Catalog PM21 - Motion Controller Section - SIMOTION

© Siemens AG 2013
SIMOTION, SINAMICS S120 & SIMOTICS
Equipment for Production Machines
Motion Control
Catalog
PM 21
Edition
2013
Answers for industry.
© Siemens AG 2013
Related catalogs
Motion Control Drives
SINAMICS and Motors
for Single-Axis Drives
D 31
E86060-K5531-A101-A1-7600
E86060-E5531-A101-A1-7600 (News)
D 11
SINAMICS S120
Chassis Format Units and
Cabinet Modules
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Converter Cabinet Units
E86060-K5521-A131-A3-7600
D 21.3
SINUMERIK & SINAMICS
Equipment for Machine Tools
NC 61
CD-ROM for Catalog PM 21 · 2013
NC 62
E86060-K4462-A101-A1-7600
ST 70
SIMATIC HMI /
ST 80/ST PC
PC-based Automation
Human Machine Interface Systems
PC-based Automation
E86060-K4680-A101-B9-7600
Industrial Communication
SIMATIC NET
IK PI
Only available in German
E86060-K6850-A101-C3
In the CD-ROM that accompanies Catalog
PM 21 · 2013, you will find:
• Information about planning/configuring
based on the technical documentation;
additional technical documentation can be
found under:
www.siemens.com/automation/support
• Dimensional drawings of our motors in PDF/
DXF format or via CAD CREATOR
www.siemens.com/cadcreator
• Glossary for the explanation of terms and
functions
• Catalog PM 21 · 2013 in electronic form
(PDF format)
Hardware and software requirements:
• Intel Pentium 1 GHz or higher
• Minimum 512 MB of RAM
• Screen resolution 1024 × 768 pixels
• CD-ROM drive, at least 16 ×
• Windows XP/Vista/7
• Acrobat Reader 7.0 or higher
• MS Internet Explorer V6.0 (SP2) or higher
Start
Insert the CD-ROM into the CD-ROM drive.
The program starts automatically.
If the AutoRun function is not activated in your system, start file
start.hta from the CD-ROM using the Windows Explorer.
Note
Installation is not necessary to view the information on this
CD-ROM. This does not apply, however, when using dimensional
drawings in DXF format.
Hotline
Please send any questions or suggestions to:
[email protected]
E86060-K6710-A101-B7-7600
SITRAIN
Training for Automation and
Industrial Solutions
Mall
Information and ordering platform
in the Internet
www.siemens.com/industrymall
E86060-K4461-A101-A3-7600
E86060-K4461-E101-A1-7600 (News)
SIMATIC
Products for
Totally Integrated Automation
and Micro Automation
E86060-K4670-A101-B3-7600
E86060-K7010-A121-A1-7600 (News)
CA 01
DVD: E86060-D4001-A510-D2-7600
SINAMICS Drives
SINAMICS G130
Drive Converter Chassis Units
SINAMICS G150
Drive Converter Cabinet Units
E86060-K5511-A101-A5-7600
SINUMERIK 840D sl Type 1B
Equipment for Machine Tools
Products for Automation
and Drives
Interactive Catalog
ITC
© Siemens AG 2013
Motion Control
SIMOTION, SINAMICS S120
& SIMOTICS
System overview
1
Communication
2
SINAMICS S120 drive system
3
SIMOTICS servomotors
4
SIMOTICS main motors
5
SIMOTICS linear and torque motors
6
Measuring systems
7
MOTION-CONNECT connection systems
8
Refer to the Industry Mall for current updates
of this catalog:
www.siemens.com/industrymall
SIMOTION Motion Control System
9
The products contained in this
catalog can also be found in the
Interactive Catalog CA 01.
Order No.:
E86060-D4001-A510-D2-7600
SIMOTION I/O components
10
SIMOTION HMI devices
11
Safety Integrated
12
System description – Dimensioning
13
Services and documentation
14
Sector-specific solutions
15
Appendix
16
Equipment for Production Machines
Catalog PM 21 · 2013
The products and
systems described in this
catalog are distributed
under application of a
certified quality and
environmental
management system
in accordance with
DIN EN ISO 9001
(Certified Registration
No. 001258 QM) and
DIN EN ISO 14001
(Certified Registration
No. 081342 UM). The
certificate is recognized
by all IQNet countries.
Supersedes:
Catalog PM 21 · 2011
Please contact your local Siemens branch
© Siemens AG 2013
Printed on paper from
sustainably managed
forests and controlled
sources.
www.pefc.org
9
© Siemens AG 2013
SIMOTION
Motion Control System
9/2
Overview
9/4
9/7
SIMOTION C – Controller-based
SIMOTION C240/C240 PN
Motion Controller
9/12
9/17
9/20
9/23
9/24
9/24
9/25
9/26
SIMOTION P – PC-based
SIMOTION P320-3 Motion Controller
SIMOTION P350-3 Motion Controller
Panel fronts for SIMOTION P
Supplementary components
SIMATIC Panel PC Remote Kit
KBPC CG US standard PC keyboard
MCI-PN Communication Board
9/27
9/31
9/41
9/53
9/53
9/56
SIMOTION D – Drive-based
SIMOTION D410-2 Control Units
SIMOTION D4x5-2 Control Units
Supplementary components
SIMOTION CX32-2
Controller Extension
CBE30-2 Communication Board
9/57
SIMOTION software
9/58
9/61
9/61
9/63
SIMOTION runtime software
Runtime software licensing
Overview of the licensing concept
Ordering of licenses for
runtime software
SIMOTION Kernel
SIMOTION technology packages
SIMOTION PLCopen blocks
OPC server
SIMOTION IT
9/66
9/68
9/74
9/75
9/77
9/80
9/81
9/91
9/95
SIMOTION engineering software
SIMOTION SCOUT software package
Optional packages for
SIMOTION SCOUT
Optional CamTool package
Optional Drive Control Chart (DCC)
package
Free extras for SIMOTION SCOUT
SIMOTION easyProject
project generator
SIMOTION Utilities & Applications
9/97
Overview of SIMOTION functions
Part 3
Engineering software
STARTER commissioning tool
Drive Control Chart (DCC)
Drive ES engineering software
9/91
9/92
9/93
9/93
Part 13 SIZER for Siemens Drives
engineering tool
Part 14 CAD CREATOR
Dimension drawing and
2D/3D CAD generator
www.siemens.com/cadcreator
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION Motion Control System
Overview
Designation
Description
SIMOTION C240/C240PN
Motion Controller
Motion Controller for analog, stepper, PROFIBUS and
PROFINET drives
SIMOTION C – Controller-based
Page
9/4
SIMOTION P – PC-based
9/7
9/12
SIMOTION P320-3
Motion Controller
Motion Controller for embedded PC solutions
9/17
SIMOTION P350-3
Motion Controller
Motion Controller for high-performance applications
with Windows XP
9/20
Panel fronts for SIMOTION P
Panel fronts for SIMOTION P with touch or key operation
9/23
SIMATIC Panel PC Remote Kit
The SIMATIC Flat Panels and the Panel PC Remote Kit allow the
Motion Controller and control unit to be installed at a distance
from one another
9/24
Standard PC keyboard
PC keyboard with palm rest for ergonomic working
9/25
MCI-PN Communication Board
Option module for PROFINET
9/26
SIMOTION D410-2
Control Units
Compact Control Units for single-axis applications
with multi-axis option
9/31
SIMOTION D4x5-2
Control Units
Scalable Control Units for multi-axis applications
9/41
SIMOTION CX32-2
Controller Extension
Modular expansion of the drive's processing power
9/53
CBE30-2
Communication Board
Option module for PROFINET
9/56
Supplementary components
SIMOTION D – Drive-based
9/27
Supplementary components
9
SIMOTION software
9/57
SIMOTION runtime software
9/58
Cam
Gear
Hydraulic
control
Other
technologies
G_PM10_EN_00128
Positioning Cam
9/2
Temperature Path interpolation
control
Siemens PM 21 · 2013
Runtime software licensing
Overview of the licensing concept
9/61
Ordering of licenses for runtime software
9/63
SIMOTION Kernel
Structure and functions of the SIMOTION Kernel
9/66
SIMOTION
technology packages
Functions of the technology packages
9/68
SIMOTION PLCopen blocks
PLCopen blocks for SIMOTION
9/74
OPC server
SIMATIC NET OPC server for SIMOTION P350-3
9/75
SIMOTION IT
Service and diagnostic functions for SIMOTION
9/77
© Siemens AG 2013
SIMOTION Motion Control System
Overview
Designation
Description
Page
SIMOTION SCOUT
software package
The engineering system for SIMOTION
9/81
Description of basic functions
SCOUT Workbench, hardware and network configuration,
generation of technological objects, generation of cams,
Structured Text (ST), Motion Control Chart (MCC), ladder
logic/function block diagram (LAD/FBD), diagnostics for testing
and commissioning
9/84
Optional packages for
SIMOTION SCOUT
Description of optional packages
CamTool (graphical cam editor),
Drive Control Chart (DCC)
9/91
Free extras for
SIMOTION SCOUT
Increase in efficiency when creating projects by using
SIMOTION easyProject
9/93
SIMOTION Utilities & Applications – a comprehensive library
with applications, examples, tools, scripts, FAQs, ...
9/95
SIMOTION engineering software
9/80
Overview of SIMOTION functions
9/97
System cycles
PROFIBUS DP and PROFINET cycles;
system cycles for Motion Control
9/97
Dynamic Servo Control (DSC)
Position controller in the drive
9/98
Memory and address ranges
Memory sizes and address ranges of the Motion Controller
9/98
Drives on SIMOTION
Which drives can be operated on SIMOTION?
9/99
Encoders on SIMOTION
Which encoders can be directly connected to SIMOTION?
Are there other connection options?
9/101
Measuring inputs
How many measuring inputs are provided on the
SIMOTION platforms?
Are there further options for implementing measuring inputs?
9/102
Output cams
How many onboard output cams are provided on the
SIMOTION platforms?
Are there further options for implementing output cams?
9/102
Integrated I/O interfaces
How many onboard I/O interfaces are provided?
(digital, analog, relay outputs, etc.)
9/103
SIMOTION C centralized
I/O modules
How many centralized I/O modules can be added to
SIMOTION C?
9/104
Connectable distributed
I/O modules
Which distributed I/O modules can be connected over
PROFIBUS or PROFINET?
Which SINAMICS drive I/Os can be connected to SIMOTION?
9/104
SIMOTION HMI devices
Which HMI devices can be connected to SIMOTION?
9/105
HMI software for SIMOTION
Which HMI software can be employed for
SIMOTION applications?
9/105
Software for extended
communication with
SIMOTION
Communication according to the standards OPC and
OPC XML-DA, SIMOTION Multipurpose Information Interface
9/105
Communication
How many communication interfaces are provided on the
SIMOTION platforms?
9/106
PROFIsafe drives on
SIMOTION
How many PROFIsafe drives can be used on SIMOTION?
9/109
SIMOTION Kernel
Performance features of the SIMOTION Kernel and
PLC command set
9/110
Motion Control
technology package
Features of the Motion Control technology package
9/112
Other technology packages
SIMOTION technology packages for special areas of application
9/113
SIMOTION IT
Software options for extending the service and
diagnostic functions of SIMOTION
9/113
SIMOTION SCOUT
engineering system
SCOUT basic functionality and optional packages
9/114
Testing and diagnostics with
SIMOTION SCOUT
Program test functions, trace, comparison function for
projects, etc.
9/115
Engineering drives
Drive engineering tools for SIMOTION
9/116
Siemens PM 21 · 2013
9/3
9
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION C — Controller-based
Overview of SIMOTION C
■ Overview
■ Application
SIMOTION C can be used wherever:
• Motion Control, technology and PLC functionalities are to be
programmed, configured and executed in a single unit,
• a modularly expandable device is to be placed near or in the
machine,
• communication with other programmable controllers is
necessary.
SIMOTION C is universally applicable and meets the highest
standards with respect to suitability for industrial use, thanks to
high EMC compatibility and resistance against shock and
vibration loads.
SIMOTION C is the controller variant of the SIMOTION family
with the proven design of the SIMATIC S7-300. Flexible modular
expansion of SIMOTION C is possible thanks to use of the
SIMATIC S7 module spectrum. The SIMOTION C240 and
C240 PN designs represent two powerful Motion Controllers for
advanced control and motion control tasks.
Depending on the SIMOTION C platform, HMI devices can be
operated directly on the onboard PROFIBUS, Ethernet or
PROFINET interfaces for operator control and monitoring.
Functions such as remote maintenance, diagnostics and teleservice can also be used via these interfaces.
Important applications include:
• Packaging machines
• Plastic and rubber processing machines
• Presses, wire-drawing machines
• Textile machines
• Printing machines
• Wood, glass, ceramics and stone working machines
• Retrofit
Due to the increasing use of servo drives, these machines require a high degree of integration of PLC, Motion Control and
technology functions.
■ Design
■ Benefits
9
7
7
7
7
7
Flexible application thanks to use of the SIMATIC S7-300
module spectrum and thus optimal adaptation to the
automation task
For universal use with digital and analog coupling to servo/
vector, stepper and hydraulic drives (depending on the
variant)
User-friendly mounting and simple design with no moving
parts
Versatile networking through onboard PROFIBUS DP,
Industrial Ethernet and PROFINET IO interfaces
Powerful thanks to a range of integrated functions
Easy engineering for open-loop control and motion control
applications in the same program
Factory
network
SIMATIC HMI
Industrial Ethernet
SIMOTION C
PROFIBUS *)
ET 200
SINAMICS S120
ET 200
G_PM10_EN_00002d
7
*) for SIMOTION C240 PN also PROFINET IO
SIMOTION C with central and distributed I/O
The SIMOTION C motion control system is designed with modular
principles in mind. It consists of a comprehensive and individually
combinable hardware spectrum that uses components of the
SIMATIC S7-300 series and Siemens drive technology.
9/4
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION C — Controller-based
Overview of SIMOTION C
■ Design (continued)
The following components make up a SIMOTION C system:
• Motion Controller and Micro Memory Card (MMC)
• Other system components (depending on requirements)
such as:
- Load power supplies (PS) for connecting SIMOTION C to a
power supply of 120 V/230 V AC
- Central (not onboard) and distributed I/O components
- Servo/vector drives with analog or digital setpoint interface
or stepper drives
Mounting and connection technology
The simple design makes SIMOTION C flexible and easy to
maintain:
• Rail mounting
Simply attach the module to the standard mounting rail, swing
it in and screw it tight.
• Integrated backplane bus
The backplane bus is integrated in the Motion Controller.
The Motion Controller is connected to the I/O modules via bus
connectors which are plugged into the rear of the housing.
• The front connector design prevents front connectors from
being plugged into the wrong module type.
• Screw-type terminals, spring-loaded terminals or FastConnect
system for I/O modules.
• TOP connect
This connection method provides pre-assembled wiring with
1 to 3-wire connection systems with screw-type or springloaded terminal as an alternative to wiring directly on the
I/O module.
• This system uses a standard mounting depth since all connections and connectors are recessed in the module and are
protected and covered by doors on the front.
• No slot rules.
Expansion with central I/O modules
Up to 8 slots can be used to the right of the Motion Controller for
SIMATIC S7-300 I/O modules.
The IM 365 can be used to connect an expansion rack (two-tier
design) to increase the number of slots available for I/O modules
from 8 to 16. Multi-tier configuration with IM 360/IM 361 is not
supported by SIMOTION C.
PS1)
SIMATIC S7-300
I/O Modules
Motion Controller
G_PM10_EN_00001
Components and interfaces of the SIMOTION C
Motion Controller:
• Analog drive interfaces (for C240)
- For setpoint outputs to servo/vector drives
- For setpoint outputs to the actuating valves of hydraulic
drives
- As analog outputs for optional use
• Pulse outputs for controlling stepper drives (for C240)
• Interfaces for incremental/absolute encoders for cyclic
acquisition of an actual position value or as freely assignable
up/down counter (for C240)
• Onboard I/O for high-speed I/O signals
• SIMOTION Micro Memory Card (MMC) for storing:
- SIMOTION Kernel
- User programs
- User variables
• Integrated communications interfaces for linking:
- Distributed I/Os
- HMI systems
- PG/PC
- Other Motion Control and automation systems
- Drives with digital setpoint interface
• Various status/error displays and mode selectors
SIMOTION C
1) Power supply
SIMOTION C can be mounted horizontally or vertically.
If additional I/O modules are required, the distributed
SIMATIC ET 200 I/O can be connected to a SIMOTION C via
PROFIBUS DP or PROFINET IO (for C240 PN).
The number of pluggable I/O modules is also limited by the
power required from the backplane bus. The power consumption of all modules which are connected to the same backplane
bus must not exceed 1.2 A.
Expansion using distributed I/Os
Distributed I/Os can be assembled with intelligent I/O system
components:
• SIMATIC ET 200S
• SIMATIC ET 200SP (for C240 PN)
• SIMATIC ET 200M
• SIMATIC ET 200pro
• SIMATIC ET 200eco
• SIMATIC ET 200eco PN (for C240 PN)
Siemens PM 21 · 2013
9/5
9
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION C — Controller-based
Overview of SIMOTION C
■ Function
Basic functionality
SIMOTION C provides the following basic functionality for a wide
variety of automation requirements:
• SIMOTION runtime system
- User-programmable with several languages conforming to
IEC 61131
- Various methods of program execution (cyclic, sequential,
event-driven)
- PLC and arithmetic functionality
- Communication and management functions
- Motion Control functions (Motion Control Basic)
• Testing and diagnostic tools
This basic functionality can be expanded with loadable
technology packages, if required.
SIMOTION technology packages
A special feature of SIMOTION is that the operating system
functionality can be expanded by loading technology packages,
such as:
• Motion Control with the functions:
- POS – Positioning
- GEAR – Synchronous operation/electronic gear
- CAM – Cam
- PATH – Path interpolation
• TControl – Temperature controller
• MIIF – Multipurpose Information Interface
Since the technology functions have modular licenses, you only
pay for what you use.
Configuring/parameterizing/programming
9
SIMOTION SCOUT is a powerful and user-friendly engineering
tool. It is an integrated system for all engineering steps, from
configuring and parameterization, th rough programming, to
testing and diagnostics. Graphical operator prompting, using
dialog boxes and wizards, as well as text-based and graphical
languages for programming, considerably reduce the familiarization and training periods.
Operator control and monitoring (HMI)
Communication utilities which support user-friendly data exchange with HMI devices are integrated in the basic functionality
of the SIMOTION C Controller. Operator control and monitoring
can be implemented using SIMATIC HMI devices, such as TPs
(Touch Panels), OPs (Operator Panels) or MPs (Multi Panels).
These devices can be connected to a SIMOTION C via Industrial
Ethernet, PROFIBUS or PROFINET (for C240 PN). They are configured using ProTool/Pro or WinCC flexible.
With the SIMATIC NET communication software, the open, standardized OPC interface is available for accessing SIMOTION
from other Windows-based HMI systems.
9/6
Siemens PM 21 · 2013
SIMOTION IT provides SIMOTION C with an integrated Web
server on which, for example, user-specific Web pages can be
stored. Read and write access can be made to the Motion Controller variables. Java scripts or applets also allow the implementation of active operation and display functions in the Web pages
that can be executed on a client PC with an Internet browser.
Process and data communication
Thanks to its integrated interfaces, SIMOTION C supports both
process and data communication. The SCOUT engineering system is provided for user-friendly communication configuration
and diagnostics.
■ More information
More information
• about power supplies and I/O modules can be found in
chapter SIMOTION I/O components.
• about TOP connect can be found in Catalog KT 10.2 and in
the Industry Mall under Automation Technology/Automation
Systems/System cabling/ control cabinets/SIMATIC TOP
connect system cabling.
• about the functionality of SIMOTION platforms can be found in
section Overview of SIMOTION functions.
• about runtime software and engineering software can be
found in section SIMOTION software.
• about the communication functions of the Motion Controllers
can be found in section SIMOTION Runtime software.
• about operator control and monitoring can be found in chapter
SIMOTION HMI devices.
• about SIMATIC NET communication software can be found in
section SIMOTION runtime software.
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION C — Controller-based
SIMOTION C240/C240 PN Motion Controller
■ Overview
Data storage/data backup
SIMOTION C Motion Controllers have an integrated non-volatile
data memory for storing process variables.
The data is backed up on a SIMOTION Micro Memory Card
(MMC).
Expansion with central I/O modules
The central I/O is plugged directly into the SIMOTION C Motion
Controller. The I/O configuration for centralized I/O can comprise
of two tiers (second tier using IM 365 interface) with up to 8 I/O
modules each and a total of 4 analog modules. I/O modules from
the SIMATIC S7-300 spectrum can be used here.
Expansion using distributed I/Os
The following can be used as distributed I/O components:
SIMOTION C is a Motion Controller in S7-300 design. In addition
to the already integrated interfaces, the controller can be expanded using I/O modules from the SIMATIC S7-300 range.
The Motion Controller is available in two versions:
SIMOTION C240 and SIMOTION C240 PN. Although the two
C240 and C240 PN versions have the same PLC and motion
control performance, they differ in their interfaces.
■ Design
Interfaces
PROFIBUS DP:
• All certified PROFIBUS standard slaves
(DP-V0, DP-V1, DP-V2)
• SIMATIC ET 200S/M/eco/pro distributed I/O systems
• Servo converters of the MASTERDRIVES, SIMODRIVE and
SINAMICS series over PROFIBUS DP interface with
PROFIdrive
• MICROMASTER and COMBIMASTER frequency inverters
• Stepper drives over PROFIBUS DP interface with PROFIdrive
PROFINET IO (C240 PN):
• SIMATIC ET 200S/SP/M/pro/eco PN distributed I/O systems
• SINAMICS S120 servo converters over PROFINET IO with IRT
(PROFIdrive)
Operation, display and diagnostics
• 1 × mode selector
• 1 × LED strip for fault and status indicators
9
Integrated I/Os
• 18 digital inputs
(C240: of which 2 for local measuring inputs and 4 for global
measuring inputs/zero marks, C240 PN: of which four for
global measuring inputs)
• 8 digital outputs
Drive interfaces (C240)
• 1 × setpoint output interface for up to 4 axes (optionally for
analog, stepper or hydraulic drives; also as freely assignable
analog outputs)
• 4 × encoder inputs for incremental or absolute encoders
(can also be used as freely assignable up/down counters)
Communication
• 1 × interface for Industrial Ethernet
• 2 × interfaces for PROFIBUS DP
(of which one interface is for MPI)
• 3 × ports for PROFINET IO (C240 PN)
Data backup
• 1 × slot for SIMOTION Micro Memory Card (MMC)
Additional interfaces
• Power supply terminals
Siemens PM 21 · 2013
9/7
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION C — Controller-based
SIMOTION C240/C240 PN Motion Controller
■ Function
■ Integration
The control and motion control functionality runs centrally on the
SIMOTION C controller.
SIMOTION C
The functionality ranges from simple positioning to complex
motion control tasks over cams and interpolation.
Position-controlled motion control
9
Setpoint output/actual value acquisition
• Position control with analog setpoint output
For each axis, the SIMOTION C240 Motion Controller provides
one analog output for the speed setpoint and one encoder input for cyclic detection of the actual position value. In the case
of hydraulic drives, the setpoint for the positioning valve is
specified via the analog output.
• Position control with pulse direction output for stepper drives
For each axis, the SIMOTION C240 Motion Controller provides
one pulse output for the position setpoint. Stepper drives
can either be operated without an encoder or be positioncontrolled with an encoder.
• Position control with digital setpoint output
The PROFIBUS DP interface with PROFIdrive or the
PROFINET interface for the C240 PN is available for this purpose. The actual position value is fetched over PROFIBUS DP
or PROFINET and the speed setpoint is output.
• Position control with mixed setpoint output
Analog, stepper and PROFIBUS drives can be used in a
mixed configuration on the SIMOTION C240 Motion Controller.
The channels of the 4 onboard interfaces can be used for
analog, stepper or hydraulic drives. PROFIBUS and
PROFINET drives can be operated as mixed configuration for
the C240 PN.
• Incremental position sensing (C240)
Incremental encoders supply counter pulses for the traversed
distance according to their resolution.
It is usually necessary to search for homing references.
The following can be used:
- Rotary encoders
- Linear encoders (length dimensions)
• Absolute position sensing (C240)
Absolute encoders with serial interface can be used
(SSI absolute encoders).
It is not necessary to search for homing references.
• Position control/position sensing over ADI 4 or IM 174
The ADI 4 (Analog Drive Interface for 4 Axes) or IM 174
(Interface Module for 4 Axes) module can be used to connect
drives with analog setpoint interfaces.
The IM 174 also supports the connection of stepper drives
with a pulse direction interface.
Both modules are connected over PROFIBUS DP.
The following can be connected to an ADI 4 or IM 174 module:
- 4 drives
- 4 encoders
- Digital inputs and outputs
• Isochronous PROFIBUS encoder
9/8
Siemens PM 21 · 2013
Order No.
Pre-assembled cable
Digital inputs/
outputs
X1
I/O
Analog
setpoints
(C240)
X2
Encoders
X3
to X6
(C240)
6FX2002-3AD01-1..0
≤ 35 m (115 ft)
Exposed core ends
or
6FX2002-3AE00-1..0
≤ 50 m (164 ft)
During mixed operation
with analog axes:
≤ 35 m (115 ft)
6FX.002-2CD01-...0
≤ 35 m (115 ft)
at 5 V DC
6FX.002-2CD24-...0
≤ 100 m (328 ft)
at 24 V DC
6FX.002-2CJ10-1..0
≤ 50 m (164 ft)
6FX.002-2CC11-...0
≤ 50 m (164 ft) at 500 Kbit/s
≤ 300 m (984 ft) at 125 Kbit/s
6FX.002-2CD01-1..0
≤ 25 m (82 ft)
Ethernet X7
PROFIBUS DP
X8
and X9
PROFINET IO
X11
Ports P1 to P3
SIMODRIVE 611
universal HR
4 setpoints
Power drive for 4
stepper motors
FM STEPDRIVE
Incremental
encoder (TTL)
RS 422 (5 V)
6FX2001-2...
Incremental
encoder (TTL)
RS 422 (24 V)
6FX2001-2...
SIMODRIVE 611
universal HR with
incremental shaft
encoder interface
SSI absolute
encoder
6FX2001-5...
Linear scale
with EXE
Ethernet bus cable
Ethernet
bus node
6ES7901-4BD00-0XA0
≤ 3 m (9.8 ft)
Programming
device (PG)
PROFIBUS cables
PROFIBUS DP
node, e. g.
SINAMICS S120
PROFINET cables
PROFINET IO
station, e. g.
SINAMICS S120
(C240 PN)
G_PM10_EN_00003d
Overview of connections for SIMOTION C
The maximum permissible cable lengths should be taken into
account when planning the cable layout.
Functional faults can occur when using longer cables.
The permissible length of PROFIBUS DP cables depends on the
configuration.
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION C — Controller-based
SIMOTION C240/C240 PN Motion Controller
■ Technical specifications
PLC and motion control performance
Maximum number of axes
32
Minimum PROFIBUS cycle
1 ms
Minimum PROFINET send cycle
(C240 PN only)
0.5 ms
Minimum servo/interpolator
clock cycle
0.5 ms
RAM disk (load memory)
Retentive memory
Persistent memory
(user data on MMC)
4
Can be optionally used for analog,
stepper or hydraulic drives,
alternatively also as standard
analog outputs
When used as an analog output
Memory
RAM (Random Access Memory)
Drive interfaces (C240 only)
50 MB
29 MB
107 KB
50 MB
Communication
Ethernet interfaces
1
PROFIBUS interfaces
2
PROFINET interfaces
(C240 PN only)
• 1 interface with 3 ports
• Supports PROFINET IO
with IRT and RT
• Can be configured as
PROFINET IO controller
and/or device
General technical specifications
Supply voltage
• Voltage range
± 10.5 V
• Resolution
16 bit, including sign
• Galvanic isolation
No
• Load impedance
≥ 3 kOhm
• Max. cable length
35 m (114 ft)
When used as a pulse output for
stepper drives
• Output voltage for "1" signal,
IO = -20 mA
3.7 V
• Output voltage for "0" signal,
IO = 20 mA, max.
1V
• Load resistance, min.
55 Ω
• Max. cable length
50 m (164 ft)
• Max. pulse frequency
750 kHz
Integrated digital inputs
18
of which with special functions for:
• Measuring input (C240 only)
2
4
• Rated value
24 V DC
• Permissible range
20.4 ... 28.8 V
Current consumption, typ.
1.2 A
Starting current, typ.
