Cover headline Cover headline Mini Circular Series ITT Mini Circular Series ITT Cannon continues its long legacy of connector innovation with the introduction of its new mini circular connector range; this innovative new range not only satisfies market requirements for intense ruggedization but is also suitable for the harshest environments known to man. The range addresses the need for increased miniaturization in both man worn and hand held equipment; it offers high levels of both sealing capability and contact durability. The new mini circular range can achieve an equipment size reduction of up to 60% together with a weight reduction of up to 71% whilst maintaining the same overall level of performance and reliability as larger and heavier connectors * ITT Cannon’s new mini circular connector range provides unparalleled functionality for numerous applications across multiple markets including Industrial, Defense, Aerospace and Medical. It demonstrates the high quality and performance that the Cannon brand is renowned for. *When compared to the 38999 size 22 layout. Example Application Areas Defense Medical 2 Dimensions shown in inches (mm) Specifications and dimensions subject to change Industrial First Responder • Defence - Ear Phones - Radios - GPS - Weapons - Computers - Head Sets - Vision Systems - Communication Systems - Batteries - PDA’s • Industrial - Ruggedized Computers - Hand Held Data Terminals - Process Control Equipment - Display Equipment • Medical - Surgeons Equipment - Patient Monitoring Equipment - Surgery Equipment - Diagnostic Equipment • First Responder - Radios - Vision Systems - GPS - Head Sets - Cameras Delivering reduction in weight and size without loss of reliability. The ITT Cannon family of mini circular connectors provides equivalent or exceeds the electrical and mechanical characteristics of larger and heavier Military Standard Environmental connectors. Why customers benefit from choosing ITT‘s Mini Circular Series • ITT Cannon pogo contact technology • Blind mating design • RoHS plating meeting the latest environmental standards • Human factors design considerations 4 Low • Rugged construction • Enhanced strain relief design • 500 hour salt spray resistant plating • Sealed in the mated and un-mated conditions Lowest possible profile High Density Connector Taking interconnect profiles to a minimum level, our industry leading "no profile" "Space Saver" variant enables the lowest possible profile for ruggedized, wearable equipment. Connector uses size 23 contacts accepting #22 to #28 wire. Contacts spacing is reduced to 0.076 inches providing a compact yet robust package. 4 No profile 4 4 Draw back barrel design Spring "breakaway" technology Nemesis "Super Clean" provides the ultimate in cleanability with its unique patented draw back barrel design, allowing the user to retract, clean, and reconnect in seconds. Our canted spring "breakaway" technology allows for effective and "tuned" interconnect disconnecting while providing a full 360 degrees of EMI shielding. 4 Pogo pad receptacle technology Integral Band Platform The Nemesis pogo pad receptacle technology removes the harsh environment "fouling" common to non-pad receptacles. Further, this exciting technology removes the need for receptacle dust-caps. Integral band platform allows direct attachment of cable shield to the connector. 4 Superior overmolding techniques 4 Seamless and superior overmolding techniques ensure sealability and integrity of the connector shell and cable interface, even within the most demanding environments. Fast & efficient assembly 4 Nemesis “Quick Term” and “Quick Term High Speed” enables fast & efficient assembly of cable harnesses using normal work tools in the field. Dimensions shown in inches (mm) Specifications and dimensions subject to change 3 Mini Circular Series Catalogue Selector Guide Series Product Classification Coupling System Maximum Temperature Range Hardware Finishes Nemesis Quick Term High Speed Cannon Break Away Commercial Commercial Commercial Snap-on/Breakaway Snap-on/Breakaway Snap-on/Breakaway -55° to +125°C -55° to +125°C -55° to +150°C Stainless Steel Stainless Steel Stainless Steel & Aluminium Black Electroless Nickel & Black Electroless Nickel & Black Zinc Nickel & Electroless Nickel Electroless Nickel Electroless Nickel Solder Bucket Solder Bucket & Straight PCB Tails Solder Bucket & PCB Tails Contacts Pogo Pins & Pads Pogo Pins & Pads Pogo Pins & Pads Contact Plating Gold over Nickel Gold over Nickel Gold over Nickel Layouts 7, 14 & 19 way 8, 14 & 19 way 3, 4, 7, 10, 19 & 37 way 22 - 32 AWG 22 - 32 AWG 22 - 28 AWG Customer Terminated or Customer Terminated or Customer Terminated or Factory Fitted Factory Fitted Factory Fitted 2 Amps continuous, 2 Amps continuous, 2 Amps continuous, 3 Amps peak 3 Amps peak 3 Amps peak 15 mOhm 15 mOhm 15 mOhm 50 Volts DC 50 Volts DC 500 VAC Contact Type Wire Size Cable Contact Rating Contact Resistance Voltage Rating Dielectric Withstand Voltage Sea Level Insulation Resistance Mating Cycles Coding 500 Volts 500 Volts 750 VAC 5 Gohm min (1 Gohm after immersion) 5 Gohm min (1 Gohm after immersion) 5,000 MOhm 10,000 10,000 10,000 5 clocking positions: 5 clocking positions: 4 clocking positions: N, A, B, C & D N, A, B, C & D A, B, C & D RoHS Compliance Yes Yes Yes Sealing IP67 IP67 IP67 6 9 16 Page No. 4 Nemesis Quick Term Dimensions shown in inches (mm) Specifications and dimensions subject to change Nemesis Space Saver Nemesis Super Clean Nemesis High Mating Nemesis Water Tight Commercial Commercial Commercial Commercial Snap-on/Ripaway Snap-on/Breakaway Snap-on/Breakaway Snap-on/Breakaway & Push Pull -55° to +125°C -55° to +125°C -55° to +125°C -40° to +100°C Stainless Steel & Aluminium Stainless Steel Stainless Steel Stainless Steel Black Electroless Nickel & Black Electroless Nickel & Black Electroless Nickel & Black Electroless Nickel & Electroless Nickel Electroless Nickel Electroless Nickel Electroless Nickel Solder & Straight PCB Tails Crimp & Straight PCB Tails Crimp & Straight PCB Tails Crimp & Straight PCB Tails Pogo Pins & Pads Pogo Pins & Pads Pogo Pins & Pads Twist Pin & Sockets Gold over Nickel Gold over Nickel Gold over Nickel Gold over Nickel 7, 14 & 19 way 7, 14 & 19 way 7, 14 & 19 way 7, 14 & 19 way 24 - 32 AWG 24 - 32 AWG 24 - 32 AWG 24 - 32 AWG Factory Fitted Factory Fitted Factory Fitted Factory Fitted 2 Amps continuous, 2 Amps continuous, 2 Amps continuous, 3 Amps 3 Amps peak 3 Amps peak 3 Amps peak 15 mOhm 15 mOhm 15 mOhm 8 mOhm 50 Volts DC 50 Volts DC 50 Volts DC 50 Volts DC 500 Volts 500 Volts 500 Volts 500 Volts 5 Gohm min (1 Gohm after immersion) 5 Gohm min (1 Gohm after immersion) 5 Gohm min (1 Gohm after immersion) 5 Gohm min (1 Gohm after immersion) 2,500 10,000 10,000 2,500, (500 Push Pull) 5 clocking positions: 5 clocking positions: 5 clocking positions: 5 clocking positions: N, A, B, C & D N, A, B, C & D N, A, B, C & D N, A, B, C & D Yes Yes Yes Yes IP67 IP67 IP67 IP68, > 20m 24 28 32 37 Page Nemesis – Accessories EMI Caps How to Order Dust Caps How to Order Receptacle Dust Cap Plug Dust Cap Jam Nut Tools 41 42 43 43 44 Nemesis Connector Range Weight Data 45 Cannon Break Away Connector Range Weight Data 46 Cable for the Nemesis Connector Range Specification How to Define Contact Technology Pogo Contact Technology Twist Pin Contact Technology Product Safety Information Page 47 48 49 49 51 Dimensions shown in inches (mm) Specifications and dimensions subject to change 5 Nemesis Quick Term NEM-QT Overview ITT Cannon’s Quick Term connector utilises the features & benefits of the High Mating range and allows the termination of the plugs & receptacles in the workshop or the field. To assemble the product the user needs only normal workshop tools however mounting fixtures for the front shells are available. Please see the following pages for the range of backshells, cable ties & heat shrink boots. Specifications Contact Type Plugs = pogo, receptacles = pogo pads Coupling Snap-on / Breakaway Contacts Solder bucket Coding 5 clocking positions, N, A, B, C & D Wire size 22 - 32 AWG Coding identification Contact rating 2 Amps (3A peak) both parts, N = blue, A = red, B = green, Voltage rating 50 Vdc C = grey & D = yellow Insulation resistance 5 Gohm min (1 Gohm after immersion) Boot Dielectric Withstand Voltage 500 Volts Designed for heat shrink boot or overmoulded Operating temperature -55°C to +125° Sealing IP67 Contact resistance 15 mOhm maximum Layouts 7, 14 & 19 Vibration 20 g’s in accordance with MIL-STD-1344 Shell to shell resistance <20 mOhm Method 2005, Condition IV Blind mate Yes 50 g’s in accordance with MIL-STD-1344 Snap-on / Breakaway Forces 30N Method 2004, Condition E Materials Shock Shell assemblies – Stainless steel Durability 10,000 cycles Back shells – Brass Plating RoHS compliant black electroless nickel or Insulators – High temperature engineering polymer electroless nickel, 500 hour salt spray Receptacle mounting Hexagonal or optional tamper proof nut EMI shielding 50dB attenuation 100MHz to 1000MHz in terminated condition 6 Individual colours with coloured dot on Dimensions shown in inches (mm) Specifications and dimensions subject to change Seals – Fluorosilicone rubber Contacts – Copper alloy with gold over nickel plating Nemesis Quick Term NEM-QT – How to Order Product NEM-QT Coupling Style: NEM Plug Receptacle SB SB Shell Style: 1 7 7 14 14 19 19 PG N S - B Pogo Contact Pogo Pad Contact N N A, B, C & D A, B, C & D S S Solder Contacts B B Black Electroless Nickel N N Electroless Nickel Finish Code: 14 Jam Nut Receptacle PP Termination Type: 7 Cable Receptacle PG Polarising Positions: - Cable Plug 7 Contact Type: QTSB Snap-on/Breakaway 6 Contact Arrangement: - Normal Alternatives Quick Term is intermateable with High Mating and Super Clean Nomenclature Description Part Numbers Cable Receptacle Polarisation Suffix Polarisation Suffix NEM-QTSB-17PPNS-B 7 Way QT Cable Receptacle 078413-6000 N -6000 NEM-QTSB-114PPNS-B 14 Way QT Cable Receptacle 078414-6000 A -6001 NEM-QTSB-119PPNS-B 19 Way QT Cable Receptacle 078415-6000 B -6002 C -6003 D -6004 Cable Plug NEM-QTSB-67PGNS-B 7 Way QT Cable Plug 078377-6000 NEM-QTSB-614PGNS-B 14 Way QT Cable Plug 078378-6000 NEM-QTSB-619PGNS-B 19 Way QT Cable Plug 078379-6000 NEM-QTSB-77PPNS-B 7 Way QT Jam Nut Receptacle 078336-6000 NEM-QTSB-714PPNS-B 14 Way QT Jam Nut Receptacle 078339-6000 NEM-QTSB-719PPNS-B 19 Way QT Jam Nut Receptacle 078342-6000 Jam Nut Receptacle Dimensions shown in inches (mm) Specifications and dimensions subject to change 7 Nemesis Quick Term NEM-QT Cable Receptacle Dimensions