VN Modular Hybrid Connector Series CONNECTING INNOVATION TO APPLICATION® A broad range of RF, Signal, Power, and Fiber products Custom interconnect company servicing high-cost-of-failure end markets and customers Why Winchester? ◆ Global Footprint - World-class Manufacturing Facilities ◆ Unparalleled Engineering Expertise ◆ World-class Prototype and Test Lab ◆ Personalized One-on-One Design & Development Support ◆ High Level of Customer Intimacy Markets we serve Medical Military/Aerospace Test & Measurement Data Infrastructure Marine Oil & Gas ◆ Customer Service Excellence ◆ Global Supply Chain ◆ Quality Assurance ◆ Custom Solutions Help Reduce Costs without Compromising Quality Certifications AS 7003 - SAE Aerospace Standard for Electronics AS 9100 - Aerospace Quality Management System ISO 9001 - Quality Management Systems ISO 14001 - Environmental Management System ISO 13485 - Medical Device Quality Management System OHSAS 18001 - Occupational Health and Safety Rail Mass Transit Broadcast Semiconductor ® All cable and wire harness assemblies are built and inspected to IPC/WHMA-A-620B Class 3 Standards Quality Systems comply with FDA 21 CFR Part 820 VN Modular Hybrid Connector Series Table of Contents Overview 4 Specifications 5 Receptacle Drawings 6 Plug Drawings 8 Module Drawings 9 Part Number Descriptions 10 Contact Us 11 While the information presented within our catalog is believed to be accurate and reliable, all data presented is subject to change without notice. Winchester Electronics Corporation disclaims responsibility for any damages resulting from any incompleteness or inaccuracies in the information presented. Please consult with a factory representative for specific information on the latest design options and specifications. Inquiries: 708.594.5890 ◆ [email protected] www.winchesterelectronics.com 3 Winchester VN Modular Hybrid Connector Series Overview CONNECTOR GENERAL HIGHLIGHTS ◆ VN Modular connectors are circular bayonet connectors used for outdoor use in the Rail Mass Transit industry ◆ The connector features a bayonet locking mechanism for quick coupling and un-mating and tolerance to high vibrations ◆ This series has modules that can accommodate a variety of signal types: Power, Signal, Ethernet, FIber Optic, RG 59 Video Signal ◆ Each connector module is housed in the connector's insert cavity ◆ There are 2 connector shell sizes offered: Shell Size 40 with 4 Module Cavities Shell Size 48 with 7 Module Cavities 4 Cavity (Shell Size 40) with CAT7 Cable 7 Cavity (Shell Size 48) with Flexible Black Conduit CONNECTOR CHARACTERISTICS ◆ Reliable, quick-mate, reverse bayonet coupling system ◆ Aluminium alloy connector shell with a black color epoxy varnish finish ◆ Bayonet ring is coated in ethylene acrylate and is UL94-V0 compliant ◆ Halogen-free insulators and external coating ◆ Rubber coated coupling nut ◆ IP67 grade when mated ◆ RoHS compliant ◆ 5 keyed guiding system ◆ 3 keyed - variable combined polarization system CONNECTOR MODULE ◆ VN Modular connectors can accept a variety of electrical, optical, or blanking modules ◆ The connector insert is available in: 7 Module Cavities and 4 Module Cavities ◆ Each module can be considered as a single independent connector and can be separately assembled MODULE CHARACTERISTICS ◆ High grade efficiency shielding for each module's EMI/RFI protection ◆ Each module has a pneumatic seal in its housing ◆ Easy to assemble and remove modules ◆ Every module has its own guiding system within the insulator ◆ Every module can be coded and