8.0 A
• BERO connection
(can also be used as measuring
input for C240,
can only be used as measuring
input for C240 PN)
(all inputs can be used as standard
inputs)
Power loss
15 W
Input voltage
Permissible ambient temperature
9
• Rated value
24 V DC
• Storage and transport
-40 ... +70 °C (-40 ... +158 °F)
• For "1" signal
11 ... 30 V
• Operation
0 ... 55 °C (32 ... 131 °F)
• For "0" signal
-3 ... +5 V
Permissible relative humidity
(without condensation)
5 ... 95 %
Galvanic isolation
Atmospheric pressure
700 ... 1060 hPa
Degree of protection acc. to
EN 60529 (IEC 60529)
IP20
Dimensions (W x H x D)
200 × 125 × 118 mm
(7.87 × 4.92 × 4.65 in)
• Inputs in groups of
18
Input current
• For signal "1", min. / typ.
6 mA/8 mA
Input delay
(at rated value of input voltage)
• 0 → 1, typ./max.
6 µs/15 µs
• SIMOTION C2xx
1150 g (2.54 lb)
• 1 → 0, typ./max.
40 µs/150 µs
• Memory card
16 g (0.56 oz)
Connection of 2-wire BERO
Yes
Relay outputs
5 (C240)
1 (C240 PN)
• Permitted quiescent current
2 mA
Integrated digital outputs
8
• of which for fast output cam, max.
8
Weight
of which for
• Controller enable (C240 only)
4
Rated load voltage
24 V DC
• READY
1
• Permissible range
20.4 ... 28.8 V
Electrical data
Output voltage
• Max. operational voltage
50 V DC
• For signal "1", max.
L+
• Max. switching current
1A
Galvanic isolation in groups of
8
• Max. switching capacity
30 W
Operating cycles
• at 24 V, 1 A
3 x 106
Siemens PM 21 · 2013
9/9
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION C — Controller-based
SIMOTION C240/C240 PN Motion Controller
■ Technical specifications (continued)
■ Selection and ordering data
Description
Order No.
• For signal "1", minimum current
per channel
5 mA
SIMOTION C240 Motion Controller
(SIMOTION V4.0 HF2 is required)
6AU1240-1AA00-0AA0
• For signal "0", max.
0.5 mA
2 mA
MultiAxes Bundle SIMOTION C240
Consists of 1 item each
• SIMOTION C240 Motion Controller
• Micro Memory Card (MMC) 64 MB
with MultiAxes Package license for
SIMOTION C
6AU1240-1AA00-0CA0
Residual current, max.
SIMOTION C240 PN Motion Controller
(≥ SIMOTION V4.1 SP2 HF 3/4)
6AU1240-1AB00-0AA0
MultiAxes Bundle SIMOTION C240 PN
Consists of 1 item each
• SIMOTION C240 PN Motion Controller
• Micro Memory Card (MMC) 64 MB
with MultiAxes Package license for
SIMOTION C
6AU1240-1AB00-0CA0
Micro Memory Card (MMC) 64 MB
for SIMOTION C240/C240 PN
Pre-installed license can be obtained
using additional order codes 1)
6AU1720-1KA00-0AA0
Micro Memory Card (MMC) 64 MB
for SIMOTION C240/C240 PN
with MultiAxes Package license
for SIMOTION C
6AU1720-1KA00-0AA0 -Z
M24
Output current
Derated loading
• at 40 °C (104 °F)
4A
• at 55 °C (131 °F)
2A
Switching frequency of the
outputs
• With resistive load
100 Hz
• With inductive load
2 Hz
Lamp load
5W
Purge energy/channel
400 mJ (not simultaneous)
Typ. output delay
150 µs
Short-circuit protection
Yes
Encoder inputs, max. (C240 only)
Optionally for incremental or
absolute encoder
Can be used alternatively as
up/down counter
4
Incremental encoder inputs
• Interface type (RS 422)
5V
• Encoder supply
5 V/0.3 A
• Galvanic isolation
No
• Encoder frequency, max.
1 MHz
• Max. cable length
9
- at 1 MHz
10 m (32.81 ft)
- at 500 kHz and 300 mA
25 m (82.03 ft)
- at 500 kHz and 210 mA
35 m (114 ft)
Inputs, SSI absolute encoder
• Interface type (RS 422)
5 V synchronous serial,
single or multiturn
• Encoder supply
24 V/0.3 A
• Galvanic isolation
No
• Transfer rate
187.5/375/750/1500 kbit/s
• Message length, max.
25 bit
• Max. cable length
- at 187.5 kbit/s
250 m (820 ft)
- at 1500 kbit/s
10 m (32.81 ft)
Monitoring
• Short-circuit of the sensor supply
Yes
• Wire break
Yes
Additional technical specifications
Real-time clock buffering
• Buffer time, typ.
4 weeks
• Charging time, typ.
1h
Approvals, according to
cULus
1)
See Ordering of licenses for runtime software on page 9/63.
9/10
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION C — Controller-based
SIMOTION C240/C240 PN Motion Controller
■ Accessories
■ More information
Accessories for SIMOTION C240/C240 PN
For more information about PROFIBUS DP, Industrial Ethernet
and PROFINET, please refer to Catalog IK PI and the Industry
Mall under Automation Technology/Industrial Communication.
Front connector, 40-pin
for connection of onboard I/Os
SIZER for Siemens Drives engineering tool
Description
Order No.
• With screw contacts
6ES7392-1AM00-0AA0
• With spring-loaded contacts
6ES7392-1BM01-0AA0
• With FastConnect fast connection
method
6ES7392-1CM00-0AA0
Connecting comb PS – C2xx
for PS307 power supply
6ES7390-7BA00-0AA0
For more information about SIZER for Siemens Drives, refer to
chapter System description – Dimensioning.
IM 365 Interface Module
for expanding the Motion Controller with
max. 1 expansion unit, 2 modules with
permanent connecting cable
(1 m (3.28 ft))
• Standard temperature range
With the SIZER for Siemens Drives engineering tool, you can
easily configure the SINAMICS S120 drive family including
SIMOTION. It provides you with support for selecting and dimensioning the components for a Motion Control task. You can also
determine the possible number of axes and the resulting utilization with SIZER for Siemens Drives in accordance with your
performance requirements.
6ES7365-0BA01-0AA0
SIMATIC S7-300 mounting rail
• L = 160 mm (6.30 in)
6ES7390-1AB60-0AA0
• L = 480 mm (18.90 in)
6ES7390-1AE80-0AA0
• L = 530 mm (20.87 in)
6ES7390-1AF30-0AA0
• L = 830 mm (32.68 in)
6ES7390-1AJ30-0AA0
• L = 2000 mm (78.74 in)
6ES7390-1BC00-0AA0
Accessories for PROFINET
RJ45 FastConnect plug connector for
Industrial Ethernet/PROFINET
• 145° cable outlet
- 1 pack = 1 unit
6GK1901-1BB30-0AA0
- 1 pack = 10 units
6GK1901-1BB30-0AB0
9
FastConnect cables for Industrial
Ethernet/PROFINET 1)
• IE FC Standard Cable GP 2x2
6XV1840-2AH10
• IE FC Flexible Cable GP 2x2
6XV1870-2B
• IE FC Trailing Cable GP 2x2
6XV1870-2D
• IE FC Trailing Cable 2x2
6XV1840-3AH10
• IE FC Marine Cable 2x2
6XV1840-4AH10
Stripping tool for Industrial Ethernet/
PROFINET FastConnect cables
• IE FC stripping tool
1)
6GK1901-1GA00
Sold by the meter; max. length 1000 m (3281 ft); minimum order 20 m (65.62 ft)
Siemens PM 21 · 2013
9/11
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION P — PC-based
Overview of SIMOTION P
Powerful PC technology
• The latest PC processor technology ensures optimum
performance.
• Fast instruction execution opens up completely new
application possibilities in the mid-performance to highperformance range.
■ Overview
■ Benefits
7
7
7
7
7
7
7
SIMOTION P – the PC-based variant
SIMOTION P is a PC-based, open Motion Control System which
is available in two variants:
• SIMOTION P320-3 for embedded PC solutions operating on
Windows Embedded Standard 2009
• SIMOTION P350-3 for high-performance applications
operating on Windows XP.
PLC, Motion Control, and HMI functions are executed together
with standard PC applications on one platform. Benefits to
the user: Using the PC platform and the Microsoft Windows
operating system, with a real-time expansion for SIMOTION – the
advantages of both worlds are combined in SIMOTION P:
9
Openness thanks to the Windows operating system
With SIMOTION P, you can enhance your machine's performance using technology normally associated with the office
environment:
• Flexible networking
• High storage capacity for data
• Data backup concepts
• Integrated communication
Complex data evaluation, visualization tasks and even engineering can be easily implemented with SIMOTION P directly on the
PC. When HMI software from other engineering systems is
needed, the standardized OPC server interface can be used.
Functions such as remote maintenance, diagnostics and teleservice can also be used via the integrated Ethernet interface.
The standard applications of the PC world are also available for
your motion applications for example:
• Hardware, such as a printer, keyboard, mouse
• Software, such as visualization software or Microsoft Office
programs.
Real-time capability thanks to the SIMOTION operating
system
The fully independent SIMOTION operating system runs parallel
with Windows on SIMOTION P. This real-time expansion makes
it possible to implement complex motion control applications
with high performance requirements on platforms of the
SIMOTION P range. A Windows "bluescreen" does not interrupt
the motion control application, as the real-time operating system
of SIMOTION P can continue running despite this type of error
condition.
9/12
Siemens PM 21 · 2013
7
7
7
Open-loop control, motion control, technology, visualization
and standard Microsoft applications on the same platform –
ready to use without the need for time-consuming installation
Performance gains due to the latest, powerful PC processor
architecture
Easy configuration of HMI functions using WinCC flexible
Openness to standard applications on the basis of the
Windows operating system
Standard PC communication mechanisms can be used over
Industrial Ethernet
Easy software updates
User-friendly operation
Flexible networking over the communication interfaces
provided. For example, PROFIBUS DP, PROFINET and
Industrial Ethernet available.
Powerful thanks to a range of integrated functions
Easy engineering for open-loop control and motion control
applications in the same program
■ Application
SIMOTION P320-3 is ideal for applications for which
• the available mounting space is minimal
• rugged hardware is extremely important, without rotating parts
such as fan or hard disk
• no display is needed in normal operation (headless mode).
Connections are available for operation of a monitor or display.
• Windows Embedded Standard is required as the operating
system.
SIMOTION P350-3 is ideal for high-performance applications
for which
• complex data management and data evaluation are required
• motion control, open-loop control and HMI functions need to
be implemented on one platform to save space
• highly dynamic position and pressure control loops are
needed for hydraulic applications
• the openness provided by the Windows operating system can
be optimally utilized (software, drivers, etc.)
Important applications include:
• Packaging machines
• Plastic and rubber processing machines
• Presses, wire-drawing machines
• Textile machines
• Printing machines
• Wood, glass, ceramics and stone working machines
• Production lines in the renewable energy sector, e.g. solar
technology, wind power installations.
Due to the increasing use of servo drives, these machines
require a high degree of integration of PLC, motion control and
technology functions.
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION P — PC-based
Overview of SIMOTION P
■ Design
SIMOTION P
Engineering
Industrial Ethernet
PROFINET
ET 200
SINAMICS S120
G_PM10_EN_00024a
SINAMICS S120
ET 200
Typical design of an automation solution using SIMOTION P
Equipment provided on SIMOTION P basic units
Communication interfaces on SIMOTION P320-3
The SIMOTION P320-3 and P350-3 Motion Controllers are
ready-to-run PC systems comprising:
• SIMOTION P320-3 or P350-3 hardware platform
• Windows operating system and real-time expansion for
SIMOTION P
• SIMOTION Kernel
• Communication interfaces for flexible networking, e.g.
PROFIBUS DP, PROFINET IO and Industrial Ethernet, depending on the device and device variant.
With its integrated PROFINET Communication Board with 3
ports, SIMOTION P320-3 can be connected to a PROFINET IO
network. The PROFINET board supports PROFINET IO with IRT
and RT. Standard Ethernet communication (TCP/IP) is also
possible over this interface.
Power supplies for SIMOTION P
SIMOTION P systems require a 24 V operating voltage. We
recommend that you use an uninterruptible power supply (UPS).
For the connection to a 120/230/400 V voltage source, you will
require one of the following power supplies, for example:
• SIMATIC PS 307 or
• SITOP power and DC-UPS module.
Operator control and monitoring
Displays and monitors can be directly connected to
SIMOTION P320-3 and SIMOTION P350-3 Motion Controllers by
means of the graphics interfaces featured on both types of
controller. With the Panel PC Remote Kit, it is possible to operate
SIMOTION P panel fronts at a distance of up to 30 m (98.4 ft)
from Motion Controllers. SIMATIC Flat Panels offer the additional
option of distributed configuration.
Engineering
Engineering is performed either using a separate programming
device or, in the case of SIMOTION P350-3, directly on the
SIMOTION P system.
Communication interfaces on SIMOTION P350-3
PROFIBUS version
The connection to a PROFIBUS network is made via the integrated IsoPROFIBUS board. This is a PCI card with two ports for
PROFIBUS DP (max. 12 Mbit/s). Users can parameterize the
clock-pulse rate on the bus. Optionally, the user can define one
of the two PROFIBUS DP interfaces as programming interface
(MPI protocol).
If required, PROFINET can also be retrofitted to the PROFIBUS
version which will then support PROFIBUS and PROFINET
communication in the same device.
PROFINET version
The connection to a PROFINET network is made via the integrated MCI-PN board. This Programming of motion PCI card
with four Ethernet ports and integrated switch functionality.
The PROFINET board supports PROFINET IO with IRT and RT.
Standard Ethernet communication (TCP/IP) is also possible over
this interface.
Integration in Local Area Networks
With the onboard Industrial Ethernet interface, the SIMOTION P
systems are prepared for integration in LANs (Local Area
Networks). An external operator station or an engineering
system can also be connected (e.g. for remote maintenance).
Siemens PM 21 · 2013
9/13
9
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION P — PC-based
Overview of SIMOTION P
■ Design (continued)
Expansion using distributed I/Os
SIMOTION P320-3 and P350-3 Motion Controllers can control
(depending on device and device variant) drives and distributed
I/O modules over PROFIBUS DP or PROFINET. Suitable I/O
systems include, for example:
• SIMATIC ET 200S
• SIMATIC ET 200SP
• SIMATIC ET 200M
• SIMATIC ET 200pro
• SIMATIC ET 200eco, ET 200eco PN
The high-performance I/O systems transfer the required process
signals digitally and free of interference to the SIMOTION P
system.
High-speed I/Os for time-critical applications
Cycle times of 250 µs can be achieved with SIMOTION P,
PROFINET and the ET 200S distributed I/O system with interface
module IM 151-3 PN High Speed . This is particularly necessary
for applications with fast response times (e.g. hydraulic axes).
■ Function
System concept
The control and motion control software execute on the
SIMOTION Kernel basic system.
The internal PC communication provides high-performance data
exchange between the SIMOTION Kernel and the Microsoft
Windows operating system. Further processing of this data, e.g.
using OPC server, is possible in any Microsoft programs.
SIMOTION basic functionality
9
The SIMOTION P systems provide the following basic
functionality for a wide variety of automation requirements:
• SIMOTION runtime system
- User-programmable with several languages conforming
to IEC 61131
- Various methods of program execution (cyclic, sequential,
event-driven)
- PLC and arithmetic functionality
- Communication and management functions
- Technology functions for Motion Control Basic
• Testing and diagnostic tools
This basic functionality can be expanded with loadable
technology packages, if required.
SIMOTION technology packages
A special feature of SIMOTION is that the operating system
functionality can be expanded by loading technology packages,
such as:
• Motion Control with the functions
- POS – Positioning
- GEAR – Synchronous operation/electronic gear
- CAM – Cam
- PATH – Path interpolation
• TControl – Temperature controller
• MIIF – Multipurpose Information Interface
Since the technology functions have modular licenses, you only
pay for what you will actually use: "pay only for what you need"
9/14
Siemens PM 21 · 2013
Configuring/parameterizing/programming
SIMOTION SCOUT is a powerful and user-friendly engineering
tool. It is an integrated system for all engineering steps, from
configuring and parameterization, through programming, to
testing and diagnostics. Graphical operator prompting, using
dialog boxes and wizards, as well as text-based and graphical
languages for programming, considerably reduce the familiarization and training periods.
Operator control and monitoring (HMI)
Operator control and monitoring can be performed
• separately on an HMI panel or
• directly on the SIMOTION P panel.
Communication utilities which support user-friendly data exchange with HMI systems are integrated in the basic functionality of SIMOTION P. Both PROFIBUS/PROFINET and Industrial
Ethernet can be used for communication. The SIMOTION Kernel
processes the data exchange independently.
SIMATIC WinCC flexible is the standard HMI system for
SIMOTION P. This HMI system can directly configure the data
from a SIMOTION project. SIMOTION panel fronts can be used
for operation and visualization. SIMOTION P panel fronts are
connected directly via the LVDS interface in the case of
SIMOTION P350-3 and by means of the Panel PC Remote Kit in
the case of SIMOTION P320-3.
With the SIMATIC NET communication software, an open, standardized OPC interface is available for accessing SIMOTION
from other Windows-based HMI systems.
Process and data communication
Thanks to its integrated interfaces, SIMOTION P supports both
process and data communication. The SCOUT engineering system is provided for user-friendly communication configuration
and diagnostics.
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION P — PC-based
Overview of SIMOTION P
■ Function (continued)
SIMOTION P
Factory network
SCALANCE S
PROFINET
ET 200S
High Speed
ET 200S
High Speed
SSI
AI AO
Hydraulic press
Control signal
(servo valve)
Pressure
Plunger
G_PM10_EN_00164
Position
Bed cushion
9
Example: Closed-loop control of a hydraulic press with SIMOTION P350-3
Position-controlled motion control for servo drives
Position control and pressure control for hydraulic drives
Drives with digital setpoint interface
With SIMOTION P and the new SIMATIC ET 200S High Speed
I/O, cycle times down to 250 µs can be achieved over
PROFINET with IRT (Isochronous Real Time).
SIMOTION P Motion Controllers enable position-controlled
motion control for drives with digital setpoint interfaces via
PROFIBUS DP (P350) or PROFINET IO with PROFIdrive.
Drives with analog setpoint interface (for retrofitting)
The ADI 4 (Analog Drive Interface for 4 Axes) or IM 174
(Interface Module for 4 Axes) module can be used to connect
drives with analog ± 10 V setpoint interface in the case of
SIMOTION P350-3.
The IM 174 Interface Module also supports the connection of
stepper drives with a pulse direction interface.
Both modules are connected over PROFIBUS DP.
The following can be connected to an ADI 4 or IM 174 module:
• 4 drives
• 4 encoders
• Digital inputs and outputs.
Highly dynamic control loops can therefore be achieved for
hydraulic applications with position and pressure control.
The necessary sensors and actuators, such as
• position encoders connected through the SSI interface,
• pressure sensors connected through analog inputs (AI),
• servo valves connected through analog outputs (AO) and
• digital I/O for tool safety and cam signal output
are connected over the SIMATIC ET 200S distributed I/O system,
which was equipped with the necessary high-speed I/O
modules beforehand to suit the application.
On the basis of PROFINET, it is therefore possible to synchronize
hydraulic drives as well as electrical drives. In conveyor systems
and press lines in the automotive industry, plant-wide automation solutions can be implemented in which both electrical drives
(winders, cross cutters, roller feeds) and hydraulic drives (e.g.
deep-drawing presses) are implemented.
Siemens PM 21 · 2013
9/15
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION P — PC-based
Overview of SIMOTION P
■ Function (continued)
Indication and diagnostics of operating status
A SIMOTION P system does not have any pushbuttons or
switches for changing operating modes (RUN/STOP). This task
is performed (when a monitor/display is connected) by a software monitor (SIMOTION P State), which is operated using the
keyboard or mouse.
SIMOTION P State
9
This monitor shows the operating states during start-up and
operation. Other functions are, for example, loading (Restore)
and saving (Save) user programs or starting (Restart) or shutting
down (Terminate) the Motion Controller. During shutdown, important data (retain data) are stored on the IsoPROFIBUS board or
MCI-PN PROFINET board (internally on SIMOTION P320-3)
while the device's power supply is shutting down so that the
most up-to-date data is ready for use as soon as the device is
restarted.
The SIMOTION P intelligent diagnostic system constantly
controls the functionality of the system and registers errors or
specific system events (e.g., timing errors, module or network
failures). In addition, PC-specific functions, such as fan speeds
or temperatures, are continuously controlled and alarms
generated in the case of failure on SIMOTION P350-3.
The stability of the SIMOTION Kernel is independent of the
Windows operating system. Even in the event of a Windows
operating system crash (Windows bluescreen), SIMOTION P
continues to run and the machine can be shut down safely
according to user specifications.
9/16
Siemens PM 21 · 2013
■ More information
More information
• about suitable I/O modules for SIMOTION can be found in
chapter SIMOTION I/O components.
• about the functionality of SIMOTION platforms can be found in
section Overview of SIMOTION functions.
• about engineering and the SIMOTION runtime system can be
found in section SIMOTION software.
• about operator control and monitoring can be found in chapter
SIMOTION HMI devices.
• about SIMATIC NET communication software can be found in
section SIMOTION runtime software.
• about the SIMATIC Panel PC Remote Kit can be found in
section Supplementary components.
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION P — PC-based
SIMOTION P320-3 Motion Controller
■ Overview
PC-based CompactFlash card replaces hard disk
In order to enhance the rugged design of the system,
SIMOTION P320-3 contains no rotating parts at all. A PC-based
CompactFlash card is used instead of a hard disk. No tools are
needed to insert or remove this card.
Enhanced Write Filter (EWF) reduces write cycles
When a computer with Windows operating system is running,
large volumes of information are buffered on the hard disk or,
alternatively, on a CompactFlash memory. However, frequent
write cycles reduce the service life of the hard disk or
CompactFlash memory.
Using the Enhanced Write Filter avoids this problem. The data is
initially written to RAM. This ensures, for example, that changes
made at the commissioning stage do not take effect until they
are stored by command on the PC-based
CompactFlash card.
The SIMOTION P320-3 Motion Controller is a high-performance,
ultra compact and maintenance-free embedded industrial PC.
This product expands the PC-based hardware platform of the
SIMOTION range by an Embedded PC for motion control tasks.
The SIMOTION P320-3 hardware is based on the latest generation of the SIMATIC Microbox PC and therefore offers the following benefits:
• High performance: Thanks to state-of-the-art Intel processor
technology
• Rugged: No rotating parts (no fan, no hard disk)
• Compact: With very small mounting dimensions
• Flexible in use: Thanks to a variety of installation methods.
In addition to the Windows Embedded Standard 2009 operating
system, the proven successful real-time expansion for
SIMOTION is also installed.
Flexible application in operation
SIMOTION P320-3 can be operated in a variety of different
modes:
• Headless mode:
SIMOTION P320-3 can be operated in so-called "headless"
mode: In other words, it can be operated without display,
monitor or panel front.
• Operation with display or monitor:
Standard SIMATIC displays or monitors can be connected
at a distance of up to 5 m (16.4 ft) via the integrated DVI
interface.
• Operation with SIMOTION P panel fronts:
The SIMATIC Panel PC Remote Kit can be used to connect
SIMOTION P320-3 to the panel fronts for SIMOTION P. The
panel fronts can be installed at a distance of up to 30 m
(98.4 ft) from SIMOTION P320-3.
Changes made by mistake are not permanent. When the PC is
switched on again, it boots to the initial delivery state again until
changes have been stored on the CompactFlash card. The PC is
always restarted from the data stored on the PC-based
CompactFlash card.
The Enhanced Write Filter (EWF) is deactivated in the delivery
state.
High system availability
The following features of the SIMOTION P320-3 Motion Controller afford an especially high degree of system availability:
• Integrated monitoring functions for battery, temperature and
program execution
• LEDs on front panel for efficient diagnosis
• Integrated power supply with bridging of supply failures
PC technology
• Processor: Intel Core 2 Solo, 1.2 GHz
• Operating system: Windows Embedded Standard 2009
• Memory: 2 GB DDR3 SDRAM
• 4 GB CompactFlash card
• Data backup/restore using the SIMATIC IPC Image & Partition
Creator data backup software (optional)
Series commissioning with optional USB Flash Drive
For the purpose of commissioning several Motion Controllers at
once, it is possible to copy a pregenerated data image to the
CompactFlash drive using SIMATIC IPC Image & Partition
Creator (own software).
The SIMATIC IPC Image & Partition Creator must either be
ordered separately, or is pre-installed on the SIMATIC IPC USB
Flash Drive (USB stick) (see selection and ordering data).
Siemens PM 21 · 2013
9/17
9
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION P — PC-based
SIMOTION P320-3 Motion Controller
■ Design
Interfaces
SIMOTION IT service and diagnostic functions
Display and diagnostics
SIMOTION IT provides SIMOTION P with an integrated Web
server on which, for example, user-specific Web pages can be
stored. Read and write access can be made to the Control Unit
variables. Java scripts or applets also allow the implementation
of active operation and display functions in the Web pages that
can be executed on a client PC with standard Internet browser.
With SIMOTION P320-3, the display and diagnostics functions
for the operating states are performed by a software monitor,
which takes the form of an application window on a connected
screen. This software monitor can be operated using your keyboard, mouse or touch panel.
Integrated interfaces
• 1 x COM 1 (V.24)
• 1 x DVI
• 4 x USB 2.0
• 1 x Industrial Ethernet (10/100/1000 Mbit/s)
• 1 x PROFINET IO (1 interface with 3 ports)
Operator control and monitoring
• SIMOTION P320-3 can be operated without display, monitor
or panel front ("headless" mode).
• Monitors and displays can be connected by means of the
integrated DVI interface.
• SIMOTION P panel fronts can be connected to
SIMOTION P320-3 by means of the SIMATIC Panel PC
Remote Kit.
Panel fronts for SIMOTION P
The following SIMOTION P panel fronts are available:
• 12" with membrane-type keys
• 12" for touch screen operation, and
• 15" for touch screen operation.
Expansion with distributed I/O by means of PROFINET
The following distributed I/O can be added to the
SIMOTION P320-3 system by means of PROFINET:
• Distributed drives (e.g. SINAMICS S120)
• Distributed I/O (SIMATIC ET 200S/SP/M/pro/eco PN)
• Engineering systems (PG/PC) or
• HMI devices (e.g.: MP, TP, OP)
High-speed I/Os for time-critical applications
Cycle times of 250 µs can be achieved with SIMOTION P,
PROFINET and the ET 200S distributed I/O system with interface
module IM 151-3 PN High Speed . This is particularly necessary
for applications with fast response times (e.g. hydraulic axes).
Flexible mounting in the control cabinet
SIMOTION P320-3 can be mounted in a variety of positions in
the control cabinet, e.g. on a standard rail, cabinet wall or by
portrait assembly kit. This means that valuable space inside the
cabinet can be saved for other purposes.
2
Communication via PROFINET
SIMOTION P320-3 can be linked to a PROFINET IO network
by means of the integrated PROFINET interface with 3 ports.
This means that in terms of PROFINET, SIMOTION P320-3 is a
PROFINET IO controller that offers the following functions:
• Communication as PROFINET-IO controller, I-Device
(controller and device simultaneously)
• 100 Mbit/s full duplex
• Supports real-time classes of PROFINET IO:
- RT (real-time)
- IRT (Isochronous Real Time)
• Integration of distributed I/O as PROFINET IO devices
• Integration of drives as PROFINET IO devices through
PROFIdrive according to the V4 specification
• Support for standard Ethernet communication, e.g.
- for interfacing with SIMOTION SCOUT
- for the connection of HMI systems
- for communication with any other devices over TCP/IP or
UDP communication
• Integrated 3-port switch with 3 RJ45 sockets. The optimum
topology (line, star, tree) can therefore be configured without
additional external switches.
