ASE Datasheet

ASE
www.vishay.com
Vishay Huntington
Wirewound Resistors, Industrial Power, Silicone Coated,
Adjustable Edgewound Tubular
FEATURES
• High temperature silicone coating
• Complete welded construction
• Tight tolerance of 5 % for values above 1 
• Excellent stability in operation (< 3 % change in
resistance)
• Material categorization:
for definitions of compliance please see
www.vishay.com/doc?99912
STANDARD ELECTRICAL SPECIFICATIONS
GLOBAL
MODEL
HISTORICAL
MODEL
POWER RATING
P25 °C
W
ASE0050
ASE0090
ASE0100
ASE0110
ASE0120
ASE0140
ASE0155
ASE0165
ASE0180
ASE0240
ASE0300
ASE0375
ASE0420
ASE0500
ASE0750
ASE1000
ASE1500
ASE-50
ASE-90
ASE-100
ASE-110
ASE-120
HLZ-140
ASE-155
HLZ-165
HLZ-165
ASE-240
ASE-300
ASE-375
ASE-420
ASE-500
ASE-750
ASE-1000
ASE-1500
50
90
100
110
120
140
155
165
180
240
300
375
420
500
750
1000
1500
RESISTANCE
RANGE

±5%
1.0 to 3.8
0.10 to 5.7
1.0 to 6.1
1.0 to 7.4
1.0 to 8.6
0.08 to 9.0
1.0 to 12.5
0.35 to 13.0
0.35 to 13.0
1.0 to 18
1.0 to 25
1.0 to 32
1.0 to 35.8
0.30 to 46.2
0.35 to 81.3
0.40 to 101.6
0.45 to 135.5
RESISTANCE
RANGE

