800W (1000W Transient)

Technical
Specification
ACuQor Single Output
Industrial Grade AC/DC Power Supply With PFC
85-264Vrms
12/15/24/28/48V
800W
1000W
93%
Input Voltage
Semi-Regulated Output
Output Continuous
Output Transient
Full Load Efficiency
4.
75
"
7"
Product Features
• High efficiency (93% for 48 VOUT Model at 800W)
• Universal input voltage range
• Semi-regulated output for bus stability
• Integral fan cooling with speed control
• Active PFC; EN61000-3-2 compliant
• Low noise; EN55011 / EN55022 Class B compliant
Product # AQ0800IUxx
Phone 1-888-567-9596
• Over–current, over–voltage, & over–temp protection
• DC Power Good / AC Power Good signals
• Fan status output / Remote enable input
• Small size: 4.75" x 7" x 1.625" (encased)
• RoHS 6/6 compliant
• 5 V (500 mW) standby output
www.SynQor.com
Doc.# 005-0005745 Rev. E
10/01/15
Page 1
AC Input:
DC Output:
Power:
Grade:
85-264Vrms
12/15/24/28/48V
800W
Industrial
ACuQor 800W Series Electrical Characteristics
All specifications typical with TA = 25 °C, unless otherwise specified. Specifications subject to change without notice.
MAIN OUTPUT SPECIFICATIONS
Output power (continuous) 85-132/170-264 Vrms
(5 s transient)
85-132/170-264 Vrms
132-170 Vrms
Nominal DC output
12 Vout
voltage (at 800W)
15 Vout
(Semi-regulated)
24 Vout
28 Vout
48 Vout
Efficiency (see figs. 1 - 10) 12 Vout, 115 Vrms, 800W
800W
1000W
See Figure 12
12.4 V
15.6 V
25 V
29 V
50 V
90% typ.
24 Vout, 115 Vrms, 800W
91% typ.
48
12
24
48
Hold-up time (to -20%)
12
24
Maximum load capacitance 12
15
24
28
48
Output ripple voltage
Vout, 115 Vrms,
Vout, 230 Vrms,
Vout, 230 Vrms,
Vout, 230 Vrms,
/ 15 Vout
/ 28 / 48 Vout
Vout
Vout
Vout
Vout
Vout
800W
800W
800W
800W
Switching frequency (20 MHz BW)
Twice line frequency (at 800W)
Turn-on delay
Transient response
Overvoltage protection
Short circuit protection
Total regulation
Auxiliary Output
Thermal protection
REMOTE_ENABLE
Iout steps from 50-75%
At 0.2 A/µs
Cyclic restart
Cyclic operation
Over line, load and temperature
Always on (See Note 1)
Automatic recovery
Input Low Voltage
Input High Voltage
INPUT SPECIFICATIONS
AC input voltage
Input frequency
Input current
Power factor
Input surge current
Internal input fuses
92% typ.
91% typ.
92% typ.
93% typ.
20 ms @ 800W
24 ms @ 800W
48,000 µF
40,500 µF
24,000 µF
19,200 µF
6,000 µF
Fundamental ripple freq.
Audible noise
Weight
MTBF
Isolation voltage
Insulation resistance
115 Vrms @ 800W
230 Vrms @ 800W
264 Vrms (cold start)
Both AC lines
85-264 Vrms
47-63 Hz
8 Arms
4 Arms
>0.98
50 A max.
20 A
500 kHz
250 kHz
45 dBA @ 1 m max.
998 g (35.2 oz)
1179 g (41.6 oz)
1179 g (41.6 oz)
533 kHours
TBD kHours
ISOLATION SPECIFICATIONS
Input to output
Input to ground
Output to ground
3000 Vrms
1500 Vrms
500 Vrms
Output to ground
10 MΩ min.
Leakage currents
See Note 2
ENVIRONMENTAL CHARACTERISTICS
Thermal performance
Operating ambient (see Figure 11)
Non-operating ambient
Relative humidity
Non-condensing
0.5% p-p Altitude
5.0% p-p
Random vibration
2 s max. Shock
3% typ / 6% max. dev.
100 ms recovery
Conducted emissions
110-120%
115% rated Iout Line frequency harmonics
±6.0%
5 V @ 100 mA Voltage fluctuations
+125 ºC (PCB Temp) ESD air
0.45 V (max) ESD contact
4.15 V (min) Radiated immunity
Universal range
GENERAL SPECIFICATIONS
Input
Output
Fan speed varies with temp.
( AQ0800xxxxGC )
( AQ1100xxxxGC )
( AQ1400xxxxGC )
MIL-217
Demonstrated
Operating
Non-operating
5-500 Hz
Half-sine, 10 ms, 3 axes
EMC CHARACTERISTICS
EN55011 and EN55022, FCC
part15
EN61000-3-2
-40 ºC to +70 ºC
-40 ºC to +85 ºC
5-95% RH
10,000 ft max.