9/18
Siemens PM 21 · 2013
1
3
4
G_PM10_XX_00202
9
Flexible mounting in the control cabinet: (1) Standard rail mounting,
(2) Wall mounting, (3) Portrait assembly, (4) Front portrait assembly
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION P — PC-based
SIMOTION P320-3 Motion Controller
■ Integration
■ Technical specifications
PLC and motion control performance
Maximum number of axes
SIMOTION
P320-3
X21
(ports 1...3)
Ethernet
More
standard PC
interfaces
64
Minimum PROFINET transmission 250 µs
cycle
SINAMICS S120
PROFINET cable
SIMATIC ET 200
e. g. ET 200S
Ethernet bus cable
PG, HMI
included in keyboard
package
PC standard
keyboard
Mouse
USB/RS 232
SITOP UPS
(optional)
Minimum servo/interpolator
clock cycle
Memory
RAM (Random Access Memory)
2 GB DDR3 SDRAM
Retentive memory
15 KB (256 KB with UPS)
CompactFlash card
4 GB
Persistent memory
(user data on CF)
64 MB
Communication
USB interfaces
4 x USB 2.0
Ethernet interfaces
1
PROFINET interfaces
• 1 interface with 3 ports
• Supports PROFINET IO
with IRT and RT
• Can be configured as
PROFINET IO controller
and/or device
G_PM10_EN_00198
Overview of the SIMOTION P320-3 connections
■ Selection and ordering data
Description
Order No.
SIMOTION P320-3 Motion Controller 1) 6AU1320-7AB55-3AF0
with Intel Core 2 Solo, 1.2 GHz,
Windows Embedded Standard 2009,
2 GB DDR3 SDRAM, 24 V DC,
incl. 4 GB CompactFlash card, front
portrait assembly and wall mounting kit,
with current runtime version (earlier
software versions are stored on the
recovery CD)
■ Accessories
Description
SIMATIC IPC portrait assembly kit
250 µs
General technical specifications
Input voltage
24 V DC
Power consumption, max.
72 W
Mains buffering, max.
5 ms
Degree of protection acc. to
EN 60529 (IEC 60529)
IP20
Temperature change, max.
10°K/h
9
Limit values for rel. humidity in
accordance with EN 60068-2-78,
EN 60068-2-30
• Storage and transport
5 ... 95 % at 25 °C (77 °F)
• Operation
5 ... 80 % at 25 °C (77 °F)
Permissible ambient temperature
Order No.
• Storage and transport
6ES7648-1AA20-0YB0
• Operation
-20 ... +60 °C (-4 ... +140 °F)
SIMATIC IPC Image & Partition Creator 6ES7648-6AA03-2YA0
V3.2
- Portrait assembly, front and
wall mounting
0 ... 45 °C (32 ... 113 °F)
SIMATIC IPC USB Flash Drive
8 GB, USB 2.0
SIMATIC IPC Image & Partition Creator
software pre-installed
6AV7672-8JD01-0AA0
- Standard rail mounting
0 ... 55 °C (32 ... 131 °F)
Touch pen
(for use with a touch-operated
panel front)
6AV7672-1JB00-0AA0
2 kg (4.41 lb)
Dimensions (W x H x D)
262 x 142 x 47 mm
(10.31 x 5.59 x 1.85 in)
Approvals, according to
UL/CSA
■ More information
Spare parts
• Motherboard battery
Weight, approx.
6FC5247-0AA18-0AA0
SIZER for Siemens Drives engineering tool
With the SIZER for Siemens Drives engineering tool, you can
easily configure the SINAMICS S120 drive family including
SIMOTION. It provides you with support for selecting and dimensioning the components for a Motion Control task. You can also
determine the possible number of axes and the resulting utilization with SIZER for Siemens Drives in accordance with your
performance requirements.
For more information about SIZER for Siemens Drives, refer to
chapter System description – Dimensioning.
1)
Note about licenses for runtime software:
Licenses for runtime software for SIMOTION P320-3 can be ordered
individually or by means of order code (Z option).
See Ordering of licenses for runtime software on page 9/63.
Siemens PM 21 · 2013
9/19
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION P — PC-based
SIMOTION P350-3 Motion Controller
Communication via PROFIBUS
■ Overview
The PROFIBUS version features an integrated IsoPROFIBUS
board, which offers two PROFIBUS DP interfaces with
PROFIdrive.
The free PCI slot can be used for the purpose of retrofitting an
optional MCI-PN Communication Board. This means that the
PROFIBUS version can support both PROFIBUS and PROFINET
on the same PC.
Communication via PROFINET
The MCI-PN Communication Board that has been integrated in
the PROFINET version enables the SIMOTION P350-3 to be
connected to a PROFINET IO network. From a PROFINET
perspective, the SIMOTION P350-3 thus assumes the role of a
PROFINET IO controller.
To enable it to communicate with other PROFINET controllers,
the SIMOTION P350-3 can be configured as both a PROFINET
controller and a PROFINET device at the same time (I-Device).
Operator control and monitoring
The SIMOTION P350-3 Motion Controller is a PC-based, open
Motion Control System. The use of an industrial PC platform
facilitates the running of the SIMOTION machine application
comprising of PLC, motion control and HMI functions alongside
standard PC applications in one platform. This is particularly
useful in the case of applications that involve complex PC-based
data management and sophisticated analysis systems.
The operating system is Windows XP Professional, with a realtime expansion for SIMOTION.
To facilitate the connection of distributed components,
SIMOTION P350-3 is available in both PROFINET and
PROFIBUS versions. A PROFINET Communication Board can be
retrofitted to the PROFIBUS version for applications which
require both PROFIBUS and PROFINET.
9
■ Design
SIMOTION P350-3 can be operated in a variety of different
modes:
• Headless mode:
It can be operated without display, monitor or panel front.
• Operation with display or monitor:
Standard SIMATIC displays or monitors can be connected at
a distance of up to 5 m (16.4 ft) via the integrated DVI or VGA
interface.
• Operation with SIMOTION P panel fronts:
SIMOTION P350-3 can be directly connected to the panel
fronts for SIMOTION P via the internal LVDS interface. In this
case, SIMOTION P350-3 and the panel front are operated as
a single unit. The SIMATIC Panel PC Remote Kit allows
SIMOTION P350-3 and the panel front to be operated at
separate locations. The kit is capable of bridging a distance
of up to 30 m (98.4 ft).
Interfaces
SIMOTION IT service and diagnostic functions
Display and diagnostics
SIMOTION IT provides SIMOTION P with an integrated Web
server on which, for example, user-specific Web pages can be
stored. Read and write access can be made to the Control Unit
variables. Java scripts or applets also allow the implementation
of active operation and display functions in the Web pages that
can be executed on a client PC with standard Internet browser.
With SIMOTION P, the display and diagnostics functions for the
operating states are performed by a software monitor, which
takes the form of an on-screen application window. This software
monitor can be operated using your keyboard, mouse or touch
panel.
Integrated interfaces
• 1 x COM 1 (V.24), VGA (via DVI adapter)
• 4 x USB 2.0
• 2 x Industrial Ethernet 10/100 Mbits (integrated)
• PROFIBUS version:
2 x PROFIBUS DP (not isochronous, isolated), one of the
interfaces can be used as an MPI interface
• PROFINET version:
1 x PROFINET interface with 4 ports, supports PROFINET IO
with IRT and RT
Expansion slots
• 1 x PCI slot 265 mm (10.43 in)
- PROFIBUS version: occupied by IsoPROFIBUS board
- PROFINET version: occupied by MCI-PN Communication
Board
• 1 x PCI/ISA slot 170 mm (6.69 in) (free)
e.g., for the purpose of retrofitting an additional Communication Board (simultaneous communication via PROFIBUS and
PROFINET)
9/20
Siemens PM 21 · 2013
Panel fronts for SIMOTION P
Various panel fronts are available for the SIMOTION P
Motion Controller:
• 12" with membrane-type keys
• 12" for touch screen operation, and
• 15" for touch screen operation
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION P — PC-based
SIMOTION P350-3 Motion Controller
■ Design (continued)
■ Integration
Expansion using distributed I/Os
PROFINET version
• Distributed I/Os (SIMATIC ET 200S/SP/M/pro/eco PN)
• Distributed drives (e.g. SINAMICS S120)
• Engineering systems (PG/PC) or
• HMI devices (e.g.: MP, TP, OP)
PROFIBUS version
• Certified PROFIBUS standard slaves (DP-V0, DP-V1, DP-V2)
• Distributed I/Os (SIMATIC ET 200S/M/eco/pro)
• Distributed drives (e.g.: SINAMICS S120)
• Engineering systems (PG/PC) or
• HMI devices (e.g.: MP, TP, OP)
High-speed I/Os for time-critical applications
Cycle times of 250 µs can be achieved with SIMOTION P,
PROFINET and the ET 200S distributed I/O system with interface
module IM 151-3 PN High Speed. This is particularly necessary
for applications with fast response times (e.g. hydraulic axes).
PC technology
• Processor: Intel Pentium M 2 GHz
• Operating system: Windows XP Professional, English
• Memory: 512 MB SDRAM, upgradable to 2 GB
• Hard disk with shock damping, approx. 40 GB
• DVD-ROM drive (optional)
• Data backup/restore using the Symantec Ghost data backup
software (pre-installed)
■ More information
More information
• about connectable I/O modules for SIMOTION can be found
in chapter SIMOTION I/O components and section
Overview of SIMOTION functions.
• about the connection of panel fronts for SIMOTION P can be
found in section Panel fronts for SIMOTION P.
SIMOTION
P350-3
PCI slot
MCI-PN Board
X21
(ports 1...4)
PROFINET cable
SIMATIC ET 200
e. g. ET 200S
(PROFINET
version)
Programming
device PG
X4
X2
Iso
PROFIBUS
board
X102
PROFIBUS DP
PROFIBUS cable
PROFIBUS DP
drive e. g.
SINAMICS S120
SIMATIC ET 200
e. g. ET 200M
(PROFIBUS
version)
PROFIBUS DP
drive e. g.
SINAMICS S120
X101
PROFIBUS DP
PROFIBUS cable
Ethernet
Ethernet bus cable
More
standard PC
interfaces
included in
keyboard package
SIMATIC ET 200
e. g. ET 200M
PG, HMI
Standard PC
keyboard
Mouse
USB/RS 232
SITOP UPS
(optional)
G_PM10_EN_00023c
SIZER for Siemens Drives engineering tool
With the SIZER for Siemens Drives engineering tool, you can
easily configure the SINAMICS S120 drive family including
SIMOTION. It provides you with support for selecting and dimensioning the components for a Motion Control task. You can also
determine the possible number of axes and the resulting utilization with SIZER for Siemens Drives in accordance with your
performance requirements.
SINAMICS S120
Overview of the SIMOTION P350-3 connections
For more information about SIZER for Siemens Drives, refer to
chapter System description – Dimensioning.
Siemens PM 21 · 2013
9/21
9
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION P — PC-based
SIMOTION P350-3 Motion Controller
■ Technical specifications
■ Selection and ordering data
PLC and motion control performance
Number of axes
Up to 64 depending on the
set clock-pulse rate
Minimum PROFIBUS cycle
1 ms (PROFIBUS version)
Minimum PROFINET transmission 0.25 ms (PROFINET version)
cycle
Minimum servo/interpolator
clock cycle
0.25 ms
Memory
RAM (Random Access Memory)
512 MB SDRAM,
upgradable to 2 GB
Retentive memory
15 KB
Persistent memory
64 MB/256 MB
when a UPS is used
Description
• Without DVD drive
6AU1350-3AK41-1BE2 -Z 1)
• With DVD drive
6AU1350-3AK43-1BE2 -Z 1)
SIMOTION P350-3, PROFINET version
with Intel Pentium M, 2 GHz,
Windows XP Professional, English,
512 MB SDRAM, 24 V DC,
with MCI-PN board
• Without DVD drive
6AU1350-3AK41-2BE2 -Z 1)
• With DVD drive
6AU1350-3AK43-2BE2 -Z 1)
Communication
USB interfaces
4 x USB 2.0
Ethernet interfaces
2 x 10/100 Mbit/s
PROFIBUS interfaces
PROFIBUS version:
• 2 interfaces, of which one can
be used as an MPI interface
• Not isochronous, isolated
PROFINET interfaces
PROFINET version:
• 1 interface with 4 ports
• Supports PROFINET IO
with IRT and RT
• Can be configured as
PROFINET IO controller
and/or device
General technical specifications
9
Input voltage
24 V DC
Power consumption, max.
190 W
Mains buffering, max.
20 ms
Degree of protection acc. to
EN 60529 (IEC 60529)
IP20
Temperature change, max.
10°K/h
Relative humidity limit values in
accordance with IEC 68-2-3,
IEC 68-2-30, IEC 68-2-56
Order No.
SIMOTION P350-3, PROFIBUS version
with Intel Pentium M, 2 GHz,
Windows XP Professional, English,
512 MB SDRAM, 24 V DC,
with IsoPROFIBUS board
Order code
HMI Bundle
SIMOTION P350-3 can be ordered
together with the HMI software WinCC
flexible for a bundle price.
The following is also included in the
scope of supply:
WinCC flexible 2008 Runtime,
2048 Powertags
WinCC flexible Runtime,
2048 Powertags,
WinCC flexible/Archives + Recipes
A03
Example for ordering
SIMOTION P350-3, PROFIBUS version,
without DVD drive, with HMI Bundle:
6AU1350-3AK41-1BE2 -Z V41 W05 A03
■ Accessories
Description
Order No.
Memory expansion
• 512 MB DDR2 533 SODIMM
6ES7648-2AG30-0GA0
• 1 GB DDR2 533 SODIMM
6ES7648-2AG40-0GA0
MCI PN Communication Board
(for PROFINET upgrade)
6AU1390-0BA00-0AA0
• Storage and transport
5 ... 95 % at 25 °C (77 °F)
Replacement parts
• Operation
5 ... 80 % at 25 °C (77 °F)
• Motherboard battery
Humidity rating based on
EN 60721-3-3
Class 3K5
Condensation and icing
excluded
Low air temperature 0 °C (32 °F)
Hard disk
• Hard disk 3.5" SATA
6FC5247-0AA18-0AA0
On request
Permissible ambient temperature
• Storage and transport
-20 ... +60 °C (-4 ... +140 °F)
• Operation
5 ... 45 °C (41 ... 113 °F)
Weight, approx.
6 kg (13.2 lb)
Dimensions (W x H x D)
297 x 267 x 85 mm
(11.69 x 10.51 x 3.35 in)
(excluding DVD drive)
297 x 267 x 106 mm
(11.69 x 10.51 x 4.17 in)
(including DVD drive)
Approvals, according to
cULus, C-Tick
1)
Note about runtime software:
When ordering SIMOTION P 350-3, the pre-installed runtime version
must be specified. The software version is ordered with the order code
(Z option) "V" and the service pack with the order code "W". If no options
are specified, it will be supplied with the current software version.
Example:
When 6AU1350-3AK41-1BE2 -Z V41 W05 is specified, SIMOTION P350-3
with the above order number and runtime version V4.1 SP5 is supplied.
"W00" must be specified to order earlier runtime versions without service
pack (V4.0).
Other licenses for runtime software can be ordered individually or by
means of order code (Z option).
See Ordering of licenses for runtime software on page 9/63.
9/22
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION P — PC-based
Panel fronts for SIMOTION P
■ Overview
■ Technical specifications
Panel fronts for SIMOTION P
Degree of protection at the front
according to EN 60529 (IEC 60529)
IP65
Relative humidity limit values in
accordance with IEC 68-2-3,
IEC 68-2-30, IEC 68-2-56
• Storage and transport
5 ... 95 % at 25 °C (77 °F)
• Operation
5 ... 80 % at 25 °C (77 °F)
Condensation
Not permissible
Permissible ambient temperature
Three different panel fronts with TFT color display are available
for the SIMOTION P Motion Controller:
• 12" with membrane-type keys, resolution: 800 x 600 pixels
• 12" for touch screen operation, resolution: 800 x 600 pixels,
and
• 15" for touch screen operation, resolution: 1024 x 768 pixels
• Storage and transport
-20 ... +60 °C (-4 ... +140 °F)
• Operation
5 ... 45 °C (41 ... 113 °F)
Weight
• 12" P012K panel front, membrane keys 6 kg (13.2 lb)
• 12" P012T panel front, touch screen
operation
6 kg (13.2 lb)
• 15" P015T panel front, touch screen
operation
6 kg (13.2 lb)
The panel fronts are suitable for installation in consoles, control
cabinets and support arm systems.
Dimensions (W x H x D)
Connection to SIMOTION P320-3
• 12" P012K panel front, membrane keys 483 x 310 x 100 mm
(19.02 x 12.2 x 3.94 in)
SIMOTION P320-3 is connected to the panel fronts for
SIMOTION P by means of the SIMATIC Panel PC Remote Kit.
The panel front can be installed at a distance of up to
30 m (98.4 ft) from the Motion Controller.
• 12" P012T panel front, touch screen
operation
400 x 310 x 125 mm
(15.75 x 12.2 x 4.92 in)
• 15" P015T panel front, touch screen
operation
483 x 310 x 130 mm
(19.02 x 12.2 x 5.12 in)
Connection to SIMOTION P350-3
Approvals, according to
cULus
SIMOTION P350-3 can be directly connected to the panel fronts
for SIMOTION P via the internal LVDS interface. The standard
method of installing the Motion Controller is to mount it directly
behind the panel front. Four knurled-head screws are used to
form a mechanical interlock between the SIMOTION P350-3 and
the panel front. No special tool is needed for this.
The Panel PC Remote Kit also allows SIMOTION P350-3 and the
panel front to be operated at separate locations. In this case, a
distance of up to 30 m (98.4 ft) can also be bridged.
■ Selection and ordering data
Description
Order No.
12" P012K panel front,
membrane keys
6AU1300-0DB00-0AA0
12" P012T panel front,
touch screen operation
6AU1300-0CB00-0AA0
15" P015T panel front,
touch screen operation
6AU1300-0EB00-0AA0
■ Accessories
Description
Order No.
Key labeling strips
For labeling softkeys and function keys,
blank, plastic, supplied in sets of 3
6AV7671-3CA00-0AA0
Siemens PM 21 · 2013
9/23
9
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION P — PC-based
Supplementary components
SIMATIC Panel PC Remote Kit
■ Overview
■ Design
The Remote Kit consists of the following components:
• Remote module (mounted on the rear of the operating unit)
• Video connecting cable (industrial-grade DVI-D cable)
• USB connecting cable (standard USB cable for a distance up
to 5 m (16.4 ft), the USB signal is externally amplified and
transferred via a CAT6 cable for distances over 5 m (16.4 ft))
• Mechanical assembly kit (for mounting the computer unit in
the control cabinet, console or machine)
■ Selection and ordering data
Description
Order No.
SIMATIC Panel PC Remote Kits
The SIMATIC Panel PC Remote Kit allows the computer and
operating unit to be installed at a distance from one another.
It is designed for use with SIMOTION P320-3 and
SIMOTION P350-3 Motion Controllers. It can bridge a distance
of up to 30 m (98.4 ft) between the computer/Motion Controller
and the operating unit.
The Remote Kit must always be operated with the cables
supplied with the unit.
■ Benefits
7
7
9
7
7
7
7
Operating unit can be located up to 30 m (98.4 ft) from the
computer
Suitable for retrospective conversion/upgrade
Allows the use of ultra compact operating units
Pure hardware solution and therefore operating-systemneutral
Remotely installed front with AC or DC power supply
2 additional USB interfaces, on the rear, USB 2.0:
High speed up to 5 m (16.4 ft), full speed up to 30 m (98.4 ft)
■ Technical specifications
SIMATIC Panel PC Remote Kit
Supported operating units
Front functionality
• All panel fronts for SIMOTION P
Same as for central mounting,
but with following limits with
respect to USB functions:
• Distance > 5 m (16.4 ft) :
USB 1.1, and only one external
1.1 hub
• With cable set 5 m (16.4 ft), 24 V DC
6AV7671-1EA00-5AA1
• With cable set 10 m (32.8 ft), 24 V DC
6AV7671-1EA01-0AA1
• With cable set 15 m (49.2 ft), 24 V DC
6AV7671-1EA01-5AA1
• With cable set 20 m (65.6 ft), 24 V DC
6AV7671-1EA02-0AA1
• With cable set 30 m (98.4 ft), 24 V DC
6AV7671-1EA03-0AA1
• With cable set 5 m (16.4 ft),
100/240 V AC
6AV7671-1EA10-5AA1
• With cable set 10 m (32.8 ft),
100/240 V AC
6AV7671-1EA11-0AA1
• With cable set 15 m (49.2 ft),
100/240 V AC
6AV7671-1EA11-5AA1
• With cable set 20 m (65.6 ft),
100/240 V AC
6AV7671-1EA12-0AA1
• With cable set 30 m (98.4 ft),
100/240 V AC
6AV7671-1EA13-0AA1
■ Accessories
Description
Order No.
Power cable
• Europe: D/F/NL/E/B/A/S/FIN 1)
6ES7900-1AA00-0XA0
• United Kingdom
6ES7900-1BA00-0XA0
• Switzerland
6ES7900-1CA00-0XA0
• USA
6ES7900-1DA00-0XA0
• Italy
6ES7900-1EA00-0XA0
• China
6ES7900-1FA00-0XA0
Components of the Remote Kit
(available individually only as spare part)
• Remote module 24 V DC with
mounting material
6AV7671-1EX01-0AD0
External interfaces
2 additional USB interfaces on
the remote module on the rear of
the remote operating unit
• Remote module 110 … 240 V AC with
mounting material
6AV7671-1EX01-0BD0
• USB amplifier/CAT6 converter
6AV7671-1EX02-0AA0
Power supply
24 V DC or 110 … 240 V AC,
50/60 Hz
• Cable set 5 m (16.4 ft) (DVI,
USB standard cable)
6AV7671-1EX10-5AA0
Certifications and approvals
CE, cULus (UL 508)
Remote module, cable set,
assembly materials, Europe
power cable (for the AC option)
• Cable set 10 m (32.8 ft) (DVI,
Cat6 cable)
6AV7671-1EX11-0AA0
Scope of supply
• Cable set 15 m (49.2 ft) (DVI,
Cat6 cable)
6AV7671-1EX11-5AA0
• Cable set 20 m (65.6 ft) (DVI,
Cat6 cable)
6AV7671-1EX12-0AA0
• Cable set 30 m (98.4 ft) (DVI,
Cat6 cable)
6AV7671-1EX13-0AA0
1)
A Europe power cable is included in the scope of supply for AC variants
(100 … 240 V) of the Remote Kit.
9/24
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION P — PC-based
Supplementary components
KBPC CG US standard PC keyboard
■ Overview
■ Technical specifications
6FC5203-0AC01-3AA0
SINUMERIK KBPC CG US
standard PC keyboard
Input voltage
5.25 V DC
Power consumption, max.
0.1 W
Degree of protection according to
EN 60529 (IEC 60529)
IP20
Humidity rating based on
EN 60721-3-3
Class 3K5 condensation
and icing excluded.
Low air temperature
0 °C (32 °F).
Ambient temperature
Programs and texts can be edited easily with the compact
KBPC CG US standard PC keyboard.
The standard PC keyboard is not suitable for industrial use
(EMC) and should not be used as a permanent installation.
It may be used only for servicing and commissioning.
■ Integration
The KBPC CG US standard PC keyboard can be used for:
• SINUMERIK 840D with PCU 50.3
• SINUMERIK 840Di sl
• SINUMERIK 840D sl with PCU 50.3
• SINUMERIK 840D sl Type 1B with PCU 50.5
• SIMOTION P3x0
The standard PC keyboard cannot be used in conjunction with
the full CNC keyboard.
• Storage
-20 … +60 °C
(-4 … +140 °F)
• Transport
-20 … +60 °C
(-4 … +140 °F)
• Operation
0 … 50 °C
(32 … 122 °F)
Dimensions
• Width
405 mm (15.95 in)
• Height
44 mm (1.73 in)
• Depth
180 mm (7.09 in)
Weight, approx.
1.3 kg (2.87 lb)
Approvals, according to
FCC, GS, CE, C-Tick,
cURus
■ Selection and ordering data
Description
Order No.
SINUMERIK KBPC CG US standard
6FC5203-0AC01-3AA0
PC keyboard
MF-II compatible, 104 key layout,
connection: USB, incl. connecting cable,
length: 1.7 m (5.58 ft)
Siemens PM 21 · 2013
9/25
9
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION P — PC-based
Supplementary components
MCI-PN Communication Board
■ Overview
■ Technical specifications
MCI-PN Communication Board
Current consumption
900 mA at 5 V
Permissible ambient temperature
• Storage and transport
-20 ... +60 °C
(-4 ... +140 °F)
• Operation
5 ... 55 °C
(41 ... 131 °F)
Weight, approx.
110 g (0.24 lb)
Dimensions (W X H)
107 x 167 mm
(4.21 x 6.57 in)
Approvals, according to
cULus
■ Selection and ordering data
Description
Order No.
MCI-PN Communication Board
6AU1390-0BA00-0AA0
■ Accessories
Description
9
The MCI-PN Communication Board for SIMOTION P350-3
enables connection to a PROFINET IO network. This means that
in terms of PROFINET, SIMOTION P350-3 is a PROFINET IO
controller that offers the following functions:
• Communication as: PROFINET IO Controller, I-Device
(controller and device simultaneously)
• 100 Mbit/s full duplex
• Supports real-time classes of PROFINET IO:
- RT (Real Time)
- IRT (Isochronous Real Time)
• Integration of distributed I/O as PROFINET IO devices
• Integration of drives as PROFINET IO devices through
PROFIdrive according to the V4 specification
• Support for standard Ethernet communication, e.g.
- for interfacing with SIMOTION SCOUT
- for the connection of HMI systems
- for communication with any other devices over TCP/IP or
UDP communication
• Integrated 4-port switch with 4 RJ45 sockets. The optimal
topology (line, star, tree or ring) can therefore be constructed
without the need for additional external switches.
■ Integration
Sold by the meter; max. length 1000 m (3281 ft);
minimum order 20 m (65.62 ft).
9/26
• 145° cable outlet
- 1 pack = 1 unit
6GK1901-1BB30-0AA0
- 1 pack = 10 units
6GK1901-1BB30-0AB0
• 180° cable outlet
- 1 pack = 1 unit
6GK1901-1BB10-2AA0
- 1 pack = 10 units
6GK1901-1BB10-2AB0
FastConnect cables for
Industrial Ethernet/PROFINET 1)
• IE FC Standard Cable GP 2x2
6XV1840-2AH10
• IE FC Flexible Cable GP 2x2
6XV1870-2B
• IE FC Trailing Cable GP 2x2
6XV1870-2D
• IE FC Trailing Cable 2x2
6XV1840-3AH10
• IE FC Marine Cable 2x2
6XV1840-4AH10
Stripping tool for
Industrial Ethernet/PROFINET
FastConnect cables
• IE FC stripping tool
6GK1901-1GA00
■ More information
The MCI-PN Communication Board is inserted in the free
PCI slot of the SIMOTION P350-3 Motion Controller.
1)
Order No.
RJ45 FastConnect plug connector for
Industrial Ethernet/PROFINET
Siemens PM 21 · 2013
More information about cables for Ethernet/PROFINET can
be found in Catalog IK PI (Industrial Communication) and the
Industry Mall under Automation Technology/Industrial
Communication/PROFINET/Network components.
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
Overview of SIMOTION D
■ Overview
■ Benefits
7
7
7
7
7
7
7
7
7
7
SIMOTION D Control Units: D410-2, D4x5-2 (4 performance classes)
SIMOTION D is the compact, drive-based version of SIMOTION
based on the SINAMICS S120 drives family.
The SIMOTION D Control Units are available in the following
variants:
• SIMOTION D410-2 are compact Control Units for single-axis
applications with multi-axis option. The Control Units are available in variants D410-2 DP and D410-2 DP/PN and are
snapped onto the SINAMICS S120 PM340 Power Modules in
blocksize format.
• SIMOTION D4x5-2 are Control Units for multi-axis applications
in the SINAMICS S120 booksize format and are available in
the following performance variants:
- SIMOTION D425-2 DP and D425-2 DP/PN Control Units
(BASIC Performance) for up to 16 axes
- SIMOTION D435-2 DP and D435-2 DP/PN Control Units
(STANDARD Performance) for up to 32 axes
- SIMOTION D445-2 DP/PN (HIGH Performance) Control Unit
for up to 64 axes
- SIMOTION D455-2 DP/PN Control Unit (ULTRA-HIGH Performance) for up to 128 axes or applications with very short
control cycle clocks
This fine scalability ensures a quick response to changing requirements in automation without having to change the system.
Device concept
With SIMOTION D, the PLC and motion control functionalities as
well as the SINAMICS S120 drive software run on a shared control hardware. The IEC 61131-3-compliant PLC integrated in
SIMOTION D means that the system is not just capable of controlling motion sequences, but that the entire machine can also
be controlled with a single compact unit.
Depending on the SIMOTION D platform, HMI devices can be
operated on the onboard PROFIBUS, Ethernet or PROFINET
interface for operator control and monitoring. Functions such as
remote maintenance, diagnostics and teleservice can also be
used via these interfaces.
