MMA 0204 HT Professional www.vishay.com Vishay Beyschlag Professional High Temperature MELF Resistors FEATURES • 175 °C specified operating temperature • AEC-Q200 qualified • Advanced thin film technology • Excellent stability, < 0.1 % • Matte Sn termination on Ni barrier layer • Material categorization: for definitions of compliance please see www.vishay.com/doc?99912 MMA 0204 professional high temperature MELF resistors are the perfect choice for most fields of modern professional electronics where high operating temperatures, power rating, reliability and stability is of major concern. These improved properties are enabled by a modified resistive film material. The typical applications in the fields of automotive and industrial equipment reflect the outstanding level of proven reliability. APPLICATIONS • Automotive • Industrial TECHNICAL SPECIFICATIONS DESCRIPTION MMA 0204 HT DIN size 0204 CECC size RC 3715M 47 to 100 k; 0 Resistance range Resistance tolerance ± 1 %; ± 0.5 % Temperature coefficient ± 50 ppm/K; ± 25 ppm/K Rated dissipation, P70 (1) 0.5 W Operating voltage, Umax. AC/DC 200 V Permissible film temperature, F max. Operating temperature (1) range (1) 175 °C -55 °C to 175 °C Permissible voltage against ambient (insulation): 1 min, Uins 300 V Continuous 75 V Failure rate: FITobserved 0.1 x 10-9/h Note (1) Please refer to APPLICATION INFORMATION below. APPLICATION INFORMATION The power dissipation on the resistor generates a temperature rise against the local ambient, depending on the heat flow support of the printed-circuit board (thermal resistance). The rated dissipation applies only if the permitted film temperature is not exceeded. These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. At the maximum permissible film temperature of 175 °C the useful lifetime is specified for 1000 h. The designer may estimate the performance of the particular resistor application or set certain load and temperature limits in order to maintain a desired stability. Revision: 08-Jul-15 Document Number: 28780 1 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MMA 0204 HT Professional www.vishay.com Vishay Beyschlag MAXIMUM RESISTANCE CHANGE AT RATED DISSIPATION OPERATION MODE STANDARD Rated dissipation, P70 MMA 0204 HT Operating temperature range POWER HIGH TEMPERATURE 0.25 W 0.4 W 0.5 W -55 °C to 125 °C -55 °C to 155 °C -55 °C to 175 °C 125 °C 155 °C 175 °C Permissible film temperature, F max. 47 to 100 k MMA 0204 HT 1000 h 0.10 % 0.15 % 0.25 % 8000 h 0.15 % 0.35 % - 225 000 h 1.0 % - - Max. resistance change at P70 for resistance range, R/R after: TEMPERATURE COEFFICIENT AND RESISTANCE RANGE TYPE / SIZE TCR TOLERANCE RESISTANCE E-SERIES ±1% 47 to 100 k E24; E96 ± 0.5 % 47 to 100 k E24; E192 ±1% 47 to 100 k E24; E96 ± 0.5 % 47 to 100 k E24; E192 - 10 m, Imax. = 3 A - ± 50 ppm/K MMA 0204 HT ± 25 ppm/K Jumper Note • Resistance ranges printed in bold are preferred TCR / tolerance combinations. PACKAGING TYPE / SIZE CODE QUANTITY CARRIER TAPE WIDTH PITCH B3 = BL 3000 Antistatic blister tape acc. 60286-3 Type 2a 8 mm 4 mm MMA 0204 HT B0 10 000 REEL DIAMETER 180 mm/7" 330 mm/13" PART NUMBER AND PRODUCT DESCRIPTION Part Number: MMA0204TD5620DB300 Part Number: MMA0204TZ0000ZB300 M M A 0 2 0 4 T D 5 6 2 0 D B 3 0 0 M M A 0 2 0 4 T Z 0 0 0 0 Z B 3 0 0 TYPE/SIZE MMA0204 VERSION T = HT TCR D = ± 25 ppm/K C = ± 50 ppm/K Z = jumper RESISTANCE 3 digit value 1 digit multiplier Multiplier 9 = *10-1 0 = *100 1 = *101 2 = *102 3 = *103 4 = *104 5 = *105 0000 = Jumper TOLERANCE D = ± 0.5 % F=±1% Z = jumper PACKAGING B3 B0 Product Description: MMA 0204 - 25 0.5 % HT BL 562R Product Description: MMA 0204 HT BL 0R0 MMA 0204 - 25 0.5 % HT BL 562R MMA 0204 - - HT BL 0R0 TYPE