Datasheet

R2
miniature industrial relays
106
• Miniature dimensions • Cadmium - free contacts • AC and DC coils
• For plug-in sockets, 35 mm rail mount acc. to PN-EN 60715 or on
panel mounting • For PCB and soldering connections - option • Relays
of general application • WT (mechanical indicator + lockable front test
button) - standard features of relays for plug-in sockets. Relays may
be provided with the test buttons (no latching) and plugs - page 251
• Recognitions, certifications, directives: RoHS, AUCOTEAM GmbH
Berlin - railway standards,
12 A / 250 V AC
Contact data
Number and type of contacts
Contact material
Rated / max. switching voltage
Min. switching voltage
Rated load (capacity)
AC
AC1
AC15
AC3
DC1
DC13
Min. switching current
Max. inrush current
Rated current
Max. breaking capacity
Min. breaking capacity
Contact resistance
Max. operating frequency
• at rated load
• no load
AC1
AC1
2 C/O
AgNi, AgNi/Au 0,2 µm, AgNi/Au 5 µm
250 V / 440 V
5V
12 A / 250 V AC ❶ 10 A / 250 V AC ❷
3 A / 120 V
1,5 A / 240 V (B300)
370 W (single-phase motor)
10 A / 24 V DC ❷
12 A / 24 V DC (see Fig. 3) ❶
0,22 A / 120 V 0,1 A / 250 V (R300)
5 mA AgNi, 5 mA AgNi/Au 0,2 µm, 2 mA AgNi/Au 5 µm
24 A
12 A ❶
10 A ❷
3 000 VA ❶
2 500 VA ❷
0,3 W AgNi, 0,3 W AgNi/Au 0,2 µm, 0,1 W AgNi/Au 5 µm
≤ 100 mΩ
1 200 cycles/hour
18 000 cycles/hour
Coil data
Rated voltage
50/60 Hz AC
DC
Must release voltage
Operating range of supply voltage
Rated power consumption
AC
DC
6 ... 240 V
5 ... 220 V
AC: ≥ 0,2 Un DC: ≥ 0,1 Un
see Tables 1, 2
1,6 VA
0,9 W
Insulation according to PN-EN 60664-1
Insulation rated voltage
Rated surge voltage
Overvoltage category
Insulation pollution degree
Dielectric strength
• between coil and contacts
• contact clearance
• pole - pole
Contact - coil distance
• clearance
• creepage
250 V AC
4 000 V
1,2 / 50 µs
III
3
2 500 V AC type of insulation: basic
1 500 V AC type of clearance: micro-disconnection
2 500 V AC type of insulation: basic
≥ 2,5 mm
≥ 4 mm
General data
Operating / release time (typical values)
Electrical life
• resistive AC1
• cos φ
Mechanical life (cycles)
Dimensions (L x W x H)
Weight
Ambient temperature
Cover protection category
Environmental protection
Shock resistance
Vibration resistance
Solder bath temperature
Soldering time
AC: 10
• storage
• operating
(NO/NC)
DC: 13
ms / 3 ms
≥ 105 12 A, 250 V AC
see Fig. 2
≥ 2 x 107
27,5 x 21,2 x 35,6 mm ❶
27,5 x 21,1 x 33,5 mm ❷
27,5 x 21,2 x 33 mm ❸
35 g
-40...+85 oC
AC: -40...+55 oC
DC: -40...+70 oC
IP 40
PN-EN 60529
RTI
PN-EN 116000-3
10 g / 5 g
5 g 10...150 Hz
max. 270 oC
max. 5 s
The data in bold type pertain to the standard versions of the relays.
❶ For plug-in sockets version: standard (WT) ❷ For PCB version
www.relpol.com.pl
ms / 8 ms
❸ For version with threaded bolt
Export Sales Department Phone +48 68 47 90 832 • Marketing Department Phone +48 68 47 90 900
R2
miniature industrial relays
107
Coil data - DC voltage version
Coil code
1005
1006
1012
1024
1048
1060
1080
1110
1125
1220
Table 1
Rated voltage
V DC
Coil resistance
(±10%) at 20 °C
W
5
6
12
24
48
60
80
110
125
220
28
40
160
640
2 600
4 000
7 100
13 600
16 000
54 000
Coil operating range
V DC
min. (at 20 °C)
4,0
4,8
9,6
19,2
38,4
48,0
64,0
88,0
100,0
176,0
max. (at 55 °C)
5,5
6,6
13,2
26,4
52,8
66,0
88,0
121,0
137,5
242,0
The data in bold type pertain to the standard versions of the relays.