Cost-effective thanks to the integration of PLC, motion control
and technology functions direct in the drive
Employs the innovative SINAMICS S120 design
Compact form-factor reduces control cabinet size
Ideally suited to modular and distributed machine concepts
User-friendly operation
Variable networking via a wide range of communication
interfaces:
- D410-2 DP, D4x5-2 DP: Industrial Ethernet and
PROFIBUS DP onboard
- D410-2 DP/PN, D4x5-2 DP/PN: Industrial Ethernet,
PROFIBUS DP and PROFINET IO onboard
Powerful thanks to a range of technology functions
Very simple engineering, from drive commissioning to
open-loop control and Motion Control applications
Easy to service thanks to the CompactFlash card, which can
be easily replaced and contains all data (programs, data,
drive parameters, and licenses)
Very dynamic because the interfaces between PLC and
Motion Control are no longer required
■ Application
SIMOTION D can be used optimally wherever
• the SINAMICS S120 drive family is used
• the motion control and PLC functionality are directly executed
in the drive (SINAMICS S120)
• compact, space-saving construction is required
• high performance is required for motion control and highspeed I/O
• high electromagnetic compatibility and a high resistance to
shock and vibration are required due to harsh ambient
conditions
• modular machine concepts with high-speed isochronous
coupling is required
The flexible solution for modular machine concepts
SIMOTION D optimally supports the implementation of modular
machine concepts in which single-axis drives and high-performance multi-axis drives have to be combined:
• SIMOTION D410-2 (blocksize format) is the most cost-effective solution for the design of compact drives, ranging from
single units to small-scale multi-axis solutions with typically
2 to 3 axes.
• SIMOTION D4x5-2 (booksize format) performs the open-loop
and closed-loop control functions for multi-axis groups with up
to 128 axes.
Important applications include:
• Packaging machines
• Plastic and rubber processing machines
• Presses, wire-drawing machines
• Textile machines
• Printing machines
• Wood, glass, ceramics and stone working machines
• Converting
• Handling devices
Due to the increasing use of servo and vector drives, these
machines require a high degree of integration of PLC, motion
control and technology functions.
Siemens PM 21 · 2013
9/27
9
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
Overview of SIMOTION D
■ Design
SIMATIC HMI
Engineering
PROFINET (network 1)
PROFIBUS
DRIVE-CLiQ
DRIVE-CLiQ
SIMOTION
D410-2
TM15
(24 DI/DO)
SIMOTION
D410-2
+
SINAMICS
CU310-2 (2x)
SIMOTION D
CX32-2
D4x5-2
PROFINET (network 2)
SIMATIC HMI
SIMATIC ET 200S
9
Single-axis application
SIMATIC ET 200S
Multi-axis application
G_PM10_EN_00213a
Typical design of an automation solution using SIMOTION D
SIMOTION D components and interfaces
• Various status/error displays
• Onboard digital inputs and outputs
• Option slot (receptacle, only for D4x5-2), e.g. for expansion
with additional I/Os with the TB30 Terminal Board
• Integrated communications interfaces for linking:
- SINAMICS S120 drive modules
- Distributed I/Os
- HMI systems
- PG/PC
- Other motion control and automation systems
- Other SINAMICS S110/S120 drives with digital setpoint
interface
• Slot for CompactFlash card for data backup
Construction of a single axis with SIMOTION D410-2
The following components make up a SIMOTION D410-2 single
axis system:
• A SIMOTION D410-2 Control Unit, designed for open and
closed-loop control of a single drive
• A SINAMICS S120 PM340 Power Module, blocksize format
(combined infeed and power module)
• Other drive components, such as
- Power supply
- Filter
- Choke, etc.
The connection between SIMOTION D410-2 and the
SINAMICS S120 PM340 Power Module is made via the inte-
9/28
Siemens PM 21 · 2013
grated PM-IF interface or, when the CUA31/CUA32 Control Unit
Adapter is used, via DRIVE-CLiQ.
Structure of an axis grouping with SIMOTION D410-2
In order to create a multi-axis grouping with SIMOTION D410-2,
additional SINAMICS S110/S120 Control Units are connected to
the SIMOTION D410-2 by means of PROFIBUS or PROFINET.
Motion control is performed centrally by the SIMOTION D410-2
using the SIMOTION technology objects.
Structure of an axis grouping with SIMOTION D4x5-2
The following components comprise a SIMOTION D4x5-2 axis
grouping:
• A SIMOTION D4x5-2 Control Unit, designed for open and
closed-loop control of a multiple axis grouping
• A SINAMICS S120 Line Module (infeed module)
• One or more SINAMICS S120 Motor Modules
(power modules)
• Other drive components, such as
- Power supply
- Filter
- Choke, etc.
The connection between the SIMOTION D Control Unit and the
SINAMICS S120 drive modules is made via DRIVE-CLiQ.
Note:
SINAMICS S120 PM340 Power Modules in blocksize format can
be operated on a SIMOTION D4x5-2/CX32-2 with the Control
Unit Adapters CUA31/CUA32.
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
Overview of SIMOTION D
■ Design (continued)
Expansion using I/O
SIMOTION D can be expanded with the following I/O:
• Distributed I/O systems (e.g. SIMATIC ET 200S)
• Drive-based control cabinet I/O (e.g. TM15, TM31 Terminal
Modules, etc.)
• I/Os in booksize compact format (e.g. TMC1080 PN, ...)
■ Function
Basic functionality
The SIMOTION D basic functionality is supplied with the
CompactFlash card (CF) and is loaded when the voltage is
switched on. The basic functionality includes:
• SIMOTION runtime system
- User-programmable with several languages conforming to
IEC 61131
- Various methods of program execution (cyclic, sequential,
event-driven)
- PLC and arithmetic functionality
- Communication and management functions
- Motion control functions (Motion Control Basic)
• SINAMICS S120 drive control
- SIMOTION D410-2:
Current/speed control (based on CU310-2, firmware version
V4.x) for up to 1 servo axis, 1 vector axis or 1 V/f axis
- SIMOTION D4x5-2:
Current/speed control (based on CU320-2, firmware version
V4.x) for up to 6 servo axes, 6 vector axes or 12 V/f axes,
closed-loop control for infeed (Active Line Module)
• Testing and diagnostic tools
This basic functionality can be expanded with loadable
technology packages, if required.
Position-controlled motion control for drives
• Integrated drives (SINAMICS Integrated):
The power units are connected over DRIVE-CLiQ or over the
integrated PM-IF interface optionally for the
SIMOTION D410-2.
• Drives with digital setpoint interface:
SIMOTION D enables position-controlled motion control for
drives with digital setpoint interfaces via
PROFIBUS DP/PROFINET IO with PROFIdrive.
• Drives with analog setpoint interface, e.g. for retrofit or
hydraulic applications:
The ADI 4 (Analog Drive Interface for 4 Axes) or IM 174
(Interface Module for 4 Axes) module can be used to connect
drives with analog ± 10 V setpoint interfaces. The IM 174 also
makes it possible to connect stepper drives with a pulse
direction interface.
Both modules are connected over PROFIBUS DP. The following can be connected to one ADI 4 or IM 174 module:
- 4 drives
- 4 encoders
- Digital inputs and outputs
SIMOTION technology packages
A special feature of SIMOTION is that the basic functionality can
be expanded by loading technology packages, such as:
• Motion Control with the technology functions:
- POS – Positioning
- GEAR – Synchronous operation/electronic gear
- CAM – Cam
- PATH – Path interpolation (not D410-2)
• TControl – Temperature controller
• MIIF – Multipurpose Information Interface
Since the technology functions have modular licenses, you only
pay for what you will actually use.
Performance
Hardware-supported floating-point arithmetic enables complex
arithmetic functions to be used effectively.
Fast instruction execution opens up completely new application
possibilities in the mid-performance to high-performance range.
Configuring/parameterizing/programming
SIMOTION SCOUT is a powerful and user-friendly engineering
tool. It is an integrated system for all engineering steps, from
configuring and parameterization, through programming, to testing and diagnostics. Graphical operator prompting, using dialog
boxes and wizards, as well as text-based and graphical
languages for programming, considerably reduce the familiarization and training periods.
Operator control and monitoring (HMI)
Communication services which support user-friendly data exchange with HMI devices are integrated in the basic functionality
of SIMOTION D.
Operator control and monitoring can be implemented using
SIMATIC HMI devices, such as TPs (Touch Panels), OPs
(Operator Panels) or MPs (Multi Panels).
These devices can be connected to SIMOTION D over
PROFIBUS, Industrial Ethernet or PROFINET and they are
configured using WinCC flexible.
Version V7.0 and higher of the SCADA system WinCC features a
SIMOTION channel which is included as standard on the
WinCC DVD.
With the SIMATIC NET communications software, an open, standardized OPC interface is available for accessing SIMOTION
from other Windows-based HMI systems.
SIMOTION IT service and diagnostic functions
SIMOTION IT provides SIMOTION D with an integrated Web
server on which, for example, user-specific Web pages can be
stored.
Read and write access can be made to the Control Unit variables. Java scripts or applets also allow the implementation of
active operation and display functions in the Web pages that
can be executed on a client PC with an Internet browser.
Process and data communication
Thanks to its integrated interfaces, SIMOTION D supports both
process and data communication.
PROFINET IO with IRT is available for exacting motion control
applications. In addition to cycle clock synchronization, cycle
times of minimum 250 µs and safety-related communication
(PROFIsafe), the PROFINET interfaces on the
SIMOTION D4x5-2 Control Units also support media
redundancy (MRP/MRPD).
The SIMOTION SCOUT engineering system is provided for
user-friendly communication configuration and diagnostics.
Siemens PM 21 · 2013
9/29
9
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
Overview of SIMOTION D
■ Function (continued)
Safety Integrated functions
The integrated safety functions of SINAMICS S120 allow
SIMOTION D to provide practical, highly-effective protection for
personnel and machinery.
The following Safety Integrated functions are currently available
for the integrated SINAMICS S120 drive system:
(Terms in accordance with IEC 61800-5-2)
• Safe Torque Off (STO)
• Safe Brake Control (SBC)
• Safe Stop1 (SS1)
• Safe Stop2 (SS2)
• Safe Operating Stop (SOS)
• Safely Limited Speed (SLS)
• Safe Speed Monitor (SSM)
• Safe Direction (SDI)
Activation of Safety Integrated functions
Safety Integrated functions can be activated by the following
methods:
• Via terminals on the D4x5-2/CX32-2 and on the power unit
(STO, SBC, SS1 only)
• Via fail-safe inputs on the TM54F Terminal Module
• Via fail-safe outputs on the D410-2
• Via PROFINET/PROFIBUS with PROFIsafe.
The Safety Integrated functions are implemented electronically
and therefore offer short response times in comparison to
solutions with externally implemented monitoring functions.
Safety Integrated functions via PROFIsafe
Safety Integrated functions are activated via "PROFINET with
PROFIsafe" or "PROFIBUS with PROFIsafe" safe communication.
The control (F logic) is implemented using an F-CPU connected
via PROFINET or PROFIBUS, for example, a
SIMATIC S7-300 F-CPU.
Safety Integrated functions are routed through from the
SIMOTION D410-2 and D4x5-2 Control Units to the following
drives:
• Integrated SINAMICS S120 drives on SIMOTION D410-2 and
D4x5-2
• Drives on the SIMOTION CX32-2 Controller Extension
• Drives on SINAMICS Control Units connected via PROFIBUS
to SIMOTION D.
• Drives on SINAMICS Control Units connected to SIMOTION D
via PROFINET (F-CPU must be connected via PROFINET in
this case).
Note
For more information about possible topologies, axis quantity
structures and suitable components, please contact your local
Siemens sales office.
Detailed information can be found in the SIMOTION D Commissioning Manuals as well as in the SINAMICS documentation.
Safety
program
9
SIMATIC S7-300 F-CPU
(Controller)
PROFINET / PROFIsafe
DRIVE-CLiQ
Emergency stop
SIMOTION D4x5-2
(I-Device)
PROFINET
I-Devices
Light curtain
Laser scanner
SIMOTION
CX32-2
Position switch
Safety Integrated solution using a SIMOTION D4x5-2 as an example: Control of the safety functions via PROFINET with PROFIsafe
9/30
Siemens PM 21 · 2013
G_PM10_EN_00217
SIMATIC ET 200S
(I-Device) with F-I/O
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
SIMOTION D410-2 Control Units
■ Overview
Left: SIMOTION D410-2 Control Unit attached to mounting plate
Right: SIMOTION D410-2 Control Unit, snapped onto
PM340 Power Module
SIMOTION D410-2 is the SIMOTION D variant for single-axis
applications with multi-axis option in blocksize format. The
Control Units form part of the SIMOTION D4x5-2 controller family
which is the preferred option for multi-axis applications in booksize format. The SIMOTION D410-2 Control Unit is available in a
PROFIBUS variant (D410-2 DP) and in a PROFIBUS/PROFINET
variant (D410-2 DP/PN).
The SIMOTION D410-2 Control Units are specially designed for
use with the SINAMICS S120 PM340 Power Modules in blocksize format and can be directly connected to the Power Modules
of this series. The SIMOTION D410-2 can also be installed on a
mounting plate if required (to be ordered separately).
SIMOTION D410-2 Control Unit and mounting plate
The SIMOTION D410-2 handles the motion control, technology
and PLC functions associated with a single axis and is also
responsible for the drive control of that axis. The integrated
inputs/outputs support up to 8 high-speed output cams or
8 measuring inputs.
The drive control supports servo control (for a highly dynamic
response), vector control (for maximum torque accuracy) and
V/f control.
SIMOTION D410-2 can be used in synchronized groups:
• For PROFINET: with controller – controller or controller –
device relationship
• For PROFIBUS: with master – slave relationship
9
Siemens PM 21 · 2013
9/31
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
SIMOTION D410-2 Control Units
■ Application
SIMOTION D410-2 is the ideal solution when motion control for
one axis and PLC functionality are required in compact format.
However, it can also be used for small multi-axis groupings with
typically 2 to 3 axes in blocksize format. With these applications,
the SINAMICS Control Units are connected to the
SIMOTION D410-2 via PROFIBUS or PROFINET.
Examples of SIMOTION D410-2 applications include:
• Autonomous control of single axes
• Cross cutters
•
•
•
•
Winder applications
Feeder devices/roller infeed/press feeders
Synchronized machining equipment
Compact machine modules, e.g.
- Feeders in post press applications
- Shrink wrapping machines.
• Small multi-axis groupings (typically 2 to 3 axes) in
blocksize format
SIMATIC HMI
PROFINET
PROFIBUS
SIMATIC
ET 200S
SIMOTION
D410-2 DP/PN
G_PM10_XX_00214a
Industrial Ethernet
SINAMICS
CU310-2 PN (2x)
Engineering
9
SIMOTION D410-2 axis grouping with 3 axes (1 × D410-2 DP/PN, 2 × CU310-2 PN)
SIMOTION D410-2 supports motion control with the technology
functions "positioning" (POS), "synchronous operation/electronic
gear" (GEAR) and "cam" (CAM). "Path interpolation" (PATH) is not
supported.
9/32
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
SIMOTION D410-2 Control Units
■ Design
Interfaces
Data storage/data backup
Display and diagnostics
• LEDs to display operating states and errors
• 3 measuring sockets
• Service switch and mode selector
• Diagnostics button
The SIMOTION D410-2 Control Units store the retentive process
data permanently in a manner that requires no maintenance
(refer to technical data for memory size). The real-time clock is
backed up for several days via a SuperCap.
Onboard I/Os
• 5 digital inputs
• 8 digital inputs/outputs (max. 8 as output cams or 8 as
measuring inputs)
• 3 fail-safe, two-channel inputs (F-DI); can also be used as 6 DI
• 1 fail-safe output (F-DO); can also be used as 1 DO
• 1 analog input (either ± 10 V or ± 20 mA)
Communication
• 1 × DRIVE-CLiQ
• 1 × PROFINET IO
(1 interface with 2 ports, D410-2 DP/PN only)
• 1 × PROFIBUS DP (D410-2 DP: 2 × PROFIBUS DP)
Data backup
• 1 × slot for SIMOTION CompactFlash card
Additional interfaces
• Terminals for 24 V electronics power supply
• 1 × encoder input for
- HTL/TTL incremental encoder
- SSI absolute encoder (without incremental signals)
• 1 × temperature sensor input (KTY84-130 or PTC)
• PM IF interface (Power Module interface) on rear for direct
operation with a SINAMICS S120 PM340 Power Module in
blocksize format
The runtime software, user data and user programs are backed
up on the SIMOTION CompactFlash card. The retentive process
data of the Control Unit can also be stored on this CompactFlash
card via system command, e.g. if spare parts are required.
Connectable I/Os
PROFINET IO: (D410-2 DP/PN only)
• Certified PROFINET devices
• Distributed I/Os SIMATIC ET 200S/SP/M/eco PN/pro and TMC
• HMI
PROFIBUS DP:
• Certified PROFIBUS standard slaves (DP-V0, DP-V1, DP-V2)
• SIMATIC ET 200S/M/eco/pro distributed I/O systems
• HMI
DRIVE-CLiQ:
Modules from the SINAMICS range:
• Terminal Modules (max. 8), of which
- maximum 3 are TM15, TM17 High Feature, TM41
- maximum 8 are TM15 DI/DO, TM31
- maximum 1 is TM54F
- SMC/SME Sensor Modules
(max. 5 encoder systems via DRIVE-CLiQ)
- DMC20/DME20 DRIVE-CLiQ Hub Module (max. 1)
- Motors with DRIVE-CLiQ interface
9
Assembly/Installation
SIMOTION D410-2 can be directly plugged in to the
SINAMICS S120 PM340 Power Module in blocksize format.
Alternatively, the SIMOTION D410-2 can be mounted on a
mounting plate (to be ordered separately) and connected to the
PM340 Power Module via DRIVE-CLiQ. In this case, the
CUA31/CUA32 Control Unit Adapter has to be connected to the
PM340 Power Module. No more than one Control Unit Adapter
can be connected to the SIMOTION D410-2.
Note:
It is not possible to use the Safety Integrated Extended
Functions via the onboard terminals (F-DI, F-DO) when the
PM340 Power Module is connected via CUA31/CUA32.
Power Modules in AC/AC chassis format are connected to the
SIMOTION D410-2 over the DRIVE-CLiQ interface. Motor
Modules in booksize format cannot be connected to
SIMOTION D410-2.
A SIMOTION D410-2 mounted on the mounting plate can also
be operated without the PM340, e.g.
• for hydraulic applications using a TM31 for the analog inputs
and analog outputs
• for the connection of drives with analog ± 10 V setpoint
interface (IM 174/ADI 4)
Siemens PM 21 · 2013
9/33
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
SIMOTION D410-2 Control Units
■ Integration
When dimensioning cables, you must always observe the
maximum permissible cable lengths.
SIMOTION
D410-2
If these maximum lengths are exceeded, malfunctions can
occur.
PROFINET1)
X150 P1
P2
DRIVECLiQ
X100
Ethernet
X127 P1
PROFINET cables
IRT/RT I/Os
PROFINET
node, e.g.
SIMATIC ET 200S
DRIVE-CLiQ cable
SINAMICS
drive
components
Ethernet cable
Ethernet
node
Onboard
I/Os
X120
X121
X130
X131
5 DI, 8 DI/DO,
3 F-DI (=6 DI),
1 F-DO (=1 DO)
1 AI (U/I), 1 TEMP
Power
supply
X124
24 V supply
PROFIBUS DP
X21
X242)
Encoder
interface
PROFIBUS cable
PROFIBUS DP
node
PROFIBUS cable
PROFIBUS DP
node
X23
Power Module
Interface PM-IF
Incremental/
absolute encoder
SINAMICS
PM340
G_PM10_EN_00215
9
1) SIMOTION D410-2 DP/PN only.
2) SIMOTION D410-2 DP only.
SIMOTION D410-2 connection overview
9/34
Siemens PM 21 · 2013
The permissible length of PROFIBUS DP cables depends on the
configuration.
The DRIVE-CLiQ and encoder cables used for the
SINAMICS S120 CU310-2 Control Unit can also be used for
SIMOTION D410-2.
For more information about signal cables, refer to chapter
MOTION-CONNECT connection systems.
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
SIMOTION D410-2 Control Units
■ Technical specifications
Order No.
6AU1410-2AA00-0AA0
6AU1410-2AD00-0AA0
Product brand name
SIMOTION
SIMOTION
Product-type designation
D410-2 DP
D410-2 DP/PN
Version of the motion control system
Single-axis system with multi-axis option
Single-axis system with multi-axis option
PLC and motion control performance
8
8
Minimum PROFIBUS cycle clock
ms
1
1
Minimum PROFINET send cycle clock
ms
–
0.25
Minimum servo cycle clock
ms
0.5
0.5
Minimum interpolator cycle clock
ms
0.5
0.5
1 ms when using the TO axis and the
integrated closed-loop drive control
1 ms when using the TO axis and the
integrated closed-loop drive control
• servo
1
1
• vector
1
1
• V/f
1
1
• remark
Alternative control modes;
drive control based on SINAMICS S120
CU310-2, firmware version V4.x
Alternative control modes;
drive control based on SINAMICS S120
CU310-2, firmware version V4.x
Maximum number of axes
Servo/IPO clock cycle, remark
Integrated drive control
Maximum number of axes for integrated
drive control
Memory
RAM (work memory)
MB
48
48
Additional RAM work memory for
Java applications
MB
20
20
RAM disk (load memory)
MB
31
31
Retentive memory
KB
108
108
Persistent memory (user data on CF)
MB
300
300
DRIVE-CLiQ interfaces
1
1
Industrial Ethernet interfaces
1
1
PROFIBUS interfaces
2
1
• remark
Equidistant and isochronous;
Can be configured as master or slave
Equidistant and isochronous;
Can be configured as master or slave
PROFINET interfaces
0
1
• remark
–
Interface with 2 ports;
supports PROFINET IO with IRT and RT;
configurable as PROFINET IO controller
and/or device
Integrated
Integrated
Communication
9
General technical data
Fan
DC supply voltage
• rated value
V
24
24
• permissible range
V
20.4 … 28.8
20.4 … 28.8
Current consumption, typ.
mA
800
800
without load at the inputs/outputs,
without 24 V supply via DRIVE-CLiQ and
PROFIBUS interface
without load at the inputs/outputs,
without 24 V supply via DRIVE-CLiQ and
PROFIBUS interface
• remark
Making current, typ.
A
3
3
Power loss, typ.
W
20
20
Ambient temperature
• during long-term storage
°C (°F) -25 … +55 (-13 ... +131)
-25 … +55 (-13 ... +131)
• during transport
°C (°F) -40 … +70 (-40 ... +158)
-40 … +70 (-40 ... +158)
• during operating
°C (°F) 0 … +55 (+32 ... +131)
0 … +55 (+32 ... +131)
- remark
Relative humidity without condensation
during operating phase
%
Maximum installation altitude 4000 m
(13124 ft) above sea level. Above an altitude
of 2000 m (6562 ft), the maximum ambient
temperature decreases by 7 °C (44.6 °F) per
1000 m (3281 ft).
Maximum installation altitude 4000 m
(13124 ft) above sea level. Above an altitude
of 2000 m (6562 ft), the maximum ambient
temperature decreases by 7 °C (44.6 °F) per
1000 m (3281 ft).
5 … 95
5 … 95
Siemens PM 21 · 2013
9/35
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
SIMOTION D410-2 Control Units
■ Technical specifications (continued)
Order No.
6AU1410-2AA00-0AA0
6AU1410-2AD00-0AA0
Product brand name
SIMOTION
SIMOTION
Product-type designation
D410-2 DP
D410-2 DP/PN
620 … 1 060
620 … 1 060
IP20
IP20
General technical data (continued)
Air pressure
hPa
Protection class IP
Height
mm (in) 186.8 (7.35)
190.7 (7.51)
Width
mm (in) 73 (2.87)
73 (2.87)
Depth
mm (in) 74.4 (2.93)
74.4 (2.93)
Weight, approx.
g (lb)
830 (1.83)
830 (1.83)
Number of digital inputs
11
11
• remark
Of which: 5 DI and 3 F-DI (= 6 DI)
Of which: 5 DI and 3 F-DI (= 6 DI)
Digital inputs
DC input voltage
• rated value
V
24
24
• for signal "1"
V
15 … 30
15 … 30
• for signal "0"
V
-3 … +5
-3 … +5
Yes
Yes
mA
6
6
• signal "0" → "1", typ.
µs
50
50
• signal "1" → "0", typ.
µs
150
150
Number of digital inputs/outputs
8
8
Parameterization possibility of the
digital inputs/outputs
Can be parameterized as DI, as DO, as
measuring input (max. 8), as output cam
(max. 8)
Can be parameterized as DI, as DO, as
measuring input (max. 8), as output cam
(max. 8)
Electrical isolation
Current consumption for "1" signal level,
typ.
Input delay for
Digital inputs/outputs
9
If used as an input
DC input voltage
• rated value
V
24
24
• for signal "1"
V
15 … 30
15 … 30
• for signal "0"
V
-3 … +5
-3 … +5
No
No
mA
5
5
• signal "0" → "1", typ.
µs
5
5
• signal "1" → "0", typ.
µs
50
50
Measuring input, reproducibility
µs
5
5
Typical value
Typical value
µs
1
1
• rated value
V
24
24
• permissible range
V
20.4 … 28.8
20.4 … 28.8
Electrical isolation
No
No
Current carrying capacity for each output, mA
max.
500
500
mA
2
2
• signal "0" → "1", typ.
µs
150
150
• signal "0" → "1", max.
µs
400
400
• signal "1" → "0", typ.
µs
75
75
• signal "1" → "0", max.
µs
100
100
Data for Vcc = 24 V; load 48 Ohm;
"1" = 90 % VOut, "0" = 10 % VOut
Data for Vcc = 24 V; load 48 Ohm;
"1" = 90 % VOut, "0" = 10 % VOut
Electrical isolation
Current consumption for "1" signal level,
typ.
Input delay for
• remark
Measuring input, resolution
If used as an output
Load voltage
Leakage current, max.
Output delay for
- remark
9/36
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
SIMOTION D410-2 Control Units
■ Technical specifications (continued)
Order No.
6AU1410-2AA00-0AA0
6AU1410-2AD00-0AA0
Product brand name
SIMOTION
SIMOTION
Product-type designation
D410-2 DP
D410-2 DP/PN
125
125
Typical value
Typical value
125
125
Typical value
Typical value
If used as an output (continued)
Output cam, reproducibility
µs
• remark
Output cam, resolution
µs
• remark
Switching frequency of the outputs for
• ohmic load, max.
Hz
100
100
• inductive load, max.
Hz
0.5
0.5
• lamp load, max.
Hz
10
10
Yes
Yes
Number of digital outputs
1
1
Parameterization possibility of the
digital outputs
Can be parameterized as F-DO or DO
Can be parameterized as F-DO or DO
Short-circuit protection
Digital outputs
Load voltage
• rated value
V
24
24
• permissible range
V
20.4 … 28.8
20.4 … 28.8
Electrical isolation
Yes
Yes
Current carrying capacity for each output, mA
max.
500
500
mA
2
2
• signal "0" → "1", typ.
µs
150
150
• signal "0" → "1", max.
µs
400
400
• signal "1" → "0", typ.
µs
75
75
• signal "1" → "0", max.
- remark
µs
100
Data for Vcc = 24 V; load 48 Ohm;
"1" = 90 % VOut, "0" = 10 % VOut
100
Data for Vcc = 24 V; load 48 Ohm;
"1" = 90 % VOut, "0" = 10 % VOut
Yes
Yes
1
1
Leakage current, max.
Output delay for
Short-circuit protection
9
Analog input
Number of analog inputs
If used as an analog voltage input
Input voltage
V
-10 … +10
-10 … +10
Resolution
bit
12
12
+ sign
+ sign
kΩ
100
100
Input current
mA
-20 … +20
-20 … +20
Resolution
bit
11
11
• remark
Input resistance (Ri)
If used as an analog current input
• remark
Input resistance (Ri)
Ω
+ sign
+ sign
250
250
Optional incremental encoder TTL,
incremental encoder HTL or absolute
encoder SSI without incremental signals
TTL/HTL
Optional incremental encoder TTL,
incremental encoder HTL or absolute
encoder SSI without incremental signals
TTL/HTL
Onboard encoder interface
Encoder interface
Encoder supply for
• 24 V DC
A
0.35
0.35
• 5 V DC
A
0.35
0.35
Limiting frequency, max.
kHz
500
500
SSI baud rate
kBd
100 … 250
100 … 250
Resolution of absolute position SSI
bit
30
30
Siemens PM 21 · 2013
9/37
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
SIMOTION D410-2 Control Units
■ Technical specifications (continued)
Order No.