30,000 ft max.
0.03 g2/Hz
20 g peak
Level B
Class A
EN61000-3-3
Clause 5b
EN61000-4-2
Level 3
EN61000-4-2
Level 3
EN61000-4-3
Level 3
Fast transients
EN61000-4-4
Level 3
Line surge immunity
EN61000-4-5
Level 3
Conducted immunity
EN61000-4-6
Level 3
Power freq. mag. field
EN61000-4-8
Voltage dip immunity
EN61000-4-11
3 A/m
Perf Criteria A, A, B
<5% UT 10 ms,
70% UT 500 ms,
40% UT 100 ms
NOTES:
1. Derate 2 mA per °C above 50 °C ambient temperature.
2. Leakage currents see page 4.
SAFETY AGENCY CERTIFICATIONS
CAN/CSA-C22.2 No. 60950-1:2007
UL 60950-1:2007
EN 60950-1/A1:2010
CE Marked
Product # AQ0800IUxx
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Doc.# 005-0005745 Rev. E
10/01/15
Page 2
AC Input:
DC Output:
Power:
Grade:
85-264Vrms
12/15/24/28/48V
800W
Industrial
EFFICIENCY, DERATING, AND VOUT DROOP CURVES
95
13.0
90
12.5
Output Voltage (V)
13.5
Efficiency (%)
100
85
80
75
12.0
11.5
11.0
115 Vrms
230 Vrms
70
10.5
10.0
65
0
100
200
300
400
500
600
Output Power (W)
700
800
900
0
1000
Figure 1: 12 VOUT efficiency curves.
30
45
Output Load (A)
60
75
90
Figure 2: 12 VOUT droop characteristic.
17.0
95
16.5
90
16.0
Output Voltage (V)
100
Efficiency (%)
15
85
80
75
15.5
15.0
14.5
115 Vrms
230 Vrms
70
14.0
13.5
65
0
100
200
300
400
500
600
Output Power (W)
700
800
900
0
1000
20
30
40
50
Output Load (A)
60
70
Figure 4: 15 VOUT droop characteristic.
Figure 3: 15 VOUT efficiency curves.
100
27
95
26
Output Voltage (V)
90
Efficiency (%)
10
85
80
75
115 Vrms
24
23
22
230 Vrms
70
25
21
65
0
100
200
300
400
500
600
Output Power (W)
700
Figure 5: 24 VOUT efficiency curves.
Product # AQ0800IUxx
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800
900
0
1000
5
10
15
20
25
Output Load (A)
30
35
40
45
Figure 6: 24 VOUT droop characteristic.
www.SynQor.com
Doc.# 005-0005745 Rev. E
10/01/15
Page 3
AC Input:
DC Output:
Power:
Grade:
100
31
95
30
Output Voltage (V)
90
Efficiency (%)
85-264Vrms
12/15/24/28/48V
800W
Industrial
85
80
75
115 Vrms
28
27
26
230 Vrms
70
29
25
65
0
100
200
300
400
500
600
Output Power (W)
700
800
900
0
1000
Figure 7: 28 VOUT efficiency curves.
6
12
18
Output Load (A)
24
30
36
Figure 8: 28 VOUT droop characteristics.
100
53
52
95
51
Output Voltage (V)
Efficiency (%)
90
85
80
75
49
48
47
46
115 Vrms
230 Vrms
70
50
45
44
65
0
100
200
300
400
500
600
Output Power (W)
700
800
900
0
1000
Figure 9: 48 VOUT efficiency curves.
3
6
9
12
Output Load (A)
15
18
21
Figure 10: 48 VOUT droop characteristics.
AC Leakage Current
from Input to Earth
AC Line Connection
Normal Open Neutral
Condition
Fault
ACuQor Typical at
110% nominal input
voltage 60 Hz
240 V L-N, 1 phase
400 µA
800 µA
208 V L-L, 120 V L-N, 1 of 3 phases
200 µA
400 µA
240 V L-N-L, 120 V L-N, split phase
200 µA
400 µA
Table 1: Leakage Currents
Product # AQ0800IUxx
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www.SynQor.com
Doc.# 005-0005745 Rev. E
10/01/15
Page 4
AC Input:
DC Output:
Power:
Grade:
1200
1000
1100
900
1000
800
900
700
800
600
Power (W)
Power (W)
85-264Vrms
12/15/24/28/48V
800W
Industrial
500
400
700
600
500
400
300
300
200
Transient
200
100
Continuous
100
0
0
0
10
20
30
40
50
60
70
80
132
85
170
264
Input AC Voltage (VRMS)
Ambient / Case Temperature (ºC)
Figure 11: Continuous power derating curve in natural convection.