SIZE TCR TOLERANCE VERSION PACKAGING RESISTANCE MMA 0204 ± 25 ppm/K ± 50 ppm/K ± 0.5 % ±1% HT = high temperature BL B0 562R = 562 0R0 = jumper Note • Products can be ordered using either the PART NUMBER or the PRODUCT DESCRIPTION. Revision: 08-Jul-15 Document Number: 28780 2 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MMA 0204 HT Professional www.vishay.com Vishay Beyschlag DESCRIPTION APPROVALS Production is strictly controlled and follows an extensive set of instructions established for reproducibility. A homogeneous film of metal alloy is deposited on a high grade ceramic body (Al2O3) and conditioned to achieve the desired temperature coefficient. Nickel plated steel termination caps are firmly pressed on the metallised rods. A special laser is used to achieve the target value by smoothly cutting a helical groove in the resistive layer without damaging the ceramics. The resistor elements are covered by a protective coating designed for electrical, mechanical and climatic protection. The terminations receive a final pure tin on nickel plating. Four or five color code rings designate the resistance value and tolerance in accordance with IEC 60062 (1). The result of the determined production is verified by an extensive testing procedure performed on 100 % of the individual resistors. This includes pulse load screening (for R 10 ) and additional non-linearity screening (for R 30 ) for the elimination of products with a potential risk of early life failures according to EN 140401-803, 2.1.2.2. Only accepted products are laid directly into the blister tape in accordance with IEC 60286-3, Type II (1) or bulk case in accordance with IEC 60286-6 (2). The resistors are approved within the IECQ-CECC Quality Assessment System for Electronic Components to the detail specification EN 140401-803 which refers to EN 60115-1, EN 140400 and the variety of environmental test procedures of the IEC 60068 (1) series. Conformity is attested by the use of the CECC logo ( ) as the mark of conformity on the package label. Vishay Beyschlag has achieved “Approval of Manufacture” in accordance with IEC QC 001002-3, clause 2. The release certificate for “Technology Approval Schedule” in accordance with CECC 240001 based on IEC QC 001002-3, clause 6 is granted for the Vishay Beyschlag manufacturing process. The resistors are qualified according to AEC-Q200. ASSEMBLY The resistors are suitable for processing on automatic SMD assembly systems. They are suitable for automatic soldering using wave, reflow or vapor phase as shown in IEC 61760-1 (1). Solderability is specified for 2 years after production or requalification, however, excellent solderability is proven after extended storage in excess of 10 years. The permitted storage time is 20 years. The resistors are completely lead (Pb)-free, the pure tin plating provides compatibility with lead (Pb)-free soldering processes. The immunity of the plating against tin whisker growth has been proven under extensive testing. The encapsulation is resistant to all cleaning solvents commonly used in the electronics industry, including alcohols, esters and aqueous solutions. The suitability of conformal coatings, if applied, shall be qualified by appropriate means to ensure the long-term stability of the whole system. All products comply with the IEC 62474, Material Declaration for Products of and for the Electrotechnical Industry. RELATED PRODUCTS A wider range of TCR, tolerance and resistance values, plus the option of values from a different E series is available with products approved to EN 140401-803, Version A, without established reliability, nominal failure rate level E0 (Quality factor Q = 3). See the datasheets: • “Professional