6AU1410-2AA00-0AA0
6AU1410-2AD00-0AA0
Product brand name
SIMOTION
SIMOTION
Product-type designation
D410-2 DP
D410-2 DP/PN
m (ft)
100 (328)
100 (328)
- unipolar signals, max.
m (ft)
100 (328)
100 (328)
- bipolar signals, max.
m (ft)
300 (984)
300 (984)
TTL only bipolar signals; for bipolar signals,
the signal lines must be twisted in pairs and
shielded
TTL only bipolar signals; for bipolar signals,
the signal lines must be twisted in pairs and
shielded
100 (328)
100 (328)
KTY84-130 or PTC
KTY84-130 or PTC
• Backup of retentive data
Unlimited buffer duration
Unlimited buffer duration
• Buffer time real-time clock
5 days min.
5 days min.
• remark
Data backup is maintenance-free
Data backup is maintenance-free
• USA
UL 61010-1, 2nd Ed. CAN/CSA-C22.2
NO. 61010-1-04
UL 61010-1, 2nd Ed. CAN/CSA-C22.2
NO. 61010-1-04
• Canada
UL 61010-1, 2nd Ed. CAN/CSA-C22.2
NO. 61010-1-04
UL 61010-1, 2nd Ed. CAN/CSA-C22.2
NO. 61010-1-04
• Australia
C-Tick
C-Tick
Onboard encoder interface (continued)
Cable length for
• TTL incremental encoder, max.
• HTL incremental encoder for
- remark
• SSI absolute encoder, max.
m (ft)
Additional technical data
Input for the temperature measurement
Backup of non-volatile data
Approvals
9
■ Selection and ordering data
Description
Order No.
SIMOTION D410-2 DP
Control Unit
(SIMOTION V4.3 SP1 HF2 or higher)
6AU1410-2AA00-0AA0
SIMOTION D410-2 DP/PN
Control Unit
(SIMOTION V4.3 SP1 HF3 or higher)
6AU1410-2AD00-0AA0
SIMOTION
CompactFlash card (CF) 1 GB
with the current SIMOTION Kernel and
SINAMICS S120 drive software V4.x
Pre-installed license can be obtained
using additional order codes 1)
Note:
A separate CompactFlash card is
available for the SIMOTION D4x5-2
Control Units. (6AU1400-2PA22-0AA0)
6AU1400-1PA22-0AA0
MultiAxes Package license for
SIMOTION D410-2
• As Z option
• As single license
1)
M41
6AU1820-0AA41-0AB0
Note about licenses for runtime software:
Runtime software licenses can either be pre-installed on a CompactFlash
card (CF) or ordered separately.
See Ordering licenses for runtime software on page 9/63.
9/38
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
SIMOTION D410-2 Control Units
■ Accessories
Description
Order No.
Rear panel mounting plate
For installing the SIMOTION D410-2 in a
different location if you do not wish to
connect it to the Power Module.
Description
Order No.
Accessories for PROFINET
Accessories for SIMOTION D410-2
6AU1400-7AA05-0AA0
RJ45 FastConnect connector for
Industrial Ethernet/PROFINET
180° cable outlet
• 1 pack = 1 unit
6GK1901-1BB10-2AA0
Accessories for PROFIBUS
• 1 pack = 10 units
6GK1901-1BB10-2AB0
PROFIBUS RS485 bus connector with
axial cable outlet (180°)
Max. transmission rate 12 Mbit/s
• 1 pack = 50 units
6GK1901-1BB10-2AE0
• Without PG socket, with terminal blocks 6GK1500-0EA02
• Without PG socket, with FastConnect
insulation displacement method
6GK1500-0FC10
PROFIBUS RS485 bus connector with
angular cable outlet (35°) and
screw-type terminals
Max. transmission rate 12 Mbit/s
RJ45 FastConnect connector for
Industrial Ethernet/PROFINET
145° cable outlet
• 1 pack = 1 unit
6GK1901-1BB30-0AA0
• 1 pack = 10 units
6GK1901-1BB30-0AB0
• 1 pack = 50 units
6GK1901-1BB30-0AE0
FastConnect cables for
Industrial Ethernet/PROFINET1)
• Without PG interface
6ES7972-0BA42-0XA0
• With PG interface
6ES7972-0BB42-0XA0
PROFIBUS FastConnect RS485 bus
connector with angular cable outlet
(35°) and insulation displacement
terminals
Max. transmission rate 12 Mbit/s
• Without PG interface
6ES7972-0BA60-0XA0
• With PG interface
6ES7972-0BB60-0XA0
PROFIBUS RS485 bus connector with
cable outlet (90°) and screw-type
terminals
Max. transmission rate 12 Mbit/s
• IE FC Standard Cable GP 2x2
6XV1840-2AH10
• IE FC Flexible Cable GP 2x2
6XV1870-2B
• IE FC Trailing Cable GP 2x2
6XV1870-2D
• IE FC Trailing Cable 2x2
6XV1840-3AH10
• IE FC Marine Cable 2x2
6XV1840-4AH10
Stripping tool for
Industrial Ethernet/PROFINET
FastConnect cables
• IE FC stripping tool
6GK1901-1GA00
Other accessories
• Without PG interface
6ES7972-0BA12-0XA0
• With PG interface
6ES7972-0BB12-0XA0
Dust-proof blanking plugs
(50 units) for sealing unused
DRIVE-CLiQ, Ethernet and
PROFINET ports
6SL3066-4CA00-0AA0
9
PROFIBUS FastConnect RS485 bus
connector with cable outlet (90°) and
insulation displacement terminals
Max. transmission rate 12 Mbit/s
• Without PG interface
6ES7972-0BA52-0XA0
• With PG interface
6ES7972-0BB52-0XA0
1)
Sold by the meter; max. length 1000 m (3281 ft);
minimum order 20 m (65.62 ft).
Siemens PM 21 · 2013
9/39
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
SIMOTION D410-2 Control Units
■ More information
More information
• about PROFIBUS DP/MPI cables and MOTION-CONNECT
can be found in chapter MOTION-CONNECT connection
systems.
• about PROFIBUS DP, Industrial Ethernet and PROFINET
can be found in Catalog IK PI and the Industry Mall under
Automation Technology/Industrial Communication.
• about the ordering data for SINAMICS drive components such
as Power Modules, DRIVE-CLiQ cables, etc. can be found in
chapter SINAMICS S120 drive system and the Industry Mall
under Drive Technology/Converters/...
Integrated drive control
The drive control functions integrated in a SIMOTION D410-2
are based on the drive control of a SINAMICS S120 CU310-2
(firmware version V4.x), although there is a slight difference in
functionality. For example, the SIMOTION D410-2 does not have
a basic positioner function (EPos), as this is already covered by
SIMOTION technology functions.
For more information, refer to chapter System description –
Dimensioning and the documentation for SIMOTION and
SINAMICS.
Licensing notes
SIMOTION D410-2 has an integrated drive control for either a
servo, a vector or a V/f axis and is therefore ideal for single-axis
applications.
One real axis can be used without license on the Control Unit.
Speed-controlled axes and virtual axes never require a license.
9
SIMOTION D410-2 can be extended with additional
SINAMICS S110/S120 Control Units (e.g. CU305) and so can
also be used for smaller multi-axis applications (e.g. with 2 – 3
axes). A license is required for any additional axes. Where a
license is required for a POS axis, the POS single-axis license
is the ideal solution. It is better to use the MultiAxes Package
D410-2 in the case of GEAR/CAM or more than one POS license.
The axis license with the highest functionality is covered by the
inclusive license (a real axis).
The functionality has the following granularity:
CAM > GEAR > POS.
9/40
Siemens PM 21 · 2013
Example:
Application with 2 real axes: 1 POS, 1 CAM.
Only a POS license needs to be purchased because the higherorder CAM license is already included.
Licenses are also required for runtime functions such as
SIMOTION IT Virtual Machine. These can be pre-installed on the
CompactFlash card (CF card) or ordered separately.
For more information, refer to section Ordering of licenses for
runtime software.
SIZER for Siemens Drives engineering tool
With the SIZER for Siemens Drives engineering tool, you can
easily configure the SINAMICS S110, S120 drive families
including SIMOTION. It provides you with support for selecting
and dimensioning the components for a Motion Control task.
You can also determine the possible number of axes and the resulting utilization with SIZER for Siemens Drives in accordance
with your performance requirements.
For more information about SIZER for Siemens Drives, refer to
chapter System description – Dimensioning.
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
SIMOTION D4x5-2 Control Units
■ Overview
SIMOTION D4x5-2 are drive-based Control Units for multi-axis
systems. The individual variants essentially differ in terms of their
PLC and motion control performance, memory size and interfaces. The main distinguishing features are:
Distinguishing features 2)
SIMOTION
D425-2 DP
SIMOTION
D425-2 DP/PN
SIMOTION
D435-2 DP
SIMOTION
D435-2 DP/PN
SIMOTION
D445-2 DP/PN
SIMOTION
D455-2 DP/PN
Performance class
BASIC
BASIC
STANDARD
STANDARD
HIGH
ULTRA-HIGH
16
32
32
64
128
Maximum number of axes 16
Second runtime level
SERVOFast / IPOFast
–
–
–
•
•
•
DRIVE-CLiQ interfaces
4
4
6
6
6
6
• PROFIBUS
2
2
2
2
2
2
• PROFINET
–
1 (3 ports) 1)
–
1 (3 ports) 1)
1 (3 ports) 1)
1 (3 ports) 1)
• Ethernet
3
2
3
2
2
2
Communication interfaces
• available
– not available
The SIMOTION D425-2, D435-2, D445-2 and D455-2 Control
Units feature PLC and motion control performance (open-loop
control and motion control) for up to 16, 32, 64 or 128 axes,
as required.
Extension of the drive computing performance
The integrated drive control is based on the drive control of a
SINAMICS S120 CU320-2 Control Unit (firmware version V4.x)
and supports servo control (for a highly dynamic response),
vector control (for maximum torque accuracy) and V/f control.
The motion control performance of a SIMOTION D4x5-2 can be
utilized in full by expanding the computing performance at the
drive in two different ways:
• SINAMICS S120 Control Units (e.g. CU320-2) can be connected together with further SINAMICS S120 drive modules
via PROFIBUS or PROFINET.
• The SIMOTION CX32-2 Controller Extension can be connected via DRIVE-CLiQ, This module is extremely compact
and can control up to 6 servo, 6 vector or 12 V/f axes.
1)
2)
The integrated drive control enables each D4x5-2 Control Unit to
operate up to 6 servo, 6 vector or 12 V/f axes.
Optional second PROFINET interface via CBE30-2 (4 ports)
For further details such as cycle times, memory configuration, etc.,
refer to technical specifications.
Siemens PM 21 · 2013
9/41
9
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
SIMOTION D4x5-2 Control Units
■ Application
Field of application for the SIMOTION D4x5-2 Control Units are
applications with a large number of coordinated axes and short
cycle times.
Typical fields of application are:
• Compact multi-axis machines
• High-performance applications with short machine cycles
• Compact machines
- Including the complete machine control in the drive
- With extensive connection possibilities for communication,
HMI and I/O
• Distributed drive concepts
- Applications with a large number of axes
- Synchronization of several SIMOTION D Control Units via
distributed synchronous operation
■ Design
Option modules
With the TB30 Terminal Board, the SIMOTION D4x5-2 Control
Units can be extended with 4 digital inputs, 4 digital outputs,
2 analog inputs and 2 analog outputs. The TB30 Terminal Board
is plugged into the option slot on the Control Unit.
Using the CBE30-2 Communication Board for PROFINET IO, it is
possible to equip the SIMOTION D4x5-2 DP/PN Control Units
with a second PROFINET interface with 4 ports.
Applications for a second PROFINET interface:
• 2 separate networks (e.g. one local and one higher-level
network)
• Address space can be doubled to 2 × 4 KB
• Maximum number of connectable devices can be doubled to
2 × 64
• Separation into a high-speed and a slow bus system/execution system in order to make efficient use of the controller's
capacity (applies only to SIMOTION D435-2 DP/PN,
D445-2 DP/PN and D455-2 DP/PN)
- PROFINET onboard: SERVOFast and IPOFast
- PROFINET via CBE30-2: SERVO / IPO / IPO2
Note:
The CBE30-2 cannot be used in SIMOTION D4x5-2 DP Control
Units. If the CBE30-2 is used without SERVOFast and IPOFast,
then both PROFINET interfaces are assigned to
SERVO / IPO / IPO2.
Assembly/Installation
The SIMOTION D4x5-2 Control Units can be mounted in the
control cabinet in one of three ways:
• Mounting with spacers
• Mounting without spacers (D425-2 and D435-2 only)
• Mounting without spacers (external cooling, D445-2 and
D455-2 only)
9
SIMOTION D425-2 DP (on left) and SIMOTION D435-2 DP/PN with
CBE30-2 inserted (on right)
Interfaces
Display and diagnostics
• LEDs to display operating states and errors
• 3 measuring sockets
• Service switch and mode selector
• Diagnostics button
Onboard I/Os
• 12 digital inputs
• 16 digital inputs/outputs (max. 16 as high-speed measuring
inputs, max. 8 as high-speed output cams)
Communication
• 6 x DRIVE-CLiQ (4 × DRIVE-CLiQ for D425-2)
• 2 x Industrial Ethernet (3 × Industrial Ethernet for D4x5-2 DP),
of which one interface easily accessible on the module front
• 2 x PROFIBUS DP
• 1 x PROFINET IO
(1 interface with 3 ports, with D4x5-2 DP/PN only)
• 2 x USB
Data backup
• 1 x slot for SIMOTION CompactFlash card
Additional interfaces
• Terminals for 24 V electronics power supply
9/42
Siemens PM 21 · 2013
With external air cooling, the cooling fins of the D445-2/D455-2
Control Unit are outside of the control cabinet. A seal (option) is
required so that the Control Unit can be hermetically mounted in
the rear cabinet panel.
The SIMOTION D4x5-2 Control Units are supplied with preassembled spacers. These can be removed if necessary.
Data storage/data backup
The SIMOTION D4x5-2 Control Units store the retentive process
data permanently in a manner that requires no maintenance
(refer to technical data for memory size).
The real-time clock is backed up for several days via a SuperCap. The backup time can be extended via a battery in the
double fan/battery module.
The double fan/battery module incl. battery is contained in the
scope of supply of the SIMOTION D4x5-2.
The runtime software, user data and user programs are stored
retentively on the CompactFlash card (CF). The retentive
process data of the Control Unit can also be stored on this
CompactFlash card via system command, e.g. if spare parts
are required.
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
SIMOTION D4x5-2 Control Units
■ Design (continued)
Extended execution system (SERVOFast / IPOFast)
The SIMOTION D435-2 DP/PN, D445-2 DP/PN and
D455-2 DP/PN Control Units have (in addition to SERVO,
IPO and IPO2) an additional second runtime level
(SERVOFast and IPOFast).
The additional runtime level allows the distribution of electric
and/or hydraulic axes with different dynamic responses on a
slow and a fast bus system so that the performance of the
controller can be used more efficiently.
It also enables a particularly fast I/O processing in conjunction
with high-speed PROFINET I/O modules.
Thanks to the extended execution system, electrical positioning
drives can be controlled with cycle times in the millisecond
range requiring fewer resources and at the same time the
pressure-controlled axes of an hydraulic press can be controlled
with a high dynamic response and short cycle times.
PROFINET
SIMOTION
D4x5-2
SIMATIC ET 200S
High Speed
AI AO
SSI
Hydraulic press
Control signal (servo valve)
Pressure
Plunger
G_PM10_EN_00205b
Position
Die cushion
Servo drive
SSI: Synchronous Serial Interface
(interface of absolute encoder)
SERVO = 1 ms / IPO = 2 ms
SERVOFast = 0.25 ms / IPOFast = 0.25 ms
Closed-loop control of an hydraulic press with SERVOFast and IPOFast
If SERVOFast and IPOFast are activated, the following assignment
applies:
• SERVOFast and IPOFast are assigned to the PROFINET.
• SERVO, IPO and IPO2 are assigned to the PROFIBUS or the
integrated drives of the SIMOTION D4x5-2/CX32-2.
If a second PROFINET interface is provided by means of a
CBE30-2, this will also be assigned to SERVO, IPO and IPO2. In
this case, the onboard PROFINET interface is always assigned
to SERVOFast und IPOFast.
DRIVE-CLiQ:
Modules from the SINAMICS S120 range:
• TM15, TM17 High Feature Terminal Modules, TM31, etc.
• SMC/SME Sensor Modules
• DMC20/DME20 DRIVE-CLiQ Hub Module
USB:
The integrated USB interface allows, for example, a USB
memory stick to be connected for a project or firmware update.
Connectable I/Os
Expansion with SINAMICS S120 drive modules
PROFINET IO:
• Certified PROFINET devices
• Distributed I/Os SIMATIC ET 200S/SP/M/eco PN/pro and TMC
• Drive systems (e.g. SINAMICS S110/S120)
SINAMICS S120 drive modules in booksize format (Line
Modules, Motor Modules, etc.) are connected to the
SIMOTION D4x5-2 Control Unit via DRIVE-CLiQ.
PROFIBUS DP:
• Certified PROFIBUS standard slaves
(DP-V0, DP-V1, DP-V2)
• SIMATIC ET 200S/M/eco/pro distributed I/Os
• Drive systems (e.g. SINAMICS S110/S120)
SINAMICS S120 PM340 Power Modules in blocksize format can
be operated on the SIMOTION D4x5-2 Control Units with the
CUA31/CUA32 Control Unit Adapters.
Note:
DRIVE-CLiQ cables which are required to connect Line/Motor
Modules to SIMOTION D are supplied in a standard length with
the Line/Motor Modules.
Siemens PM 21 · 2013
9/43
9
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
SIMOTION D4x5-2 Control Units
■ Integration
When dimensioning cables, you must always observe the
maximum permissible cable lengths.
SIMOTION
D4x5-2
PROFINET IO3)
X150 P1
P2
P3
PROFINET IO2)
CBE30-2
(optional)
X1400 P1
P2
P3
P4
DRIVECLiQ
not
D425-2
X100
to
X103
X104
X105
Ethernet
1) X120 P1
X127 P1
X130 P1
Onboard
I/Os
Power
supply
e.g. SINAMICS
S120, ET 200S
PROFINET IO
IRT/RT I/Os
e.g. SINAMICS
S120, ET 200S
DRIVE-CLiQ cable
SINAMICS S120
drive components
Ethernet cable
Ethernet
node
12 DI, 16 DI/DO
X124
24 V supply
X136
USB
PROFINET IO
IRT/RT I/Os
X122
X132
X142
PROFIBUS DP
X126
9
If these maximum lengths are exceeded, malfunctions can
occur.
PROFIBUS cables
PROFIBUS DP
node
6ES7901-4BD00-0XA0
Programming
device (PG)
X125
X135
USB memory
stick
G_PM10_EN_00216a
1) X120 only for D4x5-2 DP.
2) D4x5-2 DP/PN only (CBE30-2 as second PROFINET interface).
3) D4x5-2 DP/PN only.
SIMOTION D4x5-2 Control Unit connection overview
9/44
Siemens PM 21 · 2013
The permissible length of PROFIBUS DP cables depends on the
configuration.
The DRIVE-CLiQ cables used for the SINAMICS S120 CU320-2
Control Unit can also be used for SIMOTION D4x5-2 Control
Units.
For more information about signal cables, refer to chapter
MOTION-CONNECT connection systems.
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
SIMOTION D4x5-2 Control Units
■ Technical specifications
Order No.
6AU1425-2AA00- 6AU1425-2AD00- 6AU1435-2AA00- 6AU1435-2AD00- 6AU1445-2AD00- 6AU1455-2AD000AA0
0AA0
0AA0
0AA0
0AA0
0AA0
Product brand name
SIMOTION
SIMOTION
SIMOTION
SIMOTION
SIMOTION
SIMOTION
Product-type designation
D425-2 DP
D425-2 DP/PN
D435-2 DP
D435-2 DP/PN
D445-2 DP/PN
D455-2 DP/PN
Performance class for
motion control system
BASIC
Performance
BASIC
Performance
STANDARD
Performance
STANDARD
Performance
HIGH
Performance
ULTRA-HIGH
Performance
Version of the motion
control system
Multiple-axis
system
Multiple-axis
system
Multiple-axis
system
Multiple-axis
system
Multiple-axis
system
Multiple-axis
system
PLC and motion control performance
16
16
32
32
64
128
Minimum PROFIBUS
cycle clock
ms
1
1
1
1
1
1
Minimum PROFINET
send cycle clock
ms
0.25
0.25
0.25
0.25
0.25
0.25
Minimum servo cycle
clock
ms
0.5
0.5
0.5
0.25
0.25
0.25
Minimum interpolator
cycle clock
ms
0.5
0.5
0.5
0.25
0.25
0.25
–
–
–
0.5 ms in conjunction with
integrated
SINAMICS S120
drives
(SINAMICS
Integrated);
0.25 ms in
conjunction with
SERVOFAST and
IPOFAST
0.5 ms in conjunction with
integrated
SINAMICS S120
drives
(SINAMICS
Integrated);
0.25 ms in
conjunction with
SERVOFAST and
IPOFAST
0.5 ms in conjunction with
integrated
SINAMICS S120
drives
(SINAMICS
Integrated);
0.25 ms in
conjunction with
SERVOFAST and
IPOFAST
• servo
6
6
6
6
6
6
• vector
6
6
6
6
6
6
• V/f
12
12
12
12
12
12
• remark
Alternative
control modes;
drive control
based on
SINAMICS S120
CU320-2,
firmware
version V4.x
Alternative
control modes;
drive control
based on
SINAMICS S120
CU320-2,
firmware
version V4.x
Alternative
control modes;
drive control
based on
SINAMICS S120
CU320-2,
firmware
version V4.x
Alternative
control modes;
drive control
based on
SINAMICS S120
CU320-2,
firmware
version V4.x
Alternative
control modes;
drive control
based on
SINAMICS S120
CU320-2,
firmware
version V4.x
Alternative
control modes;
drive control
based on
SINAMICS S120
CU320-2,
firmware
version V4.x
Maximum number of axes
Servo / IPO clock cycle,
remark
Integrated drive control
Maximum number of axes
for integrated drive
control
9
Memory
RAM (work memory)
MB
48
48
64
64
128
256
Additional RAM work
memory for Java
applications
MB
20
20
20
20
20
20
RAM disk (load memory)
MB
31
31
41
41
56
76
Retentive memory
KB
364
364
364
364
512
512
Persistent memory
(user data on CF)
MB
300
300
300
300
300
300
Siemens PM 21 · 2013
9/45
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
SIMOTION D4x5-2 Control Units
■ Technical specifications (continued)
Order No.
6AU1425-2AA00- 6AU1425-2AD00- 6AU1435-2AA00- 6AU1435-2AD00- 6AU1445-2AD00- 6AU1455-2AD000AA0
0AA0
0AA0
0AA0
0AA0
0AA0
Product brand name
SIMOTION
SIMOTION
SIMOTION
SIMOTION
SIMOTION
SIMOTION
Product-type designation
D425-2 DP
D425-2 DP/PN
D435-2 DP
D435-2 DP/PN
D445-2 DP/PN
D455-2 DP/PN
DRIVE-CLiQ interfaces
4
4
6
6
6
6
USB interfaces
2
2
2
2
2
2
Industrial Ethernet
interfaces
3
2
3
2
2
2
PROFIBUS interfaces
2
2
2
2
2
2
• remark
Equidistant and
isochronous; Can
be configured as
master or slave
Equidistant and
isochronous; Can
be configured as
master or slave
Equidistant and
isochronous; Can
be configured as
master or slave
Equidistant and
isochronous; Can
be configured as
master or slave
Equidistant and
isochronous; Can
be configured as
master or slave
Equidistant and
isochronous; Can
be configured as
master or slave
PROFINET interfaces
0
1
0
1
1
1
• remark
–
1 interface with –
3 ports onboard;
1 interface with
4 ports optional
via CBE30-2;
functionality:
supports
PROFINET IO
with IRT and RT;
configurable as
PROFINET IO
controller and/or
device; supports
media redundancy (MRP and
MRPD)
1 interface with
3 ports onboard;
1 interface with
4 ports optional
via CBE30-2;
functionality:
supports
PROFINET IO
with IRT and RT;
configurable as
PROFINET IO
controller and/or
device; supports
media redundancy (MRP and
MRPD)
1 interface with
3 ports onboard;
1 interface with
4 ports optional
via CBE30-2;
functionality:
supports
PROFINET IO
with IRT and RT;
configurable as
PROFINET IO
controller and/or
device; supports
media redundancy (MRP and
MRPD)
1 interface with
3 ports onboard;
1 interface with
4 ports optional
via CBE30-2;
functionality:
supports
PROFINET IO
with IRT and RT;
configurable as
PROFINET IO
controller and/or
device; supports
media redundancy (MRP and
MRPD)
Double fan/
battery module
included in
scope of delivery
Double fan/
battery module
included in
scope of delivery
Double fan/
battery module
included in
scope of delivery
Double fan/
battery module
included in
scope of delivery
Double fan/
battery module
included in
scope of delivery
Double fan/
battery module
included in
scope of delivery
Communication
General technical data
Fan
9
DC supply voltage
• rated value
V
24
24
24
24
24
24
• permissible range
V
20.4 … 28.8
20.4 … 28.8
20.4 … 28.8
20.4 … 28.8
20.4 … 28.8
20.4 … 28.8
Current consumption,
typ.
mA
700
1 000
700
1 000
1 900
1 900
Without load at
the inputs/outputs, without
24 V supply via
DRIVE-CLiQ and
PROFIBUS
interface
Without load at
the inputs/outputs, without
24 V supply via
DRIVE-CLiQ and
PROFIBUS
interface
Without load at
the inputs/outputs, without
24 V supply via
DRIVE-CLiQ and
PROFIBUS
interface
Without load at
the inputs/outputs, without
24 V supply via
DRIVE-CLiQ and
PROFIBUS
interface
Without load at
the inputs/outputs, without
24 V supply via
DRIVE-CLiQ and
PROFIBUS
interface
Without load at
the inputs/outputs, without
24 V supply via
DRIVE-CLiQ and
PROFIBUS
interface
• remark
Making current, typ.
A
5
5
5
5
5
5
Power loss, typ.
W
17
24
17
24
46
46
• during long-term storage
°C
(°F)
-25 … +55
(-13 ... +131)
-25 … +55
(-13 ... +131)
-25 … +55
(-13 ... +131)
-25 … +55
(-13 ... +131)
-25 … +55
(-13 ... +131)
-25 … +55
(-13 ... +131)
• during transport
°C
(°F)
-40 … +70
(-40 ... +158)
-40 … +70
(-40 ... +158)
-40 … +70
(-40 ... +158)
-40 … +70
(-40 ... +158)
-40 … +70
(-40 ... +158)
-40 … +70
(-40 ... +158)
• during operating
°C
(°F)
0 … +55
(+32 ... +131)
0 … +55
(+32 ... +131)
0 … +55
(+32 ... +131)
0 … +55
(+32 ... +131)
0 … +55
(+32 ... +131)
0 … +55
(+32 ... +131)
Maximum installation altitude
4000 m (13124 ft)
above sea level.
Above an altitude of 2000 m
(6562 ft), the
maximum ambient temperature
decreases by
7 °C (44.6 °F) per
1000 m (3281 ft).
Maximum installation altitude
4000 m (13124 ft)
above sea level.
Above an altitude of 2000 m
(6562 ft), the
maximum ambient temperature
decreases by
7 °C (44.6 °F) per
1000 m (3281 ft).
Maximum installation altitude
4000 m (13124 ft)
above sea level.
Above an altitude of 2000 m
(6562 ft), the
maximum ambient temperature
decreases by
7 °C (44.6 °F) per
1000 m (3281 ft).
Maximum installation altitude
4000 m (13124 ft)
above sea level.
Above an altitude of 2000 m
(6562 ft), the
maximum ambient temperature
decreases by
7 °C (44.6 °F) per
1000 m (3281 ft).
Maximum installation altitude
4000 m (13124 ft)
above sea level.
Above an altitude of 2000 m
(6562 ft), the
maximum ambient temperature
decreases by
7 °C (44.6 °F) per
1000 m (3281 ft).
Maximum installation altitude
4000 m (13124 ft)
above sea level.
Above an altitude of 2000 m
(6562 ft), the
maximum ambient temperature
decreases by
7 °C (44.6 °F) per
1000 m (3281 ft).
