Datasheet

SERIES
HIGH-VIBRATION,
HIGH-PERFORMANCE
TO-5 RELAY
412V
432V
DPDT
SERIES
DESIGNATION
RELAY TYPE
412V
DPDT basic high-vibration relay
412DV
DPDT high-vibration relay with internal diode for coil transient suppression
DPDT high-vibration relay with internal diodes for coil transient
suppression and polarity reversal protection
412DDV
432V
DPDT basic high-vibration, sensitive relay
432DV
DPDT high-vibration sensitive relay with internal diode for coil transient suppression
INTERNAL CONSTRUCTION
DESCRIPTION
UPPER
STATIONARY
CONTACT
UNI-FRAME
LOWER
STATIONARY
CONTACT
ARMATURE
MOVING
CONTACT
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
–65°C to +125°C
Vibration
(General Note 1)
250 g’s at 140±5Hz
350 g’s at 170±5Hz
380 g’s at 200±5Hz
Shock
(General Note 1)
150 g’s,
11 msec, half-sine
Acceleration
50 g’s
Enclosure
Hermetically sealed
412V
0.09 oz. (2.55g) max.
432V
0.15 oz. (4.26g) max.
Weight
412V/422V Page 1
The 412V and 432V TO-5 relays, originally conceived and developed by
Teledyne, have become the industry standards for low level switching from dry
circuit to 1 ampere in high-vibration environments. Designed for high-density
PC board mounting, these TO-5 relays are some of the most versatile
ultraminiature relay available because of their small size and low coil power
dissipation.
The V Series high-vibration relays are designed to withstand vibration levels of
250 to 380 g’s at the frequencies noted, when tested on a resonant beam for
10 to 20 seconds, in the axis parallel to contact motion (x-axis), or 100 g’s 102000 Hz for 20 minutes in the x-axis. A unique magnetic circuit prevents
contact opening (chatter) in excess of 10 microseconds under vibration or
shock conditions.
Typical applications:
• Avionics aircraft control
• Aircraft control systems
• Transportation systems (rail/truck)
By virtue of their inherently low intercontact capacitance and contact circuit
losses, these TO-5 relays have proven to be excellent ultraminiature RF
switches for applications with frequency ranges well into the UHF spectrum. A
typical RF application for the TO-5 relay is in handheld radio transceivers,
wherein the combined features of good RF performance, small size, low coil
power dissipation and high reliability make it a preferred method of TransmitReceive switching (see Figure 1).
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE
www.teledynerelays.com
©2005 TELEDYNE RELAYS
412V/422V/1205/Q1
SERIES 412V/432V
GENERAL ELECTRICAL SPECIFICATIONS (–65°C to +125°C unless otherwise noted) (Notes 2 & 3)
Contact Arrangement
Rated Duty
Contact Resistance
2 Form C (DPDT)
Continuous
0.1 ohm max. before life; 0.2 ohm max. after life at 1A/28Vdc (measured 1/8" from header)
Contact Load Ratings (DC)
(See Fig. 2 for other DC
resistive voltage/current ratings)
Resistive:
Inductive:
Lamp:
Low Level:
1 Amp/28Vdc
200 mA/28Vdc (320 mH)
100 mA/28Vdc
10 to 50µA/10 to 50mV
Resistive:
250 mA/115Vac, 60 and 400 Hz (Case not grounded)
100 mA/115Vac, 60 and 400 Hz (Case grounded)
Contact Load Ratings (AC)
Contact Life Ratings
Contact Overload Rating
Contact Carry Rating
Coil Operating Power
Operate Time
Release Time
Contact Bounce
Intercontact Capacitance
Insulation Resistance
Dielectric Strength
Negative Coil Transient
(Vdc max.)
Diode P.I.V. (Vdc min.)
10,000,000 cycles (typical) at low level
1,000,000 cycles (typical) at 0.5A/28Vdc resistive
100,000 cycles min. at all other loads specified above
2A/28Vdc Resistive (100 cycles min.)
Contact factory
432V: 350 mW typ. @ 25°C
412V: 620 mW typ. @ 25°C
432V: 4.0 msec max.
412V: 3.0 msec max.
432V: 3.0 msec max.