Figure 12: Rated output power vs Input AC Voltage.
OUTPUT DATA CONNECTOR PINOUT
Pin 1
Reserved
Reserved for future use.
Pin 2
Reserved
Reserved for future use.
Pin 3
VOUT(–)
Pin 4
REMOTE_ENABLE
Pin 5
FAN_GOOD
Pin 6
AC_POWER_GOOD
Pin 7
DC_POWER_GOOD
Negative Output Voltage
Logic input. See Figure B.
Pull high to enable main output.
Open collector with internal 5 V pullup. See Figure A.
Pulsed low on fan failure, 100 ms, 50% duty.
Open collector with internal 5 V pullup. See Figure A.
Pulled low on AC power dropout.
Open collector with internal 5 V pullup. See Figure A.
Pulled low during startup ramp and within 5ºC of
temperature shutdown threshold.
Pin 8
5V_STANDBY
Pin 1
VOUT(+)
Positive Output Voltage
Pin 2
VOUT(–)
Negative Output Voltage
Pin 3
VOUT(+)
Positive Output Voltage
Pin 4
VOUT(–)
Negative Output Voltage
Pin 5
VOUT(+)
Positive Output Voltage
Pin 6
VOUT(–)
Negative Output Voltage
Pin 7
VOUT(+)
Positive Output Voltage
Pin 8
VOUT(–)
Negative Output Voltage
Figure A: Power good and fan good interface circuitry.
5 V @ 100 mA available whenever AC power is applied.
OUTPUT POWER CONNECTOR PINOUT
1
3
INPUT CONNECTOR PINOUT
Pin 1
Ground
Pin 2
AC Neutral
Pin 3
AC Line
Product # AQ0800IUxx
Figure B: Remote enable interface circuitry.
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MATING CONNECTORS
Connector
Type
Contact
OUTPUT (Power)
Positronic PLA08M7
Positronic MS112N
OUTPUT (Data)
Molex 43025-0800
Molex 43030-0008
INPUT
Hirose DF22B-3S-7.92C
Hirose DF22A-1012SC
www.SynQor.com
Doc.# 005-0005745 Rev. E
10/01/15
Page 5
AC Input:
DC Output:
Power:
Grade:
85-264Vrms
12/15/24/28/48V
800W
Industrial
MECHANICAL DRAWINGS
.19 PLASTIC RIVET OD.
[ 4,8 ]
6-32 SELF CLINCHING INSERT
MOUNTING SCREW SHALL NOT
PROTRUDE 3/8" INTO THE CHASSIS
x4
7.00
[177,8]
6.60
[167,6 ]
6.63
[168,3]
4.30
[109,2 ]
.75
[19,1 ]
2.28
4.75
4.84
[57,8 ]
.16
[4,1 ]
.20
[5,1 ]
.25
[6,4 ]
4.25
[108 ]
[120,7]
[123 ]
FRONT VIEW
BACK VIEW
1.03 .04
[26,1 1 ]
.62 .03
[15,8 0,7 ]
.51 .03
[13 0,7 ]
1.63
[41,3 ]
1.31 .03 [33,3 0,7 ]
OUTPUT POWER PIN 1
.89 .03 [ 22,5 0,7 ]
INPUT PIN 1
3.47 .03 [88,2 0,7 ]
OUTPUT DATA PIN 1
NOTES
1. Recommended screw tightening torque of 6in.. lbs.
2. Undimensioned components are shown for visual reference only
3. All dimensions in inches [mm]
Tolerances: x.xx in ± 0.02
x.xxx in ± 0.010
Product # AQ0800IUxx
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www.SynQor.com
Doc.# 005-0005745 Rev. E
10/01/15
Page 6
AC Input:
DC Output:
Power:
Grade:
85-264Vrms
12/15/24/28/48V
800W
Industrial
INSTALLATION INSTRUCTIONS
GENERAL INFORMATION: ACuQor AC/DC power
supplies are intended for use as components in medical
and industrial equipment.
ACuQor units must be
properly installed within end use equipment before they
can be safely applied as described in this document.
The suitability of the ACuQor/equipment combination
must be verified through end product investigation.
MOUNTING: Refer to the Mechanical Drawings section.
ACuQor units are provided with threaded stainlesssteel stand-offs or inserts for mounting. This mounting
hardware is internally connected to the input connector
protective-earth terminal for functional-earth EMC control.
Any orientation (vertical, horizontal, etc.) may be used.
Adequate air space should be provided over the fan
intake (top) and exhaust (sides) to allow for exchange of
cooling air. ACuQor is designed for a pollution degree 2
environment. A minimum of 5 mm electrical clearance should
be allowed from the connector ends of encased models.