Ambient temperature
- remark
9/46
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
SIMOTION D4x5-2 Control Units
■ Technical specifications (continued)
Order No.
6AU1425-2AA00- 6AU1425-2AD00- 6AU1435-2AA00- 6AU1435-2AD00- 6AU1445-2AD00- 6AU1455-2AD000AA0
0AA0
0AA0
0AA0
0AA0
0AA0
Product brand name
SIMOTION
SIMOTION
SIMOTION
SIMOTION
SIMOTION
SIMOTION
Product-type designation
D425-2 DP
D425-2 DP/PN
D435-2 DP
D435-2 DP/PN
D445-2 DP/PN
D455-2 DP/PN
5 … 95
5 … 95
5 … 95
5 … 95
5 … 95
5 … 95
620 … 1 060
620 … 1 060
620 … 1 060
620 … 1 060
620 … 1 060
620 … 1 060
IP20
IP20
IP20
IP20
IP20
IP20
General technical data (continued)
Relative humidity with%
out condensation during
operating phase
Air pressure
hPa
Protection class IP
Height
mm (in) 380 (14.96)
380 (14.96)
380 (14.96)
380 (14.96)
380 (14.96)
380 (14.96)
Width
mm (in) 50 (1.97)
50 (1.97)
50 (1.97)
50 (1.97)
50 (1.97)
50 (1.97)
Depth
mm (in) 270 (10.63)
270 (10.63)
270 (10.63)
270 (10.63)
270 (10.63)
270 (10.63)
When the spacer
is removed
230 mm (9.05 in)
deep
When the spacer
is removed
230 mm (9.05 in)
deep
When the spacer
is removed
230 mm (9.05 in)
deep
When the spacer
is removed
230 mm (9.05 in)
deep
When the spacer
is removed
230 mm (9.05 in)
deep
When the spacer
is removed
230 mm (9.05 in)
deep
3600 (7.94)
3600 (7.94)
3600 (7.94)
3600 (7.94)
4400 (9.70)
4400 (9.70)
12
12
12
12
12
12
• remark
Net weight
g (lb)
Digital inputs
Number of digital inputs
DC input voltage
• rated value
V
24
24
24
24
24
24
• for signal "1"
V
15 … 30
15 … 30
15 … 30
15 … 30
15 … 30
15 … 30
• for signal "0"
V
-3 … +5
-3 … +5
-3 … +5
-3 … +5
-3 … +5
-3 … +5
Electrical isolation
Yes
Yes
Yes
Yes
Yes
Yes
• remark
In groups of 6
In groups of 6
In groups of 6
In groups of 6
In groups of 6
In groups of 6
Current consumption for mA
"1" signal level, typ.
9
9
9
9
9
9
9
Input delay for
• signal "0" → "1", typ.
µs
50
50
50
50
50
50
• signal "1" → "0", typ.
µs
150
150
150
150
150
150
Number of digital
inputs/outputs
16
16
16
16
16
16
Parameterization
possibility of the
digital inputs/outputs
Can be parameterized as DI,
as DO, as
measuring input
(max. 16), as
output cam
(max. 8)
Can be parameterized as DI,
as DO, as
measuring input
(max. 16), as
output cam
(max. 8)
Can be parameterized as DI,
as DO, as
measuring input
(max. 16), as
output cam
(max. 8)
Can be parameterized as DI,
as DO, as
measuring input
(max. 16), as
output cam
(max. 8)
Can be parameterized as DI,
as DO, as
measuring input
(max. 16), as
output cam
(max. 8)
Can be parameterized as DI,
as DO, as
measuring input
(max. 16), as
output cam
(max. 8)
Digital inputs/outputs
If used as an input
DC input voltage
• rated value
V
24
24
24
24
24
24
• for signal "1"
V
15 … 30
15 … 30
15 … 30
15 … 30
15 … 30
15 … 30
• for signal "0"
V
-3 … +5
-3 … +5
-3 … +5
-3 … +5
-3 … +5
-3 … +5
Electrical isolation
No
No
No
No
No
No
Current consumption for mA
"1" signal level, typ.
9
9
9
9
9
9
Input delay for
• signal "0" → "1", typ.
µs
5
5
5
5
5
5
• signal "1" → "0", typ.
µs
50
50
50
50
50
50
Siemens PM 21 · 2013
9/47
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
SIMOTION D4x5-2 Control Units
■ Technical specifications (continued)
Order No.
6AU1425-2AA00- 6AU1425-2AD00- 6AU1435-2AA00- 6AU1435-2AD00- 6AU1445-2AD00- 6AU1455-2AD000AA0
0AA0
0AA0
0AA0
0AA0
0AA0
Product brand name
SIMOTION
SIMOTION
SIMOTION
SIMOTION
SIMOTION
SIMOTION
Product-type designation
D425-2 DP
D425-2 DP/PN
D435-2 DP
D435-2 DP/PN
D445-2 DP/PN
D455-2 DP/PN
If used as an input (continued)
Measuring input,
reproducibility
µs
5
5
5
5
5
5
Measuring input,
resolution
µs
1
1
1
1
1
1
• rated value
V
24
24
24
24
24
24
• permissible range
V
20.4 … 28.8
20.4 … 28.8
20.4 … 28.8
20.4 … 28.8
20.4 … 28.8
20.4 … 28.8
Electrical isolation
No
No
No
No
No
No
Current carrying capacity mA
for each output, max.
500
500
500
500
500
500
mA
2
2
2
2
2
2
• signal "0" → "1", typ.
µs
150
150
150
150
150
150
• signal "0" → "1", max.
µs
400
400
400
400
400
400
• signal "1" → "0", typ.
µs
75
75
75
75
75
75
• signal "1" → "0", max.
µs
150
150
150
150
150
150
Data for
Vcc = 24 V;
load 48 Ohm;
"1" = 90 % VOut,
"0" = 10 % VOut
Data for
Vcc = 24 V;
load 48 Ohm;
"1" = 90 % VOut,
"0" = 10 % VOut
Data for
Vcc = 24 V;
load 48 Ohm;
"1" = 90 % VOut,
"0" = 10 % VOut
Data for
Vcc = 24 V;
load 48 Ohm;
"1" = 90 % VOut,
"0" = 10 % VOut
Data for
Vcc = 24 V;
load 48 Ohm;
"1" = 90 % VOut,
"0" = 10 % VOut
Data for
Vcc = 24 V;
load 48 Ohm;
"1" = 90 % VOut,
"0" = 10 % VOut
If used as an output
Load voltage
Leakage current, max.
Output delay for
- remark
9
Output cam,
reproducibility
µs
10
10
10
10
10
10
Output cam, resolution
µs
1
1
1
1
1
1
• ohmic load, max.
Hz
100
100
100
100
100
100
• inductive load, max.
Hz
2
2
2
2
2
2
• lamp load, max.
Hz
11
11
11
11
11
11
Yes
Yes
Yes
Yes
Yes
Yes
Switching frequency of
the outputs for
Short-circuit protection
9/48
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
SIMOTION D4x5-2 Control Units
■ Technical specifications (continued)
Order No.
6AU1425-2AA00- 6AU1425-2AD00- 6AU1435-2AA00- 6AU1435-2AD00- 6AU1445-2AD00- 6AU1455-2AD000AA0
0AA0
0AA0
0AA0
0AA0
0AA0
Product brand name
SIMOTION
SIMOTION
SIMOTION
SIMOTION
SIMOTION
SIMOTION
Product-type designation
D425-2 DP
D425-2 DP/PN
D435-2 DP
D435-2 DP/PN
D445-2 DP/PN
D455-2 DP/PN
• Backup of retentive data
Unlimited buffer
duration
Unlimited buffer
duration
Unlimited buffer
duration
Unlimited buffer
duration
Unlimited buffer
duration
Unlimited buffer
duration
• Buffer time real-time clock
4 days min.
4 days min.
4 days min.
4 days min.
4 days min.
4 days min.
• remark
Longer buffer
duration of the
real time clock
using a battery
which is inserted
in double fan/
battery module
Longer buffer
duration of the
real time clock
using a battery
which is inserted
in double fan/
battery module
Longer buffer
duration of the
real time clock
using a battery
which is inserted
in double fan/
battery module
Longer buffer
duration of the
real time clock
using a battery
which is inserted
in double fan/
battery module
Longer buffer
duration of the
real time clock
using a battery
which is inserted
in double fan/
battery module
Longer buffer
duration of the
real time clock
using a battery
which is inserted
in double fan/
battery module
• USA
UL 61010-1,
2nd Ed. CAN/
CSA-C22.2
NO. 61010-1-04
UL 61010-1,
2nd Ed. CAN/
CSA-C22.2
NO. 61010-1-04
UL 61010-1,
2nd Ed. CAN/
CSA-C22.2
NO. 61010-1-04
UL 61010-1,
2nd Ed. CAN/
CSA-C22.2
NO. 61010-1-04
UL 61010-1,
2nd Ed. CAN/
CSA-C22.2
NO. 61010-1-04
UL 61010-1,
2nd Ed. CAN/
CSA-C22.2
NO. 61010-1-04
• Canada
UL 61010-1,
2nd Ed. CAN/
CSA-C22.2
NO. 61010-1-04
UL 61010-1,
2nd Ed. CAN/
CSA-C22.2
NO. 61010-1-04
UL 61010-1,
2nd Ed. CAN/
CSA-C22.2
NO. 61010-1-04
UL 61010-1,
2nd Ed. CAN/
CSA-C22.2
NO. 61010-1-04
UL 61010-1,
2nd Ed. CAN/
CSA-C22.2
NO. 61010-1-04
UL 61010-1,
2nd Ed. CAN/
CSA-C22.2
NO. 61010-1-04
• Australia
C-Tick
C-Tick
C-Tick
C-Tick
C-Tick
C-Tick
Additional technical data
Backup of
non-volatile data
Approvals
9
Siemens PM 21 · 2013
9/49
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
SIMOTION D4x5-2 Control Units
■ Selection and ordering data
9
Description
Order No.
Description
SIMOTION D425-2 DP
Control Unit
incl. double fan/battery module and
battery
(SIMOTION V4.3 SP1 or higher)
6AU1425-2AA00-0AA0
MultiAxes Package license for
SIMOTION D445-x/D455-x
SIMOTION D425-2 DP/PN
Control Unit
incl. double fan/battery module and
battery
(SIMOTION V4.3 SP1 or higher)
6AU1425-2AD00-0AA0
SIMOTION D435-2 DP
Control Unit
incl. double fan/battery module and
battery
(SIMOTION V4.3 SP1 or higher)
6AU1435-2AA00-0AA0
SIMOTION D435-2 DP/PN
Control Unit
incl. double fan/battery module and
battery
(SIMOTION V4.3 SP1 or higher)
6AU1435-2AD00-0AA0
SIMOTION D445-2 DP/PN
Control Unit
incl. double fan/battery module and
battery
(SIMOTION V4.2 SP1 or higher)
6AU1445-2AD00-0AA0
SIMOTION D455-2 DP/PN
Control Unit
incl. double fan/battery module and
battery
(SIMOTION V4.2 SP1 or higher)
6AU1455-2AD00-0AA0
CompactFlash card (CF)
1 GB for SIMOTION D4x5-2
with the current SIMOTION Kernel and
SINAMICS S120 drive software V4.x
Pre-installed license can be obtained
using additional order codes 1)
Note:
A separate CompactFlash card is
available for the SIMOTION D410-2
Control Units (6AU1400-1PA22-0AA0).
6AU1400-2PA22-0AA0
M42
• As Z option incl.
Safety Extended Functions
S42
• As single license
6AU1820-0AA42-0AB0
• As single license incl.
Safety Extended Functions
6AU1820-0AS42-0AB0
MultiAxes Package license for
SIMOTION D435-x
• As Z option
M43
• As Z option incl.
Safety Extended Functions
S43
• As single license
6AU1820-0AA43-0AB0
• As single license incl.
Safety Extended Functions
6AU1820-0AS43-0AB0
Note about licenses for runtime software:
Runtime software licenses can either be pre-installed on a
CompactFlash card (CF) or ordered separately.
See Ordering of licenses for runtime software on page 9/63.
Siemens PM 21 · 2013
M44
• As Z option incl.
Safety Extended Functions
S44
• As single license
6AU1820-0AA44-0AB0
• As single license incl.
Safety Extended Functions
6AU1820-0AS44-0AB0
Note:
MultiAxes bundles are no longer available for the SIMOTION
D4x5-2 (packages comprising Control Unit, CompactFlash card
+ MultiAxes Package license).
You can instead order the Control Unit and CompactFlash card
with MultiAxes Package license individually:
Example for SIMOTION D445-2 DP/PN:
• Control Unit: 6AU1445-2AD00-0AA0
• CompactFlash card with MultiAxes Package license:
6AU1400-2PA22-0AA0 -Z M44
The MultiAxes Packages support particularly simple licensing.
They contain the license for unlimited use of the POS/GEAR/
CAM technology functions on the SIMOTION D Control Unit.
MultiAxes and Safety Packages
• As Z option
9/50
• As Z option
MultiAxes Packages
MultiAxes Package license for
SIMOTION D425-x
1)
Order No.
In addition to unlimited use of the axes licenses, the MultiAxes
and Safety Packages also contain the licenses of the Safety
Integrated Extended functions for all integrated SINAMICS
drives (SIMOTION D and Controller Extensions CX32-2).
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
SIMOTION D4x5-2 Control Units
■ Accessories
Description
Description
Order No.
Accessories for SIMOTION D4x5-2
Double fan/battery module
incl. battery
Spare part for SIMOTION D4x5-2
6FC5348-0AA02-0AA0
Battery
Spare part for fan/battery module
6FC5247-0AA18-0AA0
Seal for external air cooling
(1 pack = 10 units)
With external air cooling, the cooling
fins of the Control Unit are outside of the
control cabinet.
A seal is required so that the
D445-2/D455-2 can be hermetically
mounted in the rear cabinet panel.
6FC5348-0AA07-0AA0
Accessory for Industrial Ethernet (interface X120, X127, X130)
RJ45 FastConnect connector for
Industrial Ethernet/PROFINET
180° cable outlet
(10/100/1000 Mbit/s)
• 1 pack = 1 unit
6GK1901-1BB11-2AA0
• 1 pack = 10 units
6GK1901-1BB11-2AB0
• 1 pack = 50 units
6GK1901-1BB11-2AE0
FastConnect cables for Industrial
Ethernet/PROFINET 1)
• IE FC Standard Cable GP 4x2
6XV1878-2A
• IE FC Flexible Cable GP 4x2
6XV1878-2B
Stripping tool for Industrial Ethernet/
PROFINET FastConnect cables
Accessories for PROFIBUS
• IE FC stripping tool
PROFIBUS RS485 bus connector with
angular cable outlet (35°) and
screw-type terminals
Max. transmission rate 12 Mbit/s
6GK1901-1GA00
Other accessories
• Without PG interface
6ES7972-0BA42-0XA0
• With PG interface
6ES7972-0BB42-0XA0
PROFIBUS Fast Connect RS485 bus
connector with angular cable outlet
(35°) and insulation displacement
terminals
Max. transmission rate 12 Mbit/s
Dust-proof blanking plugs
(50 units) for sealing unused
DRIVE-CLiQ, Ethernet and
PROFINET ports
6SL3066-4CA00-0AA0
■ More information
• Without PG interface
6ES7972-0BA60-0XA0
• With PG interface
6ES7972-0BB60-0XA0
PROFIBUS adapter plug
for raising the PROFIBUS connector to
create more wiring space
6FX2003-0BB00
Accessories for PROFINET (interface X150)
RJ45 FastConnect connector for
Industrial Ethernet/PROFINET
145° cable outlet
(10/100 Mbit/s)
• 1 pack = 1 unit
6GK1901-1BB30-0AA0
• 1 pack = 10 units
6GK1901-1BB30-0AB0
• 1 pack = 50 units
6GK1901-1BB30-0AE0
FastConnect cables for
Industrial Ethernet/PROFINET 1)
• IE FC standard cable GP 2x2
6XV1840-2AH10
• IE FC flexible cable GP 2x2
6XV1870-2B
• IE FC trailing cable GP 2x2
6XV1870-2D
• IE FC trailing cable 2x2
6XV1840-3AH10
• IE FC marine cable 2x2
6XV1840-4AH10
Stripping tool for
Industrial Ethernet/PROFINET
FastConnect cables
• IE FC stripping tool
Order No.
6GK1901-1GA00
More information
• about PROFIBUS DP/MPI cables and MOTION-CONNECT
can be found in chapter MOTION-CONNECT connection
systems.
• about PROFIBUS DP, Industrial Ethernet and PROFINET
can be found in Catalog IK PI and the Industry Mall under
Automation Technology/Industrial Communication as well as
the chapter Communication.
• about the ordering data for other SINAMICS drive components
such as Line Modules, Motor Modules, DRIVE-CLiQ cables,
etc. can be found in chapter SINAMICS S120 drive system
and the Industry Mall under Drive Technology/Converters/...
Integrated drive control
The drive control integrated in the SIMOTION D4x5-2 Control
Units is based on the drive control of a SINAMICS S120
CU320-2 Control Unit (firmware version V4.x), whereby there are
minor functional differences. For example, the integrated drive
control does not have a basic positioner function (EPos), since
this is already covered by SIMOTION technology functions.
For more information, refer to chapter System description –
Dimensioning and the documentation for SIMOTION and
SINAMICS.
SIZER for Siemens Drives engineering tool
With the SIZER for Siemens Drives engineering tool, you can
easily configure the SINAMICS S110/S120 drive families including SIMOTION. It provides you with support for selecting and
dimensioning the components for a Motion Control task. You can
also determine the possible number of axes and the resulting
utilization with SIZER for Siemens Drives in accordance with your
performance requirements.
For more information about SIZER for Siemens Drives, refer to
chapter System description – Dimensioning.
1)
Sold by the meter; max. length 1000 m (3281 ft); minimum order
20 m (65.62 ft).
Siemens PM 21 · 2013
9/51
9
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
SIMOTION D4x5-2 Control Units
■ More information (continued)
Connectors and cables
The adapter plug (Order No. 6FX2003-0BB00) is required for
D4x5-2 when the bus cable has to be looped through the lefthand PROFIBUS interface (X126; 2 PROFIBUS cables wired to
the plug) and also
• Ethernet interface X120, in the case of D4x5-2 DP or
• Port 3 of the PROFINET interface X150 in the case of
D4x5-2 DP/PN
has to be wired to a FastConnect plug. With the adapter plug
fitted, the PROFIBUS connector is higher which creates extra
wiring space.
Ethernet interfaces X120, X127 and X130 support 10, 100 and
1000 Mbit/s. For 1000 Mbit/s, 8-core cables (4x2) must be used
as well as the 1000 Mbit version of the 180° FastConnect plug.
The 145° FastConnect plugs cannot be used for Ethernet interface X130 (cable outlet downwards). They also only support a
maximum of 100 Mbit/s.
9
9/52
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
Supplementary components
SIMOTION CX32-2 Controller Extension
■ Overview
■ Design
Axes controlled via
SIMOTION D4x5-2
Additional axes controlled
via SIMOTION CX32-2
G_PM10_EN_0000207a
DRIVE-CLiQ
D4x5-2
CX32-2
The SIMOTION CX32-2 Controller Extension is a module in
SINAMICS S120 booksize format. It enables the extension of the
drive-side computing performance of the SIMOTION D4x5-2
Control Units.
Example: Axis grouping for 12 axes with SIMOTION D4x5-2 and
SIMOTION CX32-2 Controller Extension
The integrated drive computing performance enables the
SIMOTION D4x5-2 Control Units to operate up to 6 servo,
6 vector or 12 V/f axes.
In this way, a very compact axis grouping can be implemented,
for example, with 12 servo axes.
The SIMOTION CX32-2 Controller Extension extends the drive
computing performance by up to 6 additional servo, 6 vector or
12 V/f axes. This allows the number of axes of a multi-axis
system to be increased according to the requirements of the
application.
If required, several SIMOTION CX32-2 Controller Extensions can
be operated on one SIMOTION D4x5-2 Control Unit.
• Max. 3 CX32-2 units on one SIMOTION D425-2
• Max. 5 CX32-2 units on one SIMOTION D435-2, D445-2 or
D455-2
If required, several CX32-2 Controller Extensions can be
operated on one SIMOTION D4x5-2 Control Unit.
■ Benefits
7
7
7
7
7
7
With a width of 25 mm (0.98 in), the CX32-2 Controller
Extension requires very little space and is therefore well-suited
for use in compact machines.
The CX32-2 Controller Extension is connected to the
SIMOTION D4x5-2 via DRIVE-CLiQ, so high-performance,
isochronous closed-loop control of the drives is possible
without the need for additional modules. The communication
interfaces on the SIMOTION D4x5-2 remain available for other
connections.
The addressing of the Controller Extension is independent
of the addressing on PROFIBUS/PROFINET. This is advantageous for modular machine concepts.
Simple cabling and configuration
The "Control operation" signal from an infeed connected to the
SIMOTION D4x5-2 is particularly easy to interconnect to the
drives of the CX32-2 Controller Extension.
The CX32-2 Controller Extension does not require its own
CompactFlash card. Data is managed centrally on the
CompactFlash card of the SIMOTION D4x5-2 Control Unit.
This has the following advantages:
- Simple module replacement (no operator action required on
the CX32-2, such as memory card replacement)
- During firmware upgrades, the CX32-2 Controller Extension
is automatically upgraded with the integrated drive of the
SIMOTION D4x5-2 Control Unit
- Central license handling via the SIMOTION D4x5-2
The SIMOTION CX32-2 Controller Extension is connected to the
SIMOTION D4x5-2 via DRIVE-CLiQ.
In principle, a 4th or 6th CX32-2 Controller Extension can also
be connected. In this case, no drives / drive components can
be connected any longer to the integrated drive control of the
SIMOTION D4x5-2. All drives must then be operated via the
connected Controller Extensions. This can be useful, for
example, when implementing distributed, modular machine
concepts .
Additional drive controls can be implemented with
SINAMICS S110/S120 Control Units via PROFIBUS or
PROFINET.
Note
The SIMOTION CX32-2 Controller Extension can only be used
with SIMOTION D4x5-2 Control Units. Operation with
SIMOTION D4x5 Control Units is not possible.
The SIMOTION CX32 Controller Extension should be used for
the SIMOTION D435 and D445-1 Control Units
(Order No. 6SL3040-0NA00-0AA0).
Siemens PM 21 · 2013
9/53
9
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
Supplementary components
SIMOTION CX32-2 Controller Extension
■ Technical specifications
Order No.
6AU1432-2AA00-0AA0
Order No.
6AU1432-2AA00-0AA0
Product brand name
SIMOTION
Product brand name
SIMOTION
Product-type designation
CX32-2
Product-type designation
CX32-2
Version of the motion
control system
Controller Extension
Digital inputs (continued)
• remark
Maximum number of axes for
integrated drive control
Current consumption for
"1" signal level, typ.
in groups of 6
mA
9
• servo
6
• vector
6
• signal "0" → "1", typ.
µs
50
• V/f
12
• signal "1" → "0", typ.
µs
150
• remark
Alternative control modes;
drive control based on
SINAMICS S120 CU320-2,
firmware version V4.x
Communication
4
DRIVE-CLiQ interfaces
General technical data
Input delay for
Digital inputs/outputs
Number of digital
inputs/outputs
4
Parameterization possibility
of the digital inputs/outputs
Parameterizable as DI, as
DO, as measuring input
(max. 4)
If used as an input
No fan
Fan
DC supply voltage
• rated value
V
24
• permissible range
V
20.4 … 28.8
Current consumption, typ.
mA
300
• remark
9
Yes
Electrical isolation
Integrated drive control
DC input voltage
• rated value
V
24
• for signal "1"
V
15 … 30
• for signal "0"
V
-3 … +5
No
Electrical isolation
Without load at the inputs/
outputs, without 24 V supply
via DRIVE-CLiQ interface
Current consumption for
"1" signal level, typ.
mA
9
Making current, typ.
A
1.6
Input delay for
Power loss, typ.
W
7
• signal "0" → "1", typ.
µs
5
• signal "1" → "0", typ.
µs
50
Measuring input,
reproducibility
µs
5
Measuring input,
resolution
µs
1
• rated value
V
24
• permissible range
V
20.4 … 28.8
Ambient temperature
• during long-term storage
°C (°F)
-25 ... +55 (-13 ... +131)
• during transport
°C (°F)
-40 ... +70 (-40 ... +158)
• during operating
°C (°F)
0 ... +55 (+32 ... +131)
Maximum installation
altitude 4000 m (13124 ft)
above sea level. Above an
altitude of 2000 (6562 ft),
the maximum ambient
temperature decreases
by 7° C (44.6 °F) per
1000 m (3281 ft).
- remark
Relative humidity without
condensation during
operating phase
Air pressure
%
hPa
5 … 95
If used as an output
Load voltage
No
Electrical isolation
Current carrying capacity for
each output, max.
mA
500
Leakage current, max.
mA
2
620 … 1 060
Output delay for
IP20
• signal "0" → "1", typ.
µs
150
Height
mm (in) 380 (14.96)
• signal "0" → "1", max.
µs
400
Width
mm (in) 25 (0.98)
• signal "1" → "0", typ.
µs
75
Depth
mm (in) 270 (10.63)
• signal "1" → "0", max.
µs
100
Protection class IP
• remark
When the spacer is removed
230 mm (9.05 in) deep
g (lb)
Net weight
2600 (5.73)
Digital inputs
6
Number of digital inputs
DC input voltage
• rated value
V
24
• for signal "1"
V
15 … 30
• for signal "0"
V
-3 … +5
9/54
Siemens PM 21 · 2013
- remark
Data for Vcc = 24 V;
load 48 Ohm;
"1" = 90 % VOut,
"0" = 10 % VOut
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
Supplementary components
SIMOTION CX32-2 Controller Extension
■ Technical specifications (continued)
■ Selection and ordering data
Order No.
6AU1432-2AA00-0AA0
Description
Order No.
Product brand name
SIMOTION
6AU1432-2AA00-0AA0
Product-type designation
CX32-2
SIMOTION CX32-2
Controller Extension
for SIMOTION D4x5-2
If used as an output (continued)
Switching frequency of
the outputs for
• ohmic load, max.
Hz
100
• inductive load, max.
Hz
2
• lamp load, max.
Hz
11
Short-circuit protection
Yes
Additional technical data
Backup of non-volatile data
• Backup of retentive data
Unlimited buffer duration
Approvals
• USA
UL 61010-1, 2nd Ed.
CAN/CSA-C22.2
NO. 61010-1-04
• Canada
UL 61010-1, 2nd Ed.
CAN/CSA-C22.2
NO. 61010-1-04
• Australia
C-Tick
9
Siemens PM 21 · 2013
9/55
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION D — Drive-based
Supplementary components
CBE30-2 Communication Board
■ Overview
■ Integration
The CBE30-2 Communication Board is plugged into the option
slot on the SIMOTION D4x5-2 DP/PN.
Note
The CBE30-2 Communication Board can only be used with the
SIMOTION D4x5-2 DP/PN Control Units.
It is not compatible with SIMOTION D425, D435, D445-1 and
D4x5-2 DP.
■ Technical specifications
CBE30-2 Communication Board
Current requirement at 24 V DC
0.25 A
Permissible ambient temperature
The CBE30-2 Communication Board can be used to provide the
SIMOTION D4x5-2 DP/PN with a second PROFINET interface.
■ Application
9
Applications for a second PROFINET interface are as follows:
• 2 separate networks (e.g. one local and one higher-level
network)
• Address space can be doubled to 2 × 4 KB
• Maximum number of connectable devices can be doubled to
2 × 64
• Separation into a high-speed and a slow bus system/
execution system in order to make efficient use of the
controller's capacity (applies only to
SIMOTION D435-2 DP/PN, D445-2 DP/PN and
D455-2 DP/PN)
• Storage and transport
-40 … +70 °C
(-40 ... +158 °F)
• Operation
0 … 55 °C
(32 ... 131 °F)
Weight, approx.
100 g (0.22 lb)
Dimensions (W × H × D)
25 × 95 × 143 mm
(0.98 × 3.74 × 5.63 in)
Approvals, according to
cULus
■ Selection and ordering data
Description
Order No.
CBE30-2 Communication Board
For SIMOTION D4x5-2 DP/PN
(SIMOTION V4.3 SP1 or higher)
6FC5312-0FA00-2AA0
■ Accessories
Description
■ Function
The CBE30-2 Communication Board provides the following
functions:
• PROFINET IO controller, I-Device (also controller and device
simultaneously)
• 100 Mbit/s full-duplex/autocrossing
• Supports real-time classes of PROFINET IO:
- RT (Real-Time)
- IRT (Isochronous Real Time)
• Integration of distributed I/O as PROFINET IO devices
• Integration of drives as PROFINET IO devices through
PROFIdrive according to the V4 specification
• Support for standard Ethernet communication, e.g.
