CVB-EX CVB-EX Mil-C-5015 reverse bayonet ATEX Connectors Connectors Standards Application area Certification 94/9/EC (ATEX) Directive Suitable for surface applications Group II Zones 1, 21, 2 and 22 (Gas and Dust) According to European Standards EN 60079-0 EN 60079-1 EN 61241-0 EN 61241-1 Gas Group IIC Suitable for underground applications Group I category M2 Can be installed on devices and enclosures designed with following type of protection Certificate ICEPI 08 ATEX 03C002X Explosion proof Increased safety Intrinsic safety Pressurization I M2 Ex d I II 2G Ex d IIC II 2GD Ex d IIC tD A21 IP66/IP67 Ex d – EN60079-1 Ex e – EN60079-7 Ex i – EN60079-11 Ex p – EN60079-2 1 Van-System s.r.l. Via zambeletti, 19 20021 Baranzate (Mi) ITALIA T : +39 02 901 11 052 Dynamin s.r.l. T : +39 02 356 993 1 An Authorized North American Distributor F : +39 02 902 14 99 F : +39 02 38 204 205 Piazza Venini, 8 E : [email protected] E : [email protected] 20010 Vittuone (Mi)Parkes Drive, 2150 Broadview, IL 60155 W: www.vansystem.eu W:996-0016 www.dynamin-srl.it ITALIA Toll Free: (800) Phone: (708) 594-5890 Email: [email protected] Web: www.clementsnational.com www.winchesterelectronics.com 2 An Authorized North American Distributor 2150 Parkes Drive, Broadview, IL 60155 Toll Free: (800) 996-0016 Phone: (708) 594-5890 Email: [email protected] Web: www.clementsnational.com www.winchesterelectronics.com Reverse bayonet coupling system The reverse bayonet connectors are derived from the threaded Mil-C-5015 series to provide faster coupling and anti-vibration resistance. In this series the coupling system is composed by 3 bayonet ramps (see drawing below) machined on the external side of the receptacle connector and 3 stainless steel studs mounted inside the plug connector’s coupling nut. Characteristic To mate connectors rotate coupling-nut 120° only Audible, visible and tactile mating. Advantages against the thread coupling Fast coupling and uncoupling Security of coupling is guaranteed and consequently improved reliability Higher number of mating cycles The bayonet ramps are resistant to damage General Characteristics o o o o o o o o Working Temperature: Protection degree: Shell material: Safety lock: Available arrangements: Shell sizes: Contacts quantity: Contacts termination: -40ºC / +135ºC IP66/IP67 according to EN 60529 Hard anodized aluminium alloy or nickel plated brass In threaded stainless steel hexagon socket screw Wide range according to Mil-C-5015 from 16S to 40 from 2 to 150 Crimp or solder 3 An Authorized North American Distributor 2150 Parkes Drive, Broadview, IL 60155 Toll Free: (800) 996-0016 Phone: (708) 594-5890 Email: [email protected] Web: www.clementsnational.com www.winchesterelectronics.com Contacts rating Contact Size Pin diameter mm. 20 18 16S 16 12 8 4 0 1 1.42 1.58 1.58 2.38 3.6 5.7 9.05 Max. operating current (A) 3 6 10 10 20 40 63 125 Available arrangements 5015 arrangements normally available Arrangement 16S-1 16S-4 16S-5 16S-8 18-1 18-3 18-4 18-8 18-9 18-10 18-11 18-12 18-19 18-20 18A-5 20-3 20-4 20-7 20-11 20-15 20-18 20-24 20-27 20-29 20-33 20A-48 20B-8 Tot ct. 7 2 3 5 10 2 4 8 7 4 5 6 10 5 5 3 4 8 13 7 9 4 14 17 11 19 8 AWG contacts size 0 4 8 12 16 18 7 2 3 5 10 2 4 1 7 2 5 4 5 6 10 5 5 3 4 8 13 7 3 6 2 2 14 17 11 19 4 4 Table 1 4 An Authorized North American Distributor 2150 Parkes Drive, Broadview, IL 60155 Toll Free: (800) 996-0016 Phone: (708) 594-5890 Email: [email protected] Web: www.clementsnational.com www.winchesterelectronics.com Arrangements front view (male insert) by shell size Shell size: 16S Arrangement Contacts No. Contact size 16S-1 7 16 16S-4 2 16 16S-5 3 16 16S-8 5 16 Arrangement No. of contacts Contact size 18-1 10 