INPUT: Refer to the Connector Details section for input
connector wiring. ACuQor products require a single phase
AC power source of 100-240V 50/60Hz nominal. Refer to
nameplate label for input current ratings. A protectiveearth connection is also required. Minimum wire size of 14
AWG (2.5mm2) is recommended. Both sides of the AC line
are internally fused (see table for specific models). These
fuses are not user replaceable.
MODEL
AQ0800
AQ1100
AQ1400
Input Fuses
(in Both AC Lines)
Cooper Bussmann 20A 250V GBB-20
Cooper Bussmann 20A 250V GBB-20
Cooper Bussmann 20A 250V GBB-20
OUTPUT: Refer to the Connector Details section for the
output connector wiring and signal I/O functionality.
Refer to nameplate label for output current ratings.
Main DC output (Vout+, Vout-) pins should use 12 AWG
(4.0mm2) wire size. Individual main output pins should
not be loaded to more than 30 A. For currents greater
than 30 A, multiple main output pins/wires must be used
in parallel. All signal I/O pins are referenced to Vout-.
EMC: ACuQor products have been tested to the EMC
specifications listed in the section of this datasheet titled
Electrical Characteristics, on page two. However, end
use equipment must be tested to verify EMC compliance.
HIPOT TESTING: ACuQor products are rated for Hipot
testing levels of 1500 Vac input to protective-earth, 500 Vac
output to protective-earth, and 3000 Vac input to output.
When performing the 3000 Vac input to output test, the
test voltage must be balanced evenly 1500 Vac input and
output to protective-earth. Two oppositely phased test
voltage sources or a single test voltage source with external
balancing impedances (capacitors) may be used to prevent
overstressing input or output to protective-earth insulation
per IEC/EN 60950-1.
Fuses
Total
2
2
2
Table 2: AC line fuse for specific ACuQor Industrial Models
Product # AQ0800IUxx
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Doc.# 005-0005745 Rev. E
10/01/15
Page 7
AC Input:
DC Output:
Power:
Grade:
85-264Vrms
12/15/24/28/48V
800W
Industrial
PART NUMBERING SYSTEM
The part numbering system for SynQor’s ACuQor AC/DC power supplies follows the format shown in the table below.
Not all combinations make valid part numbers, please contact SynQor for availability.
Family
AQ:
ACuQor series
of AC-DC
semi-regulated
output power
supplies
Output Power
0800: 800W
1100: 1100W 1400: 1400W
Grade
Range
M: (Medical)
I: (Industrial)
U: Universal
(85-264 VRMS)
Output
Voltage
12: 12V
15: 15V
24: 24V
28: 28V
48: 48V
Package
Type
G: 1 unit
(5"x7")
Thermal
Design
C: Encased
Options
Medical Grade
B:
B isolation rating
BF: BF isolation rating
CF: CF isolation rating
CFD: CF isolation rating
defibrillator proof
IND: Industrial Grade
Example: AQ0800IU24GCIND
ACCESSORIES
SynQor offers a series of assemblies that can be ordered according to the table below. Mechanical drawings for these
accessories are available for download in pdf format from the SynQor website.
Part Number
AQ-CBL-INPUT1CG
AQ-CBL-OUT1CDG
Description
Input mating cable with pre-stripped wire ends (36” long)
Output mating cables (Signal and Power) with pre-stripped wire ends (18” long)
APPLICATION NOTES
A variety of application notes and technical white papers can
be downloaded in pdf format from the SynQor website.
Online Application Notes
Online Library of Technical White Papers
SynQor website.
Contact SynQor for further information and to order:
Phone:
978-849-0600
Toll Free: 888-567-9596
Fax:
978-849-0602
E-mail:
[email protected]
Web:
http://www.synqor.com/
Address: 155 Swanson Road
Boxborough, MA 01719
USA
Product # AQ0800IUxx
Phone 1-888-567-9596
PATENTS
SynQor holds numerous U.S. patents, one or more of which apply to most of its power converter
products. Any that apply to the product(s) listed in this document are identified by markings on
the product(s) or on internal components of the product(s) in accordance with U.S. patent laws.
SynQor’s patents include the following:
5,999,417
6,222,742
6,545,890
6,594,159
6,731,520
6,894,468
6,896,526
6,927,987
7,050,309
7,072,190
7,085,146
7,119,524
7,269,034
7,272,021
7,272,023
7,558,083
7,564,702
7,765,687
7,787,261
8,023,290
8,149,597
8,493,751
8,644,027
9,143,042
Warranty
SynQor offers a two (2) year limited warranty. Complete warranty
information is listed on our website or is available upon request from
SynQor.
www.SynQor.com
Doc.# 005-0005745 Rev. E
10/01/15
Page 8
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