432DV: 4.0 msec max.
412V: 2.0 msec max.
412DV, 412DDV: 4.0 msec max.
1.5 msec max.
0.4 pf typical
10,000 megohms min. between mutually isolated terminals
Atmospheric pressure: 500 Vrms/60Hz
70,000 ft.: 125 Vrms/60Hz
All DV, DDV versions: 1.0 max.
All DV, DDV versions: 100 min.
412V SERIES RELAY
DETAILED ELECTRICAL SPECIFICATIONS (–65°C to +125°C unless otherwise noted) (Note 2)
BASE PART
NUMBERS
Coil Voltage (Vdc)
Coil Resistance
(Ohms ±10% @25°C)
Coil Current
(mAdc @ 25°C) (Note 5)
Nom.
Max.
412V
412DV, 412DDV (Note 4)
Min.
412DDV
Max.
Pick-up Voltage (Vdc, Max
Drop-out Voltage (Vdc)
Min.
Max.
Min.
Max.
412V
412DV
412DDV
412V-5
412DV-5
412DDV-5
412V-6
412DV-6
412DDV-6
5.0
5.8
50
33
92.8
126.4
4.6
0.14
2.3
0.6
2.8
6.0
8.0
70
44
90.4
122.6
5.5
0.18
3.2
0.7
3.4
412V-9
412V-12
412V-18
412V-26
412DV-9
412DV-12 412DV-18 412DV-26
412DDV-9 412DDV-12 412DDV-18 412DDV-26
9.0
12.0
155
125
54.3
73.4
8.2
0.35
4.9
0.8
5.3
12.0
16.0
235
215
37.8
59.4
11.0
0.41
6.5
0.9
6.5
18.0
24.0
610
470
31.3
42.0
16.5
0.59
10.0
1.1
10.0
26.5
32.0
1130
1050
21.3
28.3
22.0
0.89
13.0
1.4
13.0
432V SERIES RELAY
DETAILED ELECTRICAL SPECIFICATIONS (–65°C to +125°C unless otherwise noted) (Note 2)
BASE PART
NUMBERS
Nom.
Max.
Coil Voltage (Vdc)
Coil Resistance (Ohms ±10% @25°C)
Pick-up Voltage (Vdc, max.)
Drop-out Voltage (Vdc)
©2005 TELEDYNE RELAYS
Min.
Max.
432V-5
432DV-5
432V-6
432DV-6
432V-9
432DV-9
432V-12
432DV-12
432V-18
432DV-18
432V-26
432DV-26
5.0
5.8
80
4.6
0.14
2.5
6.0
8.0
120
5.5
0.18
3.2
9.0
12.0
240
8.2
0.35
4.9
12.0
16.0
480
11.0
0.41
6.5
18.0
24.0
950
16.5
0.59
10.0
26.5
32.0
1900
22.0
0.89
13.0
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE
www.teledynerelays.com
412V/422V Page 2
412V/422V/1205/Q1
SERIES 412V/432V
PERFORMANCE CURVES
(NOTE 2)
TYPICAL RF PERFORMANCE
INS
.1
ERT
ION
.2
LOS
TYPICAL DC CONTACT RATING (RESISTIVE)
300
S
LOAD VOLTAGE (VDC)
0
.3
10
1.92
SWR)
20
1.22
SS (V
RN LO
TS
NTAC
S CO
ROS
RETU
30
40
N
ATIO
ISOL
50
AC
1.07
S
OLE
SP
ROS
N AC
1.01
ATIO
ISOL
60
1.02
VSWR
dB
.4
250
200
150
100
50
1.00
70
1.00
.01
0.5
.1
.5
1.0
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
FREQUENCY (GHz)
LOAD CURRENT (AMPS DC)
FIGURE 1
FIGURE 2
TERMINAL LOCATIONS AND PIN NUMBERS (REF. ONLY)
(Viewed from Terminals)
OUTLINE DIMENSIONS
.370
(9.40)
DIA. MAX.
0.8
0.9
1.0
SCHEMATIC DIAGRAMS
.031 (0.79)
±.003 (0.08)
10
DIMENSION
“A” MAX.
