MQSA-28-05S Single Output H igH R eliability DC-DC C onveRteR 16-40 V 16-50 V 5.0 V 1.0 A 77% @ 0.5A / 80% @ 1.0A Continuous Input Transient Input Output Output Efficiency F ull P oweR o PeRation : -55ºC to +125ºC The MilQor® series of high-reliability DC-DC converters brings SynQor’s field proven high-efficiency technology to the Military/Aerospeace industry. SynQor’s innovative QorSeal® packaging approach ensures survivability in the most hostile environments. Compatible with the industry standard format, these converters operate at a fixed frequency, have no opto-isolators, and follow conservative component derating MQSA-28-05S-S-ES guidelines. They are designed and manufactureed to comply DC-DC ConVErtEr 28 Vin 5.0 [email protected] A with a wide range of military standards. Design Process MQSA series converters are: • Designed for reliability per NAVSO-P3641-A guidelines • Designed with components derated per: — MIL-HDBK-1547A — NAVSO P-3641A Qualification Process MQSA series converters are qualified to: • MIL-STD-810F — consistent with RTCA/D0-160E • SynQor’s First Article Qualification — consistent with MIL-STD-883F • SynQor’s Long-Term Storage Survivability Qualification • SynQor’s on-going life test In-Line Manufacturing Process • AS9100 and ISO 9001 certified facility • Full component traceability • Temperature cycling • Constant acceleration • 24, 96, 160 hour burn-in • Three level temperature screening Product# MQSA-28-05S Phone 1-888-567-9596 DesigneD & ManufactureD in the usa featuring Qorseal® hi-rel asseMbly Features • • • • • Primary referenced enable No opto-isolators Output over-voltage protection Continuous short circuit and overload protection Input under-voltage shutdown Specification Compliance MQSA series converters (with MQHE filter) are designed to meet: • MIL-HDBK-704-8 (A through F) • RTCA/DO-160 Section 16, 17, 18 • MIL-STD-1275 (B, D) for VIN > 16V • DEF-STAN 61-5 (part 6)/(5, 6) for VIN > 16V • MIL-STD-461 (C, D, E, F) • RTCA/DO-160(E, F, G) Section 22 www.SynQor.com Doc.# 005-0006200 Rev. C 01/12/16 Page 1 MQSA-28-05S Output: 5.0 V Current: 1.0 A Technical Specification BLOCK DIAGRAM TYPICAL CONNECTION DIAGRAM Pin 7 6 28 Vdc + - 7 8 Product# MQSA-28-05S +VIN IN RTN MQSA 5 N/C 4 N/C 3 OUT RTN 2 +VOUT 1 CASE Phone 1-888-567-9596 ENA www.SynQor.com Doc.# 005-0006200 Rev. C open means on Load + 01/12/16 Page 2 MQSA-28-05S Output: 5.0 V Current: 1.0 A Technical Specification MQSA-28-05S ELECTRICAL CHARACTERISTICS Parameter Min. Typ. Max. Units Notes & Conditions Vin=28 V dc ±5%, Iout=1.0 A, CL=0 µF, free running (see Note 10) unless otherwise specified. Specifications are subject to change without notice. ABSOLUTE MAXIMUM RATINGS Input Voltage Non-Operating Operating Reverse Bias (Tcase = 125ºC) Reverse Bias (Tcase = -55ºC) Isolation Voltage (I/O to case, I to O) Continuous Transient (≤100 µs) Operating Case Temperature Storage Case Temperature Lead Temperature (20 s) Voltage at INHIBIT INPUT CHARACTERISTICS Operating Input Voltage Range “ Input Under-Voltage Lockout Turn-On Voltage Threshold Turn-Off Voltage Threshold Lockout Voltage Hysteresis Input Filter Component Values (L\C) Maximum Input Current No Load Input Current (operating) Disabled Input Current (INH) Input Terminal Current Ripple (pk-pk) OUTPUT CHARACTERISTICS Output Voltage Set Point (Tcase = 25ºC) Vout Set Point Over Temperature Output Voltage Line Regulation Output Voltage Load Regulation Total Output Voltage Range Vout Ripple and Noise Peak to Peak Operating Output Current Range