Table 2
Coil data - AC 50/60 Hz voltage version
Coil code
5006
5012
5024
5042
5048
5060
5080
5110
5115
5120
5127
5220
5230
5240
Rated voltage
V AC
Coil resistance
(±10%) at 20 °C
W
6
12
24
42
48
60
80
110
115
120
127
220
230
240
9,8
39,5
158,0
470,0
640,0
930,0
1 720,0
3 450,0
3 610,0
3 770,0
4 000,0
15 400,0
16 100,0
16 800,0
Coil operating range
V AC
min. (at 20 °C)
4,8
9,6
19,2
33,6
38,4
48,0
64,0
88,0
92,0
96,0
101,6
176,0
184,0
192,0
max. (at 55 °C)
6,6
13,2
26,4
46,2
52,8
66,0
88,0
121,0
127,0
132,0
139,0
242,0
253,0
264,0
The data in bold type pertain to the standard versions of the relays.
EUROPRODUCT 2002
for electromagnetic relays
R2...WT, R3...WT, R4...WT
with sockets GZT2, GZT3, GZT4
ELECTROPRODUCT 2003
for electromagnetic relays
R2, R3, R4
Export Sales Department Phone +48 68 47 90 832 • Marketing Department Phone +48 68 47 90 900
www.relpol.com.pl
R2
miniature industrial relays
6,2 6,3 6,3 4,1
27,5
35,6
6,6 6,6
21,2
6,5
6,5
Dimensions - plug-in version, with test button
(no latching) or with plug (no manual operation)
6,2 6,3 6,3 4,1
27,5
Dimensions - plug-in version (WT),
with lockable front test button type T
35,6
108
2,2x0,5
6,6 6,6
21,2
2,2x0,5
Test buttons R4P-0001 and plugs R4W-0003 need
to ordered saparately. They substitute buttons type T.
To exchange by Customer themselves. Information
on test buttons (no latching) and plugs - page 251.
Dimensions - PCB version
(without WT)
Dimensions - version with threaded bolt
21,1
21,2
6
6,3
6,5
33
27,4
27,5
M2,5
6,8
Mounting
Relays R2 are offered in versions: • standard WT (mechanical indicator + lockable front test button), for plug-in
sockets. In standard version of relays (WT) is possibility self-exchange of button type T for test button
R4P-0001 (no latching) or plug R4W-0003 (no manual operation). Test buttons (no latching) and plugs need
to ordered saparately • for PCB (without WT) • with threaded bolt.
www.relpol.com.pl
Export Sales Department Phone +48 68 47 90 832 • Marketing Department Phone +48 68 47 90 900
R2
miniature industrial relays
109
AC1
2 C/O
DC1
Mounting
Relays R2 are designed for: • screw terminals plug-in sockets GZT2 ❶ and GZM2 ❶ with clip GZT4-0040 or G4 1052,
35 mm rail mount acc. to PN-EN 60715 or on panel mounting with two M3 screws. Signalling / protecting modules
type M... are available with sockets (see page 250) • plug-in sockets for PCB mounting SU4/2D with clip G4 1053 (WT)
or G4 1050 (without WT) • solder terminals sockets SU4/2L with clip G4 1053 (WT) or G4 1050 (without WT) and spring
clamp G4 1040 • solder terminals sockets G4/2 with clip G4 1053 (WT) or G4 1050 (without WT) • direct PCB mounting.
❶ Plug-in sockets GZT2 and GZM2 may be linked with interconnection strip type ZGGZ4 (see page 262).
Export Sales Department Phone +48 68 47 90 832 • Marketing Department Phone +48 68 47 90 900
www.relpol.com.pl
R2
miniature industrial relays
110
Contact material selection for different load types
• AgNi - for resistive or inductive loads,
• AgNi/Au 0,2 µm - contact surface protection against oxidation during storage,
• AgNi/Au 5 µm - for small resistive loads in control circuits.
Ordering codes
Cover protection
category
Type
Contact
material
Number and type
of contacts
Connection
mode
Coil code
Additional
features
Contact material
20 - AgNi
21 - AgNi/Au 0,2 µm
23 - AgNi/Au 5 µm
see Tables 1, 2 page 107
Number and type of contacts
12 - 2 C/O
Cover protection category
2 - in cover, IP 40 version
Connection mode
3 - for plug-in sockets
5 - for PCB
7 - for PCB, with threaded bolt
9 - for plug-in sockets, with threaded bolt
Additional features ❶
without marks - without additional features ❷
WT
- mechanical indicator + lockable front test button
WTL
- mechanical indicator + lockable front test button + light indicator (LED diode)
WTD - mechanical indicator + lockable front test button + surge suppresion element (diode)
WTLD - mechanical indicator + lockable front test button + light indicator (LED diode) + surge suppresion element (diode)
❶ WT - standard features of relays for plug-in sockets. WTD, WTLD - only for DC coils
❷ Refer relays for PCB and with threaded bolt
Test buttons (no latching) and plugs need to ordered saparately. They substitute buttons type T. To exchange by Customer themselves.