- for interfacing with SIMOTION SCOUT
- for the connection of HMI systems
- for communication with any other devices over TCP/IP or
UDP communication
• Integrated 4-port switch with four RJ45 sockets. The optimum
topology (line, star, tree) can therefore be configured without
additional external switches.
• Support of media redundancy (MRP/MRPD).
Order No.
RJ45 FastConnect connector for
Industrial Ethernet/PROFINET
• 145° cable outlet
(10/100 Mbit/s)
- 1 pack = 1 unit
6GK1901-1BB30-0AA0
- 1 pack = 10 units
6GK1901-1BB30-0AB0
- 1 pack = 50 units
6GK1901-1BB30-0AE0
FastConnect cables for
Industrial Ethernet/PROFINET 1)
• IE FC Standard Cable GP 2x2
6XV1840-2AH10
• IE FC Flexible Cable GP 2x2
6XV1870-2B
• IE FC Trailing Cable GP 2x2
6XV1870-2D
• IE FC Trailing Cable 2x2
6XV1840-3AH10
• IE FC Marine Cable 2x2
6XV1840-4AH10
Stripping tool for
Industrial Ethernet/PROFINET
FastConnect cables
• IE FC stripping tool
6GK1901-1GA00
■ More information
More information about FastConnect cables can be found in
Catalog IK PI (Industrial Communication) and the Industry Mall
under Automation Technology/Industrial Communication/
Industrial Ethernet/Cabling technology/...
1)
Sold by the meter; max. length 1000 m (3281 ft);
minimum order 20 m (65.62 ft).
9/56
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION software
Overview of SIMOTION software
■ Overview
SIMOTION – The scalable system platform for
Motion Control applications
The SIMOTION system has created a scalable system platform
for automation tasks, particularly Motion Control applications.
The scalability of the system allows you to implement tailor-made
and economic applications.
The modular SIMOTION software is perfectly integrated and
offers easy-to-use functions for all phases of the automation
process.
SIMOTION – Software for runtime, engineering and
commissioning
The software for SIMOTION is divided into the following
categories:
Runtime software
SIMOTION Kernel – Basic functionality
The SIMOTION Kernel provides the basic functionality and is a
component of all SIMOTION devices.
SIMOTION technology packages
The SIMOTION technology packages support modular
expansion of the functionality.
SIMOTION IT – Service and diagnostics functions
Supports simple diagnostics, service or HMI applications
without SIMOTION SCOUT.
Engineering software
• SIMOTION SCOUT engineering software (with integrated
STARTER commissioning tool)
• Optional CamTool package (cam editor)
• Optional Drive Control Chart (DCC) package
The SCOUT engineering system provides high-performance
tools that provide simple, optimal support for all engineering
steps required in the context of machine automation.
The SIMOTION CamTool is available as an optional package
which permits simple creation of cams.
The optional Drive Control Chart package is available for easy
graphical configuration of technology functions using predefined function blocks (Drive Control Blocks DCB).
Supplementary software
In addition to the SIMOTION software, other standard software
products are available, for example, for easy programming of
HMIs on Operator, Touch or Multi Panels, as well as Panel PCs
or PC systems.
SIMATIC HMI software
Optional software packages are:
• WinCC flexible for easy configuration of HMIs on Operator,
Touch or Multi Panels, as well as Panel PCs or PC systems
(integration of WinCC flexible is possible in SCOUT)
• SCADA system WinCC: PC-based operator control and
monitoring system for visualizing and operating production
processes.
• SIMATIC NET for implementing HMI over OPC in Windows
environments.
Further optional SIMATIC software
• SIMATIC Logon for user administration in projects with
specific support for validation processes, for example, in the
pharmaceutical industry.
• SIMATIC Version Trail for the easy versioning of projects
(SIMATIC Logon is required).
SIMOTION Utilities & Applications
The SIMOTION Utilities & Applications DVD, which is available
free of charge, supplements the SIMOTION software with a wide
range of valuable information and tools for SIMOTION applications as well as SIMOTION easyProject.
The project generator SIMOTION easyProject enables basic and
modular machine functions to be integrated into SCOUT
engineering projects.
■ More information
Security note
In the case of software for remote maintenance or connection to
higher-level networks, suitable protection measures must be
taken (including IT security, e.g. network segmentation) to
guarantee safe operation of the system. You can find more
information on Industrial Security on the Internet at:
www.siemens.com/industrialsecurity
The SCOUT engineering system can be used in
SIMATIC STEP 7, either with integrated data management and
configuration, or as a stand-alone engineering tool.
Siemens PM 21 · 2013
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© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION runtime software
Overview of runtime software
■ Overview
Customized SIMOTION application
Customized
SIMOTION Applications
SIMOTION
User Program
User Program
+
Function Libraries
Function Libraries
+
Functionality in
accordance with
IEC 61131-3
Technology Package
Motion Control
Additional
Technology Packages
Technology Packages
Flexible, Scalable Functionality
+
G_PM10_EN_00006a
System Functions
(Operating System, I/O Handling, Communications)
SIMOTION Kernel Basic Functionality
Drives
9
Additional
Automation
Components
SIMOTION Kernel
I/O
Sensors, Actuators
Software structure of a SIMOTION application
SIMOTION Kernel – Basic functionality
SIMOTION technology packages
The basic functionalities of the SIMOTION devices are
combined within the SIMOTION Kernel.
SIMOTION technology packages combine software functions
which are required for automation in mechanical engineering in
a very wide variety of sectors. They are loaded into the controller
during configuration and expand the basic functionality through
additional system functions. The functions of the technology
packages can be accessed in the SCOUT command library
during engineering.
The SIMOTION Kernel provides, among other features,
high-performance functions for
• PLC functionality (according to IEC 61131-3)
• Program control
• Timers, counters
• I/O operation
• Communication
It also provides a powerful runtime system with
• Cyclical (synchronized and cyclic) tasks
• Sequential tasks
• Time-driven tasks
• Event-driven tasks
The scope of the language conforms to the IEC 61131-3 standard and contains all PLC commands required for I/O management, process and machine control. LAD (Ladder Diagram),
FBD (Function Block Diagram), ST (Structured Text), MCC
(Motion Control Chart) and Drive Control Chart (DCC) are used
for programming.
The SIMOTION Kernel basic functionality can be expanded by
loading SIMOTION technology packages.
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The technology packages enable the generation of technological objects, e.g. technology object "positioning axis", which are
all set up, configured and parameterized by the same method.
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION runtime software
Overview of runtime software
■ Overview (continued)
Motion Control technology package
SIMOTION user program
The comprehensive motion control functions in this technology
package offer very open and flexible ways of programming
applications and provide users with the assurance that they can
implement even complex motion control applications.
In the SIMOTION user program, the functions of the technology
packages, function libraries and functions of the SIMOTION
Kernel are accessed in a uniform manner by means of language
commands.
The SIMOTION Motion Control technology package contains the
following functions:
• Motion Control Basic
• POS – Positioning
• GEAR – Synchronous operation/electronic
• CAM – Cam
• PATH – Path interpolation
• Supplementary technology functions
The structure of the SIMOTION application program therefore
supports merging of PLC functions with motion control functions
and technology functions. This simplifies the optimization of
motion sequences (no PLC/Motion interface), reducing engineering costs and increases both product quality and machine
productivity (machine cycle and output) by eliminating interfaces and dead times.
The technology object functions in the technology package
are accessed via additional language commands and system
variables, as well as with function blocks in accordance with
PLCopen. Programming of motion sequences is therefore
simple and integrated.
Technology package for temperature control (TControl)
The SIMOTION technology package for temperature control
provides temperature channels with extensive functions. These
functions are also accessed via additional language commands
and system variables.
Technology package for Drive Control Chart (DCC)
The SIMOTION technology package for Drive Control Chart
(DCC) provides a library of "Drive Control Blocks" (DCBs). These
blocks can be used to graphically configure open and closedloop control functions using an optional DCC editor that can be
integrated into SCOUT.
Technology package Multipurpose Information Interface
(MIIF)
The SIMOTION technology package MIIF functions as a server
to permit symbolic access to SIMOTION data and makes them
available to clients (e.g. operator panel) via Ethernet.
SIMOTION function libraries for I/O interfacing
These function libraries contain standard functions for integrating intelligent I/O and communication modules. They are a
component part of the SCOUT command library and make it
extremely easy to integrate modules such as FM 350-1/-2,
FM 352, CP 340/341, SIWAREX FTA or identification systems
into the SIMOTION user program. Programming examples and
standard applications are also available in the SIMOTION
Utilities & Applications. The SIMOTION Utilities & Applications
are supplied free of charge with SCOUT.
A SIMOTION application can be programmed in different ways:
• The graphical programming languages LAD (Ladder
Diagram), FBD (Function Block Diagram) and MCC
(Motion Control Chart) make graphical programming
user-friendly.
• Programming can also be performed textually, using
Structured Text (ST).
• Using the optional technology package for Drive Control Chart
(DCC), drive-based open and closed-loop control functions
can be easily configured graphically.
Direct access to the drive allows:
• Increased uniformity and integration depth as far as the drive
(access to control/status words and drive data, flexible torque
limits, additive torque setpoint)
• Highly-dynamic applications with servo drives thanks to DSC
(Dynamic Servo Control) allows position control cycles of
125 µs
• Highly dynamic applications with hydraulic drives with
position control cycles and pressure/force control cycles of
250 µs
• Synchronization with drives and modular open-loop controls
Apart from electrical drives, hydraulic drives within a controller
or distributed over several controllers can be synchronized with
each other. This supports the implementation of integrated automation solutions such as conveyor systems and press lines in
the automotive industry, in which both electrical drives (winders,
cross cutters, roller feeds) and hydraulic drives (e.g. deepdrawing presses) are implemented in the same system.
SIMOTION isochronous mode
In the SIMOTION system, all the components (one or more control units, drives, isochronous I/Os) are synchronized to the communication cycle of the machine, the PROFIBUS DP/PROFINET
cycle. The application is also synchronized with this cycle
through synchronous application tasks (in the servo and interpolator cycle). Isochronous mode therefore permeates the
whole machine application (also in the case of distributed
systems) and this provides considerable advantages:
• Short response times from terminal to terminal and terminal
to axis
• High machine cycle times
• Programming of synchronous closed-loop control tasks
• High product quality thanks to a deterministic and
reproducible machine response
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© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION runtime software
Overview of runtime software
■ Overview (continued)
Modular concepts – Modular machines
Communication via PROFIBUS
SIMOTION supports modular machine concepts and thus
reduces engineering and commissioning costs through:
• Modular software development with libraries and reusable
code
• Division into individual machine modules, which are linked, for
example, through distributed synchronous operation (over
PROFIBUS DP or PROFINET IO with IRT). Based on a maximum project, the project can be reconfigured, for example,
using HMI
• Activation/deactivation of DP slaves/PROFINET IO devices
(I/O components) and technology objects (drives, axes, external encoders, and cams) during engineering and at runtime
• Easy, modular configuration of projects using the project
generator SIMOTION easyProject
The communication functions are available via PROFIBUS on
all platforms:
• I/O communication between SIMOTION and/or SIMATIC
controllers
• Communication with programming devices (programming
device functions)
• Communication with WinCC flexible
• Communication with PCs on which SIMATIC NET OPC is
installed.
A prerequisite on the PC side is the
SIMATIC NET SOFTNET S7 software.
The modular machine concept means scalable solutions and
large axis line-ups to be achieved. Standardized modules can
be easily adapted to special requirements and separately
tested. These modules are then easily combined to form
individual machine variants.
Communication using Ethernet/PROFINET
The communication functions below are available via Ethernet
on all platforms:
• I/O communication between SIMOTION and/or SIMATIC
controllers
• Communication with SIMOTION devices, SIMATIC CPUs and
non-Siemens devices via UDP and TCP/IP
• Communication with programming devices (programming
device functions)
• Communication with WinCC flexible
• Communication through the SCADA system WinCC.
• Communication with PCs on which SIMATIC NET OPC is
installed.
A prerequisite on the PC side is the
SIMATIC NET SOFTNET S7 software.
SIMOTION IT
SIMOTION IT enables additional communication functions via
Industrial Ethernet (HTML over standard Internet browser):
• Diagnostics functions via SIMOTION IT DIAG
• Communication via SIMOTION IT OPC XML-DA
• SIMOTION IT Virtual Machine: Creation of Java applications
for SIMOTION.
9
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© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION runtime software
Runtime software licensing
Overview of the licensing concept
■ Overview
The basic concept: "pay only for what you need"
Unlicensed basic functions
The functionally scalable licenses for SIMOTION runtime software and axis-specific licensing result in a simple pricing
structure, allowing you to only pay for what you really need.
The rights of use for these software components are included
when the basic unit is purchased:
• SIMOTION Kernel runtime software
The SIMOTION Kernel is already installed on the device.
• Motion Control Basic technology functions
Use of technology functions for speed-controlled axes, single
output cams and cam tracks, measuring inputs and external
encoders.
• Technology functions for Drive Control Chart
By installing the optional SCOUT package Drive Control Chart,
the technology functions of Drive Control Chart are made
available to the SIMOTION runtime system.
• Supplementary technology functions
Use of supplementary technology functions, such as adders,
formula objects and fixed gears.
• Function libraries for I/O interfacing
• Communication functions
This covers SIMATIC S7 communication functions on the
SIMOTION side (PG/OP communication to programming
devices, for engineering and communication to TPs/OPs/MPs
and PCs with SIMATIC HMI, e.g. WinCC flexible,
SIMATIC NET OPC, SIMOTION IT DIAG and
SIMOTION IT OPC XML-DA), as well as UDP and TCP/IP
communication.
Runtime licenses are not bound to specific versions and are
therefore valid for all firmware versions. In case of a firmware
update the runtime licenses remain valid. The license key
generated from the runtime licenses and the serial number of the
memory card or SIMOTION P is stored on the memory card or
on SIMOTION P.
How can licenses be obtained for runtime software?
Licenses for SIMOTION runtime software can be obtained as
follows:
• Pre-installed licenses can be ordered when purchasing a
SIMOTION memory card (SIMOTION C, D) or for SIMOTION P.
The order number is expanded with one or more additional
order codes (Z options) that specify the required licenses.
Alternatively, pre-installed runtime licenses can be ordered
using the configurator for SIMOTION runtime licenses in the
Industry Mall.
Homepage: www.siemens.com/industrymall
• Licenses can be ordered separately, independently of purchase of a SIMOTION controller or a SIMOTION memory card.
The required software options are assigned to hardware
(memory cards or SIMOTION P) by generating a license key
over the Internet at:
Homepage: www.siemens.com/automation/license
When do licenses need to be obtained for runtime software?
When configuring using SIMOTION SCOUT, the required
licenses are displayed.
A license is required for the runtime software:
• When it is used in a machine or a machine component before
it is supplied by the manufacturer
• When it is used by the customer on completion of initial
commissioning
• When it is retrofitted following completion of initial
commissioning
• In large-scale plants that are installed directly at the
production site without previous initial commissioning by
the manufacturer, on completion of initial commissioning
before test operation commences.
Motion Control technology functions under license
The Motion Control Basic technology functions can be used
without a license. When other technology functions of the Motion
Control technology package are used, a license is required for
each axis used. Licenses are only necessary for real axes;
virtual axes and speed-controlled axes are not subject to
license. A license is obtained for the different axis types using
a separate order number for each.
POS, GEAR, CAM axis licenses
Three different axis licenses are available:
• POS – Use of the positioning technology function for a created
positioning axis
• GEAR – Use of the positioning and synchronous operation
technology functions for a created synchronous axis as well
as additional path interpolation for a created path axis
• CAM – Use of the positioning, synchronous operation, path
interpolation and cam technology functions for a created
synchronous axis with cam
MultiAxes Packages
The platform-independent MultiAxes Package supports particularly simple licensing. It contains the license for unlimited use
of the POS/GEAR/CAM technology functions on one
SIMOTION Controller. Variably priced, platform-specific
packages for C2xx, P320-3, P350-3 or D410-2, D425-x, D435-x
and D445-x/D455-x are offered in addition to the platformindependent MultiAxes Package.
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© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION runtime software
Runtime software licensing
Overview of the licensing concept
■ Overview (continued)
Other technology functions which are subject to a license
Note regarding SIMOTION D410-2
TControl technology functions
SIMOTION D410-2 has an integrated drive control for either a
servo, a vector or a V/f axis and is therefore ideal for single-axis
applications.
The functions of the TControl technology package must be
licensed for specific channels in packages, each package
containing 8 temperature channels.
Multipurpose Information Interface (MIIF) technology functions
To use the functions of the MIIF technology package, a separate
license must be obtained for each SIMOTION Controller.
SIMOTION IT communication functions
For version V4.2 and higher of SIMOTION Kernel, a license need
be purchased only to cover the use of SIMOTION IT Virtual
Machine. The licenses for SIMOTION IT DIAG and
SIMOTION IT OPC XML-DA are no longer required.
The license SIMOTION IT Virtual Machine can continue to be
used as a combined license for SIMOTION IT DIAG,
OPC XML-DA and Virtual Machine in the case of version V4.2
and lower of SIMOTION Kernel.
Safety Integrated functions for SINAMICS S120 which are
subject to license
SINAMICS S120 drives with safety functions can be integrated
into a SIMOTION D application.
9
The following must be noted with regard to use of Safety
Integrated functions:
• The Safety Integrated basic functions are unlicensed.
• A license is, however, required for each axis with safety functions in the case of Safety Integrated Extended Functions.
• MultiAxes and Safety Packages are available for
SIMOTION D4x5-x that, in addition to unlimited use of the axes
licenses, also contain the licenses of the Safety Integrated
Extended functions for all integrated SINAMICS drives
(SIMOTION D and Controller Extensions CX32-2).
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Siemens PM 21 · 2013
One real axis can be used without license on the Control Unit.
Speed-controlled axes and virtual axes never require a license.
SIMOTION D410-2 can be extended with additional
SINAMICS S110/S120 Control Units (e.g. CU305) and so can
also be used for smaller multi-axis applications (e.g. with 2 to 3
axes). A license is required for any additional axes. Where a
license is required for a POS axis, the POS single-axis license is
the ideal solution; it is better to use the MultiAxes Package
D410-2 in the case of GEAR/CAM or more than one POS license.
The axis license with the highest functionality is covered by the
inclusive license (a real axis).
The functionality has the following granularity:
CAM > GEAR > POS.
Example:
Application with 2 real axes: 1 POS, 1 CAM.
Only a POS license needs to be purchased because the
higher-order CAM license is already included.
Licenses are also required for runtime functions subject to
licensing, such as SIMOTION IT Virtual Machine. These can be
pre-installed on the CompactFlash card (CF card) or ordered
separately.
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION runtime software
Runtime software licensing
Ordering of licenses for runtime software
■ Overview
Runtime licenses for SIMOTION C and D
Configurator for runtime licenses
For SIMOTION C and D, licenses for runtime software can be
ordered individually or as pre-installed software
(by order code/Z option) on memory card.
An electronic ordering configurator is available in the Industry
Mall for ordering SIMOTION hardware with corresponding
runtime licenses.
In both cases, the license certificate is enclosed.
Homepage: www.siemens.com/industrymall
Runtime licenses for SIMOTION P
This will guide you step by step through the process of selecting
and ordering SIMOTION hardware with pre-installed runtime
licenses.
For SIMOTION P, licenses for runtime software can be ordered
individually or by means of order code (Z option).
When ordered by means of order code (Z option), the runtime
licenses are not pre-installed, the license certificate is enclosed.
Ordering individual licenses
The order numbers can be found in column "Single-user license"
in the ordering data table.
If several licenses of the same type are needed, e.g. 3 x POS
license, the order number must be repeated for each license.
Example:
A 1 GB CompactFlash card for SIMOTION D4x5-2 has been
purchased, but without pre-installed runtime licenses. During
the configuring process with SIMOTION SCOUT, a message is
displayed to indicate that the following runtime licenses are
needed: 1 x POS axis license, 1 x TControl license.
The ordering data table specifies the following:
• POS axis license: 6AU1820-1AA20-0AB0
• TControl license: 6AU1820-2AA20-0AB0
Ordering pre-installed licenses
To order pre-installed licenses on memory card, the type and
number of required licenses must be specified in the order using
order codes (Z options). These order codes are added to the
order number for the SIMOTION memory card.
9
Step 1: The order number of the SIMOTION memory card must
be stated first:
• Memory card for SIMOTION C:
Micro Memory Card 64 MB: 6AU1720-1KA00-0AA0
• Memory card for SIMOTION D410-2:
CompactFlash card 1 GB: 6AU1400-1PA22-0AA0
• Memory card for SIMOTION D4x5-2:
CompactFlash card 1 GB: 6AU1400-2PA22-0AA0
Step 2: The following order codes must be stated in order to
specify the type and quantity of required runtime licenses:
Each order code begins with the characters "-Z" and is listed in
the column headed "Order codes for pre-installed licenses" in
the ordering data table.
Example 1:
64 MB Micro Memory Card for SIMOTION C240 with
• MultiAxes Package license for SIMOTION C2xx:
Order No.: 6AU1720-1KA00-0AA0 -Z M24
Example 2:
1 GB CompactFlash card for SIMOTION D4x5-2 with
• 3 POS licenses
• 2 CAM licenses
• 1 TControl license and
• 1 SINAMICS Safety Integrated Extended Functions license:
Order No.: 6AU1400-2PA22-0AA0 -Z P03 C02 T01 F01
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© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION runtime software
Runtime software licensing
Ordering of licenses for runtime software
■ Selection and ordering data
License type
Single-user license
Order No.
Order codes for
pre-installed licenses on
SIMOTION memory cards
Licensed
functions
License
object
Notes
• POS axis license
6AU1820-1AA20-0AB0
Pxx – POS license and
quantity (e.g. P02 = 2
POS licenses)
Positioning
Per axis
• GEAR axis license
6AU1820-1AB20-0AB0
Gxx – GEAR license and
quantity (e.g. G03 = 3
GEAR licenses)
Positioning,
synchronous
operation,
path interpolation
In the case of
D410-2, required
only for 2 axes or
more
• CAM axis license
6AU1820-1AC20-0AB0
Cxx – CAM license and
quantity (e.g. C01 = 1
CAM license)
Positioning,
synchronous
operation,
path interpolation,
cam (all functions of
the Motion Control
technology package)
• Platformindependent
6AU1820-0AA20-0AB0
M00 – MultiAxes Package
license (platformindependent)
Positioning,
synchronous
operation,
path interpolation,
cam (all functions of
the Motion Control
technology package)
Unlimited axes on
one controller
• For C2xx
6AU1820-0AA24-0AB0
M24 – MultiAxes Package
license for C2xx
• For P320-3
6AU1820-0AA32-0AB0
M32 – MultiAxes Package
license for P320-3
• For P350-3
6AU1820-0AA35-0AB0
M35 – MultiAxes Package
license for P350-3
• For D410-2
6AU1820-0AA41-0AB0
M41 – MultiAxes Package
license for D410-2
• For D425-x
6AU1820-0AA42-0AB0
M42 – MultiAxes Package
license for D425-x
• For D435-x
(incl. D425-x)
6AU1820-0AA43-0AB0
M43 – MultiAxes Package
license for D435-x
• For D445-x/D455-x
(incl. D435-x and
D425-x)
6AU1820-0AA44-0AB0
M44 – MultiAxes Package
license for D445-x/D455-x
Positioning,
synchronous
operation,
path interpolation,
cam (all functions of
the Motion Control
technology package)
plus SINAMICS Safety
Integrated Extended
Functions for
SIMOTION D
Unlimited axes
(incl. SINAMICS
Safety Integrated
Extended Functions) on one
controller
Axis licenses
MultiAxes packages
9
MultiAxes and Safety Package
• For D425-x
6AU1820-0AS42-0AB0
S42 – MultiAxes license and
Safety Package for D425-x
• For D435-x
(incl. D425-x)
6AU1820-0AS43-0AB0
S43 – MultiAxes license and
Safety Package for D435-x
• For D445-x/D455-x
(incl. D435-x and
D425-x)
6AU1820-0AS44-0AB0
S44 – MultiAxes license and
Safety Package for
D445-x/D455-x
SINAMICS Safety
Integrated Extended
Functions for integrated SINAMICS
drives with
SIMOTION D and
CX32-2 Controller
Extension
Licenses for other technology packages / technology functions
• TControl
6AU1820-2AA20-0AB0
Txx – TControl license and
quantity (e.g. T03 = 3
TControl licenses)
Temperature
control
8 temperature
channels per
license
• MIIF (Multipurpose
Information
Interface)
6AU1820-3DA20-0AB0
B02 – MIIF license
Multipurpose
Information Interface
Per controller
On one C2xx, P3xx
or D4xx-2
• Safety Integrated
6AU1820-2AF20-0AB0
Fxx – Safety license and
quantity (e.g. F02 = 2
Safety Integrated Extended
Functions licenses)
SINAMICS Safety
Integrated Extended
Functions for
SIMOTION D
Per safety axis with
Safety Integrated
Extended
Functions
For integrated
SINAMICS drives
with SIMOTION D
and CX32-2
Controller Extension
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© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION runtime software
Runtime software licensing
Ordering of licenses for runtime software
■ Selection and ordering data (continued)
License type
Single-user license
Order No.
Order codes for
pre-installed licenses on
SIMOTION memory cards
Licensed
functions
License
object
Notes
On platforms with
Ethernet and/or
PROFINET interface
Licenses for SIMOTION IT communication functions
• SIMOTION IT
DIAG 1)
6AU1820-8BA20-0AB0
D00 – IT DIAG license
Integrated
web server
Per controller
• SIMOTION IT
OPC XML-DA 1)
6AU1820-8BB20-0AB0
X00 –
IT OPC XML-DA license
Communication via
OPC XML-DA
Per controller
• SIMOTION IT
Virtual Machine
6AU1820-8BD20-0AB0
J00 – SIMOTION IT
Virtual Machine license
For SIMOTION Kernel Per controller
versions earlier than
V4.2, usable as
combined license for
SIMOTION IT DIAG,
OPC XML-DA and
Virtual Machine.
License for SIMATIC NET OPC server on SIMOTION P
• License for
SIMATIC NET
OPC server on
SIMOTION P
6AU1380-0AA20-0YB0
K00 – OPC server license,
on SIMOTION P, XP variant
9
1)
Subject to license for SIMOTION Kernel versions earlier than V4.2
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© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION runtime software
SIMOTION Kernel
■ Function
The SIMOTION Motion Control system uses high-performance
CPUs on which a real-time operating system suitable for fast
control processes is implemented.
This real-time operating system organizes an execution system
comprising different execution levels.
Execution system
The SIMOTION execution system makes a distinction between
system execution levels and user execution levels (tasks):
System tasks process operations that are necessary for general
operation of the system. With technology objects, closed loop
position control and characteristic variable calculation is performed in the SERVO, IPO and IPO2 system tasks.
System tasks are regularly executed by the system. The system
cycle clock can be specified.
Execution levels with different execution characteristics are
available for task-related user programming (user program
tasks).
The execution levels define the chronological sequence of programs in the execution system. Each execution level contains
one or more tasks. The individual user programs are assigned to
these tasks.
All programs – and thus also tasks – can execute PLC,
technology and motion control tasks.
9
Task types for task-related execution are:
• Synchronous tasks
• Cyclic tasks
• Sequential tasks
• Time-triggered tasks, and
• Interrupt-driven tasks
Synchronous tasks are synchronized with the system tasks and
the control cycle of the drives or the isochronous
PROFIBUS/PROFINET.
With the help of these synchronous tasks, the whole application
is in isochronous mode (Application program ↔ Drives ↔ I/O).
This results in short response times and the application is easily
reproducible.
The following execution levels are available to the application:
StartupTask
The StartupTask is executed once at the operating mode
transition from STOP to RUN; it controls the system start-up.
BackgroundTask
The BackgroundTask is executed cyclically and is used for
general PLC tasks. Cycle time monitoring checks the maximum
processing time of the BackgroundTask. The BackgroundTask
can be compared with the OB1 of a SIMATIC controller.
MotionTasks
MotionTasks are used for motion sequences.
Command sequences in the same Motion Task are usually
executed sequentially, for example, the next motion command is
only started when the previous command has been completed.
The MotionTasks do not require any CPU time during these
waiting times, but respond immediately on receipt of the wait
event.