Operating Output Power Range Output DC Current-Limit Inception Maximum Output Capacitance DYNAMIC CHARACTERISTICS Output Voltage Deviation Load Transient For a Pos. Step Change in Load Current For a Neg. Step Change in Load Current Output Voltage Deviation Line Transient For a Pos. Step Change in Line Voltage For a Neg. Step Change in Line Voltage Turn-On Transient Output Voltage Rise Time Output Voltage Overshoot Turn-On Delay, Rising Vin Turn-On Delay, Rising Inhibit EFFICIENCY Iout = 1 A (16 Vin) Iout = 1 A (28 Vin) Iout = 1 A (40 Vin) Product# MQSA-28-05S -500 -800 -55 -65 -1.2 16 16 14.00 12.00 4.95 4.92 -20 -20 4.90 0 0 1.3 -450 28 28 60 50 -0.8 -1.2 V V V V 500 800 125 135 300 7 V V °C °C °C V 40 50 V V 14.60 15.20 12.85 13.70 1.75 2.2\1.5 0.43 15 30 2 4 30 55 5.00 5.00 0 0 5.00 25 2.0 -200 200 V V mV mV V mV A W A µF 450 mV mV 50 50 10 0 2.0 2.0 76 76 75 Phone 1-888-567-9596 80 80 79 2 5.0 (see Note 8) HB Grade Products, See Notes 1 & 10 Continuous Transient, 1 s See Note 2 1, 2, 3 V V V μH\μF Internal Values A Vin = 16 V; Iout = 1 A mA mA mA Bandwidth = 100 kHz – 10 MHz; see Figure 14 5.05 5.08 20 20 5.10 45 1 5 2.7 27 Group A Subgroup 1, 2, 3 1, 2, 3 1, 2, 3 1, 2, 3 1, 2 Vout at output pins “ “ “ ; Vout @ (Iout=0 A) - Vout @ (Iout=1 A) “ Bandwidth = 10 MHz; CL=11µF 1 2, 3 1, 2, 3 1, 2, 3 1, 2, 3 1, 2, 3 1, 2, 3 1, 2, 3 1, 2, 3 See Note 4 See Note 3 mV mV See Note 5 Total Iout step = 0.5A‹-›1A, 1A‹-›0.5A; CL=0.1µF “ Vin step = 16V‹-›50V; CL=0.1 µF; see Note 6 “ “ ms % ms ms Vout = 0.5V-›4.5V; Full Resistive Load Resistive load Enable = 5 V; see Notes 7 See Note 7 4, 5, 6 4, 5, 6 4, 5, 6 See Note 4 4, 5, 6 4, 5, 6 % % % www.SynQor.com 1, 2, 3 Doc.# 005-0006200 Rev. C 01/12/16 Page 3 MQSA-28-05S Output: 5.0 V Current: 1.0 A Technical Specification MQSA-28-05S ELECTRICAL CHARACTERISTICS (Continued) Parameter Min. Typ. Max. Units Notes & Conditions Vin=28 V dc ±5%, Iout=1.0 A, CL=0 µF, free running (see Note 10) unless otherwise specified. Specifications are subject to change without notice. ISOLATION CHARACTERISTICS Isolation Voltage Input RTN to Output RTN Any Input Pin to Case Any Output Pin to Case Isolation Resistance (in rtn to out rtn) Isolation Resistance (any pin to case) Isolation Capacitance (in rtn to out rtn) FEATURE CHARACTERISTICS Switching Frequency (free running) Enable Control (Inhibit) Off-State Voltage Module Off Pulldown Current On-State Voltage Module On Pin Leakage Current Pull-Up Voltage RELIABILITY CHARACTERISTICS Calculated MTBF (MIL-STD-217F2) GB @ Tcase = 70ºC AIF @ Tcase = 70ºC WEIGHT CHARACTERISTICS Device Weight Group A Subgroup (see Note 8) Dielectric strength 500 500 500 100 100 V V V MΩ MΩ pF 1 1 1 1 1 1 600 kHz See Note 4 0.8 V µA V µA V 1000 500 550 80 2 3.2 4.0 20 4.8 6.4 0.378 106 Hrs. 106 Hrs. 15.7 g Current drain required to ensure module is off Imax draw from pin allowed with module still on See Figure A 1, 2, 3 See Note 4 1, 2, 3 See Note 4 Electrical Characteristics Notes 1. Derate output power to 50% of rated power at Tcase = 135º C. 2. Low state of input voltage must persist for about 200µs to be acted on by the lockout circuitry. 3. Current limit inception is defined as the point where the output voltage has dropped to 90% of its nominal value. 4. Parameter not tested but guaranteed to the limit specified. 5. Load current transition time 0.01A/µs. 6. Line voltage transition time ≥ 100 µs. 7. Input voltage rise time ≤ 250 µs. 8. Only the ES and HB grade products are tested at three temperatures. The C grade products are tested at one temperature. Please refer to the ESS table for details. 