AC01 Safety (AC01..CS) Datasheet

AC01 Safety (AC01..CS)
www.vishay.com
Vishay Draloric
Axial Cemented Fusible Wirewound Safety Resistor
FEATURES
• Specially designed to meet UL1412 safety
requirements
• Maximum surge voltage handling capability:
2 kV (R  75 ) as per IEC 61000-4-5
• Fusing time < 30 s for 32 W overload
• P40 = 1.1 W
• Non-flammable silicon cement coating for
immediate interruption without flame and explosion when
mains voltage (230 VAC) is applied
• Specially designed for applications in electric appliances,
energy meters
• Radial lead forming available on request
• Material categorization: for definitions of compliance
please see www.vishay.com/doc?99912
AC01 safety resistor (AC01..CS) is designed to be used as
fusible safety resistor (or, AC mains input resistors). It uses
specially selected resistive winding wire and special
non-flammable silicon cement coating material to ensure
safe and silent fusing operation in overload conditions. The
resistor fuses “without a bang” when AC mains voltage is
applied. At the same time, it acts as in-rush current limiting
resistor for the normal operation. The specially developed
lacquer coating has superior thermal and electrical
insulating properties. This allows designers to more easily
meet the requirements of safety approval, whilst eliminating
the need to put additional fuses in series with the input
resistor.
APPLICATIONS
• Energy meters
• LED drivers
• White goods
• Power supplies
STANDARD ELECTRICAL SPECIFICATIONS
TYPE
AC01..CS
POWER
RATING
P40
POWER
RATING
P70
1.1 W
1.0 W
LIMITING
VOLTAGE
Umax.
V
P x R
RESISTANCE
RANGE (1)
TOLERANCE
TEMPERATURE
COEFFICIENT
3  to 100 
±5%
± 200 ppm/K
Note
(1) Resistance value to be selected for ± 5 % from E24 series, special ohmic values are available on request
Revision: 21-Apr-16
Document Number: 28908
1
For technical questions, contact: ww1resistors@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
AC01 Safety (AC01..CS)
www.vishay.com
Vishay Draloric
PART NUMBER AND PRODUCT DESCRIPTION
Part Number: AC01000002209JACCS
A
C
0
1
0
0
0
0
0
2
2
0
9
J
A
C
C
S
TYPE
VERSION
TCR/MATERIAL
RESISTANCE
TOLERANCE
PACKAGING
SPECIAL
AC01000 =
AC01-CS
0 = neutral
0 = standard
3 digit value
1 digit multiplier
MULTIPLIER
8 = *10-2
9 = *10-1
0 = *100
1 = *101
J=±5%
AC =
500 pieces
ammo pack
CS =
safety resistor
Product Description: AC01-CS 22R 5 % AC G63 CD1400
AC01-CS
22R
5%
AC
G63
CD1400
TYPE
RESISTANCE
TOLERANCE
PACKAGING
TAPE WIDTH
SPECIAL
PACKAGING
TYPE
AC01..CS
Revision: 21-Apr-16
CODE
QUANTITY
DESCRIPTION
TAPE WIDTH
PITCH
DIMENSION
AC
500 pieces
Taped acc. to
IEC60286-1;
fan folded in a box
63 mm
5 mm
85 mm x 58 mm x 260 mm
Document Number: 28908
2
For technical questions, contact: ww1resistors@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
AC01 Safety (AC01..CS)
www.vishay.com
DESCRIPTION
AC..CS wirewound safety resistor series is designed to be
used as fusible safety resistor (or, AC mains input resistors).
It uses specially selected resistive winding wire and special
inflammable silicon cement coating material to ensure safe
and silent fusing operation in overload conditions.
The resistor fuses “without a bang” when AC mains voltage
is applied. At the same time, it acts as an in-rush current
limiting resistor for the normal operation.
Vishay Draloric
Hence the products fully comply with the following
directives:
• 2000/53/EC End-of-Life Vehicle Directive (ELV) and
Annex II (ELV II)
• 2011/65/EU Restriction of the Use of Hazardous
Substances
Directive
(RoHS)
with
amendment
2015/863/EU
• 2012/19/EU Waste Electrical and Electronic Equipment
Directive (WEEE)
The specially developed lacquer coating has superior
thermal and electrical insulating properties. This allows
designers to more easily meet the requirements of safety
approval, whilst eliminating the need to put additional fuses
in series with the input resistor.
