AL9901EV1 User Guide

AL9901EV1 User Guide
Universal High Voltage LED Driver
with Integrated MOSFET
General Description This demonstration board utilizes the AL9901 high voltage PWM LED Buck controller with integrated MOSFET providing a cost effective solution for offline high brightness LED applications. This user‐
friendly evaluation board provides users with quick connection to their different types LEDs string. The demonstration board can be modified to adjust the LED output current (140mA) and the number of series connected LEDs that are driven. Key Features 
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


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Integrated 650V/2A MOSFET High output voltage, 50V ~ 86% efficiency <5% line regulation (100VAC to 240VAC) Universal AC input voltage (100VAC to 240VAC) No electrolytic capacitor Low BOM cost AL9901 EV1 Specifications Parameter
Value Input Voltage Output Power LED Current LED Voltage Efficiency Number of LEDs 100 to 240VAC 6 – 8W 140mA (Adjustable) 51V ~86% 17 LEDs in series (Under Tested) 0.6 ” x 2.4” x 0.6” Yes XYZ Dimension ROHS Compliance Evaluation Board ACLED+
AC+
LEDFigure 1: Top View AC-
LED+
Applications 

A60 Type LED light bulb Other LED lighting AC+
LED-
Figure 2: Bottom View Connection Instructions Input Voltage: 100 to 240VAC (AC+, AC‐) LED Outputs: LED+ (Red), LED‐ (Black) AL9901EV1 Rev1
January 2015
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Page 1 of 8
AL9901EV1 User Guide
Universal High Voltage LED Driver
with Integrated MOSFET
Evaluation Board Schematic Figure 3: Evaluation Board Schematic Evaluation Board Layout
Figure 4: PCB Board Layout Top View Figure 5: PCB Board Layout Bottom View Quick Start Guide 1. By default, the evaluation board is preset at 140mA LED Current by R5 and R6. Non‐
Dimmable by R2, remove R2 to allow PWM Dimming input. 2. Ensure that the AC source is switched OFF or disconnected. 3. Connect the AC line wires of power supply to “AC+ and AC‐” on the left side of the board. 4. Connect the anode wire of external LED string to LED+ output test point. 5. Connect the cathode wire of external LED string to LED‐ output test point. 6. Turn on the main switch. LED string should light up. AL9901EV1 Rev1
January 2015
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Page 2 of 8
AL9901EV1 User Guide
Universal High Voltage LED Driver
with Integrated MOSFET
Bill of Material #
1 2 Name
U1 BD1 QTY
1 1 Part number
3 4 5 6 D1
1 1 1 1 ES1G-13-F
7 8 C1, C2
2 1 VJ1812Y104KXEAT5Z
9 10 11 12 13 14 C5
1 2 1 1 2 1 GRM32ER71J106MA12L
Z1
L1
L2
C3
R1,R2
R3
R4
R5, R6
F1
AL9901DFN6040-12
HD06-T
SMBJP6KE440CA
LPS5015-225ML
13R155C
C1608X7R1A105K
RC0603JR-070RL
RC0603FR-07200KL
RC0603FR-0722RL
RL0805FR-071R69L
2410SFV1.00FM/125-2
Manufacturer
Diodes Inc Diodes Inc Description
LED Driver Diodes Inc Diodes Inc Coilcraft Murata DIODE Super FAST 1A 400V SMA
Vishay TDK Murata Yageo
Yageo Yageo
Yageo
Bel Fuse Bridge Rectifiers 0.8A 600V
TVS bidirectional diode 600W 602V
2.2mH 64mA
IND Power 1.5mH
CAP CER (MLCC) - SMD/SMT
1812 0.1uF 500V X7R 10%
CAP CER 1.0uF 10V X7R 0603
Multilayer Ceramic Capacitors (1210)
10µF 63V X7R 10%
JMPR 0.0Ω 1/4W 0603 SMD
RES 200KΩ 1/10W 1% 0603 SMD
RES 22Ω 1/10W 1% 0603 SMD
RES 1.69Ω 1/8W 1% 0805 SMD
Fuse, 1A, 250V, 1810
AL9901EV1 Rev1
January 2015
www.diodes.com
Page 3 of 8
AL9901EV1 User Guide
Universal High Voltage LED Driver
with Integrated MOSFET