9. These derating curves apply for the ES and HB grade products. The C grade product has a maximum case temperature of 70º C and a maximum junction temperature rise of 20º C above TCASE. 10. The specified operating case temperature for ES grade products is -45ºC to 100ºC. The specified operating case temperature for C grade products is 0ºC to 70ºC. Product# MQSA-28-05S Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0006200 Rev. C 01/12/16 Page 4 MQSA-28-05S Output: 5.0 V Current: 1.0 A Technical Figures 82 84 80 78 82 76 80 Efficiency (%) Efficiency (%) 74 72 70 68 66 16 Vin 64 28 Vin 62 40 Vin 60 0.0 0.2 0.4 0.6 0.8 78 76 74 16 Vin 28 Vin 72 40 Vin 70 -55ºC 1.0 25ºC Load Current (A) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at Tcase=25°C. Figure 2: Efficiency at nominal output voltage and 60% rated power vs. case temperature for input voltage of 16V, 28V, and 40V. 1.2 1.4 1.2 1 1.0 Power Dissipation (W) Power Dissipation (W) 125ºC Case Temperature (ºC) 0.8 0.6 0.4 16 Vin 28 Vin 0.2 0.8 0.6 0.4 16 Vin 0.2 28 Vin 40 Vin 0.0 0.0 0.2 0.4 0.6 0.8 40 Vin 0 -55ºC 1.0 25ºC Figure 3: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at Tcase=25°C. Figure 4: Power dissipation at nominal output voltage and 60% rated power vs. case temperature for input voltage of 16V, 28V, and 40V. 6 6 1.0 5 5 0.8 4 3 0.4 2 Tjmax = 105º C Output Voltage (V) 0.6 4 Pout (W) Iout (A) 1.2 0.2 25 45 65 2 1 0 85 105 125 145 0 0.5 1.0 1.5 16V Figure 5: Output Current / Output Power derating curve as a function of Tcase and the Maximum desired power MOSFET junction temperature at Vin = 28V (see Note 9). Phone 1-888-567-9596 0.0 2.0 2.5 3.0 3.5 4.0 Load Current (A) Case Temperature (ºC) Product# MQSA-28-05S 3 1 Tjmax = 125º C Tjmax = 145º C 0.0 125ºC Case Temperature (ºC) Load Current (A) 28V 40V Figure 6: Output voltage vs. load current showing typical current limit curves. www.SynQor.com Doc.# 005-0006200 Rev. C 01/12/16 Page 5 MQSA-28-05S Output: 5.0 V Current: 1.0 A Technical Figures Figure 7: Turn-on transient at full resistive load and zero output capacitance initiated by ENA1. Input voltage pre-applied. Ch 1: Vout (2V/div) (5mS/div). Ch 2: ENA1 (2V/div). Figure 8: Turn-on transient at full resistive load and 37uF output capacitance initiated by ENA1. Input voltage pre-applied. Ch 1: Vout (2V/div) (5mS/div). Ch 2: ENA1 (2V/div). Figure 9: Turn-on transient at full resistive load and zero output capacitance initiated by Vin. ENA1 previously high. Ch 1: Vout (2V/div) (10mS/div). Ch 2: Vin (20V/div). Figure 10: Output voltage response to step-change in load current 50%-100%-50% of Iout (max). Load cap: .1µF ceramic cap and 4.7µF, tantalum cap. Ch 1: Vout (200mV/div) (500uS/div). Ch 2: Iout (500mA/ div). Figure 11: Output voltage response to step-change in load current 10%-50%-10% of Iout (max). Load cap: .1µF ceramic cap and 4.7µF, tantalum cap. Ch 1: Vout (200mV/div) (500uS/div). Ch 4: Iout (500mA/ div). Figure 12: Output voltage response to step-change in input voltage (28V - 40V - 28V) in 100μS. Ch 1: Vout (50mV/div) (1mS/div). Ch 2: Vin (20V/ div). Product# MQSA-28-05S Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0006200 Rev. C 01/12/16 Page 6 MQSA-28-05S Output: 5.0 V Current: 1.0 A Technical Figures Input Reflected Ripple Current source impedance iS Input Terminal Ripple Current iC Output Voltage Ripple DC-DC Converter VOUT VSOURCE electrolytic capacitor ceramic capacitor electrolytic capacitor Figure 13: Test set-up diagram showing measurement points for Input Terminal Ripple Current (Figure 14) and Output Voltage Ripple (Figure 15). Input filter inductor = 0.47uH and Input filter capacitor = 27uF. Figure 14: Input terminal current ripple, ic, at full rated output current and nominal input voltage with SynQor MQ filter module (10mA/div) (1uS/div). Bandwidth: 20MHz. See Figure 13. Figure 15: Output voltage ripple, Vout, at nominal input voltage and rated load current (20mV/div) (1uS/div). Load capacitance: .1μF and .47μF ceramic capacitors. Bandwidth: 20MHz. See Figure 13. Figure 16: Rise of output voltage after the removal of a short circuit across the output terminals. Ch 1: Iout (5A/Div) (5mS/div). Ch 2: Vout (2V/div). Product# MQSA-28-05S Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0006200 Rev. C 01/12/16 Page 7 MQSA-28-05S Output: 5.0 V Current: 1.0 A Technical Figures 0.1 -20 0.01 16 Vin 28 Vin Forward Transmission (dB) Output Impedance (ohms) -30 -40 -50 -60 -70 16 Vin 28 Vin -80 40 Vin 40 Vin 0.001 10 100 1,000 10,000 -90 100,000 100 1,000 Hz 10,000 100,000 Hz Figure 17: Magnitude of incremental output impedance (Zout = vout/ iout) for minimum, nominal, and maximum input voltage at full rated power. Figure 18: Magnitude of incremental forward transmission (FT = vout/ vin) for minimum, nominal, and maximum input voltage at full rated power. 100 0 10 -10 Input Impedance (ohms) Reverse Transmission (dB) -5 -15 -20 -25 -30 -35 16 Vin -40 28 Vin -45 -50 1 0.1 16 Vin 28 Vin 0.01 40 Vin 40 Vin 10 100 1,000 10,000 100,000 0.001 Figure 19: Magnitude of incremental reverse transmission (RT = iin/iout) for minimum, nominal, and maximum input voltage at full rated power. Product# MQSA-28-05S Phone 1-888-567-9596 10 100 1,000 10,000 100,000 Hz Hz Figure 20: Magnitude of incremental input impedance (Zin = vin/iin) for minimum, nominal, and maximum input voltage at full rated power. www.SynQor.com Doc.# 005-0006200 Rev. C 01/12/16 Page 8 MQSA-28-05S Output: 5.0 V Current: 1.0 A Application Section BASIC OPERATION AND FEATURES The MQSA DC/DC converter uses a single stage power conversion topology. A flyback-converter is used to keep the output voltage constant over variations in line, load, and temperature. The converter switches at a fixed frequency for predictable EMI performance. Rectification of the output is accomplished with diodes. An input under-voltage shutdown feature with hysteresis is provided, as well as an output over-voltage limit. There is also an output current limit that is nearly constant as the load impedance decreases. When a load fault is removed, the output voltage rises exponentially to its nominal value with minimal overshoot. The following sections describe the use and operation of additional control features provided by the MQSA converter. CONTROL FEATURES ENABLE: The MQSA converter has one enable pin, ENA (pin 5), which is referenced with respect to the converter’s input return (pin 7). It must have a logic high level for the converter to be enabled; a logic low inhibits the converter. The enable pin is internally pulled high so that an open connection will enable the converter. Figure A shows the equivalent circuit looking into the enable pin. It is TTL compatible and has hysteresis. SHUT DOWN: The MQSA converter will shut down in response to only three conditions: ENA input low, VIN input below under-voltage shutdown threshold, and output voltage above the output over-voltage threshold. INPUT UNDER-VOLTAGE SHUTDOWN: The MQSA converter has an