± 10 %
1.0 to 3.8
0.10 to 5.7
0.15 to 6.1
0.20 to 7.4
0.1 to 8.6
0.08 to 9.0
0.1 to 12.5
0.35 to 13.0
0.35 to 13.0
0.1 to 18
0.15 to 25
0.20 to 32
0.25 to 35.8
0.30 to 46.2
0.35 to 81.3
0.40 to 101.6
0.45 to 135.5
WEIGHT
(typical)
g
18
36
41
49
54
109
129
91
91
186
236
286
320
381
654
817
1090
GLOBAL PART NUMBER INFORMATION
Global Part Numbering example: ASE030020E15R0JE92 (visit www.vishay.net SAP parts manual for all options)
A
S
E
GLOBAL MODEL
(7 digits)
0
3
0
0
2
0
E
1
5
R
0
J
E
9
2
TERMINAL
DESIGNATION
(2 digits)
TERMINAL
FINISH
(1 digit)
VALUE
(4 digits)
TOLERANCE
(1 digit)
PACKAGING CODE
(1 digit)
SPECIAL
(up to 2 digits)
06
15
20
21
22
E = lead
(Pb)-free
R = decimal
1R50 = 1.5 
J=±5%
K = ± 10 %
E = lead (Pb)-free
cell and bulk pack
(dash number)
from 1 to 99 as
applicable
91 = 100 style
horizontal thru-bolt
bracket
92 = 200 style
push-in bracket
93 = 300 style
vertical thru-bolt
bracket
(see Standard
Electrical
Specifications
Global Model
column for
options)
Historical Part Number example: ASE-300-15-10%-BKTS
ASE-300
15 
10 %
BKTS
HISTORICAL MODEL
RESISTANCE VALUE
TOLERANCE
SPECIAL
Revision: 03-Jun-16
Document Number: 31851
1
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
ASE
www.vishay.com
Vishay Huntington
DIMENSIONS in inches [millimeters]
TERMINAL SETBACK
DISTANCE
CENTER TO CENTER
CORE DIMENSIONS
LENGTH
O.D.
± 0.031
[± 0.79]
I.D.
± 0.031
[± 0.79]
TERMINAL
SETBACK
ASE0050
2.000
[50.8]
0.750
[19.05]
0.500
[12.70]
0.094
[2.38]
ASE0090
4.000
[101.6]
0.563
[14.30]
0.312
[7.95]
ASE0100
3.500
[88.90]
0.750
[19.05]
ASE0110
4.000
[101.6]
ASE0120
DISTANCE
CENTER TO
CENTER
(REF.)
TERMINAL DESIGNATION
SLIDER
MODEL
NUMBER
STANDARD
OPTIONAL
(QUICK
CONNECT)
1.562
[39.67]
06
15
71
0.094
[2.39]
3.562
[90.47]
06
15
71
0.500
[12.70]
0.079
[2.39]
3.092
[78.54]
06
15
74
0.750
[19.05]
0.500
[12.70]
0.125
[3.18]
3.500
[88.90]
06
15
74
4.500
[114.3]
0.750
[19.05]
0.547
[13.89]
0.125
[3.18]
3.400
[101.60]
06
15
74
ASE0140
4.000
[101.6]
1.125
[28.58]
0.750
[19.05]
0.219
[5.56]
2.812
[71.42]
20
15
74
ASE0155
4.250
[107.95]
1.125
[28.58]
0.750
[19.05]
0.282
[7.16]
3.311
[84.10]
20
15
74
ASE0165
ASE0180
6.500
[165.1]
0.750
[19.05]
0.750
[19.05]
0.125
[3.18]
5.75
[146.05]
20
15
74
ASE0240
6.500
[165.1]
1.125
[28.58]
0.750
[19.05]
0.282
[7.16]
5.561
[141.25]
20
15
75
ASE0300
8.500
[215.9]
1.125
[28.58]
0.750
[19.05]
0.267
[6.78]
7.591
[192.81]
20
15
75
ASE0375
10.500
[266.7]
1.125
[28.58]
0.750
[19.05]
0.266
[6.76]
9.591
[243.61]
20
15
75
ASE0420
11.750
[298.45]
1.125
[28.58]
0.750
[19.05]
0.266
[6.76]
10.843
[275.41]
20
15
76
ASE0500
10.500
[266.7]
1.625
[41.28]
1.125
[28.58]
0.266
[6.76]
9.468
[240.49]
21
-
78
ASE0750
12.000
[304.8]
2.500
[63.5]
1.750
[44.45]
0.508
[12.90]
10.484
[266.29]
21
-
77
ASE1000
15.000
[381.0]
2.500
[63.50]
1.750
[44.45]
0.508
[12.90]
13.484
[342.49]
22
-
78
ASE1500
20.000
[508.0]
2.500
[63.50]
1.750
[44.45]
0.508
[12.90]
18.484
[469.49]
22
-
78
MODEL
Revision: 03-Jun-16
Document Number: 31851
2
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
ASE
www.vishay.com
Vishay Huntington
TERMINAL DIMENSIONS in inches [millimeters]
TERMINAL STYLE
DIMENSIONS
D
A
C
Style 06, 20,
21, and 22
A
Style 15
15
20
21
22
A
0.250
[6.35]
0.250
[6.35]
0.375
[9.53]
0.500
[12.70]
0.500
[12.70]
B
0.500
[12.70]
0.594
[15.08]
0.5625
[14.28]
0.625
[15.87]
0.925
[23.49]
C
(HOLE
DIAMETER)
0.173
[4.39]
0.065
[1.65]
0.204
[5.18]
0.264
[6.70]
0.264
[6.70]
D
0.020
[0.51]
0.031
[0.79]
0.032
[0.812]
0.025
[0.64]
0.025
[0.64]
D
C
B
06
B
ASE SLIDERS-DIMENSIONS in inches [millimeters]
GLOBAL
PART NUMBER (1)
(RoHS COMPLIANT)
DIMENSIONS
GLOBAL MODEL
(OF RESISTOR)
SLIDER
MODEL
NUMBER
WIDTH
HEIGHT
HOLE
DIAMETER
75008603E29
ASE0050, ASE0090
71
0.250 [6.35]
0.719 [18.26]
0.141 [3.58]
75025201E29
ASE0100, ASE0110,
ASE0120, ASE0155
74
0.312 [7.92]
0.891 [22.63]
0.196 [4.98]
75025203E29
ASE0240, ASE0300,
ASE0375
75
0.500 [12.70]
0.891 [22.63]
0.265 [6.73]
75025204E29
ASE0500, ASE1000,
ASE1500, ASE2000
78
0.500 [12.70]
0.891 [22.63]
0.265 [6.73]
75025206E29
ASE0420
76
0.312 [7.92]
0.891 [22.63]
0.196 [4.98]
75025207E29
ASE0750
77
0.500 [12.70]
0.891 [22.63]
0.265 [6.73]
Note
(1) Order HEI slider with global part number.
Revision: 03-Jun-16
Document Number: 31851
3
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
ASE
www.vishay.com
Vishay Huntington
MOUNTING HARDWARE FOR ASE PRODUCTS - Dimensions in inches (millimeters)
91 = 100 Style Horizontal 1 High Bracket
MOUNTING HARDWARE
AVAILABLE BRACKET TYPES BY MODEL
B
0.046 (1.17)
91 = 100
STYLE
HORIZONTAL
1 HIGH
BRACKET
92 = 200
STYLE
PUSH-IN
BRACKET
93 = 300
STYLE
THRU-BOLT
BRACKET
ASE0050
102
206
302
GLOBAL
MODEL
H
C
Core length plus “X”
BRACKET
TYPE
X
Y
Z
H
MOUNTING
SLOT
C
B
ASE0090
102
204
302
102
1.063 0.750 0.859 1.250 0.219 x 0.438 0.750 1.750
(26.99) (19.05) (21.83) (31.75) (5.56 x 11.11) (19.05) (44.75)
ASE0100
102
206
302
103
1.063 1.250 1.000 1.500 0.281 x 0.563 0.927 2.125
(26.99) (31.75) (25.40) (38.10) (7.14 x 14.29) (23.55) (53.98)
ASE0110
102
206
302
AVE0120
102
206
302
ASE0140
103
205
303
ASE0155
103
207
302
ASE0165
102
206
303
ASE0180
102
206
303
ASE0240
103
207
302
ASE0300
103
207
303
ASE0375
103
207
303
ASE0420
103
207
303
ASE0500
103
-
302
92 = 200 Style Push-In Bracket
Z
Y
BRACKET
TYPE
H
Core length
plus “X”
X
H
Y
Z
HOLE
(DIA.)
204
0.700
(17.78)
0.578
(14.68)
0.250
(6.35)
0.500
(12.70)
0.156
(3.96)
206
0.846
(21.49)
0.800
(20.62)
0.375
(9.53)
0.600
(15.24)
0.343 x 0.213
(8.71 x 5.46)
207
0.700
(17.78)
1.125
(28.58)
0.500
(12.70)
0.687
(17.45)
0.250 x 0.188
(6.35 x 4.78)
93 = 300 Style Thru-Bolt Bracket
BRACKET
TYPE
X
(APPROXIMATE)
THREAD
302
0.271 (6.88)
10-32
303
0.463 (11.76)
1/4-20
Revision: 03-Jun-16
Document Number: 31851
4
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
ASE
www.vishay.com
Vishay Huntington
TECHNICAL SPECIFICATIONS
PARAMETER
UNIT
RESISTOR CHARACTERISTICS
Power Rating
W
50 to 1500
Resistance Range