Functional Performance (No Electrolytic Capacitor across output LEDs) Board Type VIN PFC (VAC) AL9901EV1 Module Board IIN (mA) PIN
(W) VLED
(V) ILED
(mA) PLED
(W) ILED
Efficiency Athd
Ripple (%) (%) (%) 100 0.750 98.63 7.40 48.42 126.7 6.13 100
82.85 61.38 110 0.730 94.43 7.55 48.52 130.2 6.32 100
83.65 63.22 120 0.710 90.33 7.71 48.62 133.5 6.49 100
84.22 66.74 130 0.693 87.12 7.85 48.68 136.3 6.63 100
84.56 71.20 200 0.615 71.24 8.75 49.05 149.8 7.35 100
83.93 91.73 210 0.604 70.37 8.90 49.08 151.8 7.45 100
83.73 92.30 220 0.602 68.28 9.02 49.11 153.3 7.53 100
83.49 99.95 230 0.592 67.14 9.15 49.12 155.0 7.61 100
83.16 94.22 240 0.583 66.14 9.30 49.14 156.5 7.69 100
82.73 94.55 Functional Performance (optional 68µF Electrolytic Capacitor across output LEDs to reduce ripple) Board Type VIN PFC (VAC) AL9901EV1 Module Board 100 PIN
(W) VLED
(V) ILED
(mA) PLED
(W) ILED
Ripple (%) Efficiency (%) Athd
(%) 0.759 100.41 7.63 48.82 131.4 6.41 50
84.09 59.02 110 0.740 95.21 7.74 48.85 135.1 6.60 50
85.26 59.71 120 0.723 90.93 7.88 48.88 138.5 6.77 50
85.95 65.55 130 0.706 87.30 8.01 48.91 141.5 6.92 50
86.42 68.75 200 0.629 71.07 8.85 49.09 156.3 7.67 50
86.68 93.69 210 0.616 69.56 8.99 49.11 158.3 7.77 50
86.43 98.13 220 0.609 68.26 9.13 49.10 160.2 7.86 50
86.18 95.41 230 0.607 66.36 9.24 49.11 161.7 7.94 50
85.93 94.56 240 0.601 65.63 9.38 49.12 163.4 8.03 50
85.55 98.23 AL9901EV1 Rev1
January 2015
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IIN (mA) Page 4 of 8
AL9901EV1 User Guide
Universal High Voltage LED Driver
with Integrated MOSFET
Functional Performance Efficiency (%) vs Vin (VAC)
LED Current (mA) vs Vin (VAC)
AL9901EV1
Vin=100‐240VAC; OUT=17LEDs in series
86
170
LED Current [mA]
Efficiency [%]
85
84
83
82
81
AL9901EV1
Vin=100‐240VAC; OUT=17LEDs in series
160
150
140
130
120
80
100
120
140
160
180
200
220
240
260
80
100
120
140
Vin [VAC]
160
180
200
220
Vin [VAC]
Figure 1. Efficiency vs. Vin
Figure 2. LED Current vs. Vin
PF vs Vin (VAC)
AL9901EV1
Vin=100‐240VAC; OUT=17LEDs in series
1.00
0.80
PF
0.60
0.40
0.20
0.00
80
100
120
140
160
180
200
220
240
260
Vin [VAC]
Figure 3. PFC vs. Vin
AL9901EV1 Rev1
January 2015
www.diodes.com
Page 5 of 8
240
260
AL9901EV1 User Guide
Universal High Voltage LED Driver
with Integrated MOSFET
Waveform #1=> Channel 1: Vin = 120VAC, Channel 3: ILED AL9901EV1 Board
Vin = 120VAC
ILED=140mA
Condition: IN=120VAC; OUT=17 LEDs in series / 140mA, No E-Cap
Waveform #2=> Channel 1: Vin = 230VAC, Channel 3: ILED AL9901EV1 Board
Vin = 230VAC
ILED=140mA
Condition: IN=230VAC; OUT=17 LEDs in series / 140mA, No E-Cap
AL9901EV1 Rev1
January 2015
www.diodes.com
Page 6 of 8
AL9901EV1 User Guide
Universal High Voltage LED Driver
with Integrated MOSFET
Waveform #3=> Channel 1: Vin = 120VAC, Channel 3: ILED with 68uF Electrolytic Capacitor AL9901EV1 Board
Vin = 120VAC
Reduced
ripple
ILED=140mA
Condition: IN=120VAC; OUT=17 LEDs in series / 140mA, 68uF E-Cap
Waveform #4=> Channel 1: Vin = 230VAC, Channel 3: ILED with 68uF Electrolytic Capacitor AL9901EV1 Board
Vin = 230VAC
Reduced
ripple
ILED=140mA
Condition: IN=230VAC; OUT=17 LEDs in series / 140mA, 68uF E-Cap
AL9901EV1 Rev1
January 2015
www.diodes.com
Page 7 of 8
AL9901EV1 User Guide
Universal High Voltage LED Driver
with Integrated MOSFET
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Copyright © 2015, Diodes Incorporated
www.diodes.com
AL9901EV1 Rev1
January 2015
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