Contact arrangement 7 14 19 Dimension A Thread B 0.590 (15.00) 7/16-28 UNEF-2A 0.709 (18.00) 9/16-28 UN-2A 0.768 (19.50) 5/8-28 UN-2A Cable Plug Dimensions Contact arrangement 7 14 19 Dimension A Thread B 0.590 (15.00) 7/16-28 UNEF-2A 0.699 (17.75) 9/16-28 UN-2A 0.748 (19.00) 5/8-28 UN-2A Jam Nut Receptacle Dimensions Contact arrangement Dimension A 7 0.591 (15.00) 14 0.709 (18.00) 19 0.768 (19.50) 7 way 14 way 19 way Jam Nut Receptacle Panel Cut-out Contact arrangement Dimension A Dimension B 8 14 19 0.457 (11.60) 0.575 (14.60) 0.634 (16.10) 0.421 (10.70) 0.539 (13.70) 0.596 (15.15) Color Coding 8 Contact Arrangements Polarisation letter Color coding N Blue A Red B Green C Grey D Yellow Dimensions shown in inches (mm) Specifications and dimensions subject to change Face View, Pogo Pin Contacts. Cavity identification numbers are for reference only; they do not appear on connectors. Nemesis Quick Term – High Speed NEM-QTHS Overview ITT Cannon’s Quick Term High Speed connectors have been designed to allow users to create ruggedized interconnects for 10 Gigabit Ethernet and other High Speed protocols. Based upon the QT range the QTHS uses the same backshells, cable ties and heat shrink boots and has been utilised in USB, HDMI and 10GBASE-T (CAT6) applications. Specifications Contact Type Plugs = pogo, receptacles = pogo pads Coupling Snap-on / Breakaway Contacts Solder bucket Coding 5 clocking positions, N, A, B, C & D Wire size 22 - 32 AWG Coding identification Individual colours with coloured dot on Contact rating 2 Amps (3A peak) Voltage rating 50 Vdc Insulation resistance 5 Gohm min (1 Gohm after immersion) both parts, N = blue, A = red, B = green, C = grey & D = yellow Boot Dielectric Withstand Voltage 500 Volts Designed for heat shrink boot or overmoulded Operating temperature -55°C to +125° Sealing IP67 Contact resistance 15 mOhm maximum Layouts 7, 14 & 19 Vibration 20 g’s in accordance with MIL-STD-1344 Shell to shell resistance <20 mOhm Method 2005, Condition IV Blind mate Yes 50 g’s in accordance with MIL-STD-1344 Snap-on / Breakaway Forces 30N Method 2004, Condition E Materials Shock Shell assemblies – Stainless steel Durability 10,000 cycles Back shells – Brass Plating RoHS compliant black electroless nickel or Insulators – High temperature engineering polymer electroless nickel, 500 hour salt spray Receptacle mounting Hexagonal or optional tamper proof nut EMI shielding 50dB attenuation 100MHz to 1000MHz Seals – Fluorosilicone rubber Contacts – Copper alloy with gold over nickel plating in terminated condition Dimensions shown in inches (mm) Specifications and dimensions subject to change 9 Nemesis Quick Term – High Speed NEM-QTHS – How to Order Product NEM-QTHS NEM Plug Receptacle SB SB Coupling Style: Shell Style: 1 6 Contact Type: 8 8 14 14 19 19 PG 14 PG N S - B Jam Nut Receptacle Pogo Contact N N Normal A, B, C & D A, B, C & D S S Solder Contacts T PCB Tails B B Black Electroless Nickel N N Electroless Nickel Finish Code: 7 Cable Receptacle Pogo Pad Contact Termination Type: - Snap-on/Breakaway PP Polarising Positions: QTHSSB Cable Plug 7 Contact Arrangement: - Alternatives Quick Term High Speed is not intermateable with High Mating and Super Clean Nomenclature Description Part Numbers Polarisation Suffix Polarisation Suffix NEM-QTHSSB-18PPNS-B 8 Way QTHS Cable Receptacle 078416-7000 N -7000 NEM-QTHSSB-114PPNS-B 14 Way QTHS Cable Receptacle 078414-7000 A -7001 NEM-QTHSSB-119PPNS-B 19 Way QTHS Cable Receptacle 078415-7000 B -7002 C -7003 D -7004 Cable Receptacle Cable Plug NEM-QTHSSB-68PGNS-B 8 Way QTHS Cable Plug 078380-7000 NEM-QTHSSB-614PGNS-B 14 Way QTHS Cable Plug 078378-7000 NEM-QTHSSB-619PGNS-B 19 Way QTHS Cable Plug 078379-7000 NEM-QTHSSB-78PPNS-B 8 Way QTHS Jam Nut Receptacle Solder Contacts 078381-7000 NEM-QTHSSB-714PPNS-B 14 Way QTHS Jam Nut Receptacle Solder Contacts 078339-7000 NEM-QTHSSB-719PPNS-B 19 Way QTHS Jam Nut Receptacle Solder Contacts 078342-7000 NEM-QTHSSB-78PPNT-B 8 Way QTHS Jam Nut Receptacle PCB Tail 078381-8000 Polarisation Suffix NEM-QTHSSB-714PPNT-B 14 Way QTHS Jam Nut Receptacle PCB Tail 078339-8000 N -8000 NEM-QTHSSB-719PPNT-B 19 Way QTHS Jam Nut Receptacle PCB Tail 078342-8000 A -8001 B -8002 C -8003 D -8004 Jam Nut Receptacle 10 Dimensions shown in inches (mm) Specifications and dimensions subject to change Nemesis Quick Term – High Speed NEM-QTHS Cable Receptacle Dimensions Contact arrangement 8 14 19 Dimension A Thread B 0.590 (15.00) 7/16-28 UNEF-2A 0.709 (18.00) 9/16-28 UN-2A 0.768 (19.50) 5/8-28 UN-2A Cable Plug Dimensions Contact arrangement 8 14 19 Dimension A Thread B 0.590 (15.00) 7/16-28 UNEF-2A 0.699 (17.75) 9/16-28 UN-2A 0.748 (19.00) 5/8-28 UN-2A Jam Nut Receptacle Dimensions Solder Contacts Contact arrangement Dimension A 7 0.591 (15.00) 14 0.709 (18.00) 19 0.768 (19.50) 8 way 14 way 19 way Dimensions shown in inches (mm) Specifications and dimensions subject to change 11 Nemesis Quick Term – High Speed NEM-QTHS Jam Nut Receptacle Dimensions PCB Tail & PCB Layout Jam Nut Receptacle Panel Cut-out Contact arrangement Dimension A Dimension B 8 14 19 0.457 (11.60) 0.575 (14.60) 0.634 (16.10) 0.421 (10.70) 0.539 (13.70) 0.596 (15.15) Contact Arrangements Color Coding 12 Polarisation letter Color coding N Blue A Red B Green C Grey D Yellow Dimensions shown in inches (mm) Specifications and dimensions subject to change Face View, Pogo Pin Contacts. Cavity identification numbers are for reference only; they do not appear on connectors. Nemesis Quick Term – Backshells NEM-QTBS – How to Order Product NEM-BS Contact Arrangement: NEM - BS - 14 5 - N 7/8 14 19 Shell Size: 1 2 3 4 5 6 7 8 9 Finish Code: N Electroless Nickel Nomenclature Description Part Numbers Quick Term Backshells NEM-BS-71-N NEM-BS-72-N NEM-BS-73-N NEM-BS-144-N NEM-BS-145-N NEM-BS-146-N NEM-BS-197-N NEM-BS-198-N NEM-BS-199-N 7 / 8 Way Backshell size 1 7 / 8 Way Backshell size 2 7 / 8 Way Backshell size 3 14 Way Backshell size 4 14 Way Backshell size 5 14 Way Backshell size 6 19 Way Backshell size 7 19 Way Backshell size 8 19 Way Backshell size 9 448-7873-001 448-7873-002 448-7873-003 448-7873-004 448-7873-005 448-7873-006 448-7873-007 448-7873-008 448-7873-009 Backshell Contact arrangement Dimension A Dimension B 7/8 7/8 7/8 14 14 14 19 19 19 0.528 (13.40) 0.528 (13.40) 0.528 (13.40) 0.652 (16.55) 0.652 (16.55) 0.652 (16.55) 0.717 (18.20) 0.717 (18.20) 0.717 (18.20) 0.236 (6.00) 0.264 (6.70) 0.291 (7.40) 0.315 (8.00) 0.354 (9.00) 0.394 (10.00) 0.364 (9.25) 0.404 (10.25) 0.443 (11.25) Dimension C Thread D 0.299 (7.60) 7/16-28 UNEF-2B 0.327 (8.30) 7/16-28 UNEF-2B 0.354 (9.00) 7/16-28 UNEF-2B 0.378 (9.60) 9/16-28 UN-2B 0.417 (10.60) 9/16-28 UN-2B 0.457 (11.60) 9/16-28 UN-2B 0.427 (10.85) 5/8-28 UN-2B 0.467 (11.85) 5/8-28 UN-2B 0.506 (12.85) 5/8-28 UN-2B Dimensions shown in inches (mm) Specifications and dimensions subject to change 13 Nemesis Quick Term – Heat Shrink Boots, Cable Ties & Tools Heat Shrink Boot Dimensions Part number Contact arrangement Dimension A Dimension B 252-7689-000 7 / 8 way 2.16 (55) 0.63 (16) 252-7689-001 14 / 19 way 2.16 (55) 0.94 (24) Heat Shrink Boot Temperature Range = -55°C to +85°C, Heat Shrink Boot Shrink Rate = 4 : 1 Description Number of ways Part Numbers Band-it Cable Tie 7, 8, 14 & 19 317-7998-734 Band-it Tool 7, 8, 14 & 19 T4924 QT/QTHS Cable Plug Support Tool 7&8 T4918 QT/QTHS Cable Plug Support Tool 14 T4919 QT/QTHS Cable Plug Support Tool 19 T4920 QT/QTHS Cable Receptacle Support Tool 7&8 T4921 QT/QTHS Cable Receptacle Support Tool 14 T4922 QT/QTHS Cable Receptacle Support Tool 19 T4923 Cable Tie Cable Tie Tool Support Tool Material: Silver Steel QT/QTHS Cable Receptacle Support Tool Dimensions Contact arrangement Dimension A Dimension B Dimension C Dimension D 7/8 1.364 (34.65) 0.577 (14.65) 0.445 (11.30) 0.295 (7.50) 14 1.364 (34.65) 0.577 (14.65) 0.553 (14.05) 0.295 (7.50) 19 1.364 (34.65) 0.577 (14.65) 0.630 (16.00) 0.295 (7.50) Contact arrangement Dimension A Dimension B Dimension C Dimension D 7/8 1.362 (34.60) 0.575 (14.60) 0.492 (12.50) 0.295 (7.50) 14 1.362 (34.60) 0.575 (14.60) 0.610 (15.50) 0.295 (7.50) 19 1.362 (34.60) 0.575 (14.60) 0.650 (16.50) 0.295 (7.50) QT/QTHS Cable Plug Support Tool Dimensions 14 Dimensions shown in inches (mm) Specifications and dimensions subject to change Nemesis Quick Term – Assembly instructions Tooling required :1) Band-it tool - tie-dex 2 2) Front shell support tool :T4918 - 7 way plug T4921 - 7 way receptacle T4919 - 14 way plug T4922 - 14 way receptacle T4920 - 19 way plug T4923 - 19 way receptacle Front shell assembly Backshell Band-it Heat shrink boot 1 Slide boot and backshell onto cable (these can be put on later if building a pigtail assembly). Trim outer jacket back to dimension shown, exposing braid, being careful not to nick or damage it. 2 Fold the braid back over the jacket, this can be taped back in position whilst carrying out the wire termination. Trim back the wire insulation to the dimension shown, if a stranded center conductor, ensure the twist is tight and tin dip the wire ends in preparation for soldering to contacts. 3 Fit the apropriate support tool to a vice and plug on front shell assembly. Offer up the wires, one at a time, to the required contact and solder to position. 