16 18-3 2 12 18-4 4 16 18-8 8 7/16 + 1/12 Arrangement No. of contacts Contact size 18-11 5 12 18-12 6 16 18-19 10 16 18-20 5 16 Shell size: 18 18-9 7 5/16 + 2/12 18-10 4 12 Shell size: 20 Arrangement No. of contacts Contact size 20-3 3 12 20-4 4 12 20-7 8 16 20-11 13 16 20-15 7 12 Arrangement No. of contacts Contact size 20-18 9 6/16 + 3/12 20-24 4 2/16 + 2/8 20-27 14 16 20-29 13 16 20-33 11 16 Arrangement No. of contacts Contact size 20A48 19 16 20B8 8 4/16 + 4/12 5 An Authorized North American Distributor 2150 Parkes Drive, Broadview, IL 60155 Toll Free: (800) 996-0016 Phone: (708) 594-5890 Email: [email protected] Web: www.clementsnational.com www.winchesterelectronics.com Connector shells CVB-EX G-H-K-M-N CVB-EX G-H-K-M-N-P shells can be screwed indirectly to the equipment enclosure or fixed into a wall trough a nut. Provided with metric thread Size 16S 18 20 A 37 40 44 B 32 34 40 L 3.1 3.1 3.1 D 27.4 30.8 34.2 F 40.6 45.1 45.1 G 6.5 8 8 H 53.8 66.8 66.8 C thread Size 16S 18 20 G ISO 228 G ¾” G ¾” G 1” H R ISO 7/1 Rc ¾” Rc ¾” Rc 1” K Gk UNI 6125 Gk ¾” Gk ¾” Gk 1” M ISO 261 M 25 M 28 M 32 N NPT ASA B2.1 ¾” ¾” 1” CVB-EX 1 6 An Authorized North American Distributor 2150 Parkes Drive, Broadview, IL 60155 Toll Free: (800) 996-0016 Phone: (708) 594-5890 Email: [email protected] Web: www.clementsnational.com www.winchesterelectronics.com CVB-EX 1 - when used as inline receptacle requires a back shell. Provided UNEF thread Size 16S A 37 B 32 18 40 34 20 44 40 C 7/8”-20 UNEF-2A 1”-20 UNEF-2A 1/8-18 UNEF-2A L 3.1 D 27.4 F 40.6 G 6.5 H 53.8 3.1 30.8 45.1 8 66.8 3.1 34.2 45.1 8 66.8 CVB-EX 2 Flange mounted receptacle Cylindrical terminal Size 16S 18 20 A 32.5 34.9 38.1 B 24.6 27 29.4 C 22.4 25.6 28.8 L 3.1 3.1 3.1 D 27.4 30.8 34.2 F 45.1 45.1 G 3.2 4 4 H 63.1 63.1 7 An Authorized North American Distributor 2150 Parkes Drive, Broadview, IL 60155 Toll Free: (800) 996-0016 Phone: (708) 594-5890 Email: [email protected] Web: www.clementsnational.com www.winchesterelectronics.com CVB-EX 6 Inline Plug It always requires a back shell SIZE C D 16S 38 33.5 18 41.6 41.5 20 45 41.5 E dimension depends on back shell version E 8 An Authorized North American Distributor 2150 Parkes Drive, Broadview, IL 60155 Toll Free: (800) 996-0016 Phone: (708) 594-5890 Email: [email protected] Web: www.clementsnational.com www.winchesterelectronics.com Caps TVB-1 TVB-6 Size 16s 18 20 E 33 38 40.5 I 16 21.7 21.7 Size 16s 18 20 A 29.8 33 36.5 TVB-Ex 1 Size 16s 18 20 M 38 41.6 45 B 43.2 50.2 5.02 F 27.4 30.8 34.2 TVB-Ex-6 N 38 41.6 45 P 48 58 58 Size 16s 18 20 A 29.8 33 36.5 B 43.2 50.2 5.02 F 27.4 30.8 34.2 9 An Authorized North American Distributor 2150 Parkes Drive, Broadview, IL 60155 Toll Free: (800) 996-0016 Phone: (708) 594-5890 Email: [email protected] Web: www.clementsnational.com www.winchesterelectronics.com CVB-EX CVBM-EX G H K M N A O S C B Shell material Aluminium - anodized Brass – nickel plated AISI 316 Stainless steel– nickel plated Bronze 1 2 3 4 Working temperature -20 /+85°C -chloroprene insert -20 /+85°C -silicon insert -40 /+85°C -chloroprene insert -40 /+85°C -silicon insert 2 3 6 7 1 CVBM-EX 7 O 2 Service rating Working temperature A Contact type Shell material 6 Insert arrangement Shell type CVB-EX 1820 18- P A P A Series Surface application Underground application Shell type Inline receptacle – UNEF thread Flanged front panel mount receptacle (cylindrical) Flanged front panel mount receptacle - requires back shell Inline plug - requires back shell Jam nut receptacle - requires back shell Panel mount G ISO 228 Thread Panel mount R ISO 7/1 Thread Panel mount Gk UNI 6125 Panel mount M ISO 261 Panel mount NPT ASA B2.1 1 Series Insert arrangement (see Table 1) P