identified by suitable markings over the insulator 4 Winchester Electronics Corporation | VN Modular Hybrid Connector Series ADVANTAGES OF VN MODULAR CONNECTOR OVER RECTANGULAR CONNECTOR ◆ Reduced overall dimensions ◆ Reduced number of single parts to be assembled ◆ Easy to assemble ◆ Positive protection against liquids and dust Winchester VN Modular Hybrid Connector Series Specifications BAYONET COUPLING TORQUE MAX (Nm) MIN (Nm) To Lock 10.0 - To Open 10.0 5.9 CONTACT SIZE 16/16K 20 Contact Material Copper Alloy Copper Alloy Gold Plated: Min 0.5 Micro Au Over Min 2.5 Micro Ni X X Silver Plated: 3.5 Micro Ag O O Contact Mating Force (Max) 35 N 1.8 N Contact Separating Force (Min) 10 N 0.3 N Electroplated Contact Surface X= Standard O= On Request CONNECTOR SURFACE TREATMENT Varnish Epoxy-Polyurethane Thickness of Varnish Layer 13 - 16 Micro Meters Base Material Aluminium Alloy Color Black Corrosion Resistance 500 h Electrical Conductivity Non-Conductive MODULE INSERTS & SUPPORTS INSERTS SUPPORTS Material Ethylene Acrylate Thermoplastic Operating Temperature -55 to 125 C -40 to 130 C UL Fire Protection Class UL94 V0 - NF Fire Protection Class I2/F0 I3/F3 Inquiries: 708.594.5890 ◆ [email protected] www.winchesterelectronics.com 5 Winchester VN Modular Hybrid Connector Series Receptacle Drawings RECEPTACLE FLANGE Connector Size R G (Front Panel) G (Rear Panel) T (Flange with Through Holes) T (Flange with Threaded Holes) 40 55.5 mm 61.0 mm 66.4 mm 4.5 mm 5.5 mm 48 90.0 mm 84.5 mm 91.0 mm 8.5 mm 8.5 mm R R G T T G T G R Receptacle Flange PANEL MOUNTING Connector Size Front Panel Mounting Max 40 6.0 mm 0.23 inches 7.5 mm 0.29 inches 48 9.0 mm 0.35 inches 10.0 mm 0.39 inches Front Panel Mount 6 Rear Panel Mounting Max Winchester Electronics Corporation | VN Modular Hybrid Connector Series Rear Panel Mount Winchester VN Modular Hybrid Connector Series Receptacle Drawings SIZE 40 RECEPTACLE Center to Center Bolt Hole 55.6 mm Overall Length of Square Flange 2.18 inches 69.8 mm 2.74 inches Front to Rear Overall Length 65 mm 2.55 inches Size 40 Receptacle Front View Square Flange Thickness 4.0 mm Mating Receptacle Front Length 0.15 inches 22.2 mm 0.87 inches Size 40 Receptacle Side View SIZE 48 RECEPTACLE Center to Center Bolt Hole 90.0 mm 3.54 inches Overall Length of Square Flange 110.0 mm 4.33 inches Size 48 Receptacle Front View Inquiries: 708.594.5890 ◆ [email protected] Front to Rear Overall Length 65.0 mm Mating Receptacle Front Length 2.55 inches 83.0 mm 3.26 inches Size 48 Receptacle Side View www.winchesterelectronics.com 7 Winchester VN Modular Hybrid Connector Series Plug Drawings SIZE 40 PLUG Overall Outer Diameter 88.0 mm Front to Rear Overall Length 3.46 inches 175.0 mm Size 40 Plug Front View 6.88 inches Size 40 Plug Side View SIZE 48 PLUG Overall Outer Diameter 109.0 mm Front to Rear Overall Length 4.29 inches 210.0 mm 8.26 inches Rubber Coupling Nut 65.7 mm Size 48 Plug Front View 8 Winchester Electronics Corporation | VN Modular Hybrid Connector Series 2.58 inches Size 48 Plug Side View Rear Mechanical Cable Clamp Diameter 41.25 mm 1.62 inches Winchester VN Modular Hybrid Connector Series Module Drawings STANDARD MODULE CONFIGURATION Module Part Number Number of Modules 40-4 4 48-7 7 Module Mount Note: Blank modules shown are also available. STANDARD CONTACT INSERTS AVAILABLE PER SINGLE MODULE Contact Inset Part Number Number of Contacts Contact Size (AWG) 14S-5 5 16 14SA-7 7 16 14S-2* 4 16 14SZ-10** 10 20 * Insert is for Ethernet CAT5 ** Insert is for Ethernet CAT6 Receptacle Module Plug Module Notes: 1. Pin-style modules are used in receptacle connectors; socket-style modules are used in plug connectors. 