4 Slide the backshell over the wires and screw onto the front shell to a torque of 30 / 35 lb.ins. (3.40 / 3.95 nm). Flare the braid over the tube of the backshell. If the cable has a strain relief, this should be wrapped and secured under the Band-it. Load the Band-it to the tool, note - the Band-it should be wrapped twice, locate the Band-it over the braid (there is a u'cut on the tube to indicate the position of the Band-it) and operate the tool to secure the Band-it around the braid. Trim the braid and strain relief (if fitted) approx. flush with the edge of the Band-it. 5 Slide the boot fully over the backshell and apply heat to shrink in position. Dimensions shown in inches (mm) Specifications and dimensions subject to change 15 Cannon Break Away Overview ITT Cannon’s Break Away connector series offers a wide range of layouts in a highly engineered ruggedised design for harsh environments. The range shell options include banding platforms and threaded allowing backshell accessories to be fitted whilst the shell material options are aluminium or stainless steel. Specifications Contact Type Pogo pins and pads Plating Black Zinc Nickel, Electroless Nickel and Teflon Contacts Solder bucket & PC Tail EMI shielding 40dB attenuation 100MHz to 1000MHz Wire size # 22 - # 28 AWG Coupling Snap-on / Breakaway (Quick Disconnect) Contact rating 2 Amps (3A peak) Coding 4 clocking positions, A, B, C & D Voltage rating 500 VAC RMS Sea Level Sealing IP67 Insulation resistance 5,000 Mohm minimum Layouts 3, 4, 7, 10, 19 & 37 Dielectric Withstand Voltage 750 Volts AC Blind mate Yes Operating temperature -55°C to +150°C Snap-on / Breakaway Forces 30N Contact resistance 15 mOhm maximum Materials Shells – Aluminium Alloy or Stainless Steel Vibration 20 g’s in accordance with MIL-STD-1344 Insulators – Thermoplastic Method 2005, Condition IV Seals – Flourosilicone 50 g’s in accordance with MIL-STD-1344 Contacts – Copper Alloy with Gold over Method 2004, Condition E Nickel Plating Shock Durability 16 10,000 cycles Dimensions shown in inches (mm) Specifications and dimensions subject to change Cannon Break Away How to Order Product CBA CBA - Class: A B C Environmental Plug or Receptacle with Banding/Overmolding Platform Environmental Plug or Receptacle with Threaded Accessory Attachment Back- Potted Plug Shell Style: 1 6 9 In-Line Receptacle Straight Plug Jam Nut Plug Material/Plating: F T Y Z Aluminum/Electroless Nickel Aluminium/Teflon Nickel Stainless Steel/Zinc Nickel, Black Aluminum/Zinc Nickel, Black Shell size/ Contact Arrangement: Contact Style: Shell Clocking (Position): 5-3 6-4 6-7 7-10 9-19 12-37 PGS PPS PGT PPT A B C D A - 1 - F - 5-3 - PGS - A 3 Size 23 Contacts 4 Size 23 Contacts 7 Size 23 Contacts 10 Size 23 Contacts 19 Size 23 Contacts 37 Size 23 Contacts Pin, Pogo solder bucket Pad, Pogo solder bucket Pin, Pogo PC tail Pad, Pogo PC tail Normal 150° 210° Clocking Position B 75° 210° Clocking Position C 95° 230°° Clocking Position D 140° 275° Ordering Examples Nomenclature Description (aluminium shell with black zinc nickel plating) Part Numbers In-Line Receptacle CBA-B1Z-53PGS-A CBA-B1Z-64PGS-A CBA-B1Z-67PGS-A CBA-B1Z-710PGS-A CBA-B1Z-919PGS-A CBA-B1Z-1237PGS-A 3 way in-line receptacle w thread , pogo pins, solder bucket, A clocking 4 way in-line receptacle w thread, pogo pins, solder bucket, A clocking 7 way in-line receptacle w thread, pogo pins, solder bucket, A clocking 10 way in-line receptacle w thread, pogo pins, solder bucket, A clocking 19 way in-line receptacle w thread, pogo pins, solder bucket, A clocking 37 way in-line receptacle w thread, pogo pins, solder bucket, A clocking 156500-2300 156501-2300 156502-2300 156503-2300 156504-2300 156505-2300 Straight Plug CBA-B6Z-53PPS-A CBA-B6Z-64PPS-A CBA-B6Z-67PPS-A CBA-B6Z-710PPS-A CBA-B6Z-919PPS-A CBA-B6Z-1237PPS-A 3 way straight plug w thread , pogo pads, solder bucket, A clocking 4 way straight plug w thread , pogo pads, solder bucket, A clocking 7 way straight plug w thread , pogo pads, solder bucket, A clocking 10 way straight plug w thread , pogo pads, solder bucket, A clocking 19 way straight plug w thread , pogo pads, solder bucket, A clocking 37 way straight plug w thread , pogo pads, solder bucket, A clocking 156500-3310 156501-3310 156502-3310 156503-3310 156504-3310 156505-3310 Jam Nut Plug CBA-C9Z-53PPT-A CBA-C9Z-64PPT-A CBA-C9Z-67PPT-A CBA-C9Z-710PPT-A CBA-C9Z-919PPT-A CBA-C9Z-1237PPT-A 3 way jam nut plug, pogo pads, PC tails, A clocking 4 way jam nut plug, pogo pads, PC tails, A clocking 7 way jam nut plug, pogo pads, PC tails, A clocking 10 way jam nut plug, pogo pads, PC tails, A clocking 19 way jam nut plug, pogo pads, PC tails, A clocking 37 way jam nut plug, pogo pads, PC tails, A clocking 156500-4330 156501-4330 156502-4330 156503-4330 156504-4330 156505-4330 Part Number Suffix's Class/Shell Style Suffix A1 -0xxx A6 -1xxx B1 -2xxx B6 -3xxx C9 -4xxx Material/Plating Suffix F -x0xx T -x1xx Y -x2xx Z -x3xx Contact Style Suffix PGS -xx0x PPS -xx1x PGT -xx2x PPT -xx3x Clocking Suffix A -xxx0 B -xxx1 C -xxx2 D -xxx3 Dimensions shown in inches (mm) Specifications and dimensions subject to change 17 Cannon Break Away In-Line Receptacle Dimensions Layout ØA ØB B, Thread UNEF-2A 5-3 0.450 (11.43) 0.246 (6.25) 0.2500-32 6-4 0.520 (13.21) 0.290 (7.37) 0.3125-32 6-7 0.520 (13.21) 0.290 (7.37) 0.3125-32 7 - 10 0.580 (14.73) 0.390 (9.91) 0.4375-28 9 - 19 0.695 (17.65) 0.500 (12.70) 0.5625-24 12 - 37 0.880 (22.35) 0.650 (16.51) 0.6875-24 Master Keyway Banding Platform Minor Keyways Pogo Pad Receptacle Pogo Pin Receptacle Threaded Accessory Straight Plug Dimensions Layout ØA ØB ØC C, Thread UNEF-2A 5-3 0.422 (10.72) 0.248 (6.30) 0.246 (6.25) 0.2500-32 6-4 0.485 (12.32) 0.311 (7.90) 0.290 (7.37) 0.3125-32 6-7 0.485 (12.32) 0.311 (7.90) 0.290 (7.37) 0.3125-32 7 - 10 0.565 (14.35) 0.381 (9.68) 0.390 (9.91) 0.4375-28 9 - 19 0.660 (16.76) 0.481 (12.22) 0.500 (12.70) 0.5625-24 12 - 37 0.851 (24.62) 0.676 (17.70) 0.650 (16.51) 0.6875-24 Master Keyway Banding Platform Minor Keyways Pogo Pad Plug 18 Dimensions shown in inches (mm) Specifications and dimensions subject to change Pogo Pin Plug Threaded Accessory Cannon Break Away Jam Nut Plug Dimensions Layout ØA ØB ØC D, Flat Thread, E F ØH 5-3 0.790 (20.07) 0.5740 (14.58) 0.248 (6.30) 0.415 (10.54) .4375-28 UNEF-2A 0.109 (2.77) 0.244 (6.20) 6-4 0.830 (21.08) 0.6250 (15.88) 0.311 (7.90) 0.467 (11.86) .5000-32 UN-2A 0.109 (2.77) 0.330 (8.38) 6-7 0.830 (21.08) 0.6250 (15.88) 0.311 (7.90) 0.467 (11.86) .5000-32 UN-2A 0.109 (2.77) 0.330 (8.38) 7 - 10 0.910 (23.11) 0.7620 (19.35) 0.381 (9.68) 0.594 (15.09) .6250-28 UN-2A 0.109 (2.77) 0.432 (10.97) 9 - 19 1.000 (25.40) 0.8140 (20.68) 0.481 (12.22) 0.655 (16.64) .6875-28 UN-2A 0.109 (2.77) 0.551 (14.00) 12 - 37 1.180 (29.97) 1.0060 (25.55) 0.676 (17.17) 0.843 (21.41) .8750-28 UN-2A 0.109 (2.77) 0.703 (17.86) Master Key (Over Standoffs) Panel Thickness Pogo Pin Plug, Rear Jam Nut Pogo Pad Plug, Rear Jam Nut Jam Nut Plug Panel Cut-out Layout ØA B, Flat 5-3 6-4 6-7 7 - 10 9 - 19 12 - 37 0.448 (11.38) 0.510 (12.95) 0.510 (12.95) 0.635 (16.13) 0.698 (17.73) 0.885 (22.48) 0.423 (10.74) 0.475 (12.07) 0.475 (12.07) 0.602 (15.29) 0.663 (16.84) 0.851 (21.62) Dimensions shown in inches (mm) Specifications and dimensions subject to change 19 Cannon Break Away Dimensions PCB Layout Face View, Pogo Pin Contact Arrangements 20 Dimensions shown in inches (mm) Specifications and dimensions subject to change Cannon Break Away Contact Arrangements Face View, Pogo Pin Contact Arrangements Dimensions shown in inches (mm) Specifications and dimensions subject to change 21 Cannon Break Away – Backshells How to Order Product CBA BACKSHELL CBA-B Class: A Environmental Shell Style: S A R Straight 45 Deg Angle 90 Deg Angle Material/Plating: F Z T Aluminum/Electroless Nickel Aluminum/Zinc Nickel, Black Aluminium/Teflon Nickel Accessory Thread Size: 1 2 4 6 8 0.2500-32 UNEF-2B 0.3125-32 UNEF-2B 0.4375-28 UNEF-2B 0.5625-24 UNEF-2B 0.6875-24 UNEF-2B Length: 00 03 06 08 No Length for Angled Versions 0.75 inch 1.50 inch 2.00 inch Cable Entry Diameter: 0 1 2 3 4 0.250 inch 0.312 inch 0.375 inch 0.438 inch 0.500 inch - A - S - F - 1 - 00 - 0 Shell Size 5 6 7 9 12 Ordering Examples Nomenclature Description (aluminium shell with black zinc nickel plating) Part Numbers Straight Backshell CBA-BA-SZ-103-0 CBA-BA-SZ-203-1 CBA-BA-SZ-303-2 CBA-BA-SZ-403-3 CBA-BA-SZ-503-4 Size 1 Straight Backshell for Size 5 Connector, 0.75 inch length, size 0 cable entry Size 2 Straight Backshell for Size 6 Connector, 0.75 inch length, size 1 cable entry Size 4 Straight Backshell for Size 7 Connector, 0.75 inch length, size 2 cable entry Size 6 Straight Backshell for Size 9 Connector, 0.75 inch length, size 3 cable entry Size 8 Straight Backshell for Size 12 Connector, 0.75 inch length, size 4 cable entry 157200-2010 157200-2021 157200-2042 157200-2063 157200-2084 45° Backshell CBA-BA-AZ-100-0 CBA-BA-AZ-200-1 CBA-BA-AZ-300-2 CBA-BA-AZ-400-3 CBA-BA-AZ-500-4 Size 1 45° Backshell for Size 5 Connector, no length, size 0 cable entry Size 2 45° Backshell for Size 6 Connector, no length, size 1 cable entry Size 4 45° Backshell for Size 7 Connector, no length, size 2 cable entry Size 6 45° Backshell for Size 9 Connector, no length, size 3 cable entry Size 8 45° Backshell for Size 12 Connector, no length, size 4 cable entry 157210-2010 157210-2021 157210-2042 157210-2063 157210-2084 90° Backshell CBA-BA-RZ-100-0 CBA-BA-RZ-200-1 CBA-BA-RZ-300-2 CBA-BA-RZ-400-3 CBA-BA-RZ-500-4 Size 1 90° Backshell for Size 5 Connector, no length, size 0 cable entry Size 2 90° Backshell for Size 6 Connector, no length, size 1 cable entry Size 4 90° Backshell for Size 7 Connector, no length, size 2 cable entry Size 6 90° Backshell for Size 9 Connector, no length, size 3 cable entry Size 8 90° Backshell for Size 12 Connector, no length, size 4 cable entry 157220-2010 157220-2021 157220-2042 157220-2063 157220-2084 Part Number Prefix /Suffix's Class/Shell Style Prefix AS 15720x-xxxx AA 157210-xxxx AR 157220-xxxx Material/Plating Suffix F xxxxxx-0xxx Z xxxxxx-2xxx T xxxxxx-3xxx Accessory Thread Size Suffix 1 xxxxxx-x01x 2 xxxxxx-x02x 4 xxxxxx-x04x 6 xxxxxx-x06x 8 xxxxxx-x08x Length Prefix (AS Shell Style Only) 03 157200-xxxx 06 157203-xxxx 08 157205-xxxx Cable Entry Diameter Suffix 0 xxxxxx-xxx0 1 xxxxxx-xxx1 2 xxxxxx-xxx2 3 xxxxxx-xxx3 4 xxxxxx-xxx4 22 Dimensions shown in inches (mm) Specifications and dimensions subject to change Cannon Break Away – Backshells Backshells – Straight Backshells – 45 degree Angle Shell Size Shell Size/Contact Code Arrangement 1 2 3 4 5 6 5-3 6-4 6-7 7-10 9-19 12-37 A, Thread 0.2500-32 UNEF-2B 0.3125-32 UNEF-2B 0.3125-32 UNEF-2B 0.4375-28 UNEF-2B 0.5625-24 UNEF-2B 0.6875-24 UNEF-2B Size Code ØH 0 1 2 3 4 5 6 0.250 (6.35) 0.312 (7.92) 0.375 (9.53) 0.438 (11.13) 0.500 (12.70) 0.562 (14.27) 0.625 (15.88) Backshells – Right Angle Backshell Dimensions ØB (MAX) C, MAX D, MAX 0.470 (11.94) 0.577 (14.66) 0.577 (14.66) 0.637 (16.18) 0.758 (19.25) 0.896 (22.76) 0.542 (13.77) 0.542 (13.77) 0.542 (13.77) 0.570 (14.48) 0.590 (14.99) 0.640 (16.26) 0.875 (22.23) 0.917 (23.29) 0.917 (23.29) 0.929 (23.60) 0.955 (24.26) 0.994 (25.25) Cable Entry Dimensions - All Styles ØJ 0.308 (7.82) 0.370 (9.40) 0.433 (11.00) 0.496 (12.60) 0.558 (14.17) 0.620 (15.75) 0.683 (17.35) E, MAX F, MAX Cable Entry Size Code Options 0.875 (22.23) 0.875 (22.23) 0.875 (22.23) 0.875 (22.23) 1.000 (25.40) 1.125 (25.58) 1.000 (25.40) 1.000 (25.40) 1.000 (25.40) 1.062 (26.97) 1.125 (28.58) 1.187 (30.15) 0 1 1 2 3 4 ØK 0.391 (9.93) 0.453 (11.51) 0.516 (13.11) 0.579 (14.71) 0.641 (16.28) 0.703 (17.86) 0.766 (19.46) Dimensions shown in inches (mm) Specifications and dimensions subject to change 23 Nemesis Space Saver NEM-SS Overview ITT’s Space Saver Connector takes interconnects to an industry leading lowest possible profile for ruggedized wearable equipment. The connector features pogo pin technology utilizing ITT’s unique spring probe pin/pad