption as a function of overload power for range: 0.68 Rn 560 This graph is based on measured data under constant voltage conditions; the data may deviate according to the applications. Revision: 01-Mar-16 Document Number: 28729 13 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 PR01, PR02, PR03 www.vishay.com Vishay BCcomponents 10 2 Z R Rn = 1 Ω 10 R n = 24 Ω 1 Rn = 12 kΩ 10 -1 10 -2 Rn = 100 kΩ 10 -1 1 10 2 10 f (MHz) 10 3 PR01 Impedance as a function of applied frequency 10 2 Z R R n = 1.2 Ω 10 R n = 10 Ω 1 Rn = 22 kΩ 10 -1 Rn = 124 kΩ 10 -2 10 -1 1 10 2 10 f (MHz) 10 3 PR02 Impedance as a function of applied frequency 10 2 Z R Rn = 1.5 Ω 10 R n = 18 Ω 1 Rn = 1.3 kΩ 10 -1 Rn = 20 kΩ R n = 100 kΩ 10 -2 1 10 10 2 f (MHz) 10 3 PR03 Impedance as a function of applied frequency Revision: 01-Mar-16 Document Number: 28729 14 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 PR01, PR02, PR03 www.vishay.com Vishay BCcomponents TESTS PROCEDURES AND REQUIREMENTS All tests are carried out in accordance with the following specifications: • IEC 60115-1, generic specification (includes tests) Unless otherwise specified the following values apply: • Temperature: 15 °C to 35 °C • Relative humidity: 45 % to 75 % The test and requirements table contains only the most important tests. For the full test schedule refer to the documents listed above. The tests are carried out in accordance with IEC 60068-2-xx test method and under standard atmospheric conditions in accordance with IEC 60068-1, 5.3. Climatic category LCT / UCT / 56 (rated temperature range: lower category temperature, upper category temperature; damp heat, steady state, test duration: 56 days) is valid. • Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar). For performing some of the tests, the components are mounted on a test board in accordance with IEC 60115-1, 4.31. In test procedures and requirements table, only the tests and requirements are listed with reference to the relevant clauses of IEC 60115-1 and IEC 60068-2-xx test methods. A short description of the test procedure is also given. TEST PROCEDURES AND REQUIREMENTS IEC 60068-2TEST METHOD TEST 4.4.1 - Visual examination 4.4.2 - Dimensions (outline) 4.5 - Resistance 4.6.1.1 - Insulation resistance Maximum voltage (DC) after 1 min; metal block method Rins min.: 104 M 4.7 - Voltage proof URMS = Uins; 60 s No breakdown or flashover 4.8 - Temperature coefficient At (20 / -55 / 20) °C and (20 / 155 / 20) °C ± 250 ppm/K 4.16 21 (Ua1) 21 (Ub) 21 (Uc) Robustness of terminations Tensile, bending, and torsion No damage Rmax.: ± (0.5 % R + 0.05 ) +235 °C; 2 s; solder bath method; SnPb40 Good tinning ( 95 % covered, no visible damage) +245 °C; 3 s; solder bath method; SnAg3Cu0.5 Good tinning ( 95 % covered, no visible damage) IEC 60115-1 CLAUSE 4.17 20 (Ta) PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (Rmax.) No holes; clean surface; no damage Gauge (mm) See Straight and Kinked Dimensions tables ±5%R Solderability 20 (Tb) Resistance to soldering heat Unmounted components (260 ± 5) °C; (10 ± 1) s Rmax.: ± (1 % R + 0.05 ) 4.19 14 (Na) Rapid change of temperature 30 min at -55 °C and 30 min at +200 °C; 5 cycles No visual damage PR01: Rmax.: ± (1 % R + 0.05 ) PR02: Rmax.: ± (1 % R + 0.05 ) PR03: Rmax.: ± (2 % R + 0.05 ) 4.20 29 (Eb) Bump 3 x 1500 bumps in three directions; 40 g No damage Rmax.: ± (0.5 % R + 0.05 ) 4.22 6 (Fc) Vibration 10 sweep cycles per direction; 10 Hz to 2000 Hz; 1.5 mm or 200 m/s2 No damage Rmax.: ± (0.5 % R + 0.05 ) 4.18.2 Revision: 01-Mar-16 Document Number: 28729 15 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 PR01, PR02, PR03 www.vishay.com Vishay BCcomponents TEST PROCEDURES AND REQUIREMENTS IEC 60115-1 CLAUSE IEC 60068-2TEST