MELF Resistors” (www.vishay.com/doc?28713) • “Precision MELF Resistors” (www.vishay.com/doc?28714) • “High Precision MELF Resistor” (www.vishay.com/doc?28715) For products with superior pulse load capability, see the datasheets: • “High Pulse Load Carbon Film MINI-MELF Resistor” (www.vishay.com/doc?28717) • “High Pulse Load Carbon Film MELF Resistor” (www.vishay.com/doc?28755) The dedicated database (2), that list declarable substances, ensures full compliance with the following directives: • 2000/53/EC End of Vehicle life Directive (ELV) and Annex II (ELV II) • 2011/65/EU Restriction of the use of Hazardous Substances Directive (RoHS) • 2012/19/EU Waste Electrical and Electronic Equipment Directive (WEEE) Solderability is specified for 2 years after production or requalification. The permitted storage time is 20 years. Notes (1) The quoted IEC standards are also released as EN standards with the same number and identical contents. (2) IEC 62474 database can be found at http://std.iec.ch/iec62474. Revision: 08-Jul-15 Document Number: 28780 3 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MMA 0204 HT Professional www.vishay.com Vishay Beyschlag Power Dissipation FUNCTIONAL PERFORMANCE 0.6 W 0.5 High Temperature Power Standard 0.4 0.3 0.2 0.1 0 -55 -25 0 25 50 70 100 125 150 °C 175 Tamb Pulse Load Pmax. Derating for Operation Modes 100 W 10 1 0.1 10 µs 100 µs 1 ms 10 ms 100 ms 1s 10 s Pulse Duration t i Continuous Pulse Load Pmax. Single Pulse Maximum pulse load, single pulse; applicable if P 0 and n ≤ 1000 and U ≤ U max.; for permissible resistance change equivalent to 8000 h operation 100 W 10 1 0.1 10 µs 100 µs 1 ms 10 ms 100 ms 1s 10 s Pulse Duration t i Maximum pulse load, continuous pulses; applicable if P ≤ P (ϑ amb) and U ≤ U max.; for permissible resistance change equivalent to 8000 h operation Continuous Pulse Revision: 08-Jul-15 Document Number: 28780 4 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MMA 0204 HT Professional Pulse Voltage U max. www.vishay.com Vishay Beyschlag 1000 V 100 V 10 µs 100 µs 1 ms 10 ms 100 ms 1s 10 s Pulse Duration t i Pulse Voltage U Pulse Voltage Maximum pulse voltage, single and continuous pulses; applicable if P ≤ Pmax.; for permissible resistance change equivalent to 8000 h operation 10 kV 1 kV 100 V 10 V 10 Ω 100 Ω 1 kΩ 10 kΩ 100 kΩ 1 MΩ 10 MΩ Resistance Value R Pulse Voltage U 1.2/50 Pulse Pulse load rating in accordance with IEC 60115-1, 4.27; 1.2 µs/50 µs; 5 pulses at 12 s intervals; for permissible resistance change 0.5 % 10 kV 1 kV 100 V 10 V 10 Ω 10/700 Pulse Revision: 08-Jul-15 100 Ω 1 kΩ 10 kΩ 100 kΩ 1 MΩ 10 MΩ Resistance Value R Pulse load rating in accordance with IEC 60115-1, 4.27; 10 µs/700 µs; 10 pulses at 1 min intervals; for permissible resistance change 0.5 % Document Number: 28780 5 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MMA 0204 HT Professional Current Noise A1 www.vishay.com Vishay Beyschlag 1 µV/V 0.1 0.01 100 Ω 1 kΩ 10 kΩ 100 kΩ 1 MΩ 10 MΩ Resistance Value R In accordance with IEC 60195 IZI/R Current Noise - A1 1.8 1.5 1.0 0.5 0.1 0.3 1 GHz 3 Frequency f |Z|/R for 49.9 Ω MELF resistors RF - Behaviour TEST AND REQUIREMENTS Unless otherwise specified the following values apply: All tests are carried out in accordance with the following specifications: Temperature: 15 °C to 35 °C EN 60 115-1, generic specification Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar). EN 140 400, sectional specification The components are mounted for testing on printed-circuit boards in accordance with EN 140 400, 2.3.3, unless otherwise specified. EN 140 401-803, detail specification The resistors are approved within the IECQ-CECC Quality Assessment System for Electronic Components. For