PTCCL - 265 V Series www.vishay.com Vishay BCcomponents 265 V PTC Thermistors for Overload Protection FEATURES • Wide range of trip and non-trip currents: From 11 mA up to 800 mA • Small ratio between trip and non-trip currents (It/Int = 1.5 at 25 °C) • High maximum inrush current (up to 5.5 A) • Leaded parts withstand mechanical stresses and vibration • UL file E148885 according to XGPU standard UL1434 • Material categorization: for definitions of compliance please see www.vishay.com/doc?99912 APPLICATIONS Overload (current, voltage, temperature) protection in: • Industrial electronics • Consumer electronics • Electronic data processing DESCRIPTION QUICK REFERENCE DATA PARAMETER Maximum voltage (RMS or DC) VALUE UNIT These directly heated ceramic-based thermistors have a positive temperature coefficient and are primarily intended for overload protection. They consist of a ceramic pellet soldered between two tinned CCS wires and coated with a UL 94 V-0 high temperature hard silicone lacquer. 265 V Maximum holding current (Int) 0.011 to 0.8 A Resistance at 25 °C (R25) 2.1 to 3000 Ω 20 % MOUNTING Maximum overload current Iol 0.8 to 5.5 A Switching temperature 135 to 145 °C 0 to 70 °C -40 to +175 °C PTC thermistors can be mounted by wave, reflow, or hand-soldering. Current levels have been determined according IEC 60738 conditions. Different ways of mounting or connecting the thermistors can influence their thermal and electrical behavior. Standard operation is in still air, any potting or encapsulation of PTC thermistors is not recommended and will change its operating characteristics. Tolerance on R25 value Operating temperature range at max. voltage Storage temperature QUALITY UL approved PTCs are guaranteed to withstand severe test programs and have factory audited follow-up programs. Major UL qualification tests are long-life (6000 cycles) electrical cycle tests at trip-current, long-life stability storage tests (3000 h at 250 °C), damp heat and water immersion tests and over-voltage tests up to 200 % of rated voltage. Typical Soldering 235 °C; duration: 5 s (Lead (Pb)-bearing) 245 °C, duration: 5 s (Lead (Pb)-free) UL approved PTCs are guaranteed to withstand severe test programs Only the gray lacquered thermistors with a diameter of 8.5 mm to 20.5 mm are marked with BC, R25 value (example 1R9) on one side and Int, Vmax. on the other side. • Long-life cycle tests (over 5000 trip cycles) Resistance to Soldering Heat 260 °C, duration: 10 s max. MARKING • Long-life storage tests (3000 h at 250 °C) • Electrical cycle tests at low ambient temperatures (-40 °C or 0 °C) • Damp-heat and water immersion tests • Overvoltage tests at up to 200 % of rated voltage Revision: 21-Sep-15 Document Number: 29087 1 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 PTCCL - 265 V Series www.vishay.com Vishay BCcomponents ELECTRICAL DATA AND ORDERING INFORMATION Int MAX. at 25 °C (mA) (1) It MIN. at 25 °C (mA) (1) R25 ± 20 % (Ω) Iol MAX. at 25 °C (mA) (2) Ires MAX. at Vmax. and 25 °C (mA) (1) DISSIP. FACTOR (mW/K) (1) ØD MAX. (mm) ORDERING PART NUMBERS BULK TAPE ON REEL 11 17 3000 80 6.5 7.3 5 PTCCL05H110HBE PTCCL05H110HTE 15 23 1900 110 6.5 7.3 5 PTCCL05H150HBE PTCCL05H150HTE 19 29 1200 140 6.5 7.3 5 PTCCL05H190HBE