TCT 0603, TCU 0805, TCA 1206 Datasheet

TCT 0603, TCU 0805, TCA 1206
www.vishay.com
Vishay Beyschlag
Trimmable Thick Film Flat Chip Resistors
FEATURES
• Designed for state of the art laser trimming
• Enables economical
adjustment
functional
circuit
• Low TCR ± 50 ppm/K available
• Excellent stability  ± 0.25 % (1000 h rated power at 70 °C)
• Wide ohmic range: 10  to 1 M
• Material categorization: for definitions of compliance
please see www.vishay.com/doc?99912
APPLICATIONS
TCT 0603, TCU 0805, and TCA 1206 trimmable flat chip
resistors are best suited whenever stable circuit adjustment
is required and potentiometers will be either too expensive,
too unstable or too large. The trimming is done directly on
the printed-circuit board (PCB) using a state of the art laser
trimming system e.g. with YAG or CO2 laser source. Typical
applications include any type of electronic sensors,
oscillators or electronic circuits which have to be trimmed to
certain functional parameters after PCB assembly.
• Electronic sensors
• Oscillators
• Electronic circuits
TECHNICAL SPECIFICATIONS
DESCRIPTION
Imperial size
TCT 0603
TCU 0805
TCA 1206
0603
0805
1206
Metric size code
RR1608M
RR2012M
RR3216M
Resistance range
10  to 1 M
10  to 1 M
10  to 1 M
Resistance tolerance
0 % / -30 %;
0 % / -20 %;
0 % / -10 %
0 % / -30 %;
0 % / -20 %;
0 % / -10 %
0 % / -20 %
Temperature coefficient
± 100 ppm/K;
± 50 ppm/K
± 100 ppm/K;
± 50 ppm/K
± 100 ppm/K
0.125 W
0.200 W
0.250 W
75 V
150 V
200 V
Rated dissipation, P70
(1)
Operating voltage, Umax. ACRMS/DC
Permissible film temperature, F max. (1)
Operating temperature range
155 °C
(1)
-55 °C to 155 °C
Permissible voltage against ambient (insulation):
1 min; Uins
Failure rate: FITobserved
100 V
200 V
0.1 x
300 V
109/h
Note
(1) Please refer to APPLICATION INFORMATION below.
APPLICATION INFORMATION
When the resistor dissipates power, a temperature rise above the ambient temperature occurs, dependent on the thermal
resistance of the assembled resistor together with the printed circuit board. The rated dissipation applies only if the permitted
film temperature is not exceeded.
These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift
increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a
functional lifetime.
Revision: 25-Jan-16
Document Number: 28711
1
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
TCT 0603, TCU 0805, TCA 1206
www.vishay.com
Vishay Beyschlag
MAXIMUM RESISTANCE CHANGE AT RATED DISSIPATION
OPERATION MODE
STANDARD
POWER
0.100 W
0.125 W
TCU 0805
0.125 W
0.200 W
TCA 1206
0.250 W
-
-55 °C to 125 °C
-55 °C to 155 °C
125 °C
155 °C
TCT 0603
Rated dissipation, P70
Operating temperature range
Permissible film temperature, F max.
Max. resistance change at P70 for resistance range,
|R/R| after:
TCT 0603
10  to 1 M
TCU 0805
10  to 1 M
10  to 1 M
TCA 1206
1000 h
0.25 %
 0.5 %
8000 h
0.5 %
1.0 %
225 000 h
1.5 %
-
Note
• The presented operation modes do not refer to different types of resistors, but actually show examples of different loads, that lead to
different film temperatures and different achievable load-life stability (drift) of the resistance value. A suitable low thermal resistance of the
circuit board assembly must be safeguarded in order to maintain the film temperature of the resistors within the specified limits. Please
consider the application note “Thermal Management in Surface-Mounted Resistor Applications” (www.vishay.com/doc?28844) for
information on the general nature of thermal resistance.
TEMPERATURE COEFFICIENT AND RESISTANCE RANGE
TYPE / SIZE
TCR
± 100 ppm/K
TCT 0603
± 50 ppm/K
± 100 ppm/K
TCU 0805
± 50 ppm/K
TCA 1206
± 100 ppm/K
TOLERANCE
RESISTANCE
0 % / -30 %
10  to 1 M
0 % / -20 %
10  to 1 M
0 % / -10 %
10  to 1 M
0 % / -30 %
100  to 1 M
0 % / -20 %
100  to 1 M
0 % / -10 %
100  to 1 M
0 % / -30 %
10  to 1 M
0 % / -20 %
10  to 1 M
0 % / -10 %
10  to 1 M
0 % / -30 %
100  to 1 M
0 % / -20 %
100  to 1 M
0 % / -10 %
100  to 1 M
0 % / -20 %
10  to 1 M
E-SERIES
E24
Note
• Resistance ranges printed in bold are preferred TCR/tolerance combinations with optimized availability.
