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STEVAL-ILL066V1
100 W LED street lighting evaluation board using STLUX385A
Data brief
Description
The STEVAL-ILL066V1 evaluation board is a
complete and configurable solution that efficiently
controls a single dimmable high brightness LED
string using the STLUX385A digital controller.
The LED efficiency is high during all stages of
dimming and the STEVAL-ILL066V1 can achieve
a 92% efficiency during full load while maintaining
a low < 200 mW power consumption during idle
periods.
The STLUX385A device handles a primary side
regulated power conversion stage as well as all
the supported communication links.
Features
The power conversion stage consists of a PFC
regulator followed by a “Zero Voltage Switching”
(ZVS) LC resonant stage. The high precision
dimming is adjusted using a primary side
regulation (PSR) control technique.
• STLUX385A based
• High efficiency (92%)
• Primary side controlled
• Up to 100 W (100 V at 1 A or 200 V at 0.5 A)
• Single isolated output suitable for LED
connection.
• Wide input voltage range: 90 V to 265 V AC
• Adjustable LED current and dimming
• Output resolution: 11-bit equivalent.
• IDLE mode power consumption: < 200 mW
• Real-time fault detection and protection
(e. g.: short- or open circuit)
• Remote control via DALI, 0 - 10 V, UART
The LED brightness can be dimmed by controlling
the LED current down to a very low level.
The STEVAL-ILL066V1 evaluation board
provides all the physical communication
interfaces such as a DALI, insulated 0-10 and
UART. All the communication is managed by the
STLUX385A device. The UART interface and
STLUX385A flexibility allow to quickly connect the
STEVAL-ILL066V1 to alternative interfaces such
as Wi-Fi, power line modems, Bluetooth® and
Zigbee®. (Previous part number was
STEVAL385LEDPSR).
• RoHS compliant
December 2014
DocID026230 Rev 2
For further information contact your local STMicroelectronics sales office.
1/12
www.st.com
Board description
1
STEVAL-ILL066V1
Board description
Figure 1. STEVAL-ILL066V1 evaluation board
Board connector pinout
Table 1. Connector J8 pinout - AC-DC input
Name
Type
Function
ACIN
Power
Main AC/DC input
ACIN
Power
Main AC/DC input
EARTH
Power
Protective earth connection
Table 2. Connector J4 pinout - DC output
2/12
Name
Type
Function
“+”
Power
Positive load connection
“-”
Power
Negative load connection
DocID026230 Rev 2
STEVAL-ILL066V1
Board description
Table 3. Connector J3 pinout - DALI interfaces
Name
Type
Function
DALI
DALI signal
DALI signal for isolated DALI
interfaces - without polarization
DALI
DALI signal
DALI signal for isolated DALI
interfaces - without polarization
Table 4. Connector J9 pinout - 0 - 10 V
Name
Type
Function
“+”
Positive reference
Positive reference for isolated
0 - 10 V interfaces
“-”
Negative reference
Negative reference for isolated
0 - 10 V interfaces
Table 5. Connector J2 pinout - serial interfaces
Name
Type
Function
1 (black)
Negative power
Directly connected to isolated
Serial GND
2 (brown)
CTSn
Not used - pulled down
3 (red)
Fixed positive power
5.0 V power for the UART
interfaces only
4 (orange)
TXD (input)
TXD signal - RXD on STLUX
5 (yellow)
RXD (output)
RXD signal - TXD from STLUX
6 (green)
RTSn
Not connected
Table 6. Connector J1 pinout - SWIM interfaces
Name
Type
Function
1
VCC_SWIM
power reference from board
2
SWIM
SWIM signal to/from STLUX
3
GND_SWIM
Directly connected to primary
GND
4
RESn
Connected to STLUX NRST pin
DocID026230 Rev 2
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Schematic diagrams
STEVAL-ILL066V1
Schematic diagrams
Figure 2. PSR-ZVS evaluation board schematic - STLUX385A - top
DocID026230 Rev 2
GND
+
GND
only
C54
1.5nF
10
9
8
7
6
5
GND
LIM
FB
VDD
U12
wire
R64
N.M.
VIPer06XS
DRAIN
DRAIN
DRAIN
DRAIN
DRAIN
COMP
4
3
PGND
PGND
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25V
C58
1
3
4
2
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1
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D26
R57
L8
GND
RS-736-1210
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33K
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LL4148
10R
TP24
CPP-2
2
V_IN
C63
10uF
RS-116-868
25V
GND
V_PFC
GND
GND
+
1uF
25V
C55
GND
PGND
R50
0R39
C56
100nF
VD_14
10K
R65
1
5
Center
Q12
STF18N60M2
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PFC_ZCD
D27
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RS-738-4954
R56
2
R49
0R39
1
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1KV
C44
D25 STTH5L06
3
4
1
D23 1N4007
PGND
R54
68K N.M.
TP31
GND
1K
V_PFC
C47
100p
R48
GATE_PWM5
GND
420uH
T6
WE-CBF
RS-669-4005
D32
16V
RS-634-7197
L10
TP46
PFC_CUSE
C85
100nF
GND
C41
330nF
305Vac
PGND
Near 14V
GATE_PWM5
PFC_CUSE
PGND
D31
STTH1L06A
10R N.M.
R59
10R N.M.