2. This series can accept 4 or 7 modules, both electrical and optical. Consult Winchester’s CNC division if fiber optic contacts are required. Inquiries: 708.594.5890 ◆ [email protected] www.winchesterelectronics.com 9 Winchester VN Modular Hybrid Connector Series Part Number Descriptions CONNECTOR ASSEMBLY WITH MALE PIN CONTACTS Part Number Description VN-PC-0003 Size 48 Receptacle Shell, Qty of (7) 4-Pole Module Inserts, Qty of (28) #16 AWG Pin Contacts VN-PC-0005 Size 48 Receptacle Shell, Qty of (2) Blank Module Fillers, Qty of (2) 8-Pole Module Inserts, Qty of (16) #16 AWG Pin Contacts VN-PC-0007 Size 48 Receptacle Shell, Dust Cover VN-PC-0009 Size 48 Receptacle Shell, Qty of (7) 4-Pole Module Inserts, Qty of (28) #16 AWG Pin Contacts VN-PC-0015 Size 40 Receptacle Shell, Qty of (2) Blank Module Fillers, Qty of (2) 8-Pole Module Inserts, Qty of (16) #20 AWG Pin Contacts, 15" Long CAT7 Cable VN-PC-0015-180 Size 40 Receptacle Shell, Qty of (2) Blank Module Fillers, Qty of (2) 8-Pole Module Inserts, Qty of (16) #20 AWG Pin Contacts, 180" Long CAT7 Cable VN-PC-0017 Size 40 Receptacle Shell, Dust Cover VN-PC-0020 Size 40 Receptacle Shell, Qty of (4) 4-Pole Module Inserts, Qty of (16) #16 AWG Pin Contacts, 20" Long CAT5 Cable VN-PC-0020-50-V01 Size 40 Receptacle Shell, Qty of (4) 4-Pole Module Inserts, Qty of (16) #16 AWG Pin Contacts, 50" Long CAT5 Cable VN-PC-0020-180-V01 Size 40 Receptacle Shell, Qty of (4) 4-Pole Module Inserts, Qty of (16) #16 AWG Pin Contacts, 180" Long CAT5 Cable VN-PC-0020-900-V01 Size 40 Receptacle Shell, Qty of (4) 4-Pole Module Inserts, Qty of (16) #16 AWG Pin Contacts, 900" Long CAT5 Cable VN-PC-0022-180-V01 Size 40 Receptacle Shell, Qty of (3) 4-Pole Module Inserts, Qty of (1) 5-Pole Module Inserts, Qty of (16) #16 AWG Pin Contacts, 180" Long CAT5 Cable VN-PC-0022-900-V01 Size 40 Receptacle Shell, Qty of (3) 4-Pole Module Inserts, Qty of (1) 5-Pole Module Inserts, Qty of (16) #16 AWG Pin Contacts, 900" Long CAT5 Cable VN-PC-0024-180 Size 40 Receptacle Shell, Qty of (3) 1-Pole Module Insert, Qty of (1) 5-Pole, Qty of (10) #16 AWG Pin Contacts, Qty of (3) RG59 Coax, 180" Long CAT5 Cable VN-PC-0024-900 Size 40 Receptacle Shell, Qty of (3) 1-Pole Module Insert, Qty of (1) 5-Pole, Qty Of (10) #16 AWG Pin Contacts, Qty of (3) RG59 Coax, 900" Long CAT5 Cable CONNECTOR ASSEMBLY WITH FEMALE SOCKET CONTACTS Part Number Description VN-PC-0010-058 Qty of (2) Size 48 Plug Shells; Double-Ended Jumper: Qty of (14) 4-Pole Module Inserts, Qty of (56) #16 AWG Socket Contacts, 58" Long CAT5 Cable VN-PC-0010-060 Qty of (2) Size 48 Plug Shells; Double-Ended Jumper: Qty of (14) 4-Pole Module Inserts, Qty of (56) #16 AWG Socket Contacts, 60" Long CAT5 Cable VN-PC-0012 Qty of (2) Size 48 Plug Shells; Double-Ended Jumper: Qty of (4) Blank Module Fillers, Qty of (4) 8-Pole Module Inserts, Qty of (32) #20 AWG Socket Contacts, 140" Long CAT7 Cable VN-PC-0021 Qty of (2) Size 40 Plug Shells; Double-Ended Jumper: Qty of (8) 4-Pole Module Inserts, Qty of (32) #16 AWG Socket Contacts, 72" Long CAT5 Cable with Flexible Black Conduit VN-PC-0021-072-V01 Qty of (2) Size 40 Plug Shells; Double-Ended Jumper: Qty of (8) 4-Pole Module Inserts, Qty of (32) #16 AWG Socket Contacts, 72" Long CAT5 Cable with Rubber Hose VN-PC-0021-096-V01 Qty of (1) Size 40 Plug Shell; Qty of (1) Size 40 Plug Shell; Double-Ended Jumper: Qty of (8) 4-Pole Module Inserts, Qty of (32) #16 AWG