Information on test buttons (no latching) and plugs - page 251.
• Button R4P-0001-A - orange colour (AC coils)
• Button R4P-0001-D - green colour (DC coils)
• Plug R4W-0003-A - orange colour (AC coils)
• Plug R4W-0003-D - green colour (DC coils)
Note:
For relays with DC coils and additional features inclusive: D - surge suppresion element (diode) and L - light indicator
(LED diode) coil supply polarization is fixed. Terminal A1 (13) ”+”; terminal A2 (14) ”-”. Supply polarization is marked
on relay cover. Colour of lockable front test button type T represents type of coil supply current: orange - AC coil,
green - DC coil.
Examples of ordering codes:
R2-2012-23-1024-WT
R2-2012-25-1024
www.relpol.com.pl
relay R2, contact material AgNi, with two changeover contacts, in cover IP 40, for plug-in
sockets, voltage version 24 V DC, with mechanical indicator and lockable front test button
relay R2, contact material AgNi, with two changeover contacts, in cover IP 40, for PCB,
voltage version 24 V DC
Export Sales Department Phone +48 68 47 90 832 • Marketing Department Phone +48 68 47 90 900
Plug-in sockets and accessories
for relays R2
Connection diagram
NC
42
12
80
COIL
COM
42,5 ± 0,1
27 ± 0,1
ZGGZ4
-A2 +A1 13
12
9
41
11
GZT4-0040
G4 1052
27
22,5
Accessories ❶
GZT4-0035
Module type M...
Connection diagram
COM
12
9
NO
44
14
8
5
NC
42
12
4
1
82
61 - 0,2
42,6
24,2
27 - 0,2
22,7
20,23
ZGGZ4
COIL -A2
14 14
35
75 - 0,2
Screw terminals
Maximum screw torgue: 0,7 Nm
35 mm rail mount acc. to PN-EN 60715
or on panel mounting
75 x 27 x 61(82) mm ❷
Two poles
12 A, 300 V AC
37
For R2
Dimensions
11
41
+A1
13
GZT4-0040
G4 1052
Ø 3,2
GZM2
35
76,3 ± 0,15
NO
Dimensions
Ø 3,1
Screw terminals
Maximum screw torgue: 0,7 Nm
35 mm rail mount acc. to PN-EN 60715
or on panel mounting
76,3 x 27 x 42,5(80) mm ❷
Two poles
12 A, 300 V AC
14
38,14
For R2
44
3,8
GZT2
29 - 0,2
Accessories ❶
GZT4-0035
Module type M...
❶ ”Mounting and sub-assemblies of accessories in the socket” and ”Signalling / protecting modules type M...” - see www.relpol.com.pl - Product Guide - Type of relay
- Additional information.
❷ In the bracket the height of socket with retainer / retractor clip is shown.
Export Sales Department Phone +48 68 47 90 832 • Marketing Department Phone +48 68 47 90 900
www.relpol.com.pl
Plug-in sockets and accessories
for relays R2
SU4/2D
Pinout
Dimensions
11
1,2×0,25
13,2
29,6
6,1 6,3 6,3 4,1
For PCB
29,6 x 21,5 x 11mm
Two poles
12 A, 250 V AC
4,3
For R2
21,5
Accessories ❺
SU4/2L
G4 1053
G4 1050
Dimensions of opening on panel mounting
For R2
Dimensions
15,1
18,1
29,6
Solder terminals
29,6 x 21,5 x 18,1 mm
Two poles
12 A, 250 V AC
25,6
21,7
21,5
Accessories ❺
G4 1050
18,1
7,5
34
25,6
Solder terminals
40,5 x 21,5 x 18,1 mm
Two poles
12 A, 250 V AC
Dimensions
12,8
For R2
Ø 3,2
Pinout of openings on panel mounting
G4 1040
15,1
G4/2
G4 1053
4,1
12,8
Ø 3,2
Accessories ❺
40,5
6,3 6,3
7,5
15
21,7
G4 1053
G4 1050
13,2
21,5
❺ G4 1053 - for R2...WT, R4...WT relays; G4 1050 - for R2, R4 without WT
Export Sales Department Phone +48 68 47 90 832 • Marketing Department Phone +48 68 47 90 900
www.relpol.com.pl
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