contact system for a durable and long life connection. Patent Pending Specifications Contact Type Cable Plug = solder, Individual colors with colored dot on both parts plus indication on the boot; Contacts Plug= pogo pads, receptacle = pogo pins N=blue, A=red, B=green, C=grey Wire Size 24 - 32 AWG and D=yellow Contact Rating 2 Amps continuous, 3 Amps peak Voltage Rating 50 Vdc Insulation Resistance 5 Gohm min (1 Gohm after immersion) Boot Cable dependant, either overmoulded or adhered Sealing IP67 Dielectric Withstand Voltage 500 Volts Layouts 7,14 & 19 Operating Temperature -55°C to +125°C Shell to Shell Resistance <20 mOhm Contact Resistance 15 mOhm maximum Blind Mate No Vibration In accordance with MIL STD 810G min Cable ITT standard or customer specified integrity exposure & US Highway Cable Earth Termination 360° cable braid termination to the shell Shock Tested to 65g 6ms ½ sine wave pulse Snap-on/Breakaway Forces 70-105N/13-23N dependent upon layout. Durability 2,500 cycles Disconnect force applied 25.4 mm Plating RoHS compliant 500 hour salt spray resistant from center black electroless nickel or electroless nickel Receptacle Mounting** Tamper proof jam nut Receptacle Sealing Using a conductive 'O' ring, non-conductive 'O' rings are available EMI Shielding 24 Coding Identification jam nut receptacle = PC tails 50db attenuation 100Mhz to 1000Mhz Strain Relief Designed to withstand a 10Kg pull off force minimum Materials Insulators – High temperature engineering polymer Seals - Fluorosilicone rubber in terminated condition Contacts - Copper alloy with gold over nickel plating Coupling Snap-on/Rip-away Receptacle Shell = Aluminium Coding 5 polarizing positions; N, A, B, C, and D Plug Shell = Stainless Steel Dimensions shown in inches (mm) Specifications and dimensions subject to change Nemesis Space Saver NEM-SS – How to Order Product NEM-SS NEM Plug Receptacle Coupling Style: SR SR Snap-on/Rip-away Shell Style: 6 7 Jam Nut Receptacle** Contact Arrangement: Contact Type: 7 7 14 14 19 19 N N A, B, C & D A, B, C & D Termination Code: Finish Code: - 7 14 PG N T - XXX B Pogo Pad Contact PG Termination Type: SSSR Cable Plug PP Polarising Positions: - S Pogo Contact Normal Alternatives Solder Contacts T Straight PCB Tails L Straight PCB Tails with Location Pegs XXX XXX See Cable for the Nemesis Connector Range on page 48 B B Black Electroless Nickel N N Electroless Nickel ** Requires special tool, see Jam Nut Tools on page 44 Nomenclature Description Part Numbers Cable Length Part Number Suffixes Polarisation/ Length of Cable N 1m A 1m B 1m C 1m D 1m N 3m A 3m B 3m Suffix -0010 -0011 -0012 -0013 -0014 -0020 -0021 -0022 078359-0000 078361-0000 078363-0000 Polarisation N A B 078319-0100 078321-0100 078323-0100 Polarisation N A B Cable Plug NEM-SSSR-67PPNS-001B NEM-SSSR-614PPNS-004B NEM-SSSR-619PPNS-007B 7 Way SS Cable Plug w 1m cable 14 Way SS Cable Plug w 1m cable 19 Way SS Cable Plug w 1m cable 078360-0010 078362-0010 078364-0010 Jam Nut Receptacle NEM-SSSR-77PGNT-B NEM-SSSR-714PGNT-B NEM-SSSR-719PGNT-B 7 Way SS Jam Nut Receptacle 14 Way SS Jam Nut Receptacle 19 Way SS Jam Nut Receptacle Jam Nut Receptacle Location Pegs NEM-SSSR-77PGNL-B NEM-SSSR-714PGNL-B NEM-SSSR-719PGNL-B 7 Way SS Jam Nut Receptacle Location Pegs 14 Way SS Jam Nut Receptacle Location Pegs 19 Way SS Jam Nut Receptacle Location Pegs Polarisation/ Length of Cable C 3m D 3m N 5m A 5m B 5m C 5m D 5m Suffix -0023 -0024 -0030 -0031 -0032 -0033 -0034 Suffix -0000 -0001 -0002 Polarisation C D Suffix -0003 -0004 Suffix -0100 -0101 -0102 Polarisation C D Suffix -0103 -0104 Dimensions shown in inches (mm) Specifications and dimensions subject to change 25 Nemesis Space Saver NEM-SS Cable Plug Dimensions Contact arrangement ø A 7 Way 0.630 (16.00) 14 Way 0.709 (18.00) 19 Way 0.787 (20.00) Dimension B C D 1.015 0.565 0.154 (25.77) (14.35) (3.90) 1.064 0.581 0.154 (27.02) (14.75) (3.90) 1.103 0.581 0.154 (28.02) (14.75) (3.90) E 1.950 (49.52) 2.038 (51.77) 2.117 (53.77) NOTE: These dimensions to be determined by customer cable requirements. Jam Nut Receptacle Dimensions (without Location Pegs) Contact arrangement Dimension A Dimension B 7 0.270 (6.85) 0.827 (21.00) 14 19 0.328 (8.34) 0.348 (8.85) 0.935 (23.75) 0.984 (25.00) Recommended maximum panel thickness = 2.4 mm customer cable requirements Standard contact layouts viewed from the mating face Jam Nut Receptacle Dimensions (Location Peg option) Contact arrangement Dimension A Dimension B 7 14 19 0.270 (6.85) 0.328 (8.34) 0.348 (8.85) 0.827 (21.00) 0.935 (23.75) 0.984 (25.00) Recommended maximum panel thickness = 2.4 mm customer cable requirements Standard contact layouts viewed from the mating face 26 Dimensions shown in inches (mm) Specifications and dimensions subject to change Nemesis Space Saver NEM-SS Jam Nut Receptacle PCB Layout 7 way 14 way 19 way General tolerance ± 0.03 TYP, for ground pins ±0.05 TYP Jam Nut Receptacle PCB Layout- Location Pegs 7 way 14 way 19 way General tolerance ± 0.03 TYP, for ground pins ±0.05 TYP Jam Nut Receptacle Panel Cut-outs Color Coding Contact arrangement Dimension A Dimension B Polarisation letter Color coded paint mark 7 14 19 0.685 (17.40) 0.793 (20.15) 0.843 (21.40) 0.263 (6.67) 0.323 (8.20) 0.343 (8.70) N Dark blue A Red B Green C Grey D Yellow Contact Arrangements Face View, Pogo Pin Contacts. Cavity identification numbers are for reference only; they do not appear on connectors. Dimensions shown in inches (mm) Specifications and dimensions subject to change 27 Nemesis Super Clean NEM-SC Overview ITT Cannon’s Super Clean Connector is a lightweight, robust, watertight and field cleanable** solution designed for military, commercial and industrial applications. The connector features pogo pin technology utilizing ITT’s unique spring probe pin/pad contact system for a durable and long life connection. The cleanable feature allows users to maintain their systems in the field even in the dirtiest of environments. **Patent Pending Specifications Contact Type Cable receptacle & plug crimp, Coupling Snap-on/Breakaway Jam nut receptacle PCB Coding 5 polarizing positions; N, A, B, C, and D Contacts Plug = pogo pins, receptacle = pogo pads Coding Identification Individual colors with colored dot on Wire Size 24 - 32 AWG both parts plus indication on the boot; Contact Rating 2 Amps continuous, 3 Amps peak N=blue, A=red, B=green, C=grey Voltage Rating 50 Vdc Insulation Resistance 5 Gohm min (1 Gohm after immersion) and D=yellow Boot Dielectric Withstand Voltage 500 Volts or adhered Operating Temperature -55°C to +125°C Sealing IP67 Contact Resistance 15 mOhm maximum Layouts 7, 14, 19 Vibration 20 g’s in accordance with MIL-STD-1344 Shell to Shell Resistance <20 mOhm Method 2005, Condition IV Blind Mate Yes 50 g’s in accordance with MIL-STD-1344 Cable ITT standard or customer specified Method 2004, Condition E Cable Earth Termination 360° cable braid termination to the shell Durability 10,000 cycles Snap-on/Breakaway Forces 30N Cleaning Durability 2,500 cycles Strain Relief Designed to withstand a 10Kg pull off Plating RoHS compliant 500 hour salt spray resistant Shock black zinc nickel or electroless nickel Receptacle Mounting** Tamper proof jam nut Receptacle Sealing Using a conductive 'O' ring, non-conductive 'O' rings are available EMI Shielding 50db attenuation 100Mhz to 1000Mhz in terminated condition 28 Cable dependant, either overmoulded Dimensions shown in inches (mm) Specifications and dimensions subject to change force minimum Materials Shells - Stainless Steel Insulators – High temperature engineering polymer Seals - Fluorosilicone rubber Contacts - Copper alloy with gold over nickel plating Nemesis Super Clean NEM-SC – How to Order Product NEM-SC NEM Cable Plug Receptacle SB SB Snap-on/Breakaway 1 Cable Receptacle Cable Plug Jam Nut Receptacle** Coupling Style: Shell Style: 6 7 Contact Arrangement: 7 14 19 Contact Type: PG SCSB N A, B, C & D Termination Type: C C*** T Crimp Contacts Straight PCB Tails Termination Code: XXX XXX See Cable for the Nemesis Connector Range on page 48 B N B N 14 PG N T - XXX B Normal Alternatives Black Electroless Nickel Electroless Nickel Super Clean plugs are intermateable with High Mating receptacles. Nomenclature 7 Pogo Contact Pogo Pad Contact N A, B, C & D Finish Code: - 7 14 19 PP Polarising Positions: - Description ** Requires special tool, see Jam Nut Tools on page 44 *** Crimp contacts for Cable Receptacle only Part Numbers Cable Receptacle Cable Length Part Number Suffixes Polarisation/ Polarisation/ NEM-SCSB-17PPNC-001B 7 Way SC Cable Receptacle w 1m cable 078337-0000 NEM-SCSB-114PPNC-004B 14 Way SC Cable Receptacle w 1m cable 078340-0000 N 1m -0000 C 3m -0008 NEM-SCSB-119PPNC-007B 19 Way SC Cable Receptacle w 1m cable 078343-0000 A 1m -0001 D 3m -0009 B 1m -0002 N 5m -0010 Cable Plug Length of Cable Suffix Length of Cable Suffix C 1m -0003 A 5m -0011 NEM-SCSB-67PGNC-001B 7 Way SC Cable Plug w 1m cable 078326-0000 D 1m -0004 B 5m -0012 NEM-SCSB-614PGNC-004B 14 Way SC Cable Plug w 1m cable 078329-0000 N 3m -0005 C 5m -0013 NEM-SCSB-619PGNC-007B 19 Way SC Cable Plug w 1m cable 078332-0000 A 3m -0006 D 5m -0014 B 3m -0007 Polarisation Suffix Polarisation Suffix 078327-0000 N -0000 C -0003 D -0004 Jam Nut Receptacle NEM-SCSB-77PPNT-B 7 Way SC Jam Nut Receptacle NEM-SCSB-714PPNT-B 14 Way SC Jam Nut Receptacle 078330-0000 A -0001 NEM-SCSB-719PPNT-B 19 Way SC Jam Nut Receptacle 078333-0000 B -0002 Dimensions shown in inches (mm) Specifications and dimensions subject to change 29 Nemesis Super Clean NEM-SC Cable Receptacle Dimensions Contact arrangement Dimension A 7 0.472 (12.00) 14 0.591 (15.00) 19 0.630 (16.00) Contact arrangement Dimension A Cable Plug Dimensions 0.591 (15.00) 0.699 (17.75) 19 0.748 (19.00) 1.153 (29.3) A 14 SEE NOTE 7 SEE NOTE 3.09 (78.5) SEE NOTE TACTILE ORIENTATION FEATURE PAINT DOT ORIENTATION FEATURE FOR MATING ALIGNMENT MASTER KEYWAY NOTE: These dimensions to be determined by customer cable requirements. BARREL SHOWN IN RECTRACTED POSITION FOR EASY CLEANING Jam Nut Receptacle Dimensions Dimension A 7 14 19 0.591 (15.00) 0.709 (18.00) 0.768 (19.50) MASTER KEY 0.085 (2.15) 0.100 (2.54) 0.080 (2.04) 0.670 (17.0) PANEL THICKNESS 0.060 - 0.120 (1.5 - 3.0) A 0.018 (0.46) CONTACTS AND GROUNDING PIN Contact arrangement PAINT DOT ORIENTATION FEATURE FOR MATING ALIGNMENT Jam Nut Receptacle Panel Cut-out Color Coding 30 CONDUCTIVE SEALING RING Polarisation letter Color coding Contact arrangement Dimension A Dimension B N Blue A Red B Green 7 14 19 0.457 (11.60) 0.575 (14.60) 0.634 (16.10) 0.421 (10.70) 0.539 (13.70) 0.596 (15.15) C