0.10 to 135.5
Resistance Tolerance
%
10
Temperature Coefficient
ppm/°C
± 260 for 20  and above, ± 400 for 1  to 19.99 
Operating Temperature
°C
-55 °C to 350 °C
Temperature Rise
°C
325 °C above an ambient of 25 °C
Maximum Altitude
f.a.s.l.
10 000
Short-Term Overload
-
10x rated power for 5 s
Surge Windings
-
Available
Maximum Working Voltage
-
(P x R)0.5

1M
VRMS
1000 VAC
Creepage
-
Varies by wattage, see “Terminal Setback” in Dimensions table
Terminal Sleeves
-
n/a
μH
Varies by wattage and resistance
Insultation Resistance
Dielectric Voltage
Inductance
Non-Inductive Winding
-
n/a
Terminal Strength
lb
10 lbs
Electrical or Mechanical Customization
-
Contact factory: [email protected]
MATERIAL SPECIFICATIONS
Element
Copper-nickel alloy or nickel-chrome alloy, depending on resistance value
Core
Cordierite, steatite
Coating
Special high temperature silicone
Standard Terminals
Tinned alloy 42
Optional Terminals
Alloy 42
Terminal Bands
Alloy 42
Part Marking
HEI, model, wattage, value, tolerance, date code
RATED POWER IN %
DERATING
120
100
80
60
40
20
0
0
50
100
150
200
250
300
350
25
AMBIENT TEMPERATURE IN °C
Revision: 03-Jun-16
Document Number: 31851
5
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
Legal Disclaimer Notice
www.vishay.com
Vishay
Disclaimer
ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE
RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE.
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“Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other
disclosure relating to any product.
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the continuing production of any product. To the maximum extent permitted by applicable law, Vishay disclaims (i) any and all
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Statements regarding the suitability of products for certain types of applications are based on Vishay’s knowledge of typical
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about the suitability of products for a particular application. It is the customer’s responsibility to validate that a particular
product with the properties described in the product specification is suitable for use in a particular application. Parameters
provided in datasheets and/or specifications may vary in different applications and performance may vary over time. All
operating parameters, including typical parameters, must be validated for each customer application by the customer’s
technical experts. Product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase,
including but not limited to the warranty expressed therein.
Except as expressly indicated in writing, Vishay products are not designed for use in medical, life-saving, or life-sustaining
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Material Category Policy
Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as RoHS-Compliant fulfill the
definitions and restrictions defined under Directive 2011/65/EU of The European Parliament and of the Council
of June 8, 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment
(EEE) - recast, unless otherwise specified as non-compliant.
Please note that some Vishay documentation may still make reference to RoHS Directive 2002/95/EC. We confirm that
all the products identified as being compliant to Directive 2002/95/EC conform to Directive 2011/65/EU.
Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as Halogen-Free follow Halogen-Free
requirements as per JEDEC JS709A standards. Please note that some Vishay documentation may still make reference
to the IEC 61249-2-21 definition. We confirm that all the products identified as being compliant to IEC 61249-2-21
conform to JEDEC JS709A standards.
Revision: 02-Oct-12
1
Document Number: 91000