Military COTS 3-Phase AC Line Filter 85 to 140 Vrms (L-N) Input Voltage 6 Arms 2.0 kW @ 115 Vrms Output Current 200 mΩ @ 100ºC 45 dB @ 200 kHz Max Resistance per Phase Noise Attenuation with 4.5 Arms per Phase (L-N) Output Power Full Power Operation: -55 ºC to +100 ºC The MilCOTS 3-phase AC EMI Line Filter is an essential building block of an AC-DC power supply. Used in conjunction with SynQor's MPFC-115-3PH-270-FP 3-phase PFC module, this filter will allow compliance with key MIL-STD-461 EMI requirements, assuming proper system-level design. Compatible with the industry standard format, these filters have high differentialmode and common-mode attenuation and low series resistance. Designed and manufactured to comply with a wide range of military standards, SynQor’s innovative packaging approach ensures survivability in the most hostile environments. -HT-N-M R E -3PH-UNV MACF-115 HASE AC LINE FILT Hz -P 0 3 0 S -8 T 5 O 4 C s M s 6 Arm 85-1467024V04rm 1 S/N S1 -200 D/C 2715 MACF-115-3PH-UNV-HT-N-M Module Operational Features Mechanical Features • -55 °C to +100 °C baseplate temperature • 6 Arms output current • Very low series resistance • Standard Size: 2.49" x 2.39" x 0.51" (63.1 x 60.6 x 13.0 mm) • Total weight: 4.8 oz (136 g) • Flanged baseplate version available • 45 dB @ 200 kHz noise attenuation with 4.5 Arms per phase • Meets common EMC standards in properly designed system with SynQor's MPFC module and MCOTS 270 converters In-Line Manufacturing Process • AS9100 and ISO 9001:2008 certified facility • Full component traceability Compliance Features MACF Series filters (with MPFC & MCOTS converters) are designed to meet: • MIL-STD-704 (A-F) • MIL-STD-461 (C, D, E, F) • MIL-STD-1399 • MIL-STD-810G Product # MACF-115-3PH-UNV-HT Phone 1-888-567-9596 Contents Page No. Technical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standards & Qualification Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . Encased Mechanical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flanged Mechanical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . www.synqor.com Doc.# 005-0006614 Rev. 4 05/17/2016 2 3 4 5 6 7 Page 1 MACF-115-3PH-UNV-HT Technical Specification Technical Diagrams Fundamental Circuit Diagram LINE A PFC A LINE B PFC B LINE C PFC C PIN 1 PIN 8 PIN 2 PIN 7 PIN B PIN 6 PE GND PIN 4 Typical Connection Diagram MACF-115-3PH-UNV-HT SynQor 3-Phase AC Line Filter MPFC-115-3PH-270-FP SynQor 3-Phase PFC Module Baseplate LINE A BASIC ISOLATION PFC A LINE A +VOUT LINE B +MIDBUS LINE C -VOUT FUSE1 TVS1 MOV1 LINE B PFC B FUSE2 TVS2 MOV2 MOV3 FUSE3 LINE C TVS3 PFC C BASIC ISOLATION PE GND Suggested Parts: MOV TVS 1-6 1-3 Fuse : 300 Vrms, 60 J ; EPCOS S10K300E2 : 430 Vpk, 20 J; Micro Commercial AK3-430C 1-3 : 250 Vrms, 10 A; Littelfuse 0216010.XEP Product # MACF-115-3PH-UNV-HT Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006614 Rev. 4 05/17/2016 Page 2 MACF-115-3PH-UNV-HT Technical Specification MACF-115-3PH-UNV-HT Electrical Characteristics Operating Conditions: Vin = 115 Vrms L-N (199 Vrms L-L) @ 400 Hz; 4.5 Arms per phase; baseplate temperature 25 °C unless otherwise noted. Full operating baseplate temperature is -55 °C to 100 °C. Specifications subject to change without notice. Parameter Min. Typ. Max. Units Notes & Conditions ABSOLUTE MAXIMUM RATINGS Input Voltage (Continuous) 200 Isolation Voltage 2150 Vrms L-N Vdc Operating Case Temperature -55 100 °C Storage Case Temperature -65 135 °C = 346 Vrms L-L Input/output to gnd pin & baseplate Baseplate temperature RECOMMENDED OPERATING CONDITIONS Input Voltage (Continuous) 85 