Grey D Yellow Dimensions shown in inches (mm) Specifications and dimensions subject to change MASTER KEYWAY ORIENTATION FLAT (OPPOSITE MASTER KEY) VIEW WITH JAM NUT NOT SHOWN TAMPER PROOF JAM NUT Nemesis Super Clean NEM-SC Jam Nut Receptacle PCB Layout 72 6.9 MASTER KEYWAY 51 6.4 GROUND PIN (see outline details for all pin diameters) General tolerance + -0.001 (0.03) TYP, for ground pins + -0.002 (0.05) TYP. Standard contact layouts viewed from the mating face (not to scale). Contact Arrangements Face View, Pogo Pin Contacts. Cavity identification numbers are for reference only; they do not appear on connectors. Dimensions shown in inches (mm) Specifications and dimensions subject to change 31 Nemesis High Mating NEM-HM Overview ITT Cannon`s High Mating Connector is a lightweight, robust, watertight solution designed for military, commercial and industrial applications. The connector features pogo pin technology utilizing ITT’s unique spring probe pin/pad contact system for a durable and long life connection. Specifications Contact Type Cable receptacle & plug crimp, Coupling Snap-on/Breakaway Jam nut receptacle & plug PCB Coding 5 polarizing positions; N, A, B, C, and D Contacts Plugs = pogo pins, receptacles = pogo pads Coding Identification Individual colors with colored dot on both Wire Size 24 - 32 AWG parts plus indication on the boot; N=blue, Contact Rating 2 Amps continuous, 3 Amps peak A=red, B=green, C=grey and D=yellow Voltage Rating 50 Vdc Insulation Resistance 5 Gohm min (1 Gohm after immersion) Cable dependant, either overmoulded or adhered Dielectric Withstand Voltage 500 Volts Sealing IP67 Operating Temperature -55°C to +125°C Layouts 7, 14, 19 Contact Resistance 15 mOhm maximum Shell to Shell Resistance <20 mOhm Vibration 20 g’s in accordance with MIL-STD-1344 Blind Mate Yes Method 2005, Condition IV Cable ITT standard or customer specified 50 g’s in accordance with MIL-STD-1344 Cable Earth Termination 360° cable braid termination to the shell Method 2004, Condition E Snap-on/Breakaway Forces 30N Durability 10,000 cycles Strain Relief Designed to withstand a 10Kg pull off Plating RoHS compliant 500 hour salt spray resistant Shock black zinc nickel or electroless nickel Receptacle Mounting** Tamper proof jam nut Receptacle Sealing Using a conductive 'O' ring, non-conductive 'O' rings are available EMI Shielding 50db attenuation 100Mhz to 1000Mhz in terminated condition 32 Boot Dimensions shown in inches (mm) Specifications and dimensions subject to change force minimum Materials Shells - Stainless Steel Insulators – High temperature engineering polymer Seals - Fluorosilicone rubber Contacts - Copper alloy with gold over nickel plating Nemesis High Mating NEM-HM – How to Order Product NEM-HM NEM Plug Receptacle SB SB Coupling Style: Shell Style: 1 6 7 Contact Type: 7 7 14 14 19 19 Termination Code: N N A, B, C & D A, B, C & D C C*** T**** T XXX XXX Finish Code: 7 14 PG N T - XXX B Snap-on/Breakaway Cable Receptacle Jam Nut Receptacle** Pogo Contact PP Termination Type: - Jam Nut Plug ** PG Polarising Positions: HMSB Cable Plug 9 Contact Arrangement: - Pogo Pad Contact Normal Alternatives Crimp Contacts Straight PCB Tails See Cable for the Nemesis Connector Range on page 48 B B Black Electroless Nickel N N Electroless Nickel High Mating plugs are intermateable with Super Clean receptacles. If this is not suitable for your application non-preferred V, W, X, Y & Z coding may be used, contact sales for availability ** Requires special tool, see Jam Nut Tools on page 44 *** Crimp contacts for Cable receptacles only **** Straight PC Tails for Jam Nut Plug only Nomenclature Description Part Numbers Cable Receptacle NEM-HMSB-17PPNC-001B NEM-HMSB-114PPNC-004B NEM-HMSB-119PPNC-007B 7 Way HM Cable Receptacle w 1m cable 14 Way HM Cable Receptacle w 1m cable 19 Way HM Cable Receptacle w 1m cable 078328-0000 078331-0000 078334-0000 Cable Plug NEM-HMSB-67PGNC-001B NEM-HMSB-614PGNC-004B NEM-HMSB-619PGNC-007B 7 Way HM Cable Plug w 1m cable 14 Way HM Cable Plug w 1m cable 19 Way HM Cable Plug w 1m cable Jam Nut Receptacle NEM-HMSB-77PPNT-B NEM-HMSB-714PPNT-B NEM-HMSB-719PPNT-B Jam Nut Plug NEM-HMSB-97PGNT-B NEM-HMSB-914PGNT-B NEM-HMSB-919PGNT-B Cable Length Part Number Suffixes 078335-0000 078338-0000 078341-0000 Polarisation/ Length of Cable N 1m A 1m B 1m C 1m D 1m N 3m A 3m B 3m Suffix -0000 -0001 -0002 -0003 -0004 -0005 -0006 -0007 7 Way HM Jam Nut Receptacle 14 Way HM Jam Nut Receptacle 19 Way HM Jam Nut Receptacle 078336-0000 078339-0000 078342-0000 Polarisation N A B Suffix -0000 -0001 -0002 7 way HM Jam Nut Plug 14 way HM Jam Nut Plug 19 way HM Jam Nut Plug 078344-0000 078345-0000 078346-0000 Polarisation/ Length of Cable C 3mD 3m N 5m A 5m B 5m C 5m D 5m Suffix 0008 -0009 -0010 -0011 -0012 -0013 -0014 Polarisation C D Suffix -0003 -0004 Dimensions shown in inches (mm) Specifications and dimensions subject to change 33 Nemesis High Mating NEM-HM Cable Receptacle Dimensions Contact arrangement Dimension A 7 0.472 (12.00) 14 0.591 (15.00) 19 0.630 (16.00) Contact arrangement Dimension A Cable Plug Dimensions SEE NOTE SEE NOTE 7 0.591 (15.00) 14 0.699 (17.75) 19 0.748 (19.00) TACTILE ORIENTATION FEATURE A 2.24 (56.9) REF SEE NOTE MASTER KEYWAY NOTE: These dimensions to be determined by customer cable requirements. PAINT DOT ORIENTATION FEATURE FOR MATING ALIGNMENT Jam Nut Receptacle Dimensions Dimension A 7 0.591 (15.00) 14 0.709 (18.00) 19 0.768 (19.50) MASTER KEY 0.085 (2.15) 0.100 (2.54) 0.080 (2.04) 0.670 (17.0) PANEL THICKNESS 0.060 - 0.120 (1.5 - 3.0) ORIENTATION FLAT A 0.018 (0.46) CONTACTS AND GROUNDING PIN Contact arrangement CONDUCTIVE SEALING RING PAINT DOT ORIENTATION FEATURE FOR MATING ALIGNEMENT (OPPOSITE MASTER KEY) VIEW WITH JAM NUT NOT SHOWN TAMPER PROOF JAM NUT Jam Nut Receptacle Panel Cut-out Color Coding 34 Polarisation letter Color coding Contact arrangement Dimension A Dimension B N Blue 7 0.457 (11.60) 0.421 (10.70) A Red 14 0.575 (14.60) 0.539 (13.70) B Green 19 0.634 (16.10) 0.596 (15.15) C Grey D Yellow Dimensions shown in inches (mm) Specifications and dimensions subject to change MASTER KEYWAY Nemesis High Mating NEM-HM Jam Nut Receptacle PCB Layout GROUND PIN (see outline details for all pin diameters) 51 6.4 72 6.9 MASTER KEYWAY General tolerance + -0.001 (0.03) TYP, for ground pins + -0.002 (0.05) TYP. Standard contact layouts viewed from the mating face (not to scale). Jam Nut Plug Dimensions Contact arrangement Dimension A 7 14 19 0.827 (21.00) 0.935 (23.75) 0.984 (25.00) Standard contact layouts viewed from the mating face 7 way 14 way 19 way Jam Nut Plug Panel Cut-out Contact arrangement Dimension A Dimension B 7 14 19 0.650 (16.50) 0.764 (19.40) 0.809 (20.55) 0.673 (17.10) 0.791 (20.10) 0.831 (21.10) Dimensions shown in inches (mm) Specifications and dimensions subject to change 35 Nemesis High Mating NEM-HM Jam Nut Plug PCB Layout General tolerance + -0.001 (0.03) TYP, for ground pins + -0.002 (0.05) TYP. Standard contact layouts viewed from the mating face (not to scale). Contact Arrangements Face View, Pogo Pin Contacts. Cavity identification numbers are for reference only; they do not appear on connectors. 36 Dimensions shown in inches (mm) Specifications and dimensions subject to change Nemesis Water Tight NEM-WT Overview ITT Cannon’s Water Tight connector is a lightweight, robust and watertight solution designed for military, marine, medical and industrial application. The connector features micro twist pin contact technology and as its name implies the connector is rated for an immersion depth of greater than 20 meters of water. Specifications Contact Type Contacts Cable plug and cable receptacle crimp, Coupling Snap-on/Breakaway & push pull jam nut receptacle PCB Coding 5 polarizing positions; N, A, B, C, and D Cable plug and free jam nut receptacle Coding Identification Individual colors with colored dot on micro twist pin, receptacle micro socket both parts plus indication on the boot; Wire Size 24 - 32 AWG N=blue, A=red, B=green, C=grey Contact Rating 3 Amps and D=yellow Voltage Rating 50 Vdc Insulation Resistance 5 Gohm min (1 Gohm after immersion) Boot Cable dependant, either overmoulded or adhered Dielectric Withstand Voltage 500 Volts Sealing IP68, >20m Operating Temperature -40°C to +100°C Layouts 3 layouts, 7, 14 & 19 contacts Contact Resistance 8 mOhm maximum Shell to Shell Resistance <20 mOhm (Snap-on/Breakaway) Vibration 20 g’s in accordance with MIL-STD-1344 <50 mOhm (Push Pull) Method 2005, Condition IV Blind Mate Yes 50 g’s in accordance with MIL-STD-1344 Cable ITT standard or customer specified Method 2004, Condition E Cable Earth Termination 360° cable braid termination to the shell Durability 2,500 cycles (500 cycles Push Pull) Snap-on/Breakaway Forces 30N Shell Plating RoHS compliant 500 hour salt spray resistant Strain Relief Designed to withstand a 10Kg pull off Shock black zinc nickel or electroless nickel Receptacle Mounting** Tamper proof jam nut Receptacle Sealing Using a conductive 'O' ring, non-conductive 'O' rings are available EMI Shielding 50db attenuation 100Mhz to 1000Mhz in terminated condition force minimum Materials Shells - Stainless Steel Insulators – High temperature engineering polymer Seals - Fluorosilicone rubber Contacts - Copper alloy with gold over nickel plating Dimensions shown in inches (mm) Specifications and dimensions subject to change 37 Nemesis Water Tight NEM-WT– How to Order Product NEM-WT Coupling Style: NEM Plug Receptacle SB SB Snap-on/Breakaway PP PP Push Pull Shell Style: 1 6 Contact Type: 7 7 14 14 19 19 P N N A, B, C & D A, B, C & D C C*** Termination Type: T Termination Code: Finish Code: 7 14 S N T - XXX B Cable Receptacle (PP not available) Jam Nut Receptacle** XXX XXX Socket Contact Normal Alternatives Crimp Contacts Straight PCB Tails See Cable for the Nemesis Connector Range on page 48 B B Black Electroless Nickel N N Electroless Nickel * 7, 14 & 19 way connectors use the same colour coding system but have different polarization. Where duplicate contact layouts are required on the same equipment it is recommended different polarization is used. 38 - Pin Contact S Polarising Positions: WTSB Cable Plug 7 Contact Arrangement: - ** Requires special tool, see Jam Nut Tools on page 44 ***Crimp contacts for Cable Receptacle only. Nomenclature Description Part Numbers Cable Receptacle NEM-WTSB-17SNC-001B NEM-WTSB-114SNC-004B NEM-WTSB-119SNC-007B 7 Way WT Cable Receptacle w 1m cable 14 Way WT Cable Receptacle w 1m cable 19 Way WT Cable Receptacle w 1m cable 078312-0000 078313-0000 078314-0000 Cable Plug NEM-WTSB-67PNC-001B NEM-WTPP-67PNC-001B