412V
432V
.270
(6.86)
.375
(9.52)
.335
(8.51)
DIA. MAX.
9
.035 (0.89)
±.010 (0.25)
A
.200 (5.08)
±.010 (.25) DIA.
2
7
3
6
36° ±3° TYP.
1
8
5
412V
432V
412DDV
4
WIRE LEAD: .75 (19.05) MIN.
PIN: .187 (4.75) ±.010 (25)
(.05)
.017 (.43) +.002
–.001 (.03) DIA.
DIMENSIONS ARE SHOWN IN INCHES (MILLIMETERS)
412DV
432DV
SCHEMATICS ARE VIEWED FROM TERMINALS
GENERAL NOTES
1. Relay contacts will exhibit no chatter in excess of 10 µsec or transfer in excess of 1
µsec.
2. “Typical” characteristics are based on available data and are best estimates. No ongoing verification tests are performed.
3. Unless otherwise specified, parameters are initial values.
4. For reference only. Coil resistance not directly measurable at relay terminals due to
internal series diode. 412DDV only.
5. Measured at nominal voltage for 5 sec. maximum.
412V/422V Page 3
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE
www.teledynerelays.com
©2005 TELEDYNE RELAYS
412V/422V/1205/Q1
Appendix A: Spacer Pads
Pad designation and
bottom view dimensions
Height
Ø.150
[3.81]
(REF)
Dim H
MAX
“M4” Pad for TO-5
Dim H
MAX
“M4” Pad for TO-5
Dim H
MAX
“M4” Pad for Centigrid®
.156
[3.96]
(REF)
Dim H
MAX
.256
[6.5]
(REF)
“M9” Pad for Centigrid®
For use with the following:
ER411T
ER412, ER412D, ER412DD
712, 712D, 712TN,
RF300, RF310, RF320
ER420, ER422D, ER420DD, 421,
ER421D, ER421DD, ER422, ER422D,
ER422DD, 722, 722D, RF341
ER431T, ER432T,
ER432, ER432D, ER432DD
732, 732D, 732TN, RF303, RF313,
RF323
.295 (7.49)
.300 (7.62)
.305 (7.75)
.400 (10.16)
.410 (10.41)
RF312
.350 (8.89)
ER411, ER411D, ER411DD
.295 (7.49)
ER431, ER431D, ER431DD
.400 (10.16)
RF311
.300 (7.62)
RF331
.410 (10.41)
172, 172D
.305 (7.75)
ER114, ER114D, ER114DD,
J114, J114D, J114DD
.300 (7.62)
ER134, ER134D, ER134DD,
J134, J134D, J134DD
.400 (10.16)
RF100
.315 (8.00)
RF103
.420 (10.67)
122C, A152
.320 (8.13)
ER116C, J116C
.300 (7.62)
ER136C, J136C
.400 (10.16)
RF180
.325 (8.25)
A150
.305 (7.75)
Notes:
1. Spacer pad material: Polyester film.
2. To specify an “M4” or “M9” spacer pad, refer to the mounting variants portion of the part numbering
example in the applicable datasheet.