PACKAGING
TYPE / SIZE
TCT 0603
TCU 0805
TCA 1206
Revision: 25-Jan-16
CODE
QUANTITY
P5
5000
PW
20 000
P5
5000
PW
20 000
P5
5000
PACKAGING STYLE
Paper tape acc.
IEC 60286-3, Type 1a
WIDTH
PITCH
8 mm
4 mm
8 mm
4 mm
8 mm
4 mm
PACKAGING
DIMENSIONS
Ø 180 mm/7"
Ø 330 mm/13"
Ø 180 mm/7"
Ø 330 mm/13"
Ø 180 mm/7"
Document Number: 28711
2
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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
TCT 0603, TCU 0805, TCA 1206
www.vishay.com
Vishay Beyschlag
PART NUMBER AND PRODUCT DESCRIPTION
Part Number: TCT06030C4702XP500
T
C
T
0
6
0
3
0
C
4
7
0
2
X
P
5
0
TYPE / SIZE
VERSION
TCR
RESISTANCE
TOLERANCE
PACKAGING
TCT0603
TCU0805
TCA1206
0 = neutral
C = ± 50 ppm/K
B = ± 100 ppm/K
3 digit value
1 digit multiplier
W = +0 %/ -30 %
X = +0 %/ -20 %
Y = +0 %/ -10 %
P5
PW
0
Multiplier
9 = *10-1
0 = *100
1 = *101
2 = *102
3 = *103
4 = *104
Product Description: TCT 0603-50 -20 % P5 47K
TCT
0603
-50
-20 %
P5
47K
TYPE
SIZE
TCR (1)
TOLERANCE
PACKAGING
RESISTANCE
TCT
TCU
TCA
0603
0805
1206
± 50 ppm/K
± 100 ppm/K
- 10 %
= +0 %/ -10 %
- 20 %
= +0 %/ -20 %
- 30 %
= +0 %/ -30 %
P5
PW
47K = 47 k
1M = 1 M
Notes
• Products can be ordered using either the PART NUMBER or PRODUCT DESCRIPTION.
(1) A temperature coefficient ± 100 ppm/K is marked -00.
Revision: 25-Jan-16
Document Number: 28711
3
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
TCT 0603, TCU 0805, TCA 1206
www.vishay.com
Vishay Beyschlag
DESCRIPTION
MATERIALS
Production is strictly controlled and follows an extensive
set of instructions established for reproducibility. A newly
developed cermet layer is deposited onto a high-grade
ceramic substrate (Al2O3) and conditioned to achieve the
desired temperature coefficient. Pre-contacts are built on
both sides of the substrate. The resistor elements are
covered by glass for superior electrical, mechanical and
climatic protection. The terminations receive a final pure
matte tin on nickel plating.
Vishay acknowledges the following systems for the
regulation of hazardous substances:
The result of the determined production is verified by an
extensive testing procedure performed on 100 % of the
individual chip resistors. Only accepted products are laid
directly into the paper tape in accordance with
IEC 60286-3 Type 1a (1).
ASSEMBLY
The resistors are suitable for processing on automatic SMD
assembly systems. They are suitable for automatic
soldering using wave, reflow or vapor phase as shown in
IEC 61760-1 (1). The encapsulation is resistant to all
cleaning solvents commonly used in the electronics
industry, including alcohols, esters and aqueous solutions.
The suitability of conformal coatings, potting compounds
and their processes, if applied, shall be qualified by
appropriate means to ensure the long-term stability of the
whole system.
The resistors are RoHS-compliant; the pure matte tin plating
provides compatibility with lead (Pb)-free and
lead-containing soldering processes. Solderability is
specified for 2 years after production or requalification. The
permitted storage time is 20 years. The immunity of the
plating against tin whisker growth has been proven under
extensive testing.
• IEC 62474, Material Declaration for Products of and for the
Electrotechnical Industry, with the list of declarable
substances given therein (2)
• The Global Automotive Declarable Substance List
(GADSL) (3)
• The REACH regulation (1907/2006/EC) and the related list
of substances with very high concern (SVHC) (4) for its
supply chain
The products do not contain any of the banned substances
as per IEC 62474, GADSL, or the SVHC list, see
www.vishay.com/how/leadfree.