NEM-WTSB-614PNC-004B NEM-WTPP-614PNC-004B NEM-WTSB-619PNC-007B NEM-WTPP-619PNC-007B 7 Way WT SB Cable Plug w 1m cable 7 Way WT PP Cable Plug w 1m cable 14 Way WT SB Cable Plug w 1m cable 14 Way WT PP Cable Plug w 1m cable 19 Way WT SB Cable Plug w 1m cable 19 Way WT PP Cable Plug w 1m cable 078281-0000 078354-0000 078282-0000 078355-0000 078283-0000 078356-0000 Jam Nut Receptacle NEM-WTSB-77SNT-B NEM-WTPP-77SNT-B NEM-WTSB-714SNT-B NEM-WTPP-714SNT-B NEM-WTSB-719SNT-B NEM-WTPP-719SNT-B 7 Way WT SB Jam Nut Receptacle 7 Way WT PP Jam Nut Receptacle 14 Way WT SB Jam Nut Receptacle 14 Way WT PP Jam Nut Receptacle 19 Way WT SB Jam Nut Receptacle 19 Way WT PP Jam Nut Receptacle 078280-0000 078353-0000 078280-0005 078353-0005 078280-0010 078353-0010 Dimensions shown in inches (mm) Specifications and dimensions subject to change Cable Length Part Number Suffixes Polarisation/ Length of Cable N 1m A 1m B 1m C 1m D 1m N 3m A 3m B 3m Suffix -0000 -0001 -0002 -0003 -0004 -0005 -0006 -0007 Polarisation 7 way N 7 way A 7 way B 7 way C 7 way D 14 way N 14 way A 14 way B Suffix -0000 -0001 -0002 -0003 -0004 -0005 -0006 -0007 Polarisation/ Length of Cable C 3m D 3m N 5m A 5m B 5m C 5m D 5m Suffix -0008 -0009 -0010 -0011 -0012 -0013 -0014 Polarisation 14 way C 14 way D 19 way N 19 way A 19 way B 19 way C 19 way D Suffix -0008 -0009 -0010 -0011 -0012 -0013 -0014 Nemesis Water Tight NEM-WT Cable Receptacle Snap-on/Breakaway Dimensions 2.089 (53.06) SEE NOTE PAINT DOT ORIENTATION FEATURE FOR MATING ALIGNMENT 0.450 (10.29) 0.354 (8.99) SEE NOTE SEE NOTE MATING FACE 0.542 (13.77) MASTER KEYWAY 0.210 (5.33) Note: These dimensions to be determined by customer cable requirements. SEE NOTE MATING FACE 0.335 (8.51) MASTER KEYWAY 2.331 (59.21) SEE NOTE 0.621 (15.77) SEE NOTE Cable Plug Dimensions - Snap-on/Breakaway PAINT DOT ORIENTATION FEATURE FOR MATING ALIGNMENT 0.072 (1.83) 0.665 (16.89) Note: These dimensions to be determined by customer cable requirements. Cable Plug Dimensions - Push Pull 0.7774 (19.66) 2.657 (67.50) SEE NOTE 0.725 (18.42) SEE NOTE SEE NOTE MASTER KEYWAY TACTILE ORIENTATION FEATURE COLOUR BAND ON FRONT FACE PAINT DOT ORIENTATION FEATURE FOR MATING ALIGNEMENT Note: These dimensions to be determined by customer cable requirements. Jam Nut Receptacle Dimensions - Snap-on/Breakaway Dimensions shown in inches (mm) Specifications and dimensions subject to change 39 Nemesis Water Tight NEM-WT Jam Nut Receptacle Dimensions - Push Pull Polarisation letter Color coding Contact arrangement Dimension A Dimension B N Blue A Red B Green 7 14 19 0.455 (11.56) 0.455 (11.56) 0.455 (11.56) 0.501 (12.73) 0.501 (12.73) 0.501 (12.73) C Grey D Yellow B MIN Jam Nut Receptacle Panel Cut-outs Color Coding MIN A/F`s A Jam Nut Receptacle PCB Layout General tolerance 7 way ± 0.001 (0.03) 19 way ± 0.001 (0.03) 14 way ± 0.0015 (0.038) For ground pins ±0.002 (0.05) GROUND PIN (SEE OUTLINE DETAILS) FOR ALL PIN DIAMETERS MASTER KEY TYP Contact Arrangements Face View, Pin Contacts. Cavity identification numbers are for reference only; they do not appear on connectors. 40 Dimensions shown in inches (mm) Specifications and dimensions subject to change Nemesis Accessories – EMI Caps How to order Product Nemesis EMI Caps for HM/QT/QTHS/SC/SS - SB - EC 7 14 -B Receptacle SB Snap-on / Breakaway (HM/QT/QTHS/SC) SS Space Saver Coupling Style: Cap Style: EC Shell Style: 7 Contact Arrangement: Finish Code: NEM EMI cap 7, 14,19 B Way Black Electroless Nickel Nomenclature Description Part Numbers EMI Caps NEM-SB-EC-77-B NEM-SB-EC-714-B NEM-SB-EC-719-B 7 / 8 Way Snap-on/Breakaway EMI Cap 14 Way Snap-on/Breakaway EMI Cap 19 Way Snap-on/Breakaway EMI Cap 078418-0000 078418-1000 078418-2000 NEM-SS-EC-77-B NEM-SS-EC-714-B NEM-SS-EC-719-B 7 Way Space Saver EMI Cap 14 Way Space Saver EMI Cap 19 Way Space Saver EMI Cap 078417-0000 078417-1000 078417-2000 Snap-on / Breakaway Receptacle EMI Caps Contact arrangement Dimension A Dimension B 7 14 19 0.669 (17.00) 0.776 (19.70) 0.827 (21.00) 0.472 (12.00) 0.591 (15.00) 0.650 (16.50) Contact arrangement Dimension A Dimension B 7/8 14 19 0.709 (18.00) 0.827 (21.00) 0.866 (22.00) 0.685 (17.40) 0.803 (20.40) 0.843 (21.40) Space Saver Receptacle EMI Caps Notes: 1. Dimensions are nominal unless stated otherwise. 2. Material: Cap – Stainless Steel Cord – Polyester Ring – Stainless Steel Crimp Rings – Copper 3. Finish: Black Electroless Nickel Dimensions shown in inches (mm) Specifications and dimensions subject to change 41 Nemesis Accessories – Dust Caps How to order Product Nemesis Dust Caps for HM/QT/QTHS/SC/WT Plug Coupling Style: NEM WT Water Tight Push Pull WTSB WT Water Tight Snap-on / Breakaway SB SB Snap-on / Breakaway (HM/QT/QTHS/SC) Cap Style: DC DC Dust cap Shell Style: 6 7 7, 14,19 7, 14,19 Nomenclature WTPP - DC 6 Receptacle WTPP Contact Arrangement: - Way Description Part Numbers Quantity Cable Plug Dust Cap NEM-WTPP-DC-6-7 7 Way Water Tight Push Pull Cable Plug 078411-0000 25 NEM-WTPP-DC-6-14 14 Way Water Tight Push Pull Cable Plug 078411-1000 25 NEM-WTPP-DC-6-19 19 Way Water Tight Push Pull Cable Plug 078411-2000 25 NEM-WTSB-DC-6-7 7 Way Water Tight Snap-on/Breakaway Cable Plug 078409-0000 25 NEM-WTSB-DC-6-14 14 Way Water Tight Snap-on/Breakaway Cable Plug 078409-1000 25 NEM-WTSB-DC-6-19 19 Way Water Tight Snap-on/Breakaway Cable Plug 078409-2000 25 NEM-SB-DC-6-7 7 Way Snap-on/Breakaway Cable Plug 078405-0000 25 NEM-SB-DC-6-14 14 Way Snap-on/Breakaway Cable Plug 078405-1000 25 NEM-SB-DC-6-19 19 Way Snap-on/Breakaway Cable Plug 078405-2000 25 NEM-WT-DC-77/14/19 7/14/19 Way Water Tight Push Pull & Snap-on/Breakaway Jam Nut Receptacle 078410-0000 25 NEM-SB-DC-77 7 Way Snap-on/Breakaway Jam Nut Receptacle 078406-0000 25 NEM-SB-DC-714 14 Way Snap-on/Breakaway Jam Nut Receptacle 078406-1000 25 NEM-SB-DC-719 19 Way Snap-on/Breakaway Jam Nut Receptacle 078406-2000 25 Jam Nut Receptacle 42 Dimensions shown in inches (mm) Specifications and dimensions subject to change 7 Nemesis Accessories – Dust Caps Cable Plug Dust Caps TYPE Dimension A Water Tight Push Pull 1.071 (27.2) Water Tight Push Pull 1.071 (27.2) Water Tight Push Pull 1.071 (27.2) Water Tight Snap-on / Breakaway 0.906 (23.0) Water Tight Snap-on / Breakaway 0.906 (23.0) Water Tight Snap-on / Breakaway 0.906 (23.0) High Mating / Super Clean 0.787 (20.0) High Mating / Super Clean 0.906 (23.0) High Mating / Super Clean 0.945 (24.0) Dimension Contact B arrangement 0.217 (5.5) 7 0.307 (7.8) 14 0.315 (8.0) 19 0.217 (5.5) 7 0.307 (7.8) 14 0.315 (8.0) 19 0.217 (5.5) 7 0.307 (7.8) 14 0.315 (8.0) 19 Jam Nut Receptacle Dust Caps TYPE Dimension A Dimension B Water Tight Push Pull & 0.695 (17.65) 0.528 (13.40) Snap-on / Breakaway High Mating / Super Clean 0.537 (13.65) 0.472 (12.00) High Mating / Super Clean 0.646 (16.4) 0.591 (15.00) High Mating / Super Clean 0.736 (18.7) 0.650 (16.50) Notes: 1. Dimensions are nominal unless stated otherwise. Contact arrangement 7,14,19 7 14 19 2. Material: Cap – Santoprene Cord – Polyester Ring – Stainless Steel Crimp Rings – Copper Dimensions shown in inches (mm) Specifications and dimensions subject to change 43 Nemesis – Accessories Jam Nut Tools Jam Nut Tools Product Number of ways Tool part number Diameter A Diameter B Water Tight High Mating Super Clean Jam Nut Receptacle High Mating Super Clean Jam Nut Receptacle High Mating Super Clean Jam Nut Receptacle High Mating Jam Nut Plug High Mating Jam Nut Plug High Mating Jam Nut Plug Space Saver Space Saver Space Saver 7, 14, 19 7 T4909/01 T4909/02 0.505 (12.83) 0.443 (11.25) 0.625 (15.88) 0.625 (15.88) 14 T4909/03 0.568 (14.43) 0.740 (18.80) 19 T4909/04 0.630 (16.00) 0.800 (20.32) 7 14 19 7 14 19 T4910/01 T4910/02 T4910/03 T4910/01 T4910/02 T4910/03 0.675 (17.15) 0.792 (20.12) 0.832 (21.13) 0.675 (17.15) 0.792 (20.12) 0.832 (21.13) 0.835 (21.21) 0.943 (23.95) 0.992 (25.20) 0.835 (21.21) 0.943 (23.95) 0.992 (25.20) Material: Silver Steel Finish: Nickel Torque Settings Product Range HM QT QTHS SC SS WT 44 Number of ways 7,14 & 19 7,14 & 19 8,14 & 19 7,14 & 19 7,14 & 19 7,14 & 19 Dimensions shown in inches (mm) Specifications and dimensions subject to change Torque Setting 15/18 lb.ins. (1.70/2.03 NM) 15/18 lb.ins. (1.70/2.03 NM) 15/18 lb.ins. (1.70/2.03 NM) 15/18 lb.ins. (1.70/2.03 NM) 27/29 lb.ins (3.10/3.30 NM) 15/18 lb.ins. (1.70/2.03 NM) Nemesis Connector Range – Weight Data Nemesis Connector Range – Weight Cable Plug (includes over mould, less cable (not QT/QTHS)) Number of ways Weight (grammes) Jam Nut Receptacle Number of ways Weight (grammes) High Mating High Mating High Mating 7 14 19 16.50 22.00 24.00 High Mating High Mating High Mating 7 14 19 8.60 12.50 15.10 Quick Term / Quick Term High Speed Quick Term / Quick Term High Speed Quick Term / Quick Term High Speed 7/8 14 19 7.80 11.50 14.00 Quick Term / Quick Term High Speed Quick Term / Quick Term High Speed Quick Term / Quick Term High Speed 7/8 14 19 8.60 12.20 14.70 Super Clean Super Clean Super Clean 7 14 19 25.00 30.50 42.00 Super Clean Super Clean Super Clean 7 14 19 8.60 12.50 15.10 Space Saver Space Saver Space Saver 7 14 19 9.60 11.60 14.80 Space Saver Space Saver Space Saver 7 14 19 10.20 17.40 19.00 Water Tight Snap-on / Breakaway Water Tight Snap-on / Breakaway Water Tight Snap-on / Breakaway 7 14 19 21.50 25.00 25.25 Water Tight Snap-on / Breakaway Water Tight Snap-on / Breakaway Water Tight Snap-on / Breakaway 7 14 19 11.25 11.35 11.40 Water Tight Push Pull Water Tight Push Pull Water Tight Push Pull 7 14 19 36.00 40.00 40.25 Water Tight Push Pull Water Tight Push Pull Water Tight Push Pull 7 14 19 12.60 13.10 13.45 Weight (grammes) Backshells for QT/QTHS 448-7873-001 448-7873-002 448-7873-003 448-7873-004 448-7873-005 448-7873-006 448-7873-007 448-7873-008 448-7873-009 Cable Receptacle (includes over mould, less cable (not QT/QTHS)) Number of ways High Mating/Super Clean High Mating/Super Clean High Mating/Super Clean 7 14 19 14,05 19,90 23,20 Quick Term/Quick Term High Speed Quick Term/Quick Term High Speed Quick Term/Quick Term High Speed 7/8 14 19 11,70 16,30 20,05 Number of ways 7/8 7/8 7/8 14 14 14 19 19 19 Weight (grammes) 9,64 9,80 9,95 11,85 12,03 12,93 13,87 14,05 14,22 Dimensions shown in inches (mm) Specifications and dimensions subject to change 45 Cannon Break Away Connector Range – Weight Data CBA Connector Range – Weight Layout In-Line Receptacle Weights (Max Weight In Grams) Banding Platform Accessory Thread Pin, Pogo Solder Bucket Pad, Pogo Solder Bucket Pin, Pogo Solder Bucket Pad, Pogo Solder Bucket 5-3 6-4 6-7 7-10 9-19 12-37 Layout 5,1 6,5 7,1 9,0 13,6 21,6 4,9 6,4 6,5 8,9 14,0 21,8 5,2 6,9 7,7 10,1 15,8 24,3 