under-voltage shutdown feature that ensures the converter will be off if the input voltage is too low. The input voltage turn-on threshold is higher than the turn-off threshold. +VIN 200 K PIN 5 (ENABLE) TO ENABLE CIRCUITRY 4.99K 18 .7K OUTPUT OVER-VOLTAGE SHUTDOWN: The MQSA converter will shut down if the voltage at its power output pins ever exceeds about 130% of the nominal value. CURRENT LIMIT: In the event of excess load, the MQSA converter will quickly reduce its output voltage to keep the load current within safe limits. If the converter is connected to an external heatsink, the heatsink will help to make the converter’s case top a uniform temperature. How well it does so depends on the thickness of the heatsink and on the thermal conductance of the interface layer (e.g. thermal grease, thermal pad, etc.) between the case and the heatsink. Unless this is done very well, it is important not to mistake the heatsink’s temperature for the maximum case temperature. It is easy for them to be as much as 5-10ºC different at full power and at high temperatures. It is suggested that a thermocouple be attached directly to the converter’s case through a small hole in the heatsink when investigating how hot the converter is getting. Care must also be made to ensure that there is not a large thermal resistance between the thermocouple and the case due to whatever adhesive might be used to hold the thermocouple in place. INPUT SYSTEM INSTABILITY: This condition can occur because any dc-dc converter appears incrementally as a negative resistance load. A detailed application note titled “Input System Instability” is available on the SynQor website which provides an understanding of why this instability arises, and shows the preferred solution for correcting it. THERMAL CONSIDERATIONS: Figure 5 shows the suggested Power Derating Curves for this converter as a function of the case temperature and the maximum desired power MOSFET junction temperature. All other components within the converter are cooler than its hottest MOSFET, which at full power is no more than 20ºC higher than the case temperature directly below this MOSFET. The Mil-HDBK-1547A component derating guideline calls for a maximum component temperature of 105ºC. Figure 5 therefore has one power derating curve that ensures this limit is maintained. It has been SynQor’s extensive experience that reliable long-term converter operation can be achieved with a maximum component temperature of 125ºC. In extreme cases, a maximum temperature of 145ºC is permissible, but not recommended for long-term operation where high reliability is required. Derating curves for these higher temperature limits are also included in Figure 5. The maximum case temperature at which the converter should be operated is 135ºC. PIN 7 (INPUT RETURN) Figure A: Circuit diagram shown for reference only, actual circuit components may differ from values shown for equivalent circuit. Product# MQSA-28-05S Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0006200 Rev. C 01/12/16 Page 9 MQSA-28-05S Output: 5.0 V Current: 1.0 A Stress Screening CONSTRUCTION AND ENVIRONMENTAL STRESS SCREENING OPTIONS Consistent with MIL-STD-883F Screening C-Grade ES-Grade from ( specified 0 °C to +70 °C ) Element Evaluation HB-Grade from from ( -45specified ( -55specified °C to +100 °C ) °C to +125 °C ) No Yes Yes Yes Yes Internal Visual * Yes Temperature Cycle Method 1010 No Constant Acceleration Method 2001 (Y1 Direction) No 500g Condition A (5000g) Burn-in Method 1015 24 Hrs @ +125 °C 96 Hrs @ +125 °C 160 Hrs @ +125 °C Final Electrical Test Method 5005 (Group A) +25 °C -45, +25, +100 °C -55, +25, +125 °C Full QorSeal Full QorSeal Yes Yes QorSeal QorSeal Mechanical Seal, Thermal, and Coating Process External Visual 2009 * Construction Process Condition B Condition C (-55 °C to +125 °C) (-65 °C to +150 °C) * Per IPC-A-610 Class 3 MilQor® Hi-Rel converters and filters are offered in three variations of environmental stress screening options. All ES-Grade and HB-Grade MilQor Hi-Rel converters use SynQor’s proprietary QorSeal® Hi-Rel assembly process that includes a Parylene-C coating of the circuit, a high performance thermal compound filler, and a nickel barrier gold plated aluminum case. Each successively higher grade has more stringent mechanical and electrical testing, as well as a longer burn-in cycle. The ES- and HB-Grades are also constructed of components that have been procured through an element evaluation process that pre-qualifies each new batch of devices. Product# MQSA-28-05S Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0006200 Rev. C 01/12/16 Page 10 MQSA-28-05S Output: 5.0 V Current: 1.0 A Technical Specifications MIL-STD-810F Qualification Testing MIL-STD-810F Test Fungus Method Description 508.5 Table 508.5-I 500.4 - Procedure I Storage: 70,000 ft / 2 hr duration 500.4 - Procedure II Operating: 70,000 ft / 2 hr duration; Ambient Temperature Rapid Decompression 500.4 - Procedure III Storage: 8,000 ft to 40,000 ft Acceleration 513.5 - Procedure II Operating: 15 g Salt Fog 509.4 Storage 501.4 - Procedure I Storage: 135°C / 3 hrs 501.4 - Procedure II Operating: 100°C / 3 hrs 502.4 - Procedure I Storage: -65°C / 4 hrs 502.4 - Procedure II Operating: -55°C / 3 hrs Altitude High Temperature Low Temperature Temperature Shock 503.4 - Procedure I - C Storage: -65°C to 135°C; 12 cycles Rain 506.4 - Procedure I Wind Blown Rain Immersion 512.4 - Procedure I Non-Operating Humidity 507.4 - Procedure II Random Vibration 514.5 - Procedure I 10 - 2000 Hz, PSD level of 1.5 g2/Hz (54.6 grms), duration = 1 hr/axis 516.5 - Procedure I 20 g peak, 11 ms, Functional Shock (Operating no load) (saw tooth) 516.5 - Procedure VI Bench Handling Shock Shock Sinusoidal vibration Sand and Dust Product# MQSA-28-05S 514.5 - Category 14 Aggravated cycle @ 95% RH (Figure 507.5-7 aggravated temp humidity cycle, 15 cycles) Rotary wing aircraft - helicopter, 4 hrs/axis, 20 g (sine sweep from 10 - 500 Hz) 510.4 - Procedure I Blowing Dust 510.4 - Procedure II Blowing Sand Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0006200 Rev. C 01/12/16 Page 11 MQSA-28-05S Output: 5.0 V Current: 1.0 A Technical Specifications First Article Testing consistent with MIL-STD-883F MIL-STD-883F Test Method Description Electrical Tests 5005 Physical Dimensions test 2016 Resistance to Solvents test 2015.13 Solderability test 2003.8 Lead Integrity test 2004.5 Salt Atmosphere test 1009.8 Adhesion of Lead Finish test 2025.4 Altitude Operation test 1001 Condition “C” ESD Sensitivity 3015.7 Class 2 Stabilization Bake test 1008.2 Condition “C” Vibration Fatigue test 2005.2 Condition “A” Random Vibration test 2026 Condition “II K” Condition “A” Sequential Test Group #1 Life Test – Steady State test 1005.8 Life Test – Intermittent Duty test 1006 Sequential Test Group #2 Temperature Cycle test 1010.8 Condition “C” Constant Acceleration test 2001.2 Condition “A” Thermal Shock test 1011.9 Condition “B” Temperature Cycle test 1010.8 Condition “C” Moisture Resistance test 1004.7 With Sub cycle