Socket Contacts, 96" Long CAT5 Cable with Flexible Black Conduit VN-PC-0023-096-V01 Qty of (2) Size 40 Plug Shell; Double-Ended Jumper: Qty of (6) 4-Pole Module Inserts, Qty of (2) 5-Pole Module Inserts, Qty of (34) #16 AWG Socket Contacts, 96" Long CAT5 Cable VN-PC-0025-096 VN-PC-0027-072-V01 Qty of (2) Size 40 Plug Shell; Double-Ended Jumper, Qty of (6) 1-Pole Module Insert, Qty of (2) 4-Pole Module Inserts, Qty of (10) #16 AWG Socket Contacts, Qty of (6) RG59 Coax, 96" Long CAT5 Cable Qty of (1) Size 40 Plug Shell; Double-Ended Jumper, Qty of (1) Size 48 Plug Shell, Qty of (8) 4-Pole Module Insert, Qty of (32) #16 AWG Socket Contacts, 72" Long CAT5 Cable Note: This series can accept 4 or 7 modules, both electrical and optical. Consult Winchester’s CNC division if fiber optic contacts are required. 10 Winchester Electronics Corporation | VN Modular Hybrid Connector Series Winchester VN Modular Hybrid Connector Series Contact Us Marine Oil & Gas Interconnect Inquiries: Rail Mass Transit Interconnect Inquiries: Houston, Texas Broadview, Illinois • Overmold custom cable assemblies & Measurement While Drilling solutions • Pressure transducers, draw works encoders, drill line hookload sensors, and wired interconnect shafts • ATEX and IECEx Certified • 16,000 Sq. Ft. 281.894.6171 Phone • Electrical Power, Control and Signal Circular Connectors • Custom Cables, Control Panels and Other Interconnect Solutions • ISO 9001:2008, ATEX, IECEx, Intertek Certified • 54,000 Sq. Ft. 708.594.5890 Phone SOURCE TECHNOLOGY Inquiries: 708.594.5890 ◆ [email protected] CLEMENTS NATIONAL COMPANY www.winchesterelectronics.com 11 Contact Information NORTH AMERICA - United States Winchester Electronics Middlebury Division of Winchester Electronics 199 Park Road Extension - Suite 104 Middlebury, Connecticut 06762 203.741.5400 Phone 203.741.5500 Fax SRC Haverhill Division of Winchester Electronics 5590 Skylane Boulevard Santa Rosa, California 95403 707.573.1900 Phone 707.573.1999 Fax NORTH AMERICA - Mexico Winchester Electronics Nogales Carretera Int’l Km. 7.5A Parque Industrial El Cid Nogales, Sonora, Mexico 203.741.5570 Phone 203.741.5500 Fax Winchester Electronics Franklin Division of Winchester Electronics 101 Constitution Boulevard - Suite B Franklin, Massachusetts 02038 508.541.3404 Phone 203.741.5500 Fax TRU Corporation Division of Winchester Electronics 245 Lynnfield Street Peabody, Massachusetts 01960 978.532.0775 Phone 978.531.6993 Fax ASIA - China Winchester Electronics (Suzhou) Co., LTD No. 18 QunXing First Street SIP, Suzhou, P.R. China, 215006 86.512.6252.9838 Phone 86.512.6762.9638 Fax Electrical Specialty Products Division of Winchester Electronics 2525 Chesnee Highway Spartanburg, South Carolina 29307 864.804.5300 Phone 864.804.5301 Fax Source Technology Division of Winchester Electronics 11255 Amira Drive Houston, Texas 77065 281.894.6171 Phone 281.807.4546 Fax Clements National Company Division of Winchester Electronics 2150 Parkes Drive Broadview, Illinois 60155 708.594.5890 Phone 708.594.2481 Fax SRI Hermetics Division of Winchester Electronics 3950 Dow Road Melbourne, Florida 32934-9289 321.254.4067 Phone 321.752.9221 Fax ASIA - Malaysia Winchester Electronics (M) SDN. BHD No. 1651, Lorong Perusahaan Maju 8 Prai Industrial Estate Phase IV 13600 Prai, Penang, Malaysia 6.04.5083535 Phone 6.04.5080810 Fax Please contact Customer Service at 1.203.741.5400 or visit us online at www.winchesterelectronics.com for information about our full line of product offerings. Brands Follow us: CNC-003 REV 042415