Straight Plug Weights (Max Weight In Grams) Banding Platform Accessory Thread Pin, Pogo Solder Bucket Pad, Pogo Solder Bucket Pin, Pogo Solder Bucket Pad, Pogo Solder Bucket 5-3 6-4 6-7 7-10 9-19 12-37 46 5,3 6,9 7,7 9,9 15,4 22,3 2,4 3,1 3,7 5,4 10,7 16,3 2,6 3,2 4,4 6,4 10,6 19,8 2,3 3,0 3,6 5,5 8,9 15,2 2,4 3,5 4,2 6,4 10,7 19,8 Layout Jam Nut Plug Weights (Max Weight In Grams) Pin, Pogo PC Tail Pad, Pogo PC Tail 5-3 6-4 6-7 7-10 9-19 12-37 5,8 7,1 7,5 9,8 13,9 20,8 5,8 7,2 8,6 12 19,1 31,5 Dimensions shown in inches (mm) Specifications and dimensions subject to change Cable for the Nemesis Connector Range – Specification Specifications 7, 14, 19 Position Conductors 19/0.10 mm (0.15 sqmm) tinned copper Insulated to 0.90 mm Strain member Primary screen 1.2 mm Braided polyester cord Overall helical 12/12μm Ali/PET foil laminate Screen, minimum overlap 25% aluminium Face OUT Secondary Screen Tinned Copper Wire Braid Nominal optical coverage 80% Maximum conductor resistance 138/km @ 20°C Minimum insulation resistance Core-core > 500 M /KM @ 500V Core screen > 250 M /KM @ 500V Maximum working voltage 500 Vrms Temperature Range -40°C to +125°C Contact layout Calculated weight Minimum ultimate tensile strength Maximum recommended pulling force Jacket ∅ Minimum recommended bend radius Secondary screen tinned copper wire braid nominal coverage 80% Jacket thermoplastic vulcanite 70 shore A RTI non-reflective matt finish 7 39 KG/KM 32 KGF (314 N) 11 KGF (108 N) 5.2±0.20 Static:33mm Dynamic:55mm 16/6/0.10mm 0.80mm 14 82 KG/KM 30 KGF (196 N) 15 KGF (147 N) 7.5±0.20 Static:50mm Dynamic:92mm 16/7/0.127mm 1.00mm 19 83 KG/KM 32 KGF (314 N) 11 KGF (108 N) 7.6±0.20 Static:50mm Dynamic:82mm 24/7/0.127mm 1.00mm Nomenclature Generation Cable for the Nemesis Connector Range – Termination Codes Code Example - NEM-WTSB-614PNC-005B = Water Tight, Snap-on/Breakaway, Plug, 14 Way, Pin contact, Normal keyway, Crimp contact, 3M cable, Black Electroless Nickel finish. 001 No. of Cores 7 Length (Meters) 1 Series: Water Tight (WT), Super Clean (SC) or High Mate (HM) 002 7 3 Coupling Style: Snap-on/Breakaway (SB) or Push Pull (PP) 003 7 5 Shell Style: Free Receptacle (1), Plug (6), Jam Nut receptacle (7) or RA Plug (8) 004 14 1 005 14 3 006 14 5 007 19 008 009 Contact Arrangement: 7, 14 or 19 Contacts Contact Type: Pin (P), Socket (S), Pogo Pin (PG), Pogo Pad (PP) 1 Polarising Positions: Normal, A, B, C & D 19 3 Termination Type: Crimp (C) or Straight PCB Tails (T) 19 5 Termination Code: XXX Cable Description Finish Code: Black Electroless Nickel (B) or Electroless Nickel Plating (N) Cable Cut length tolerance (mm) +25/-0 Connection Systems Connector pin out detail – 7 Way: Connector pin out detail – 14 Way: Connector pin out detail – 19 Way: Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin 1. Pin 2. Pin 3. Pin 4. Pin 5. Pin 6. Pin 7. Pin 8. Pin 9. Pin 10. 1. 2. 3. 4. Red Black White Yellow Pin Pin Pin 5. Green 6. Orange 7. Blue 1. 2. 3. 4. 5. 6. 7. Pink Orange Dark Blue Dark Brown Red Light Green Dark Green Pin Pin Pin Pin Pin Pin Pin 8. 9. 10. 11. 12. 13. 14. Grey Black Yellow Violet Light Brown White Light Blue Dark Blue Pink Violet Light Blue Orange Light Green Burgundy Turquoise Yellow Light Grey Pin Pin Pin Pin Pin Pin Pin Pin Pin 11. 12. 13. 14. 15. 16. 17. 18. 19. Dark Green Red Lavender Dark Grey Black Cream White Dark Brown Light Brown Dimensions shown in inches (mm) Specifications and dimensions subject to change 47 Cable for the Nemesis Connector Range – How to Define Customer Configured Cable Harnesses The following cable design considerations are available from ITT Cannon's commercial cable range and can be defined using this template for a customer configured cable harnesses. Please photocopy this template and complete the various fields and then send it to your local ITT Cannon sales office in addition to your contact details. Please ensure you complete all of the fields ensuring the proposal ITT Cannon supply will meet your requirements. If this template does not accommodate your specific harness requirements please contact your local ITT Cannon sales office for support. Tick Box Type of Wire Solid Stranded Conductor Material Copper Silver Aluminium Signal Conductors Power Conductors Unshielded Twisted Pairs Shielded Twisted Pairs COAX Number AWG Number AWG Tick Box Number AWG Number AWG Number AWG Impedance Number AWG Impedance Overall Screen Braid Double Braid Foil Drain Wire Individual Screen * Braid Double Braid Foil Drain Wire Identification Sleeve * Yes No Strain Member Yes No Overmould Heat Shrink Boot No Overmould or Boot Number AWG Impedance Drain Wire Number AWG Impedance Drain Wire Number AWG Impedance Drain Wire Number AWG Impedance Drain Wire Link Wires* Resistors* Other* * Please provide position & details in the notes box below Customer configured cable harnesses will be supplied with : • Voltage Rating (VR) of 50Vdc • Insulation Resistance (IR) of 5,000 M Ohms minimum • Thermoplastic Vulcanite (TPV) Jacket Material (preferred for overmould, PVC & PU are also available) • Strain Relief of 10kg Note conductor colours will be defined by ITT Cannon unless specifically requested otherwise Connector A Description Connector B Description Cable Length of Cable Plug Receptacle Plug Coding Connector A Pin No. 1 2 3 4 5 6 7 8 9 10 48 Connector B Pin No. Dimensions shown in inches (mm) Specifications and dimensions subject to change Receptacle Coding Connector A Pin No. 11 12 13 14 15 16 17 18 19 Connector B Pin No. Please add any additional notes in this box The data contained in this template is subject to regular change to ensure compatibility with the latest system & cable specifications Pogo Contact Technology 3 1 2 5 4 The heart of the Nemesis High Mating, Quick Term & Super Clean connector solutions is ITT’s unique spring probe pin/pad contact system. ITT’s spring probe contact design utilizes an internal clip mechanism that stays in constant contact with the contact itself. This design helps to reduce electrical resistance. In addition, the spring probe contact system accommodates misalignment issues, making the contact system much more forgiving. This feature along with the high durability of mating cycles allows this contact system to offer higher performance in harsh environments. The unique ITT spring probe system mates with individual touch pad contact areas. This design allows for a very effective electrical engagement point of contact. Further, the spring probe contact system and touch pads allow for ease of cleanability in the field where dirt, moisture, mud, sand, and other contaminants may be present. The individual touch 1. Contact interface 2. Spring 3. Spring contact 4. Cut away for clarity 5. Cable crimp area pad contacts incorporate no crevices for contaminants to accumulate, a desirable feature in harsh environment field conditions. The Nemesis High Mating, Quick Term & Super Clean connectors using spring probe contact technology offer the highest reliability for interconnects meeting the toughest performance standards in harsh environments. They have been tested through extensive Military and customer specific test programs to ensure that their design and manufacturability features have indeed met all reliability and field performance requirements. Because ITT’s spring probe contact/connectors have been designed and manufactured to exceed various thermal shock, vibration, random shock, and signal performance spectrums this connector technology is becoming one of the technologies of choice in harsh environment electronic systems. Nemesis Twist Pin Contact Technology 4 3 1 2 6 5 The Nemesis Water Tight connector uses the twist pin contact system. This system was originally developed in the early 1960s and ITT was one of the original interconnect companies to license this technology and improve it. Our forty-five years of experience in manufacturing and establishing a fully automated manufacturing system for this contact has truly given ITT the foremost knowledge in twist pin contact technology. As the core of the Water Tight connector, the twist pin contact offers a superior electrical and mechanical system that outperforms traditional machined or stamped electrical contract systems. ITT’s twist pin system consists of the Micro Socket and the Micro Pin or Twist Pin. The twist pin contact system consists of several stranded cores making up the wire bundle. The strands are subsequently heat treated and a weld is performed on the tip of each contact. Crimp sleeves are then inserted over the contact and crimp areas are defined to produce a seamless crimp system. The entire twist pin system is referred by ITT 1. Welded Tip 2. Wire bundle 3. + 4. Crimp area 5. Sleeve 6. Wire as a Pos-A-Line contact alignment system. Our reference to this system identifies that the flexible twist pin is recessed into the insulator and the rigid socket is exposed thus reversing the traditional positions of the pin and socket. During the mating sequence, the socket is guided into the pin insulator by the lead-in chamfer. The pin is kept from flexing beyond the socket capture radius by the walls of the cavity. The hemispherical weld of controlled radius at the tip of the pin combines with the lead-in chamfer of the socket contact and the pin insulator to cam the pin into alignment. ITT has developed a very robust Six Sigma manufacturing process that controls the welding process as well as the dimensions of the socket contact and insulator material. The net result is a contact system that makes it impossible for the recessed pin to escape the socket capture radius. The advantages of ITT’s twist pin contact system are many and have been field proven in the most demanding applications and environments for over forty-five years. Dimensions shown in inches (mm) Specifications and dimensions subject to change 49 ITT Cannon ITT Corporation is a diversified leading manufacturer of highly engineered critical components and customized technology solutions for industrial end-markets in energy infrastructure, electronics, aerospace and transportation. Building on its heritage of innovation, ITT partners with its customers to deliver enduring solutions to the key industries that underpin our modern way of life. Founded in 1920, ITT is headquartered in White Plains, N.Y., with employees in more than 35 countries and sales from a total of 125 countries, which generated 2014 revenues of $2.7 billion. automated and robotic machining centers, Super Market manufacturing cells, Kanban pull systems, and automated electrical, mechanical, and optical test and inspection