the full test schedule refer to the documents listed above. The testing also covers most of the requirements specified by EIA/IS-703 and JIS-C-5202. The tests are carried out under standard atmospheric conditions in accordance with IEC 60068-1, 5.3 (2). Climatic category LCT/UCT/56 (rated temperature range: Lower category temperature, upper category temperature; damp heat, steady state, test duration 56 days) is valid. Revision: 08-Jul-15 Relative humidity: 45 % to 75 % The requirements stated in the Test Procedures and Requirements table are based on the required tests and permitted limits of EN 140 401-803. However, some additional tests and a number of improvements against those minimum requirements have been included. The stated requirements for long-term tests are typically fulfilled with a statistical safety of at least x + 5 s. Document Number: 28780 6 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MMA 0204 HT Professional www.vishay.com Vishay Beyschlag TEST PROCEDURES AND REQUIREMENTS EN 60115-1 CLAUSE IEC 60068-2 TEST METHOD REQUIREMENTS PERMISSIBLE CHANGE (R) TEST PROCEDURE STABILITY CLASS 0.25 OR BETTER Stability for product types: MMA 0204 HT 47 to 100 K 4.5 - Resistance - ± 1 % R; ± 0.5 % R 4.8.4.2 - Temperature coefficient At (20/-55/20) °C and (20/155/20) °C ± 50 ppm/K; ± 25 ppm/K Endurance at 70 °C: Standard operation mode 4.25.1 4.25.3 - - Endurance at 70 °C: Power operation mode U = P 70 x R Umax.; 1.5 h on; 0.5 h off; 70°C; 1000 h ± (0.10 % R + 10 m) 70°C; 8000 h ± (0.15 % R + 10 m) U = P 70 x R Umax.; 1.5 h on; 0.5 h off; 70 °C; 1000 h ± (0.15 % R + 10 m) 70°C; 8000 h ± (0.35 % R + 10 m) Endurance at 70 °C: High temperature mode U = P 70 x R Umax.; 1.5 h on; 0.5 h off; 70 °C; 1000 h ± (0.25 % R + 10 m) 125 °C; 1000 h ± (0.05 % R + 5 m) Endurance at upper category temperature 155 °C; 1000 h ± (0.15 % R + 5 m) 175 °C; 1000 h ± (0.25 % R + 5 m) ± (0.15 % R + 10 m) ± (0.25 % R + 10 m) 4.24 78 (Cab) Damp heat, steady state (standard mode) (40 ± 2)°C; 56 days; U = 0.3 x Urated; (93 ± 3) % RH 4.39 67 (Cy) Damp heat, steady state, accelerated (standard mode) (85 ± 2) °C; (85 ± 5) % RH; U = 0.3 x Urated; 1000 h 4.23 4.23.2 Climatic sequence: 2 (Bb) Dry heat UCT; 16 h 55 °C; 24 h; 90 % RH; 1 cycle 4.23.3 30 (Db) Damp heat, cyclic 4.23.4 1 (Ab) Cold LCT; 2 h 4.23.5 13 (M) Low air pressure 8.5 kPa; 2 h; (25 ± 10) °C 4.23.6 30 (Db) Damp heat, cyclic 55 °C; 24 h; 90 % RH; 5 cycles 4.23.7 - DC load (High temperature mode) - 1 (Ab) Cold U= ± (0.15 % R + 10 m) P 70 x R Umax.; 1 min LCT = - 55 °C; UCT = 155 °C -55 °C; 2 h ± (0.05 % R + 5m) 30 min at LCT; 30 min at UCT; LCT = -55 °C; UCT = 125 °C 4.19 4.13 14 (Na) - Revision: 08-Jul-15 Rapid change of temperature Short time overload: Standard operation mode 5 cycles ± (0.05 % R + 10 m) 1000 cycles ±(0.15 % R + 10 m) LCT = -55 °C; UCT = 155 °C 1000 cycles ±(0.25 % R + 10 m) U = 2.5 x P 70 x R 2 x Umax.; 5 s ±(0.03 % R + 5 m) Document Number: 28780 7 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MMA 0204 HT Professional www.vishay.com Vishay Beyschlag TEST PROCEDURES AND REQUIREMENTS EN 60115-1 CLAUSE IEC 60068-2 TEST METHOD REQUIREMENTS PERMISSIBLE CHANGE (R) TEST PROCEDURE STABILITY CLASS 0.25 OR BETTER Stability for product types: 47 to 100 K MMA 0204 HT 4.27 - - Single pulse high voltage overload; Standard operation mode 4.37 Periodic electric overload; Standard operation mode Severity no. 4: U = 10 x P 70 x R 2 x Umax.; 10 pulses 10 μs/700 μs ±(0.25 % R + 5 m) 15 x P 70 x R 2 x Umax.; 0.1 s on; 2.5 s off; 1000 cycles ±(0.5 % R + 5 m) U= 4.22 6 (Fc) Vibration Endurance by sweeping; 10 Hz to 2000 Hz; no resonance; amplitude 1.5 mm or 200 m/s2; 7.5 h 4.40 - Electrostatic discharge (Human Body