Hence the products fully comply with the following
directives:
• 2000/53/EC End-of-Life Vehicle Directive (ELV) and
Annex II (ELV II)
• 2011/65/EU Restriction of the Use of Hazardous
Substances
Directive
(RoHS)
with
amendment
2015/863/EU
• 2012/19/EU Waste Electrical and Electronic Equipment
Directive (WEEE)
Vishay pursues the elimination of conflict minerals from its
supply chain, see the Conflict Minerals Policy at
www.vishay.com/doc?49037.
APPROVALS
The resistors are tested in accordance with EN 140401-802
which refers to EN 60115-1, EN 60115-8, and the variety of
environmental test procedures of the IEC 60068 (1) series.
Vishay
Beyschlag
has
achieved
“Approval
of
Manufacturer” in accordance with IECQ 03-1. The release
certificate for “Technology Approval Schedule” in
accordance with CECC 240001 based on IECQ 03-3-1 is
granted for the Vishay Beyschlag manufacturing process.
Notes
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
(2) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474.
(3) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at
www.gadsl.org.
(4) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table.
Revision: 25-Jan-16
Document Number: 28711
4
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
TCT 0603, TCU 0805, TCA 1206
www.vishay.com
Vishay Beyschlag
Power Dissipation P
FUNCTIONAL PERFORMANCE
0.3
TCA 1206
TCU 0805
TCT 0603
0.2
W
0.1
0
- 50
50
0
70
100
150
°C
Ambient Temperature ϑamb
Power Dissipation P
Derating - Standard Operation
0.3
TCU 0805
TCT 0603
0.2
W
0.1
0
- 50
50
0
70
100
150
°C
Ambient Temperature ϑamb
Derating - Power Operation
Ltrim
T
Usable trimming area
Wtrim
W
Pre-contact,
hidden
Tinned contact,
electroplated, visib le
L
Permissible Trimming Area
DIMENSIONS OF THE PERMISSIBLE TRIMMING AREA in millimeters
TYPE / SIZE
L
W
T
Ltrim
Wtrim
TCT 0603
1.55 ± 0.05
0.85 ± 0.1
0.3 + 0.15 / - 0.2
0.5
0.5
TCU 0805
2.0 ± 0.1
1.25 ± 0.15
0.4 + 0.1 / - 0.2
0.8
0.8
TCA 1206
3.2 + 0.1/- 0.2
1.6 ± 0.15
0.5 ± 0.25
1.4
1.0
Note
• Please consider the application note “Using Laser Trimmable Resistors” at the link www.vishay.com/doc?28893 for information on the
trimming process and achievable trimming factors.
Revision: 25-Jan-16
Document Number: 28711
5
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
TCT 0603, TCU 0805, TCA 1206
www.vishay.com
Vishay Beyschlag
TESTS AND REQUIREMENTS
All tests are carried out in accordance with the following
specifications:
EN 60115-1, generic specification
EN 60115-8
specification
(successor
of
EN 140400),
sectional
The tests are carried out under standard atmospheric
conditions in accordance with IEC 60068-1, 4.3, whereupon
the following values are applied:
Temperature: 15 °C to 35 °C
Relative humidity: 25 % to 75 %
EN 140401-802, detail specification
Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar).
IEC 60068-2-xx, test methods
A climatic category LCT / UCT / 56 is applied, defined by the
lower category temperature (LCT), the upper category
temperature (UCT), and the duration of exposure in the
damp heat, steady state test (56 days).
The parameters stated in the Test Procedures and
Requirements table are based on the required tests and
permitted limits of EN 140401-802. The table presents only
the most important tests, for the full test schedule refer to
the documents listed above. However, some additional
tests and a number of improvements against those
minimum requirements have been included.
The components are mounted for testing on printed circuit
boards in accordance with EN 60115-8, 2.4.2, unless
otherwise specified.
The testing also covers most of the requirements specified
by EIA/ECA-703 and JIS-C-5201-1.