Input Frequency 45 115 Output Current Range 800 Vrms L-N Hz 6.0 Arms 140 = 147 to 242 Vrms L-L Per phase ELECTRICAL CHARACTERISTICS Series Resistance Rs Per phase Tcase = 25 ºC 125 Tcase = 100 ºC mΩ 200 mΩ Total Power Dissipation Zero Load, 400 Hz 2.2 W Zero Load, 60 Hz 0.5 W 6 Arms (per phase) @ 400 Hz, Tcase = 25 ºC 16 W W Guaranteed by design Differential-Mode Line-Line Capacitance 6 Arms (per phase) @ 400 Hz, Tcase = 100 ºC 0.35 24 µF Three such capacitors form Δ line network Internal Resistance (line-line) 1.5 MΩ Discharges caps for safe handling Reactive Power (per phase) 35 VAR At 400 Hz; scales with line frequency Common-Mode Capacitance (per phase) 9.4 nF Three such capacitors connect each line to PE GND dB With 4.5 Arms per phase MΩ Any pin to PE GND Noise Attenuation at 200 kHz Isolation Resistance 45 100 RELIABILITY CHARACTERISTICS Calculated MTBF (MIL-217) MIL-HDBK-217F 560 106 Hrs. Ground Benign, Tb = 70 °C Calculated MTBF (MIL-217) MIL-HDBK-217F 39 106 Hrs. Ground Mobile, Tb = 70 °C Field Demonstrated MTBF Product # MACF-115-3PH-UNV-HT Phone 1-888-567-9596 106 Hrs. See our website for details www.synqor.com Doc.# 005-0006614 Rev. 4 05/17/2016 Page 3 MACF-115-3PH-UNV-HT Technical Specification Standards & Qualification Testing MIL-STD-810G Test Fungus Method 508.6 Mil-COTS MIL-STD-810G Qualification Testing Description Table 508.6-I 500.5 - Procedure I Storage: 70,000 ft / 2 hr duration 500.5 - Procedure II Operating: 70,000 ft / 2 hr duration; Ambient Temperature Rapid Decompression 500.5 - Procedure III Storage: 8,000 ft to 40,000 ft Acceleration 513.6 - Procedure II Operating: 15 g Salt Fog 509.5 Storage 501.5 - Procedure I Storage: 135 °C / 3 hrs 501.5 - Procedure II Operating: 100 °C / 3 hrs 502.5 - Procedure I Storage: -65 °C / 4 hrs 502.5 - Procedure II Operating: -55 °C / 3 hrs Temperature Shock 503.5 - Procedure I - C Storage: -65 °C to 135 °C; 12 cycles Rain 506.5 - Procedure I Wind Blown Rain Immersion 512.5 - Procedure I Non-Operating Humidity 507.5 - Procedure II Aggravated cycle @ 95% RH (Figure 507.5-7 aggravated temp - humidity cycle, 15 cycles) Random Vibration 514.6 - Procedure I 10 - 2000 Hz, PSD level of 1.5 g2/Hz (54.6 grms), duration = 1 hr/axis 516.6 - Procedure I 20 g peak, 11 ms, Functional Shock (Operating no load) (saw tooth) 516.6 - Procedure VI 514.6 - Category 14 510.5 - Procedure I Bench Handling Shock Rotary wing aircraft - helicopter, 4 hrs/axis, 20 g (sine sweep from 10 - 500 Hz) Blowing Dust 510.5 - Procedure II Blowing Sand Altitude High Temperature Low Temperature Shock Sinusoidal vibration Sand and Dust Mil-COTS Converter and Filter Screening Screening Process Description Baseplate Operating Temperature Storage Temperature Pre-Cap Inspection Temperature Cycling Burn-In M-Grade -55 ˚C to +100 ˚C -65 ˚C to +135 ˚C -65 ˚C to +135 ˚C ● ● IPC-A-610, Class III MIL-STD-883F, Method 1010, Condition B, 10 Cycles 100 ˚C Baseplate 12 Hours 96 Hours 100% 25 ˚C -55 ˚C, +25 ˚C, +100 ˚C MIL-STD-883F, Method 2009 ● ● Final Electrical Test Final Visual Inspection S-Grade -55 ˚C to +100 ˚C Product # MACF-115-3PH-UNV-HT Phone 1-888-567-9596 www.synqor.com ● Doc.