Mechanical Shock test 2002.4 Condition “B” Variable Frequency Vibration test 2007.3 Condition “A” Sequential Test Group #3 Sequential Test Group #4 Product# MQSA-28-05S Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0006200 Rev. C 01/12/16 Page 12 MQSA-28-05S Output: 5.0 V Current: 1.0 A Mechanical Diagrams 8 1 MQSA-28-05S-S-ES 2 DC/DC CONVERTER 28 Vin 5.0 Vout @ 1.0 A 7 S/N 123456789 D/C 3210-100 CAGE 1WX10 3 4 6 PIN DESIGNATIONS NOTES 1) Pins 0.025’’ (0.64mm) diameter 2) Pins Material: Copper Alloy Finish: Gold over Nickel Plate 3) All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm) Pin # Function 4) Weight: 0.55 oz (15.7 g) typical 5) Workmanship: Meets or exceeds IPC-A-610 Class III 6) Print Labeling on Top Surface per Product Label Format Drawing Product# MQSA-28-05S 5 Phone 1-888-567-9596 www.SynQor.com 1 Positive output 2 Output return 3 No Connection 4 No Connection 5 Enable 6 Positive input 7 Input return 8 Case Doc.# 005-0006200 Rev. C 01/12/16 Page 13 MQSA-28-05S Output: 5.0 V Current: 1.0 A Ordering Information MilQor Converter FAMILY MATRIX The tables below show the array of MilQor converters available. When ordering SynQor converters, please ensure that you use the complete part number according to the table in the last page. Contact the factory for other requirements. Single Output MQSA-28 16-40Vin Cont. 16-50Vin 1s Trans.* Dual Output † 5V (05S) 12V (12S) 15V (15S) 28V (28S) 5V (05D) 12V (12D) 15V (15D) 1A 0.42A 0.33A 0.18A 1A Total 0.42A Total 0.33A Total 1A 0.42A 0.33A 0.18A 1A Total 0.24A Total 0.33A Total 1.5V (1R5S) 1.8V (1R8S) 2.5V (2R5S) 3.3V (3R3S) 5V (05S) 6V (06S) 7.5V (7R5S) 9V (09S) 12V (12S) 15V (15S) 28V (28S) 5V (05D) 12V (12D) 15V (15D) 8A 8A 8A 6A 4A 3.3A 2.6A 2.2A 1.6A 1.3A 0.7A 4A Total 1.6A Total 1.3A Total 8A 8A 8A 6A 4A 3.3A 2.6A 2.2A 1.6A 1.3A 0.7A 4A Total 1.6A Total 1.3A Total Absolute Max Vin = 60V MQSA-28E 16-70Vin Cont. 16-80Vin 1s Trans.* Absolute Max Vin =100V Single Output MQBL-28 16-40Vin Cont. 16-50Vin 1s Trans.* Dual Output † Absolute Max Vin = 60V MQBL-28E 16-70Vin Cont. 16-80Vin 1s Trans.* Absolute Max Vin =100V Check with factory for availability. †80% of total output current available on any one output. *Converters may be operated at the highest transient input voltage, but some component electrical and thermal stresses would be beyond MILHDBK-1547A guidelines. Product# MQSA-28-05S Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0006200 Rev. C 01/12/16 Page 14 MQSA-28-05S Output: 5.0 V Current: 1.0 A Ordering Information PART NUMBERING SYSTEM The part numbering system for SynQor’s MilQor DC-DC converters follows the format shown in the table below. Not all combinations make valid part numbers, please contact SynQor for availability. See the Product Summary web page for more options. Example: Input Voltage Range Model Name 28 28E MQSA MQSA-28-05S-S-ES Output Voltage(s) Single Output Dual Output 05S 12S 15S 28S Package Outline/ Pin Configuration Screening Grade S C ES HB 05D 12D 15D APPLICATION NOTES A variety of application notes and technical white papers can be downloaded in pdf format from the SynQor website. Contact SynQor for further information and to order: Phone: Toll Free: Fax: E-mail: Web: Address: Product# MQSA-28-05S 978-849-0600 1-888-567-9596 978-849-0602 [email protected] www.synqor.com 155 Swanson Road Boxborough, MA 01719 USA Phone 1-888-567-9596 Warranty SynQor offers a two (2) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. www.SynQor.com Doc.# 005-0006200 Rev. C 01/12/16 Page 15