DEVR40 Electric Vehicle Contactor • • • • • • • High current and high voltage capability Compact structure - Low noise Magnetic arc blowout Rated 400A Reliable contacts sealed in inert gas Coil Economizer & Back EMF protection RoHS Compliant Power Contacts Contact number & arrangement SPST-NO (1NO) Contact material AgSnO2 Max. switching voltage 900VDC (see Figs. 1 & 2) Rated continuous current 400A * (150mm2 busbar, 65°C) , 500A (200mm2 busbar, 65°C) Max. break current 2000A (at 320VDC, 1 operation) Voltage drop ≤60mV@200A) Optional Auxillary Contacts Contact number & arrangement SPST-NO (1NO) Contact material AgSnO2 Max. contact current 2A @ 30VDC / 3A @ 125VAC) Min. contact current 100mA @ 8VDC Contact resistance 0.417Ω @ 30VDC / 0.150V @ 125VAC Coil Rated voltage 9 ~ 95VDC with Coil Economizer Operating range of supply voltage See coil data ‘Table 1’ Insulation Insulation resistance (Initial / End of Life) Dielectric strength 100MΩ / 50MΩ at 500VDC (max. current 650VDC) coil - contact 2,200Vrms / 4000VDC contact - contact 5,000Vrms (leakage current <10mA, 1 minute @ sea level) General Data Operating time @ 25°C (Operate/Release) mS ≤ 25ms. (includes bounce time - 7ms max) / ≤12ms. Electrical life (resistive load, L/R ≤ 1ms) See Fig. 1 Electric vehicle charging circuit Electrical life @90% capacitive pre-charge (make only 50,000 ops (tested at 320VDC 200uH. Load = 2500A) Electrical life @80% capacitive pre-charge (make only 50 ops (tested at 320VDC 200uH. Load = 2500A) Mechanical life ops 1 x 106 Dimensions L x W x H 80.44 x 65.6 x 72.3mm (see drawings for detail) Weight Ambient Temperature 430g operating / storage -40 to +85°C Shock resistance 15G, 11ms ½ sine, peak Vibration resistance 15G, sine, peak (80~2,000 Hz) * Consult factory for higher current capabilities Page 1 of 4 American Electronic Components Inc., 1101 Lafayette St. Elkhart, IN46516 www.durakoolrelays.com Sales Department Tel: +1 574 295 6330 Toll: (888) 847 6552 Ref: DEVR40 012516JHM Specifications are subject to change without notice. E&OE. DEVR40 Electric Vehicle Contactor Coil Data - DEVR40 Table 1 Coil Voltage Code Nominal Voltage (VDC) Must Operate Voltage Max. (VDC) Maximum Allowable Voltage (VDC) Must Release Voltage Min. (VDC) Hold Voltage Min. (VDC) Inrush Current Max. (A) Hold Current. Average 0936 9 - 36 9.0 36 6.0 7.5 3.8 130mA @ 12VDC 70mA @ 24VDC 3295 32 - 95 32 95 18.0 22 1.3 30mA @ 48VDC 4895 48 - 95 48 95 27.0 34 0.7 20mA @ 72VDC Ordering Codes D E V R 4 0 - 5 0 6 1 - S 8 - - Contact Material 50 - AgSnO2 Contact Arrangement 61 - SPST-NO. Polarity Conscious 71 - SPST-NO with aux.contacts. Polarity conscious 81 - SPST-NO. No Polarity 91 - SPST-NO with aux. contacts. No Polarity Cover Protection and Mounting S - Hermetic sealed, Flange mount Connection Mode 8 - M8 x 10mmm male Coil Code See Coil Data (Table 1) Coil Wire Length R - 380mm (14.96”) T - 150mm (5.9”) Other lengths available to order Coil Wire Termination 1 - None Other terminations to special order Page 2 of 4 American Electronic Components Inc., 1101 Lafayette St. Elkhart, IN46516 www.durakoolrelays.com Sales Department Tel: +1 574 295 6330 Toll: (888) 847 6552 Ref: DEVR40 012516JHM Specifications are subject to change without notice. E&OE. DEVR40 Electric Vehicle Contactor Page 3 of 4 Electrical Life (Make & Break) Switching (resistive load) Fig. 1 Continuous current v time (secs) Fig. 2 American Electronic Components Inc., 1101 Lafayette St. Elkhart, IN46516 www.durakoolrelays.com Sales Department Tel: +1 574 295 6330 Toll: (888) 847 6552 Ref: DEVR40 012516JHM Specifications are subject to change without notice. E&OE. DEVR40 Electric Vehicle Contactor Fig. 3 Overall Dimensions Optional auxillary switch wires White, 2 x 22AWG Ø 1.2 mm +ve Coil Wire Red, 22AWG Ø 2.4 mm -ve Coil Wire Black, 22AWG Ø 2.4 mm Stainless Steel Mounting Hardware (not supplied) 2 x M5 Bolt 2 x M5 Lockwasher 2 x M5 Narrow Washer Torque: 15 to 30IN-LB (1.7 to 3NM) A1 +VE Terminal A2 -VE Terminal All dimensions are in mm Notes: 1) Spring Washers for the power terminals are an essential requirement for installation. 2) Torque setting for the M8 Power Terminals is 8.8 to 11Nm. Exceeding the maximum torque may lead to product failure. 3) Loose terminals will generate excessive heat leading to premature failure and risk of fire. 4) The maximum torque setting for the M5 mounting bolts (not supplied) is 1.7 to 3.3Nm. to avoid damage to the contactor body. 6) For polarity conscious versions, please ensure the correct polarity of the wiring to the power terminals. Contact life is greatly reduced if the power terminals are incorrectly connected. 7) The contactor coil terminals are polarized. Please ensure they are connected the correctly. This contactor has an Energy Optimizer control PCB with an integral surge absorption circuit. external diodes are unneccessary and may degrade performance. The Energy Optimizer actuates approximately 0.1s after power is applied to the coil terminals, do not repeat on/ off or switch off during this time as damge to the contactor may occur. the available coil drive circuit power must exceed the contactor coil power requirements. 8) Ensure adequate circuit protection in case of contact malfunction. 9) The contact chamber contains an inert gas. For maximum life, do not exceed the ambient temperature range of -40 to +85°C. 10) Contact ratings are based upon a resistive load. For inductive loads an inrush protection device is recommended. 11) Avoid installing in a strong magnetic field (motor, transformer, external magnet etc.) and protect from heat radiation from nearby objects. The contactor coil performance changes with temperature (like all relays and contactors), this might occur from self- heating or from an external source, and it will affect the pull-in (operate) performance. Page 4 of 4 American Electronic Components Inc., 1101 Lafayette St. Elkhart, IN46516 www.durakoolrelays.com Sales Department Tel: +1 574 295 6330 Toll: (888) 847 6552 Ref: DEVR40 012516JHM Specifications are subject to change without notice. E&OE.