PTCCL05H190HTE 28 42 500 200 6.8 7.3 5 PTCCL05H280HBE PTCCL05H280HTE 39 59 260 300 6.8 7.3 5 PTCCL05H390HBE PTCCL05H390HTE 63 95 120 450 7 7.3 5 PTCCL05H630HBE PTCCL05H630HTE 76 115 85 550 7 7.3 5 PTCCL05H760HBE PTCCL05H760HTE 95 143 56 600 7 7.3 5 PTCCL05H950HBE PTCCL05H950HTE 110 165 48 650 7.5 8.3 7 PTCCL07H111HBE PTCCL07H111HTE 140 210 29 800 8 8.3 7 PTCCL07H141HBE PTCCL07H141HTE 170 255 22 900 9 9 8.5 PTCCL09H171HBE PTCCL09H171HTE 190 285 18 1000 9.5 9 8.5 PTCCL09H191HBE PTCCL09H191HTE 210 315 17 1300 10 10.5 10.5 PTCCL11H211HBE PTCCL11H211HTE 250 375 12 1500 11 10.5 10.5 PTCCL11H251HBE PTCCL11H251HTE 280 420 11 1800 12 11.7 12.5 PTCCL13H281HBE PTCCL13H281HTE 320 480 8.4 2200 13 11.7 12.5 PTCCL13H321HBE PTCCL13H321HTE 400 600 6.6 3000 15 15.5 16.5 PTCCL17H401HBE - 490 735 4.4 3500 16 15.5 16.5 PTCCL17H491HBE - 590 855 4 4500 19.5 19.8 20.5 PTCCL21H591HBE - 700 1050 2.8 5500 21 19.8 20.5 PTCCL21H701HBE - 800 1200 2.1 5500 22.5 19.8 20.5 PTCCL21H801HBE (3) - Notes (1) The indicated current levels are guaranteed according IEC 60738 mounting conditions. For different mounting conditions the indicated current levels can change and should be evaluated in the application. (2) I ol max. is the maximum overload current that may flow through the PTC when it passes from the low ohmic to the high ohmic state. UL approval: Iol max. x 0.85 (3) Not UL approved CURRENT DEVIATION AS A FUNCTION OF THE AMBIENT TEMPERATURE 250 % 200 It 150 Int 100 Iol max. 50 0 -50 Revision: 21-Sep-15 -25 0 25 50 75 Tamb (°C) 100 Document Number: 29087 2 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 PTCCL - 265 V Series www.vishay.com Vishay BCcomponents Vmax. (%) VOLTAGE DERATING AS A FUNCTION OF AMBIENT TEMPERATURE 120 100 80 60 40 20 0 -50 -25 0 25 50 75 100 125 150 175 200 Tamb (°C) MAXIMUM OVERLOAD CURRENT Iol max. DERATING AS A FUNCTION OF VOLTAGE 200 Iol max. (%) 150 100 80 0 40 50 70 100 120 150 Vrated (%) Iol max. as stated in the electrical data and ordering information tables, is the maximum overload current that may flow through the PTC when passing from the low ohmic to high ohmic state at rated voltage. When other voltages are present after tripping, the Iol max. value can be derived from the above Imax. as a function of voltage graph. Voltages below Vrated will allow higher overload currents to pass the PTC. TYPICAL TRIP-TIME AS A FUNCTION OF TRIP CURRENT RATIO 103 Curve 1: Ø Dmax. = 20.5 mm ts Curve 2: Ø Dmax. = 16.5 mm 102 Curve 3: Ø Dmax. = 12.5 mm Curve 4: Ø Dmax. = 10.5 mm 10 Curve 5: Ø Dmax. = 8.5 mm 1 10-1 Curve 6: Ø Dmax. = 7.0 mm (1) (2) (3) (4) (5) (6) (7) 1 2 4 6 8 10 12 14 Curve 7: Ø Dmax. = 5.0 mm Measured in accordance with “IEC 60 738”. It/Int 16 Trip-Time or Switching Time (ts) To check the trip-time for a specific PTC, refer to the Electrical Data and Ordering Information tables for the value Int. Divide the overload or trip current by this Int and you realize the factor It/Int. This rule is valid for any ambient temperature between 0 °C and 70 °C. Adapt the correct non-trip current with the appropriate curve in the Current Deviation as a Function of the Ambient Temperature graph. The relationship between the It/Int factor and the switching time is a function of the PTC diameter; see