3. Dimensions are in inches (mm).
4. Unless otherwise specified, tolerance is ± .010 (.25).
5. Add 10 mΩ to the contact resistance show in the datasheet.
6. Add 0.01 oz. (0.25 g) to the weight of the relay assembly shown in the datasheet.
© 2008 Teledyne Relays
Dim. H
Max.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
Appendix A: Spreader Pads
Pad designation and
bottom view dimensions
Height
For use with the following:
.370 [9.4]
MAX SQ
.100
[2.54]
Dim H
MAX
.150
[3.81]
.014
[0.36]
(REF)
.300
[7.62]
.100
[2.54]
.370
[9.4]
MIN
.200
[5.08]
“M” Pad 5/ 6/
.390 [9.91]
SQ
.100
[2.54]
.100
[2.54]
.150
[3.81]
.300
[7.62]
.150
[3.81]
ER411T, J411T, ER412, ER412D
ER412DD, J412, J412D, J412DD
ER412T, J412T
712, 712D, 712TN
ER431T, J431T, ER432, ER432D
ER432DD, J432, J432D, J432DD
ER432T, J432T
732, 732D, 732TN
.130
[3.3]
.300
[7.62]
.370 [9.4]
MAX SQ
.100
[2.54]
Dim H
MAX
.150
[3.81]
.014
[0.36]
(REF)
.300
[7.62]
.100
[2.54]
.200
[5.08]
.370
[9.4]
MIN
“M” Pad 5/ 6/ 9/
.393 (9.99)
.493 (12.52)
.503 (12.78)
.398 (10.11)
ER411T
ER412, ER412D, ER412DD
J412, J412D, J412DD
.441 (11.20)
732, 732D
“M” Pad 7/ 8/
.388 (9.86)
ER420, J420, ER420D, J420D
ER420DD, J420DD, ER421, J421
ER421D, J421D, ER421DD
J422D, ER422DD, J422DD, 722
712, 712D
ER421, ER421D, ER421DD
722, 732D
ER431T
ER432, ER432D, ER432DD
Dim H
MAX
Dim. H
Max.
ER411, ER411D, ER411DD
ER411TX
ER412X, ER412DX, ER412DDX
ER412TX
712X, 712DX, 712TNX
ER420X, ER420DX, ER420DDX
ER421X, ER421DX, ER421DDX
ER422X, ER422DX
ER422DDX, 722X, 722DDX
ER431, ER431D, ER431DD
ER431TX
ER432X, ER432DX, ER432DDX
ER432TX
732X, 732DX, 732TNX
.451 (11.46)
.451 (11.46)
.546 (13.87)
.556 (14.12)
.388 (9.86)
.393 (9.99)
.398 (10.11)
.493 (12.52)
.503 (12.78)
Notes:
1. Spreader pad material: Diallyl Phthalate.
2. To specify an “M”, “M2” or “M3” spreader pad, refer to the mounting variants portion of the part number example
in the applicable datasheet.
3. Dimensions are in inches (mm).
4. Unless otherwise specified, tolerance is ± .010” (0.25).
5/. Add 25 mΩ to the contact resistance shown in the datasheet.
6/. Add .01 oz. (0.25 g) to the weight of the relay assembly shown in the datasheet.
7/. Add 50 mΩ to the contact resistance shown in the datasheet.
8/. Add 0.025 oz (0.71 g) to the weight of the relay assembly shown in the datasheet.
9/. M3 pad to be used only when the relay has a center pin (e.g. ER411M3-12A, 722XM3-26.)
(800) 284-7007 • www.teledynerelays.com
♦
+44 (0) 1236 453124 • www.teledyne-europe.com
© 2008 Teledyne Relays
Appendix A: Ground Pin Positions
Ø.200
[Ø5.08]
36°±3°
"Z"
POSITION
"X"
POSITION
"Y"
POSITION
"Z"
Ø.200
[Ø5.08]
"Y"
45°±3°
TO-5 Relays:
ER411T, ER412, ER412T, ER420, ER421, ER422,
ER431T, ER432, ER432T, 712, 712TN, 400H, 400K,
400V, RF300, RF303, RF341, RF312, RF310, RF313,
RF320, RF323
"Y"
POSITION
POSITION
TO-5 Relays:
ER411, ER431, RF311, RF331
POSITION
.100
[2.54]
"W"
"Z"
.100
[2.54]
.050
[1.27]
"X"
.100
[2.54]
POSITION
POSITION
"Z"
POSITION
POSITION
.100
[2.54]
POSITION
"U"
POSITION
(ER116C and ER136C only)
Centigrid® Relays:
RF180, ER116C, 122C, ER136C
.100
[2.54]
Centigrid® Relays:
RF100, RF103, ER114, ER134, 172
Indicates ground pin position
Indicates glass insulated lead position
Indicates ground pin or lead position
depending on relay type
© 2008 Teledyne Relays
"Y"
.100
[2.54]
NOTES
1. Terminal views shown
2. Dimensions are in inches (mm)
3. Tolerances: ± .010 (±.25) unless otherwise specified
4. Ground pin positions are within .015 (0.38) dia. of true position
5. Ground pin head dia., 0.035 (0.89) ref: height 0.010 (0.25) ref.
6. Lead dia. 0.017 (0.43) nom.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
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