TEST PROCEDURES AND REQUIREMENTS
EN
60115-1
CLAUSE
IEC
60068-2 (2)
TEST
METHOD
TEST
(1)
REQUIREMENTS
PERMISSIBLE CHANGE
(R)
PROCEDURE
Stability for product types:
4.5
-
Resistance
4.8
-
Temperature
coefficient
-
Endurance at 70 C:
standard operation mode
TCT 0603
10  to 1 M
TCU 0805
10  to 1 M
TCA 1206
10  to 1 M
+0 % / -30 % R;
+0 % / -20 % R;
+0 % / -10 % R
At (20 / -55 / 20) °C and
(20 / 125 / 20) °C
± 100 ppm/K;
± 50 ppm/K
U = P 70 x R or U = Umax.;
whichever is the less severe;
1.5 h on; 0.5 h off;
70 °C; 1000 h
± (0.25 % R + 0.05)
70 °C; 8000 h
± (0.5 % R + 0.05)
4.25.1
-
4.25.3
4.24
-
78 (Cab)
Revision: 25-Jan-16
Endurance at 70 °C:
power operation mode
Endurance at upper category
temperature
Damp heat,
steady state
U = P 70 x R or U = Umax.;
whichever is the less severe;
1.5 h on; 0.5 h off;
70 °C; 1000 h
± (0.5 % R + 0.05)
70 °C; 8000 h
± (1 % R + 0.05)
125 °C; 1000 h
± (0.25 % R + 0.05)
155 °C; 1000 h
± (0.5 % R + 0.05)
(40 ± 2) °C;
56 days;
(93 ± 3) % RH
± (0.25 % R + 0.05)
Document Number: 28711
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For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
TCT 0603, TCU 0805, TCA 1206
www.vishay.com
Vishay Beyschlag
TEST PROCEDURES AND REQUIREMENTS
EN
60115-1
CLAUSE
IEC
60068-2 (2)
TEST
METHOD
(1)
TEST
REQUIREMENTS
PERMISSIBLE CHANGE
(R)
PROCEDURE
Stability for product types:
10  to 1 M
TCT 0603
TCU 0805
10  to 1 M
TCA 1206
10  to 1 M
Climatic sequence:
standard operation mode:
4.23
4.23.2
2 (Bb)
dry heat
125 °C; 16 h
4.23.3
30 (Db)
damp heat, cyclic
55 °C; 24 h; > 90 % RH;
1 cycle
4.23.4
1 (Ab)
cold
-55 °C; 2 h
4.23.5
13 (M)
low air pressure
8.5 kPa; 2 h; (25 ± 10) °C
4.23.6
30 (Db)
damp heat, cyclic
55 °C; 24 h; > 90 % RH;
5 cycles
-
DC load
1 (Aa)
Cold
-55 °C; 2 h
± (0.25 % R + 0.05)
± (0.25 % R + 0.05)
no visible damage
Rapid change of temperature
30 min at LCT and 30 min at UCT;
LCT = -55 °C;
UCT = 125 °C;
5 cycles
LCT = -55 °C;
UCT = 125 °C;
1000 cycles
± (0.5 % R + 0.05)
no visible damage
4.23.7
-
4.19
14 (Na)
Short time overload:
standard operation mode
4.13
4.22
-
6 (Fc)
Short time overload:
power operation mode
Vibration
U=
± (0.25 % R + 0.05)
P 70 x R Umax.; 1 min.
U = 2.5 x P 70 x R or
U = 2 x Umax.;
whichever is the less severe;
5s
± (0.25 % R + 0.05)
± (0.5 % R + 0.05)
Endurance by sweeping;
10 Hz to 2000 Hz;
no resonance;
amplitude 1.5 mm or 200 m/s2; 7.5 h
± (0.25 % R + 0.05);
no visible damage
Solder bath method;
SnPb40;
non-activated flux
(215 ± 3) °C; (3 ± 0.3) s
Good tinning
( 95 % covered);
no visible damage
4.17
58 (Td)
Solderability
4.18
58 (Td)
Resistance to
soldering heat
Solder bath method;
(260 ± 5) °C; (10 ± 1) s
± (0.25 % R + 0.05);
no visible damage
4.29
45 (XA)
Component solvent
resistance
Isopropyl alcohol +50 °C;
method 2
No visible damage
4.32
21 (Ue3)
Shear (adhesion)
4.33
21 (Ue1)
Substrate bending
Depth 2 mm,
3 times
± (0.25 % R + 0.05 )
no visible damage,
no open circuit in bent position
4.7
-
Voltage proof
URMS = Uins; (60 ± 5) s
No flashover or breakdown
4.35
-
Flammability
Solder bath method;
SnAg3Cu0.5 or SnAg3.5;
non-activated flux
(235 ± 3) °C; (2 ± 0.2) s
TCT 0603: 9 N
No visible damage
TCU 0805 and TCA 1206: 45 N
IEC 60695-2-2
(2),
needle flame test; 10 s
No burning after 30 s
Notes
(1) All given figures are valid for the untrimmed resistor.