equipment. The combination of our manufacturing strength and our advanced manufacturing facilities allows ITT to offer products at market driven prices. Our capabilities, especially in robotics, computerized precision tooling, Kaizen Project Management, Six Sigma tools, and testing, give ITT the most optimized global manufacturing footprint in the interconnect industry. Our connector portfolio remains the most extensive in the industry, offering a reliable and cost effective range of interconnect solutions with the brands of Cannon, VEAM and BIW Connector Systems. Continuous investment in technology and research & development have enabled ITT to provide new, innovative products and solutions to markets including: The Custom Difference • Automotive • Computer & Consumer Electronics • Industrial/Instrumentation • Military & Aerospace • Oil & Gas • Telecommunications/Wireless Handheld Devices • Transportation When you specify a Cannon, VEAM or BIW Connector Systems connector, you can rely on products that are designed, developed, and manufactured to the highest quality and reliability standards. This tradition of excellence is based on ITT’s corporate culture of operating its businesses under the principles of Six Sigma. At ITT, Six Sigma is not just a quality philosophy but a complete corporate culture that drives the entire business. Our Value Based Management and Value Based Product Development systems are two cornerstones that allow for the development of both leadership and product engineering principles, ensuring our industry leading products are developed to the accepted market driven lead times. These principles have allowed ITT to become the market leader in all of our business portfolios. Six Sigma Manufacturing ITT Cannon operates manufacturing facilities in the United States, Germany, Italy, Mexico, China and Japan, all of which have particular product area strengths allowing ITT to offer a truly global footprint to our customers. Our facilities are world class and accommodate full vertical integration utilizing the latest manufacturing technologies including: 50 As the industry leader in harsh environment interconnect applications, ITT’s world class engineering teams will work directly with our customers to design and develop cost effective solutions for their applications. In many cases we may modify one of our standard designs to ensure a highly reliable solution where timing is critical. Yet, in those cases where a complete custom interconnect solution is required, ITT will work with our customer’s Engineers to design an interconnect solution which will be cost effective yet highly reliable. As professional consultants, our Engineering teams will provide a thorough systems and mechanical analysis of any proposed solution. These analyses provide our customers with sophisticated electrical signal and mechanical characterizations to determine the best solution for their application. RoHS Compliance Information ITT has implemented a strict parts control plan for all ITT electronics plants worldwide that allows the Cannon, VEAM, and BIW Connector Systems product portfolios to meet the requirements of the European Union Directive 2002/95/EC better known as the Reduction of Hazardous Substances initiative. As appropriate, specific Cannon, VEAM, and BIW Connector Systems products may be ordered with an R prefix number which insures our customers will receive RoHS compliant parts for their commercial electronics applications and equipment. Since most RoHS hazardous substances center around specific metal plating and lead solder coatings, ITT’s products for RoHS compliance are available in the following plating finishes: electroless nickel, stainless steel, anodize over aluminum and gold plating. It should be noted that gold plating would be recommended as the replacement for tin-lead solder when ordering board mount connectors. Product Safety Information 1. MATERIAL CONTENT AND PHYSICAL FORM Electrical connectors do not usually contain hazardous materials. They contain conducting and non-conducting materials and can be divided into two groups. a) Printed circuit types and low cost audio types which employ all plastic insulators and casings. b) Rugged, Fire Barrier and High Reliability types with metal casings and either natural rubber, synthetic rubber, plastic or glass insulating materials. Contact materials vary with type of connector and also application and are usually manufactured from either: Copper, copper alloys, nickel, alumel, chromel or steel. In special applications, other alloys may be specified. swarf, or any other undesired conducting particles. Circuit resistance and continuity check should be made to make certain that there are no high resistance joints or spurious conducting paths. Always use the correct application tools as specified in the Data Sheet/Catalog. Do not permit untrained personnel to wire, assemble or tamper with connectors. For operation voltage please see appropriate national regulations. 2. FIRE CHARACTERISTICS AND ELECTRIC SHOCK HAZARD There is no fire hazard when the connector is correctly wired and used within the specified parameters. Incorrect wiring or assembly of the connector or careless use of metal tools or conductive fluids, or transit damage to any of the component parts may cause electric shock or burns. Live circuits must not be broken by separating mated connectors as this may cause arcing, ionization and burning. Heat dissipation is greater at maximum resistance in a circuit. Hot spots may occur when resistance is raised locally by damage, e.g. cracked or deformed contacts, broken strands of wire. Local overheating may also result from the use of the incorrect application tools or from poor quality soldering or slack screw terminals. Overheating may occur if the ratings in the product Data Sheet/Catalog are exceeded and can cause breakdown of insulation and hence electric shock. If heating is allowed to continue it intensifies by further increasing the local resistance through loss of temper of spring contacts, formation of oxide film on contacts and wires and leakage currents through carbonization of insulation and tracking paths. Fire can then result in the presence of combustible materials and this may release noxious fumes. Overheating may not be visually apparent. Burns may result from touching overheated components. (ii) Temperature All information given are temperature limits. The operation temperature depends on the individual application. 3. HANDLING Care must be taken to avoid damage to any component parts of electrical connectors during installation and use. Although there are normally no sharp edges, care must be taken when handling certain components to avoid injury to fingers. Electrical connectors may be damaged in transit to the customers, and damage may result in creation of hazards. Products should therefore be examined prior to installation/use and rejected if found to be damaged. 4. DISPOSAL Incineration of certain materials may release noxious or even toxic fumes. 5. APPLICATION Connectors with exposed contacts should not be selected for use on the current supply side of an electrical circuit, because an electric shock could result from touching exposed contacts on an unmated connector. Voltages in excess of 30 V ac or 42.5 V dc are potentially hazardous and care should be taken to ensure that such voltages cannot be transmitted in any way to exposed metal parts of the connector body. The connector and wiring should be checked, before making live, to have no damage to metal parts or insulators, no solder blobs, loose strands, conducting lubricants, IMPORTANT GENERAL INFORMATION (i) Air and creepage paths/Operating voltage. The admissible operating voltages depend on the individual applications and the valid national and other applicable safety´regulations. For this reason the air and creepage path data are only reference values. Observe reduction of air and creepage paths due to PC board and/or harnessing. (iii) Other important information ITT Cannon continuously endeavors to improve their products. Therefore, Cannon products may deviate from the description, technical data and shape as shown in this catalog and data sheets. ITT Cannon, is a division of ITT Corporation who manufactures the highest quality products available in the marketplace; however these products are intended to be used in accordance with the specifications in this publication. Any use or application that deviates from the stated operating specifications is not recommended and may be unsafe. No information and data contained in this publication shall be construed to create any liability on the part of ITT Cannon. Any new issue of this publication shall automatically invalidate and supersede any and all previous issues. Product Warranty Please refer to www.ittcannon. com (General Terms of Sale) for the complete text of ITT Cannon’s applicable Terms and Conditions, including Warranty. This publication is not to be construed as an offer. It is intended merely as an invitation to make an offer. By this publication, ITT Cannon does not assume responsibility or any liability for any patent infringements or other rights of third parties which may result from its use. Reprinting this publication is generally permitted, indicating the source. However, ITT Cannon’s prior consent must be obtained in all cases. “Engineered for life” is a registered trademark of ITT Corporation ©2012. All other trademarks or registered trademarks are property of their respective owners. All data subject to change without notice. This document does not contain technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., App 2401 et. Seq.) 51 Connect with your ITT Cannon representative today or visit us at www.ittcannon.com Connect with the experts. Whether communicating with our soldiers, or with our first responders saving lives, ITT Cannon connects the world’s most important information with those who need it. CHINA—Shenzhen City GERMANY—Weinstadt HONG KONG ITALY—Lainate +86.755.2726.7888 +49.7151.699.0 +852.2732.2720 +39.02938721 JAPAN—Kanagawa KOREA—Seoul TAIWAN—Taipei UK—Basingstoke +81.462.57.2010 +82.2.7027111 +886.2.25452020 +44.1256.311200 USA—Watertown, CT +1.860.274.9681 USA—Orange County, CA The “ITT Engineered Blocks“ symbol, “Engineered for life”, “ITT” and “Cannon“ are registered trademarks of ITT Corporation. Specification and other data are based on information available at the time of printing, and are subject to change without notice. © 2015 ITT Corporation, Inc. Mini_Circ_cat_151507 +1.800.854.3028