R45
C52
150nF
R60
D24
GBU8K-E3/45
RS-687-5914
TP25
3
MMSD4148T1G
Option
R61
10K
D30
D33
STTH1L06A
C60
5
6
GND
2
PGND
PM8841
IN
VD_14
100nF
VCC
100nF
V_IN
VDD
OH
OL
XREF GND
U11
C48
C84
2M2
DK-495-2787-ND
8
1
Option
C42
1nF
5
4
- FAN3111E
2M2
RS-739-5942
VCC
R42
PFC_PWM
2M2
Option
18K
R44
R41
GND area,
C53
22nF
R62
12K
PFC_PWM
GND
C46
1nF
Zone without
C51
3.3uF
450V
RS-711-2119
D28 1N4007
PFC_OUT
ADC-7
ADC_VIN
EARTH
RV1
B72210
RS-289-7070
305Vac
470nF
C40
4
ADC_VIN
HEADER 3
1
2
3
C39
1nF
2
10
FUSE 4A
5
9
J8
F1
-
3
+
GND
PGND
3
GND
C62
100nF
RS-686-9013
BYPASS
OUT
4
ADC-0
CPP-0
point
GND
C57
100nF
GND
+
AM03425
C61
22uF
10V
VCC
3.3V
GND
18K
R58
2M2
R55
2M2
R52
2M2
R46
400V
- 100uF 450 V
- 150uF 450V
C49
2.2nF
TP32
GND
PGND
ANELLO-1MM
PFC_BUS_SENSE
PFC_BUS_SENSE
100p N.M.
LK112M33TR
GND
SHDN
VIN
U13
DIGIN 2
C65
PFC_ZCD
Heatsink
Heatsink for Q12
HS1
GND star
P400V
ANELLO-1MM
DK-493-7844-ND
Center
Option
PGND
1
1
400V
RS-575-416
PFC_OUT
Option
PGND
+
PFC_ZCD
GND
GND poin t
GND
33K
R67
330K
R53
330K
R47
R40
330K
C43
100uF
RS-767-3090
450V
2R5
RS-216-1422
RV2
GND
1
2
STEVAL-ILL066V1
Schematic diagrams
Figure 3. PSR-ZVS evaluation board schematic - PFC and DC/DC zone
5/12
12
S_CH0
HIGH_SIDE
LOW_SIDE
ADC-3
OVP
P1GND
C26
100nF
DocID026230 Rev 2
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3.9K
R29
P1GND
HIGH_SIDE
LOW_SIDE
VD_14
C30
100nF
R28
12K
CPP-3
LLC_CN
LVG
HVG
OUT
GND
R92
10R
1
56K
GND
R30
D14
C78
220n
D_CH0
3
D13
B6S-E3/80
RS-700-5380
D_CH0
1
2
Center
GND point
P1GND
R37
2R4
GND
RS-721-6303
1% 1W
P1GND
R36
2R4
RS-721-6303
1% 1W
CurSens
Q11
STD13N60M2
HB
Q10
STD13N60M2
P1GND
220R
1
GND
C34
680pF
R34
10R
MMSD4148T1G
D11 MMSD4148T1G
R27
D34
BAT54J
100nF
C27
D41
MMSZ5V1T1G
5.1V 0.25W
GND
LLC_CN
5
7
6
8
STTH1L06
VBOOT
L6388ED
GND
HIN
LIN
VCC
U10
GND
4
2
1
3
D10
400V
-
1
3
+
2
4
3
4
3
5
4
T2
4
11
9
12
10
+
S_A0
S_A1
S_A0
1nF
2KV
C36
PWM2
400V
1nF
2KV
C37
VSEC
SGND
SGND
SGND0
S_A0
S_A1
SGND0
SGND
+
AM03424
CH0
2
1
J4
SGND0
S_A0
S_A1
1M
R93
1M
R88
SELV ISOLATED ZONE 1
Digital Dimming
VSEC
PWM2
DIMM
SGND
STTH3R06 D43
2
1
STTH3R06 D42
2
1
PWM2
C79
10uF
RS-751-1119
350V
SGND
+
L9
SLD0608220
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0.5A@200V out
R102 0R
C29
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RS-751-1119
350V
D37 STTH3R06
1
2
D12 STTH3R06
1
2
3
REF_OUT
S_A1
VSEC
D7
B6S-E3/80
RS-700-5380
REF_OUT
P1GND
150nF
275Vac
RS-334-855
C81
2
1
SGND
TRANSFORMER CT
7
5
3
6
250uH
T1
GND P1GND
150nF
275Vac
RS-334-855
C28
6
8
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Schematic diagrams
STEVAL-ILL066V1
Figure 4. PSR-ZVS evaluation board schematic - PSR-ZVS stage
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Schematic diagrams
Figure 5. PSR-ZVS evaluation board schematic - digital dimming stage
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STEVAL-ILL066V1
Figure 6. PSR-ZVS evaluation board schematic - THD optimizer
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Figure 7. PSR-ZVS evaluation board schematic - DALI and 0 - 10 interfaces
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STEVAL-ILL066V1
Figure 8. PSR-ZVS evaluation board schematic - serial interfaces
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Revision history
Revision history
Table 7. Document revision history
Date
Revision
Changes
06-May-2014
1
Initial release.
This part number replaces the STEVAL385LEDPSR.
03-Dec-2014
2
Updated:
- Figure 3 on page 5 and Figure 4 on page 6.
DocID026230 Rev 2
11/12
12
STEVAL-ILL066V1
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DocID026230 Rev 2