(2) The quoted IEC standards are also released as EN standards with the same number and identical contents.
Revision: 25-Jan-16
Document Number: 28711
7
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
TCT 0603, TCU 0805, TCA 1206
www.vishay.com
Vishay Beyschlag
DIMENSIONS
Tt
W
WT
H
Tb
L
DIMENSIONS AND MASS
H
(mm)
L
(mm)
W
(mm)
WT
(mm)
Tt
(mm)
Tb
(mm)
MASS
(mg)
TCT 0603
0.45 + 0.1 / - 0.05
1.55 ± 0.05
0.85 ± 0.1
> 75 % of W
0.3 + 0.15 / - 0.2
0.3 + 0.15 / - 0.2
1.9
TCU 0805
0.45 + 0.1 / - 0.05
2.0 ± 0.1
1.25 ± 0.15
> 75 % of W
0.4 + 0.1 / - 0.2
0.4 + 0.1 / - 0.2
4.6
TCA 1206
0.55 ± 0.1
3.2 + 0.1/- 0.2
1.6 ± 0.15
> 75 % of W
0.5 ± 0.25
0.5 ± 0.25
9.2
TYPE / SIZE
SOLDER PAD DIMENSIONS
X
G
Y
Z
RECOMMENDED SOLDER PAD DIMENSIONS
WAVE SOLDERING
TYPE / SIZE
REFLOW SOLDERING
G
(mm)
Y
(mm)
X
(mm)
Z
(mm)
G
(mm)
Y
(mm)
X
(mm)
Z
(mm)
TCT 0603
0.55
1.10
1.10
2.75
0.65
0.70
0.95
2.05
TCU 0805
0.80
1.25
1.50
3.30
0.90
0.90
1.40
2.70
TCA 1206
1.40
1.50
1.90
4.40
1.50
1.15
1.75
3.80
Notes
• The given solder pad dimensions reflect the considerations for board design and assembly as outlined e.g. in standards IEC 61188-5-x (1),
or in publication IPC-7351.
(1)
The quoted IEC standards are also released as EN standards with the same number and identical contents.
Revision: 25-Jan-16
Document Number: 28711
8
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
TCT 0603, TCU 0805, TCA 1206
www.vishay.com
Vishay Beyschlag
12NC INFORMATION FOR HISTORICAL CODING REFERENCE ONLY
• The resistors have a 12 digit numeric code starting with
2312.
Last digit of 12NC indicating resistance decade
• The subsequent 4 digits indicate the resistor type,
specification and packaging; see the 12NC table.
• The remaining 4 digits indicate the resistance value:
- The first 3 digits indicate the resistance value.
- The last digit indicates the resistance decade. In
accordance with the 12NC indicating resistance decade
table.




RESISTANCE DECADE
LAST DIGIT
10 to 99.9 
9
100 to 999 
1
1 k to 9.99 k
2
10 k to 99.9 k
3
100 k to 999 k
4
1 M to 9.99 M
5
12NC EXAMPLE
The 12NC of a TCT 0603 resistor, value 4 7 k and TCR 50
with +0 % / -20 % tolerance, supplied in cardboard tape of
5000 units per reel is: 2312 300 64703.
12NC - Resistor type and packaging
CODE 2312 ... .....
DESCRIPTION
CARDBOARD TAPE ON REEL
TOL.
P5
5000 UNITS
PW
20 000 UNITS
+0 % / -30 %
300 1....
305 1....
± 100 ppm/K +0 % / -20 %
300 2....
305 2....
+0 % / -10 %
300 3....
305 3....
+0 % / -30 %
300 5....
305 5....
+0 % / -20 %
300 6....
305 6....
+0 % / -10 %
300 7....
305 7....
+0 % / -30 %
320 1....
325 1....
± 100 ppm/K +0 % / -20 %
320 2....
325 2....
+0 % / -10 %
320 3....
325 3....
+0 % / -30 %
320 5....
325 5....
+0 % / -20 %
320 6....
325 6....
+0 % / -10 %
320 7....
325 7....
± 100 ppm/K +0 % / -20 %
340 2....
345 2....
TYPE
TCR
TCT 0603
± 50 ppm/K
TCU 0805
± 50 ppm/K
TCA 1206
Revision: 25-Jan-16
Document Number: 28711
9
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Revision: 02-Oct-12
1
Document Number: 91000