Model) IEC 61340-3-1*; 3 pos. + 3 neg. discharges MMA 0204: 2 kV ± (0.5 % R + 50 m) Solder bath method; SnPb40; non-activated flux; (215 ± 3) °C; (2 ± 0.3) s Good tinning (95 % covered); No visible damage Solder bath method; SnAg3Cu0.5 or SnAg3.5; non-activated flux; (235 ± 3) °C; (2 ± 0.3) s Good tinning ( 95 % covered); No visible damage Solder bath method; (260 ± 5) °C; (10 ± 1) s ± (0.05 % R + 10 m) Reflow method 2 (IR/forced gas convection); (260 ± 5) °C; (40 ± 1) s (3 times) ±(0.03 % R + 10 m) 4.17.2 4.18.2 58 (Td) 58 (Td) Solderability Resistance to soldering heat ± (0.05 % R + 5 m) 4.29 45 (XA) Component solvent resistance Isopropyl alcohol; 50 °C; method 2 No visible damage 4.30 45 (XA) Solvent resistance of marking Isopropyl alcohol; 50 °C; method 1, toothbrush Marking legible; No visible damage 4.32 21 (Ue3) Shear 45 N No visible damage 4.33 21 (Ue1) Substrate bending Depth 2 mm, 3 times No visible damage, no open circuit in bent position ± (0.05 % R + 5 m) 4.7 - Voltage proof URMS = Uins; 60 s No flashover or breakdown Flammability IEC 60 695-11-5, needle flame test; 10 s No burning after 30 s 4.35 - Note • The quoted IEC standards are also released as EN standards with the same number and identical contents. Revision: 08-Jul-15 Document Number: 28780 8 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MMA 0204 HT Professional www.vishay.com Vishay Beyschlag DIMENSIONS L K L1 D D1 DIMENSIONS AND MASS TYPE MMA 0204 HT L (mm) D (mm) L1 min. (mm) D1 (mm) K (mm) MASS (mg) 3.6 + 0/- 0.2 1.4 + 0/- 0.1 1.8 D + 0/-0.15 0.8 ± 0.1 22 Note • Color code marking is applied according to IEC 60062 (1) in four bands (E24 series) or five bands (E96 or E192 series). Each color band appears as a single solid line, voids are permissible if at least 2/3 of the band is visible from each radial angle of view. The last color band for tolerance is approximately 50 % wider than the other bands. An interrupted yellow band between the 4th and 5th full band indicates TC25. PATTERN STYLES FOR MELF RESISTORS X G Y Z RECOMMENDED SOLDER PAD DIMENSIONS WAVE SOLDERING TYPE MMA 0204 HT REFLOW SOLDERING G (mm) Y (mm) X (mm) Z (mm) G (mm) Y (mm) X (mm) Z (mm) 1.5 1.5 1.8 4.5 1.7 1.2 1.6 4.1 Note • The given solder pad dimensions reflect the considerations for board design and assembly as outlined e.g. in standards IEC 61188-5-x, or in publication IPC 7351. They do not guarantee any supposed thermal properties, however, they will be found adequate for most general applications. Revision: 08-Jul-15 Document Number: 28780 9 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Legal Disclaimer Notice www.vishay.com Vishay Disclaimer ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE. 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Material Category Policy Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as RoHS-Compliant fulfill the definitions and restrictions defined under Directive 2011/65/EU of The European Parliament and of the Council of June 8, 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment (EEE) - recast, unless otherwise specified as non-compliant. Please note that some Vishay documentation may still make reference to RoHS Directive 2002/95/EC. We confirm that all the products identified as being compliant to Directive 2002/95/EC conform to Directive 2011/65/EU. Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as Halogen-Free follow Halogen-Free requirements as per JEDEC JS709A standards. Please note that some Vishay documentation may still make reference to the IEC 61249-2-21 definition. We confirm that all the products identified as being compliant to IEC 61249-2-21 conform to JEDEC JS709A standards. Revision: 02-Oct-12 1 Document Number: 91000