METHOD 4.23 TEST PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (Rmax.) Climatic sequence: 4.23.2 2 (Ba) Dry heat 200 °C; 16 h 4.23.3 30 (Db) Damp heat, cyclic 55 °C; 24 h; 90 % to 100 % RH; 1 cycle 4.23.4 1 (Aa) Cold -55 °C; 2 h 4.23.5 13 (M) Low air pressure 8.5 kPa; 2 h; 15 °C to 35 °C 4.23.6 30 (Db) Damp heat, cyclic 55 °C; 5 days; 95 % to 100 % RH; 5 cycles 4.24 78 (Cab) Damp heat (steady state) (40 ± 2) °C; 56 days; (93 ± 3 )% RH Rmax.: ± (3 % R + 0.1 ) 4.25.1 - Endurance (at 70 °C) U = P 70 x R or U = Umax.; 1.5 h on; 0.5 h off; 70 °C; 1000 h Rmax.: ± (5 % R + 0.1 ) 4.26 - Active flammability Accidental overload test No damage, no flamming of gauze cylinder 4.29 45 (Xa) Component solvent resistance Isopropyl alcohol (used in industrial application) +23 °C; toothbrush method Marking legible; no visible damage 4.35 - Passive flammability Needle flame test No ignition of product, no ignition of under layer burning time is less than 30 s Revision: 01-Mar-16 Rins min.: 103 M Rmax.: ± (1.5 % R + 0.1 ) Document Number: 28729 16 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 PR01, PR02, PR03 www.vishay.com Vishay BCcomponents DIMENSIONS D d L1 L2 Type with straight leads DIMENSIONS - Straight lead type and relevant physical dimensions; see straight leads outline Ø DMAX. (mm) L1 MAX. (mm) L2 MAX. (mm) PR01 2.5 6.5 8.0 PR02 3.9 10.0 12.0 PR03 5.2 16.7 19.5 TYPE TERMINATION WIRE MATERIAL (Cu OR FeCu) AND WIRE DIAMETER (Ø d) Cu FeCu Cu FeCu FeCu Cu FeCu FeCu ØD P1 ± 0.5 Ød (mm) 0.58 ± 0.05 0.58 ± 0.05 0.78 ± 0.05 0.58 ± 0.05 0.78 ± 0.05 0.78 ± 0.05 0.58 ± 0.05 0.78 ± 0.05 MATERIAL 212 207 504 455 496 1192 1079 1185 P1 ± 0.5 8+2 L1 L2 4.5 + 10 Ød P2 ± 3 MASS (mg) S Type with double kink b1 b2 ØB ± 0.07 Dimensions in millimeters DIMENSIONS - Double kink lead type and relevant physical dimensions; see double kinked outline TYPE Ø DMAX. L1 MAX. L2 MAX. (mm) (mm) (mm) PR01 2.5 6.5 8.0 PR02 3.9 10.0 12.0 PR03 5.2 16.7 Revision: 01-Mar-16 19.5 TERMINATION WIRE MATERIAL (Cu OR FeCu) AND MASS PITCH P1 P2 b1 b2 SMAX. WIRE DIAMETER (Ø d) (mg) (mm) (mm) (mm) (mm) (mm) (mm) Ød MATERIAL (mm) 1.10 1.45 0.58 17.8 17.8 Cu 212 17.8 2 ± 0.05 ± 0.5 ± 3 + 0.25 / - 0.20 + 0.25 / - 0.20 1.10 1.45 0.58 12.5 12.5 2 FeCu 207 12.5 ± 0.05 ± 0.5 ± 3 + 0.25 / - 0.20 + 0.25 / - 0.20 1.10 1.45 0.58 17.8 17.8 FeCu 207 17.8 2 ± 0.05 ± 0.5 ± 3 + 0.25 / - 0.20 + 0.25 / - 0.20 1.10 1.45 0.78 17.8 17.8 2 Cu 504 17.8 ± 0.05 ± 0.5 ± 3 + 0.25 / - 0.20 + 0.25 / - 0.20 1.10 0.58 17.8 17.8 1.45 FeCu 455 17.8 2 ± 0.05 ± 0.5 ± 3 + 0.25 / - 0.20 + 0.25 / - 0.20 1.30 1.65 0.78 15.0 15.0 2 FeCu 496 15.0 ± 0.5 ± 3 ± 0.05 + 0.25 / - 0.20 + 0.25 / - 0.20 1.10 1.65 0.78 25.4 25.4 Cu 2 25.4 ± 0.5 ± 3 ± 0.05 1192 + 0.25 / - 0.20 + 0.25 / - 0.20 1.10 1.65 0.58 25.4 25.4 2 FeCu 25.4 ± 0.5 ± 3 ± 0.05 1079 + 0.25 / - 0.20 + 0.25 / - 0.20 1.30 2.15 0.78 22.0 20.0 2 FeCu 20 ± 0.05 1185 ± 0.5 ± 3 + 0.25 / - 0.20 + 0.25 / - 0.20 ØB (mm) 0.8 ± 0.07 0.8 ± 0.07 0.8 ± 0.07 1.0 ± 0.07 0.8 ± 0.07 1.0 ± 0.07 1.0 ± 0.07 1.0 ± 0.07 1.0 ± 0.07 Document Number: 28729 17 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 PR01, PR02, PR03 www.vishay.com Vishay BCcomponents PR01, PR02 WITH RADIAL TAPING PR01 - Height for insertion (max.) = 32 mm P2 DIMENSIONS in millimeters P H1 H H0 L L1 W0 W α α P0 F P1 D0 α = 30° to 40° a P2 H0 P L L1 W0 W α F α = 30° to 40° a 12.7 ± 1.0 P0 12.7 ± 0.2 Feed-hole centre to lead at topside at the tape P1 3.85 ± 0.5 Feed-hole center to body center P2 6.35 ± 1.0 Lead spacing F 4.8 +0.7/-0 Width of carrier tape W 18.0 ± 0.5 Minimum hold down tape width W0 5.5 Height for insertion (max.) H1 32 Lead wire clinch height H0 16.5 ± 0.5 Body to hole center H 19.5 ± 1 Feed-hole diameter D0 4.0 ± 0.2 Height for cutting (max.) L 11.0 Minimum lead wire (tape portion) shortest lead L1 2.5 Pitch of components P 12.7 ± 1.0 Feed-hole pitch P0 12.7 ± 0.2 Feed-hole centre to lead at topside at the tape P1 3.85 ± 0.5 Feed-hole center to body center P2 6.35 ± 1.0 Lead spacing F 4.8 +0.7/-0 Width of carrier tape W 18.0 ± 0.5 Minimum hold down tape width W0 5.5 Height for insertion (max.) H1 29 Lead wire clinch height H0 16.5 ± 0.5 DIMENSIONS in millimeters H1 α P Feed-hole pitch a PR02 - Height for insertion (max.) = 29 mm H Pitch of components P0 P1 D0 Body to hole center H 19.5 ± 1 Feed-hole diameter D0 4.0 ± 0.2 Height for cutting (max.) L 11.0 Minimum lead wire (tape portion) shortest lead L1 2.5 a MARKING The nominal resistance and tolerance are marked on the resistor using four or five colored bands in accordance with IEC 60062, marking codes for resistors and capacitors. Revision: 01-Mar-16 Document Number: 28729 18 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 PR01, PR02, PR03 www.vishay.com Vishay BCcomponents 12NC INFORMATION FOR HISTORICAL CODING REFERENCE The resistors have a 12-digit numeric code starting with 23 Last Digit of 12NC Indicating Resistance Decade For 5 % tolerance: RESISTANCE DECADE • The next 7 digits indicate the resistor type and packing LAST DIGIT 0.22 to 0.91 7 1 to 9.76 8 • The remaining 3 digits indicate the resistance value: - The first 2 digits indicate the resistance value 10 to 97.6 9 - The last digit indicates the resistance decade 100 to 976 1 For 1 % tolerance: • The next 6 digits indicate the resistor type and packing • The remaining 4 digits indicate the resistance value: - The first 3 digits indicate the resistance value 1 to 9.76 k 2 10 to 97.6 k 3 100 to 976 k 4 1 M 5 12NC Example - The last digit indicates the resistance decade The 12NC for resistor type PR02 with Cu leads and a value of 750 with 5 % tolerance, supplied on a bandolier of 1000 units in ammopack, is: 2306 198 53751. 12NC - Resistor Type and Packaging (1) TYPE PR01 PR02 LEAD Ø mm Cu 0.58 Cu 0.78 FeCu 0.58 PR03 Cu 0.78 FeCu 0.58 TOL. (%) RADIAL TAPED 3000 UNITS - 23.. ... ..... (BANDOLIER) AMMOPACK STRAIGHT LEADS 52 mm 52 mm 63 mm 5000 UNITS 1000 UNITS 500 UNITS 22 196 1.... 06 191 2.... - 52 mm 5000 UNITS 06 191 5.... REEL RADIAL TAPED 1 4000 UNITS - 2000 UNITS - 5 06 197 03... - 22 193 14... 06 197 53... - 06 197 23... - 1 - 22 197 2.... - 22 197 1.... - - 2322 197 5.... 5 - 06 198 03... - 06 198 53... - - 2322 198 04... 5 - - - 22 194 54... - - - 5 - - - - 22 195 14... - - 1 - - - - 06 199 6... - - 5 - - - - 22 195 54... - - Notes • Preferred types in bold. (1) Other packaging versions are available on request. 12NC - Resistor Type and Packaging 23.. ... ..... (LOOSE IN BOX) TYPE PR01 PR02 PR03 LEAD Ø mm TOL. (%) Cu 0.58 5 FeCu 0.58 5 DOUBLE KINK PITCH (2)(3)(4) PITCH = 17.8 mm PITCH = 25.4 mm 1000 UNITS 500 UNITS 1000 UNITS 22 193 03... - - - 22 193 43... - 22 193 53... (2) - 500 UNITS Cu 0.78 5 22 194 23... - - - FeCu 0.58 5 22 194 83... - - - FeCu 0.78 5 - - 22 194 63... (3) - Cu 0.78 5 - 22 195 23... - - FeCu 0.58 5 - 22 195 83... - - FeCu 0.78 5 - - - 22 195 63... (4) Notes • Preferred types in bold. (2) PR01 pitch 12.5 mm. (3) PR02 pitch 15.0 mm. (4) PR03 pitch 20.0 mm, with reversed kinking direction as opposed to the drawing for the type with double kink figure. Revision: 01-Mar-16 Document Number: 28729 19 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Legal Disclaimer Notice www.vishay.com Vishay Disclaimer ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE. 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We confirm that all the products identified as being compliant to IEC 61249-2-21 conform to JEDEC JS709A standards. Revision: 02-Oct-12 1 Document Number: 91000