S Contact type Male contact Female contact I A L Service rating Max 200 Vcc/ca Max 500 Vca – 700 Vcc ≤ 48Vca-/cc- max current 5A. max 10 An Authorized North American Distributor 2150 Parkes Drive, Broadview, IL 60155 Toll Free: (800) 996-0016 Phone: (708) 594-5890 Email: [email protected] Web: www.clementsnational.com www.winchesterelectronics.com Back shell P/N explanation CVB-EX CVBM-EX 16S 18 20 Series Size Length Thread type Thread diameter Shell Material Plugs and some types of receptacle are supplied with back shell. CVB-EX CVBM-EX 18 20 50 70 M G 25 32 A O Series Surface application Underground application Size Connector size 16S Connector size 18 Connector size 20 50 Length Dimension in mm. G H K M N P U Thread type G ISO 228 Thread R ISO 7/1 Thread Gk UNI 6125 M ISO 261 NPT ASA B2.1 Pg DIN 40430 UNEF ASA 2A 25 Thread diameter Dimension in mm. Shell material A Aluminium – anodized (*) O Brass – nickel plated S AISI 316 C Stainless steel– nickel plated B Bronze (*) Not for CVBM 11 An Authorized North American Distributor 2150 Parkes Drive, Broadview, IL 60155 Toll Free: (800) 996-0016 Phone: (708) 594-5890 Email: [email protected] Web: www.clementsnational.com www.winchesterelectronics.com TVB TVBM -EX 1 6 Material Working Temperature Size Arrangement -EX -EX 1 6 A O 1 2 16S 20 -1 -33 Modification code Type TVB TVBM EX Series CVB-EX normally requires caps. Two caps versions are available: o simple protection o explosion proof Pilot contacts Caps P/N explanation C Series Surface application Underground application EX Standard cap ATEX cap Type For recepracles For plugs Material A Aluminium – anodized (*) O Brass – nickel plated S AISI 316 C Stainless steel– nickel plated B Bronze (*) Not for TVBM Working temperature (-EX only) 0 -40 /+135°C (**) 1 -20 /+135°C (chloroprene) 4 -40 /+135°C (silicon) (**) Referred to version w/out pilot circuit – silicon gasket 16S 18 20 Size For connector size 16S For connector size 18 For connector size 20 Connector’s arrangement (see Table 1) S B C D E - Pilot circuit (-EX only) Absent Pin contacts Socket contacts Pin contacts and diode Socket contacts and diode Modification as specification codes Absent 12 An Authorized North American Distributor 2150 Parkes Drive, Broadview, IL 60155 Toll Free: (800) 996-0016 Phone: (708) 594-5890 Email: [email protected] Web: www.clementsnational.com www.winchesterelectronics.com Additional Clements National Industry Specific Catalogs Power & Control Connectors, Cable Assemblies & Junction Boxes for the Freight & Rail Passenger Industry. Clements National Sales Offices: EP Series Heavy-Duty, Explosion Proof Connectors for Hazardous Envinronments, including Marine, Oil & Gas, and Grain Silos. Dennis Carlson Clements National Company 2150 Parkes Drive Broadview, Illinois 60155 Tel: 708-594-5890 x 218 Fax: 708-594-2481 E-Mail: [email protected] Steve Riddell Clements National Company 672 Ramsgate Rd. Burlington, Ontario L7N 273 Canada Tel: 905-464-1268 Fax: 905-681-0182 E-Mail: [email protected] Andrea Nehrbass Clements National Company 2150 Parkes Drive Broadview, Illinois 60155 Tel: 708-594-5890 x 234 Fax: 708-594-2481 E-Mail: [email protected] Michael Carroccia MEC Sales 266 South Road. Farmington, CT 06032 Tel : 860-676-1308 Fax: 860-676-1492 Mobile: 860-614-4401 E-mail: [email protected] An Authorized Distributor of Van Systems Connectors Specifications subject to change without notice. © Clements National Company 2014 is a Registered Trademark of Clements National Company. October 2014 2150 Parkes Drive, Broadview, Illinois 60155 USA Toll Free: 1-800-966-0016 Direct/International: 708-594-5890 • Fax: 708-594-2481 www.winchesterelectronics.com • www.clementsnational.com