the above graphs. Example What will be the trip-time at Iol = 0.8 A and Tamb = 50 °C of a thermistor type PTCCL09H171HBE; 22 Ω; Ø Dmax. = 8.5 mm: Int from the table: 170 mA at 25 °C Int: 170 x 0.87 = 148 mA (at 50 °C) Overload current = 0.8 A; factor It/Int: 0.8/0.148 = 5.40. In the Typical trip-time as a function of trip current ratio graph, at the 8.5 mm line and It/Int = 5.40, the typical trip-time is 3.0 s. Revision: 21-Sep-15 Document Number: 29087 3 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 PTCCL - 265 V Series www.vishay.com Vishay BCcomponents COMPONENTS PACKING INFORMATION SAP ORDERING PART NUMBER SPQ PACKING OUTLINE PTCCL05H....BE 500 Bulk 1500 Tape and reel PTCCL05H....TE PTCCL07H....BE PTCCL09H....BE 250 Bulk PTCCL07H....TE PTCCL09H....TE 1500 Tape and reel PTCCL11H....BE PTCCL13H....BE PTCCL11H....TE 200 Bulk 1500 Tape and reel PTCCL13H....TE 750 Tape and reel PTCCL17H....BE 100 Bulk PTCCL21H....BE 50 Bulk PTC THERMISTORS IN BULK D DIMENSIONS OF BULK TYPE PTCs (in mm) T D See table d 0.6 ± 0.05 T 5.5 max. H2 4.0 ± 1.0 H3 D + 5 max. L1 20 min. F 5.0 H3 H2 F L1 d Fig. 1 PTC THERMISTORS ON TAPE AND REEL TAPE AND REEL ACCORDING TO IEC 60286-2 (in mm) T P D P P h SYMBOL PARAMETER D Body diameter See table max. d Lead diameter 0.6 ± 0.05 P Pitch of components Diameter < 12 mm Diameter ≥ 12 mm 12.7 25.4 ± 1.0 ± 2.0 P0 Feedhole pitch 12.7 ± 0.3 F Leadcenter to leadcenter distance (between component and tape) 5.0 + 0.5 / - 0.2 H0 Lead wire clinch height 16.0 ± 0.5 H2 Component bottom to seating plane 4.0 ± 1.0 H3 Component top to seating plane D+5 max. H4 Seating plane difference (left-right lead) 0 ± 0.2 T Total thinkness 5.5 max. h H3 H2 d W2 L W0 W1 W H0 H1 P0 P1 F D0 T1 Fig. 2 Revision: 21-Sep-15 t DIMENSIONS TOLERANCE Document Number: 29087 4 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 PTCCL - 265 V Series www.vishay.com TYPICAL RESISTANCE / TEMPERATURE CHARACTERISTIC Vishay BCcomponents TYPICAL RESISTANCE / TEMPERATURE CHARACTERISTIC 108 106 PTCCL05H110HBE PTCCL05H150HBE 106 105 PTCCL05H190HBE 104 103 102 105 Resistance [Ω] Resistance [Ω] 107 PTCCL13H281HBE 102 108 106 107 105 PTCCL05H630HBE 104 PTCCL05H760HBE Resistance [Ω] PTCCL05H390HBE PTCCL13H321HBE 0 25 50 75 100 125 150 175 200 225 250 Temperature [°C] TYPICAL RESISTANCE / TEMPERATURE CHARACTERISTIC 106 Resistance [Ω] 103 1 0 25 50 75 100 125 150 175 200 225 250 Temperature [°C] 105 PTCCL11H251HBE 10 PTCCL05H280HBE TYPICAL RESISTANCE / TEMPERATURE CHARACTERISTIC 104 PTCCL11H211HBE 103 104 103 102 PTCCL17H401HBE 10 102 PTCCL17H491HBE PTCCL05H950HBE 10 1 0 25 50 75 100 125 150 175 200 225 250 Temperature [°C] TYPICAL RESISTANCE / TEMPERATURE CHARACTERISTIC TYPICAL RESISTANCE / TEMPERATURE CHARACTERISTIC 107 106 106 105 PTCCL07H111HBE PTCCL07H141HBE 104 103 PTCCL09H171HBE 102 PTCCL09H191HBE 10 Resistance [Ω] 105 Resistance [Ω] 0 25 50 75 100 125 150 175 200 225 250 Temperature [°C] 104 PTCCL21H591HBE 103 102 PTCCL21H701HBE 10 PTCCL21H801HBE 1 0 25 50 75 100 125 150 175 200 225 250 Temperature [°C] Revision: 21-Sep-15 1 0 25 50 75 100 125 150 175 200 225 250 Temperature [°C] Document Number: 29087 5 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. 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