# 005-0006614 Rev. 4 05/17/2016 Page 4 MACF-115-3PH-UNV-HT Technical Specification Encased Mechanical Diagram 2.486 [63,14] SEATING PLANE HEIGHT +0.002 0.512 -0.005 +0,05 13,00 -0,12 2.000 [50,80] [ 1.000 [25,40] PIN EXTENSION 0.163 [4,14] ] 0.700 [17,78] 7 6 1.900 [48,26] 2.386 [60,60] 1.900 [48,26] 0.01 [0,3] 4 1 0.30 [7,6] THREADED INSERT SEE NOTE 1 (4 PLCS) 2) 3) 5) 6) All Pins: Material - Copper Alloy Finish: Matte Tin over Nickel plate Total weight: 4.8 oz (136 g) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5 mm) x.xxx +/-0.010 in. (x.xx +/-0.25 mm) Product # MACF-115-3PH-UNV-HT Phone 1-888-567-9596 1 0.400 [10,16] 0.800 [20,32] 1.400 [35,56] PIN DESIGNATIONS Applied torque per M3 screw is not to exceed 6 in-lb Non-Threaded: Dia 0.125" (3.18 mm) Baseplate flatness tolerance is 0.004" (.10 mm) TIR for surface. Pins are 0.040” (1.02 mm) dia. with 0.080” (2.03 mm) dia. standoffs. 4) 2 B BOTTOM SIDE CLEARANCE 0.022 0.010 [0,56 0,25] NOTES 1) 8 0.004 [0,10] TOP VIEW www.synqor.com Pin Name Function 1 2 B 4 6 7 8 LINE A LINE B LINE C PE GND PFC C PFC B PFC A AC Line Input A AC Line Input B AC Line Input C Protective Earth Filter Output C Filter Output B Filter Output A Doc.# 005-0006614 Rev. 4 05/17/2016 Page 5 MACF-115-3PH-UNV-HT Technical Specification Flanged Mechanical Diagram 3.150 [80.01] SEATING PLANE HEIGHT 0.495 ±0.025 [12.57 ±0.63] 2.950 [74.93] 2.486 [63.14] PIN EXTENSION 0.180 [4.57] 1.000 [25.40] 0.700 [17.78] TOP VIEW 6 7 8 0.010 [0.25] 2.386 [60.60] 1.866 [47.40] 1.300 [33.02] 0.31 [7.9] 1.900 [48.26] 4 2 B 1 1 0.775 0.020 [19.69 0.50] FLANGE THICKNESS 0.125 [3.18] 0.136 [3.45] SEE NOTE 1 (6 PLCS) 0.400 [10.16] 0.800 [20.32] 1.400 [35.56] NOTES 1) 2) 3) 4) 5) 6) PIN DESIGNATIONS Applied torque per M3 or 4-40 screw is not to exceed 6 in-lb Baseplate flatness tolerance is 0.010" (.25 mm) TIR for surface. Pins are 0.040” (1.02 mm) dia. with 0.080” (2.03 mm) diameter standoffs. All Pins: Material - Copper Alloy Finish: Matte Tin over Nickel plate Weight: 5.0 oz (142 g) All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5 mm) x.xxx +/-0.010 in. (x.xx +/-0.25 mm) Product # MACF-115-3PH-UNV-HT Phone 1-888-567-9596 www.synqor.com Pin Name Function 1 2 B 4 6 7 8 LINE A LINE B LINE C PE GND PFC C PFC B PFC A AC Line Input A AC Line Input B AC Line Input C Protective Earth Filter Output C Filter Output B Filter Output A Doc.# 005-0006614 Rev. 4 05/17/2016 Page 6 MACF-115-3PH-UNV-HT Technical Specification Ordering Specifications Family Input Voltage Phase MACF 115 3PH UNV Package Thermal Design Screening Level HT N S N: Encased Threaded MACF: AC Line Filter 115: 85 to 140 Vrms (L-N) 3PH: 3-Phase UNV: 45 - 800 Hz HT: Half-Brick Tera D: Non-Threaded F: Flanged S: S-Grade M: M-Grade Part Number Example: MACF-115-3PH-UNV-HT-N-M APPLICATION NOTES ORDERING INFORMATION A variety of application notes and technical white papers can be downloaded in pdf format from our website. Not all combinations make valid part numbers, please contact SynQor for availability. See the Product Summary web page for more options. Contact SynQor for further information and to order: PATENTS Phone: Toll Free: Fax: E-mail: Web: Address: 978-849-0600 888-567-9596 978-849-0602 [email protected] www.synqor.com 155 Swanson Road Boxborough, MA 01719 USA Product # MACF-115-3PH-UNV-HT Phone 1-888-567-9596 SynQor holds numerous U.S. patents, one or more of which apply to most of its power conversion products. Any that apply to the product(s) listed in this document are identified by markings on the product(s) or on internal components of the product(s) in accordance with U.S. patent laws. SynQor’s patents include the following: 5,999,417 6,222,742 6,545,890 6,594,159 6,894,468 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524 7,269,034 7,272,021 7,272,023 7,558,083 7,564,702 7,765,687 7,787,261 8,023,290 8,149,597 8,493,751 8,644,027 9,143,042 WARRANTY SynQor offers a two (2) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. www.synqor.com Doc.# 005-0006614 Rev. 4 05/17/2016 Page 7