Vishay pursues the elimination of conflict minerals from its
supply chain, see the Conflict Minerals Policy at
www.vishay.com/doc?49037.
Production is strictly controlled and follows an extensive set
of instructions established for reproducibility. An optimized
number of windings are wound on a high grade ceramic
body. Plated steel termination caps are firmly pressed on
the metallized rods. Connecting wires of electrolytic copper
plated with 100 % pure tin are welded to the termination
caps. The resistor elements are covered by a green
protective coating designed for electrical, mechanical and
climatic protection. The special coating provides ideal and
silent fusing of the component in overload condition, without
burning or explosion.
The resistors are suitable for processing on automatic
insertion equipment and cutting and bending machines.
Excellent solderability is proven, even after extended
storage. They are suitable for automatic soldering using
wave or dipping.
The ohmic value, tolerance, rated dissipation is stamp
marked.
The result of the determined production is verified by an
extensive testing procedure performed on 100 % of the
individual resistors. Only accepted products are stuck
directly on the adhesive tapes in accordance with
IEC 60286-1.
MATERIALS
Vishay acknowledges the IEC 62474, Material Declaration
for Products of and for the Electrotechnical Industry, and
complies with the reporting requirements on declarable
substances given therein (1).
Vishay
acknowledges
the
REACH
regulation
(1907/2006/EC) and the related list of substances of very
high concern (SVHC) (2) for its supply chain.
The products do not contain any of the declarable
substances as per IEC 62474, or as per the SVHC list, see
www.vishay.com/how/leadfree.
ASSEMBLY
The resistors are completely lead (Pb)-free, the pure tin
plating provides compatibility with lead (Pb)-free and
lead-containing soldering processes. The immunity of the
plating against tin whisker growth, in compliance with
IEC 60068-2-82, has been proven under extensive testing.
The encapsulant is resistant to cleaning solvent specified in
IEC 60115-1 (3). The suitability of conformal coatings, if
applied, shall be qualified by appropriate means to ensure
the long-term stability of the whole system.
Moreover, the special coating provides ideal and silent
fusing of the component in overload condition, without
burning or explosion
APPROVALS
AC01..CS is specially designed to meet UL1412 safety
requirements, and we plan formal UL approval in the future.
RELATED PRODUCTS
For a correlated range of wirewound resistors with high
pulse handling capability, please see Z300-C series:
“High Surge Axial Cemented Wirewound Resistors”
www.vishay.com/doc?21027
For a correlated range of standard wirewound resistors,
please see AC.. series:
“Cemented Wirewound Resistors”
www.vishay.com/doc?28730
Notes
(1) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474.
(2) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table.
(3) Other cleaning solvents with aggressive chemicals should be evaluated in actual cleaning process for their suitability.
Revision: 21-Apr-16
Document Number: 28908
3
For technical questions, contact: ww1resistors@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
AC01 Safety (AC01..CS)
www.vishay.com
Vishay Draloric
PEAK PULSE VOLTAGE IN kV
FUNCTIONAL PERFORMANCE
120
RATED POWER IN %
100
80
60
40
0
50
40
70
100
150
200
2.5
2.0
1.5
1.0
0
250
AMBIENT TEMPERATURE IN °C
DERATING
10
20
30
40
50 60 70 80 90 100
RESISTANCE VALUE IN Ω
PEAK VOLTAGE LIMIT FOR AC01..CS
(1.2 / 50 μs; 10 pulses at 30 s interval)
150
ENERGY IN JOULES
FUSING TIME IN s
3.0
0.5
20
0
-40
3.5
100
8
7
6
5
4
3
50
2
1
0
20
22
24
28
30
32
0
10
20
30
40
OVERLOAD POWER IN W
FUSING CHARACTERISTICS
OF AC01..CS: 3.0 Ω ≤ R ≤ 100 Ω
50 60 70 80 90 100
RESISTANCE VALUE IN Ω
PULSE ENERGY CURVE FOR AC01..CS
(1.2 / 50 μs; 10 pulses at 30 s interval)
TESTS PROCEDURES AND REQUIREMENTS
All tests are carried out in accordance with the following
specifications:
Unless otherwise specified the following values apply:
• IEC 60115-1, generic specification (includes tests)
• Relative humidity: 45 % to 75 %
The test and requirements table contains only the most
important tests. For the full test schedule refer to the
documents listed above.
• Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar).
The tests are carried out with reference to IEC 60115-1, in
accordance with IEC 60068-2-xx test method and under
standard atmospheric conditions in accordance with
IEC 60068-1, 5.3.
A climatic category 40 / 200 / 56 is applied, defined by the
lower category temperature (LCT = -40 °C), the upper
category temperature (UCT = 200 °C), and the duration
of exposure in the damp heat, steady state test (56 days).
Revision: 21-Apr-16
• Temperature: 15 °C to 35 °C
For performing some of the tests, the components are
mounted on a test board in accordance with IEC 60115-1,
4.31.
In test procedures and requirements table, only the tests
and requirements are listed with reference to the relevant
clauses of IEC 60115-1 and IEC 60068-2-xx test methods.
A short description of the test procedure is also given.
Document Number: 28908
4
For technical questions, contact: ww1resistors@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
AC01 Safety (AC01..CS)
www.vishay.com
Vishay Draloric
TEST PROCEDURES AND REQUIREMENTS
IEC 60115-1
CLAUSE
IEC 60068-2
TEST
METHOD
TEST
PROCEDURE
REQUIREMENTS
PERMISSIBLE CHANGE (RMAX.)
± (2 % R + 0.1 )
4.13
-
Short time overload
Room temperature;
10x rated power P40;
10 cycles;
5 s ON and 45 s OFF
4.16
21 (Ua1)
21 (Ub)
21 (Uc)
Robustness of
terminations
Tensile, bending and torsion
No damage
± (0.5 % R + 0.05)
4.18
20 (Tb)
Resistance to
soldering heat
Unmounted components
(260 ± 5) °C; (10 ± 1) s
± (0.5 % R + 0.05)
4.23
Climatic sequence:
4.23.2
2 (Ba)
Dry heat
16 h; 200 °C
4.23.3
30 (Db)
Damp heat
(accelerated)
1st cycle
24 h; 55 °C;
90 % to 100 % RH
4.23.4
1 (Aa)
Cold
2 h; -55 °C
4.23.5
13 (M)
Low air pressure
2 h; 8.5 kPa;
15 °C to 35 °C
4.23.6
30 (Db)
Damp heat
remaining cyclic
5 days; 55 °C;
95 % to 100 % RH; 5 cycles
4.24
78 (Cab)
Damp heat,
(steady state)
56 days; (40 ± 2) °C;
(93 ± 5) % RH
± (5 % R + 0.1 )
4.25.2
-
Endurance
(at room temperature)
1000 h;
loaded with 116 % of P70;
1.5 h ON and 0.5 h OFF
± (5 % R + 0.1 )
4.25.3
-
Endurance
(at 200 °C)
1000 h; without load
± (5 % R + 0.1 )
-
-
1.2 / 50 μs surge test as
defined in IEC 61000-4-5
Internal impedance of surge
tester is 2 ;
10 pulses at 30 s interval
± (5 % R + 0.1 )
-
-
Fail safe mains fusing
at 230 VAC
-
Resistance > 100 k, fusing time < 2 s
(fusing without flame and explosion)
± (1 % R + 0.05 )
DIMENSIONS
L
d
L1
B
D
DIMENSIONS - Resistor types, mass, and relevant physical dimensions
TYPE
AC01..CS
Lmax.
L1 max.
Dmax.
dnom.
B
MASS
11.0 mm
13 mm
5.0 mm
0.7 mm
63 mm
0.52 g
Note
• Dimension given is applicable for 10R to 100R; for lower ohmic values < 10R, Dmax. might reach 5.5 mm.
Revision: 21-Apr-16
Document Number: 28908
5
For technical questions, contact: ww1resistors@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
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Revision: 02-Oct-12
1
Document Number: 91000