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SynchronousTasks
In servo-synchronous user tasks, time-critical terminal-toterminal responses for I/O or fast influencing of setpoints can
be implemented on the servo level (synchronous to the system
cycle SERVO of the technology objects, e.g. position controllers).
The IPO synchronous user tasks are started synchronously immediately before the interpolator cycle IPO or the slower IPO2.
Fast Motion Control reactions can be implemented here, as well
as closed-loop control tasks in which the acquisition of actual
values and output of setpoints must be synchronized.
The characteristic variables for the technology objects are
calculated in system cycles IPO and IPO2.
The user program is therefore synchronized with the control
cycle of the drives and with I/O processing. Synchronization
ensures short response times and, above all, deterministic and
reproducible machine behavior.
DCC tasks
Drive Control Chart (option) uses the above-mentioned SynchronousTasks. In addition, further synchronous execution levels
(special tasks for DCC) can be assigned to the blocks.
TimerInterruptTasks
Several time-triggered tasks are available. The call cycles can
be parameterized. Periodically repeated tasks are normally
placed here.
InterruptTasks
InterruptTasks are used for a fast response to internal events that
are signaled using interrupts. InterruptTasks can be activated by
system interrupts, such as alarms and timeouts, or by user interrupts.
ShutdownTask
The ShutdownTask is called when there is a transition to STOP
mode. The specific behavior for the transition into this system
state can be defined here.
The complete instruction set is available for all user tasks. This
allows the current positioning command to be superimposed
with an additional movement from a MotionTask which was
triggered by a UserInterruptTask, for example.
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION runtime software
SIMOTION Kernel
■ Function (continued)
Task structure of a SIMOTION application
Stop
Run
StartupTask
Operation
BackgroundTask
Background Task
MotionTasks
MotionTask 1
MotionTask 2
MotionTask n
User Program A
1
SynchronousTasks
Servo-syncTask
IPO-syncTask
IPO2-syncTask
TimerInterruptTasks
1 ms Task
10 ms Task
x ms Task
InterruptTasks
Int1Task
Int2Task
IntnTask
User Program B
User Program C
Stop
G_PM10_EN_00027a
Run
2
ShutdownTask
Task structure of a SIMOTION application
Runtime levels of the technology packages
The execution cycle can be set object-specifically for Motion
Control technology objects.
Technology objects are executed in the execution levels
SERVO cycle and IPO cycle or IPO2 cycle that are synchronized
with the PROFIBUS or PROFINET cycle.
• Command evaluation and motion control in the
IPO/IPO2 cycle
• Position and setpoint control in the SERVO cycle
The SIMOTION D435-2 DP/PN, D445-2 DP/PN and
D455-2 DP/PN Control Units have an additional runtime level
(SERVOFast, IPOFast).
Further characteristics of the execution system
• Operating states – Run, Stop, StopU (Stop User Program for
test and commissioning functions)
• Process images for inputs/outputs, is separate for BackgroundTask, SynchronousTasks and TimerInterruptTasks
• Debug functions such as
- Controlling and monitoring of variables
- Display of the program status
- Breakpoints and single step
- Trace functions
• Kernel updates can be implemented with new SCOUT
versions.
This additional runtime level enables the performance of the
controller to be utilized more efficiently. Electrical and/or hydraulic axes can be distributed over one slow and one fast bus
system, in accordance with the dynamics required.
Electrical positioning drives, for example, can be controlled with
cycle times in the millisecond range requiring fewer resources
and at the same time the pressure-controlled axes of an hydraulic press can be controlled with a high dynamic response and
short cycle times.
The runtime level (SERVOFast, IPOFast) also enables a particularly fast I/O processing in conjunction with, for example,
high-speed PROFINET I/O modules.
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9
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION runtime software
SIMOTION technology packages
"External encoder" technology object
■ Overview
Scalable functionality through technology packages
The SIMOTION technology packages expand the basic functionality of the SIMOTION devices with additional language commands, which makes adaptation to the respective automation
task easy.
The loadable technology packages support the creation of
technology objects (e.g. positioning and synchronous axis,
cam paths, external encoders, ...) which can be accessed
over system functions and system variables for use in every
SIMOTION programming language.
■ Function
SIMOTION Motion Control technology package
The Motion Control Basic technology functions can be used
without a license. Use of the extended functions of the Motion
Control technology package is subject to a license.
The comprehensive functions of the Motion Control technology
package offer very open and flexible ways of influencing application programming and ensure that you can also implement
future motion control applications.
Using the motion control functions in conjunction with the
powerful PLC functionality results in high machine cycles thanks
to short response times as well as high product quality thanks to
reproducible machine behavior.
Technology functions for
Motion Control Basic
9
The "speed-controlled axis" technology object
• Speed setpoints are defined in the program (for servo and
vector drives)
• In addition, additional torque setpoints and torque limits can
be defined, for example, for controlling a winder drive with
tension control
• Access to status and control words of the drive
Release sequence of the PROFIdrive units can be specifically
controlled (e.g. for braking signal)
• Reading and writing of drive parameters
• Support for SINAMICS drives which can perform safetyrelated monitoring functions (SOS=Safe Operating Stop,
SLS=Safely Limited Speed, SSM=Safe Speed Monitor,
SDI=Safe Direction) or stop reactions (STO=Safe Torque Off,
SS1=Safe Stop 1, SS2=Safe Stop 2).
The purpose of this support is to prevent stop reactions by the
drive, where SIMOTION uses the application to regulate, e.g.
within permissible velocity limits (with SLS) or stop (with SOS)
the drive.
Activation and deactivation of SINAMICS Safety Integrated
Extended Functions SS1, SS2, SOS, SLS, SSM, SDI as well as
their status are indicated on the axis with specific technology
alarms and system variables.
Further information about SINAMICS Safety Integrated can be
found in chapter Safety Integrated.
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External encoders can be used to detect actual position values
of axes (on PROFIBUS/PROFINET, onboard for C240 and as a
second encoder on the drive).
"Cam and cam track" technology object
• Generates position-dependent switching signals
• Number of cams and cam tracks depend on available system
resources
• Each cam track can have up to 32 cams on one output
The following cam types are available:
• Trip cams
• Position-position cams
• Position-time cams
• Position-time-based cams with maximum ON length
• Counter cams
• Exact time setting of an output, exact time output cams
The cam statuses can be output with:
• Internal variables
• Standard digital outputs
(SIMATIC S7-300, SIMATIC ET 200, ...)
• Onboard outputs of SIMOTION C, D and TM15 /
TM17 High Feature (for high accuracy requirements
in the µs range)
• The output can be inverted
The following can be used as reference points for the switching
edges of the cams:
• Setpoints for real and virtual axes
• Actual values of real axes and external encoders
The following functions are available:
• Parameterizable hysteresis and effective direction
• Activation and deactivation times can be specified separately
(dead time compensation)
• One-time and cyclic output of cam paths
• Parameterizable start/stop mode for cam paths
(immediately, with next path cycle, etc.)
• Edge-triggered enable of cam paths in conjunction with
TM17 High Feature terminal module
• The status of each individual cam (activated/deactivated)
can be read
• Single output cams on a cam track can also be directly
defined as valid/invalid
"Sensor" technology object
Sensors can be assigned to positioning and synchronous axes,
external encoders or virtual axes and supply the axis position at
the time of measuring.
The following functions are available:
• One-time measurement
• Cyclic measurement (2 edges per servo/IPO cycle in conjunction with TM17 High Feature or SIMOTION C240, D4x5-2)
• Measuring on virtual axes (in conjunction with TM15,
TM17 High Feature, D4xx-2, CX32-2, CUxx or C240)
• Several active measuring inputs on one axis or one measuring
input for several axes (in conjunction with TM15,
TM17 High Feature, D4xx-2, CX32-2, CUxx or C240)
• Parameterizable edge evaluation (rising, falling, both edges)
• Dynamic resolution range
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION runtime software
SIMOTION technology packages
■ Function (continued)
POS –
Positioning technology functions
The positioning axis technology object
• Contains the functions of the speed-controlled axis
technology object
• Supported axis types:
- Linear axis, rotary axis
- Modulo axis for linear and rotary axes
- Real and virtual axis
- Simulation axis
• Position control for:
- Electrical drives
Position control with digital setpoint output
The following PROFIBUS DP/PROFINET protocol is used for
this purpose: Profile drive technology, PROFIdrive, Version 4
(isochronous mode), use of Dynamic Servo Control (DSC) is
possible with position control in the drive in, for example,
125 µs
Position control with analog setpoint output
(onboard I/Os for C240, ADI 4, IM 174)
- Hydraulic drives
Position control with analog setpoint output (onboard I/Os for
C240, ADI 4, IM 174, analog outputs in the I/O range, e.g. in
combination with ET 200S High Speed I/Os)
The characteristics of the hydraulic valves are specified with
cams
- Stepper motors
Position control with pulse direction output for stepper drives
(onboard I/Os for C240, IM 174)
Alternatively, stepper drives with a PROFIBUS interface can
be connected, provided that they support the PROFIdrive
profile. Stepper drives can be operated without an encoder
or be position-controlled with an encoder.
• Position-controlled positioning:
Axes can be manipulated individually without interpolation
context by specifying, for example:
- Axis name
- Position
- Velocity
- Acceleration/delay, jerk
- Transition behavior to next motion
• Speed-controlled operation of positioning axes
• Monitoring and limiting (standstill, positioning, dynamic following error, standstill signal, controlled variables, hardware/software end positions, encoder limit frequency, velocity error,
measuring system difference/slip, limits for the dynamic
response)
• Reversing block (prevents the output of setpoints which would
cause a reversing motion)
• Movement profiles on axis defined over cams:
- Path over time
- Velocity over time
- Velocity over path
• Force and pressure control of an axis:
- Direct switchover from position to pressure-controlled
operation and vice versa
- Several pressure sensors possible
- Pressure difference measurement
• Force and pressure limitation of an axis
• Force and pressure profiles specifiable over cams:
- For closed-loop control and limitation
- Force/pressure over time
- Force/pressure over path
• Traveling to a fixed stop point
- Stop on reaching a following error limit
- Stop on reaching a torque limit
- Stop with defined torque
• Traversing with additive torque, adjustable torque limiting and
flexible torque limits B+/B• Transition behavior of successive motions:
- attach, i.e. each motion is completed and the axis stops
between motions (exact stop)
- continuous move, i.e. the transition to the next motion begins
when braking starts.
- replace, i.e. the programmed motion is performed
immediately. The active command is aborted.
• An additional motion can be performed during an active
motion, for example, an active positioning motion can be
performed simultaneously to a compensation motion.
• Concurrent start of positioning axes
• Homing:
The following homing types are currently supported:
- Active homing (reference point approach)/passive homing
(homing on-the-fly)
o With reference cam and encoder zero mark
o With external zero mark only
o With encoder zero mark only
o BERO proximity switch and hardware limit switch as
reversing cam
o Hardware limit switch as reference cam
- Direct homing / setting the home position
- Relative direct homing (shift by specified offset)
- Absolute encoder homing / absolute encoder calibration
• Compensations and reference points:
- Reference point offset
- Backlash on reversal compensation
- Static friction compensation
- Sliding friction compensation for hydraulics
- Drift compensation for analog drives
• Pressure mark correction
• Encoder switchover:
Up to 8 encoders can be specified for an axis:
- For the position control, only one encoder is active at any
one time:
- The switchover between encoders can be performed
on-the-fly (with a change-over smoothing filter).
- The actual value for the non-active encoder can be read with
the application program and used for specific monitoring, for
example.
• Override:
- Factors can be superimposed online on the current traverse
velocity and acceleration/deceleration.
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© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION runtime software
SIMOTION technology packages
■ Function (continued)
GEAR –
Synchronous operation/electronic gear
technological functions
9
Synchronized axis technology object
• Contains the functions of the positioning axis technology
object
• Synchronized speed for position-controlled axes
• Angular synchronization, electronic gear:
Stable, long-time angular synchronization over several axes is
ensured. The gear ratio can be adjusted in small steps.
• Absolute and relative gearbox synchronism
• Offset of the following axis
• Leading axis:
The master value can be changed immediately between
master value sources (transition dynamics must be specified).
The following can be used as a leading axis or master value
sources for the following axes:
- Virtual axis:
The virtual axis only exists in the control and therefore does
not have a real drive, motor or encoder. A virtual axis can be
controlled with commands in the same way as a real axis.
The motion control calculates the setpoints with the interpolator which can be used as a master value for synchronous
operation, for example.
- Real axis:
The real axis is a leading axis which is part of the SIMOTION
system and can be coupled over a setpoint and actual value.
- External encoder:
The actual value is detected with an external encoder and
supplied as a master value after conditioning.
• Setpoint value linkage as well as actual-value linkage with
compensation of dead times.
• Angular position and electronic gear ratio for axes can also be
changed during operation.
• Engaging/disengaging:
Following axes can be stopped for one cycle or moved for
only one cycle to remove a faulty component, for example.
This can be flexibly implemented with the programmable
synchronism functionality.
• Synchronization and desynchronization:
- Following axes can be synchronized and desynchronized
while the leading axis is in motion or standing still.
- The angular position to the leading position can be
specified.
• Different synchronization modes are available:
- Synchronization via a specifiable master value distance
- Synchronization based on specifiable dynamic response
parameters (jerk-limited)
- Synchronizing position for synchronization and desynchronization at a precision position
- Position of synchronizing range (before, after and symmetrically with synchronizing position)
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• Terminating synchronized operation of/to positioning
• Comprehensive synchronized operation monitoring functions
• External synchronization:
By flying measurement of, for example, a print-mark and a
superimposed positioning function, a material slip can be
corrected.
• Simultaneous motion during synchronized operation:
A positioning motion or other synchronized operation can be
performed during synchronized operation.
• Distributed synchronous operation and the option to
implement synchronous operation beyond device limits.
- PROFIBUS: Leading axis to PROFIBUS master, following
axes to PROFIBUS slaves.
- PROFINET: Changeover between leading axes to different
SIMOTION controllers possible. Cascading of the synchronous operation over several SIMOTION controllers.
- Dead times are compensated automatically.
- Also possible across different projects (independent
projects)
CAM –
Cam technology functions
Cam technology object
• Contains the functions of the synchronous axis technology
object
• The number of cams depends on the available system
resources
• The number of support points or segments per cam depends
on the available system resources
• Cam functions:
- Definition over table support point or polynomials up to 6th
degree with trigonometrical functions
- Motion rules implementable to VDI 2143
- Transition between support points/polynomials:
Linear, continuous, spline
• Scalability, cam functions can be offset and switched even
during operation:
- The leading and following axis positions of the cam functions
can be scaled and offset during operation.
- The active cam function can be defined and switched during
operation.
• Non-cyclic and cyclic editing of cams
• Absolute and relative curve synchronization
• Absolute and relative master value referencing
• Synchronization and desynchronization (see synchronous
operation technology object)
• Overriding of 2 synchronized cams
• Cams can be defined and modified with the SCOUT engineering system or with an application program during runtime.
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION runtime software
SIMOTION technology packages
■ Function (continued)
PATH –
Path interpolation technology functions
Path interpolation technology object
The path interpolation technology object is primarily intended for
the automation of handling robots. Interpolation in machines for
material machining is covered by the SINUMERIK machine tool
controllers. (Further information about SINUMERIK control
systems can be found in Catalogs NC 60 and NC 61.)
• The number of path objects is dependent on the performance
of the hardware platform used.
• Interpolation types:
- Linear interpolation in 2D and 3D
- Circle interpolation in 2D and 3D
- Polynomial interpolation in 2D and 3D
• Interconnection of a path object is possible with:
- Up to 3 interpolating path axes
- One positioning axis for path-synchronized motion (axis
moves in synchronism with motion)
- One cam for specifying velocity profiles along the path
• Connection of path-based cams, cam tracks and measuring
inputs over the positioning axis for path-synchronized motion
Cartesian 2D
Cartesian 3D
• Interconnection of the Cartesian path coordinates with
positioning axes is possible. Cams, cam tracks and
measuring inputs can also be implemented on the path
• The path dynamics (acceleration, jerk) are specified on the
path, axis limits are generally applicable regardless of the
limits along the path
• Dynamic planning via 3 traversing blocks
• Continuous geometric movement between 2 traversing blocks
• Kinematic transformations for:
- Cartesian gantry
- SCARA
- Robotic arm (toploader)
- Roller picker
- Delta 2D and Delta 3D picker
- Swivel arm
• Synchronization with conveyor belts (conveyor tracking). This
facilitates the handling of products which are continuously fed
or continuously removed.
• Programming in ST and MCC
A pre-configured sample application can be used for easy
implementation of handling robots, which allows both jog mode
and the creation of motion programs (see SIMOTION Utilities &
Applications which is supplied with SIMOTION SCOUT).
More information about handling applications can be found in
chapter Sector-specific solutions.
SCARA
Roller picker
9
Swivel arm
Robotic arm
Delta 2D picker
Delta 3D picker
G_PM10_EN_00190b
Kinematics in the Motion Control technology package
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SIMOTION Motion Control System
SIMOTION runtime software
SIMOTION technology packages
■ Function (continued)
Supplementary technology functions
"Fixed gear" technology object
You can use the "Fixed gear" technology object to implement a
fixed synchronous operation (without synchronization/desynchronization) using a specified gear ratio. Fixed gearing converts an input variable to an output variable with a configured
transmission ratio (gear ratio).
A Fixed Gear technology object can be used as follows, for
example:
• To make allowance for diameters in a master variable
• To implement a fixed gear ratio without coupling
• For speed synchronization on speed-controlled axes
• As a motion-coupled gear on master value, following axes are
engaged or disengaged. In this way, the gear is always synchronized with the master value. Example: A paper web runs
synchronously with the master.
"Summator" technology object
The summator object can be used to add up to four input vectors
(motion vectors) with one output vector. An addition object can
be used as follows, for example:
• To add up superimpositions/offsets in the main signal path,
e.g. color register, cut-off register on the paper web
"Formula" technology object
9
Formula object for scalable variables and motion vectors.
A formula object can be used between interconnected objects
to modify scalar variables in the main signal path, e.g.:
• Superimposition of torque
• Superimposition of master velocity
• Modification of torque variables B+, B• Enabling of torque limitations
• Enabling of torque
"Sensor" technology object
The sensor object can be used to acquire scalar measuring
values. A sensor object reads out a value from the I/O and
supplies an actual value as an output signal in standardized
formats.
"Controller" technology object
The controller object can be used to prepare and control scalar
variables.
A controller object can be used as a universal PIDT1 controller
for scalar control variables as well as a PI and P controller.
Interconnection of technology objects
The individual technology objects can be interconnected. The
supplementary technology functions, for example, can be used
to implement additional winder applications directly on the
system level.
Note:
No license is necessary for using the supplementary technology
functions.
SIMOTION TControl technology package
TControl –
Temperature controller technology
functions
Temperature Channel technology object
The controller core of the temperature technology package
has a DPID structure. Pure heating controllers and cooling
controllers as well as combined heating/cooling controllers can
be configured and parameterized.
User-assignable functions are available for each temperature
channel:
• Each temperature channel can either be configured as a
heating or cooling section or as a combined heating/cooling
section.
• The controllers either use a PID or DPID control algorithm or
use the optional control zone functionality.
• In manual output mode, a replacement value can be output.
• You can select the operating mode for each controller channel
separately. In this way, you can switch the output to a fixed
value.
The following operating modes are available:
- Closed-loop control for operating setpoint
- Actual value acquisition and output of the manual
manipulated variable value
- Actual value acquisition and output of 0
- Self tuning
• Actual value acquisition and processing
- Plausibility check for each new actual value and correction
before corresponding filter measures
- Filtering (by PT1 element)
• Actuating signal preparation and output
- Digital, pulse-length modulated actuating signal
- Prevention of minimal pulse durations for I/O cycles by
integration of lost pulses
- Manual actuating value (for manual output mode)
- Output value limitation
- Replacement value (calculated dynamically)
• Self-tuning for heating controllers
- This ensures fast startup without overshooting and maintains
the setpoint value without lasting system deviations.
- Self-tuning can be used in parallel for all desired channels to
ensure optimal parameter acquisition even for strongly
coupled temperature sections.
• Monitoring and alarm functions
- Actual value monitoring by definition of tolerance bands.
The inner and outer tolerance bands can be defined independently as absolute or relative tolerance bands.
- Measuring circuit monitoring for increased operational safety
of a plant
- Plausibility check
- Alarm functions
The use of the TControl technology package is clarified by
an application example. The application example provides
functional expansions, function interfaces to the application and
data interfaces to the HMI. It is contained in the Utilities &
Applications which are supplied with SIMOTION SCOUT.
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© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION runtime software
SIMOTION technology packages
■ Function (continued)
SIMOTION technology package for Drive Control Chart (DCC)
Technology functions for Drive Control Chart
With Drive Control Chart (DCC), open-loop and closed-loop
control functions can be easily configured graphically. Multiinstance function blocks are selected from a block library using
drag & drop, graphically interconnected and parameterized.
The control structures are presented clearly.
The block library comprises a large selection of
• control,
• arithmetic and
• logic blocks as well as
• comprehensive open-loop and closed-loop control functions.
Further functions:
• For linking, evaluating and acquiring binary signals, all the
commonly available logic functions are available, for example,
AND, XOR, On/Off delays, RS flip-flops or counters.
• For monitoring and evaluating numerical values, numerous
arithmetic functions are available, such as:
- Summation
- Divider
- Minimum/maximum evaluation
• Apart from the automatic speed control, winders, PI controls,
ramp-function generators and wobble generators can easily
be configured.
SIMOTION technology package Multipurpose Information
Interface (MIIF)
The SIMOTION technology package MIIF (Multipurpose Information Interface) functions as a server to permit symbolic
access to SIMOTION data and makes them available to clients
(e.g. operator panel) via Ethernet.
Access to SIMOTION variables is purely symbolic. The client
application is not in any way dependent on the SIMOTION application. The communication is TCP/IP-based. Several controllers
and HMI stations can be operated on an Ethernet line.
The server is active after being loaded to the controller. The
server does not need to be configured in the application.
HMI station
(client)
HMI station
(client)
PROFINET/Ethernet
SIMOTION
controller with
MllF (server)
More information about Drive Control Chart (DCC) can be found
in section Optional packages for SIMOTION SCOUT.
SIMOTION
controller with
MllF (server)
lP address
3
G_PM10_EN_00199c
lP addresses
1, 2
9
Symbolic access to SIMOTION data with MIIF
The server allows variables to be read and written within
SIMOTION RT. System variables of the device, system variables
of technology objects and UNIT global variables are supported
here. Global device variables and I/O variables are not supported
in the OAMIIF V1.0. If these are displayed/changed, they need to
be copied by the application.
The server works at round robin level. This means that response
times are longer on a system working at full capacity. Deterministic behavior is not guaranteed.
The technology package MIIF (Multipurpose Information Interface) is compatible with the following SIMOTION controllers:
• SIMOTION C240/C240 PN
• SIMOTION P320-3/P350-3
• SIMOTION D410-2/D4x5-2
Runtime software V4.1 SP4 or higher must be installed on the
SIMOTION controller.
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SIMOTION Motion Control System
SIMOTION runtime software
SIMOTION PLCopen blocks
■ Overview
The following certified single-axis and multi-axis PLCopen
blocks as well as extended functions are available:
Block library containing certified function blocks
in accordance with PLCopen
PLCopen is an association of leading PLC manufacturers that
was formed for the purpose of defining international standards
in the field of PLC programming and promoting their use.
9
The PLCopen function blocks integrated into the Motion Control
technology package are designed for use in cyclic programs/
tasks; they enable motion control programming in a PLC environment. The function blocks can be selected from the SCOUT
command library and can therefore be easily used in all
SIMOTION programming languages. They should preferably be
used in LAD/FBD.
Single-axis function blocks
• _MC_Power (axis enable)
• _MC_Stop (stop axis)
• _MC_Reset (reset axis)
• _MC_Home (reference point approach for axes)
• _MC_MoveAbsolute (absolute positioning of axes)
• _MC_MoveRelative (relative positioning of axes)
• _MC_MoveVelocity (traversing axes at a specified velocity)
• _MC_MoveAdditive (relative traversing of axes by a defined
path additively to the remaining path)
• _MC_MoveSuperimposed (relative superimposition of a new
motion in addition to existing motion)
• _MC_PositionProfile (traversing axis by a predefined and
specified position/time profile)
• _MC_VelocityProfile (traversing axis by a predefined and
specified velocity/time profile)
• _MC_ReadActualPosition (read actual position of axis)
• _MC_ReadStatus (read status of an axis)
• _MC_ReadAxisError (read error of an axis)
• _MC_ReadParameter (read axis parameter, LREAL data type)
• _MC_ReadBoolParameter (read axis parameter, BOOL
data type)
• _MC_WriteParameter (write axis parameter, LREAL data type)
• _MC_WriteBoolParameter (write axis parameter, BOOL
data type)
Multi-axis function blocks
• _MC_CamIn (enable cam with synchronization)
contains implicit _MC_CamTableSelect (selection of cam)
• _MC_CamOut (disengage cam with desynchronization
length)
• _MC_GearIn (synchronize)
• _MC_GearOut (desynchronize)
• _MC_Phasing (apply phase shift)
Apart from the standard PLCopen functions, the following
additional standard axis function is included:
• _MC_Jog (continuous or incremental jogging)
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SIMOTION Motion Control System
SIMOTION runtime software
OPC server
■ Overview
■ Benefits
7
7
7
7
7
7
Standardized access to SIMATIC S7 and SIMOTION for
OPC-capable applications under Windows XP and
Windows 7
Integration of automation products of different manufacturers
The same, easy-to-use user interface for different components
Can be accessed from every computer in the LAN
High-performance data access over the "Custom Interface"
(C++)
Easy to use with the "Automation Interface" (VB) or the
supplied OCX data control
■ Function
OPC (Open Process Communication) is used by the Windows 7
and Windows XP operating systems as a communications
interface.
The basic principle of OPC is that OPC client applications can
communicate with the OPC server over a standardized, open
and multi-vendor interface. COM (Component Object Model)
and DCOM (Distributed COM) are applied as basic procedures.
Pre-existing COM-capable Windows applications (MS Office or
HMI systems) can be linked.
As a basic rule, however, software for communication via OPC
must be installed on all systems.
The OPC servers fulfill the following specifications of the OPC
Foundation:
• Data Access Automation Interface
• Data Access Custom Interface
• Alarm and Events Custom Interface
OPC on PC and PG
Programming
• Synchronous and asynchronous reading and writing of
variables
• Monitoring of variables using the OPC server with a signal to
the client when a change occurs
• Transmission of alarms and events to client
• Use of batch operations, so a large volume of data can be
processed in a short time
Interfaces
• Custom Interface (C++) for high OPC performance
• Automation Interface (VB, Excel, Access, Delphi, etc.)
for ease-of-use
• Graphics with OCX for configuring instead of programming
Bus systems
• Communication over OPC for PROFIBUS and Industrial
Ethernet is supported.
9
Operating systems
• Windows XP Professional
• For 32 bit: Windows 7 Professional/Ultimate
• For 64 bit: Windows 7 Professional/Ultimate
The SIMATIC SOFTNET S7 communication software for PC/PG is
available for PROFIBUS DP and PROFINET/Industrial Ethernet
and includes software for S7 communication, S5-compatible
communication and communication with SIMOTION.
OPC on SIMOTION
The SIMATIC NET OPC server is pre-installed on
SIMOTION P350-3, but its use is subject to to a license.
See selection and ordering data.
Communication can thus take place internally on
SIMOTION P350-3 from Windows level to SIMOTION runtime
level by means of OPC mechanisms and functions.
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SIMOTION Motion Control System
SIMOTION runtime software
OPC server
■ Integration
■ Selection and ordering data
A variety of different requirements must be fulfilled in order to set
up a communication link from a PC/PG to SIMOTION via OPC:
Requirements for communication via PROFIBUS
• PC/PG with CP 5621 PCI card and SOFTNET S7
communication software for PROFIBUS DP, or
• PG/Notebook with CP 5512 PCMCIA card and SOFTNET S7
communication software for PROFIBUS DP
Requirements for communication via Industrial Ethernet
• PC/PG with standard Ethernet interface and SOFTNET S7
communication software for Industrial Ethernet or
SOFTNET S7/LEAN for Industrial Ethernet (only
8 connections)
9
Description
Order No.
SOFTNET S7
communication software for
PROFIBUS DP
Software for S7 communication incl.
FDL and S7 OPC server, with electronic
manual on CD-ROM, for use with
CP 5512 and CP 5621 modules
6GK1704-5CW80-3AA0
CP 5512
communications processor
PCMCIA card for connecting a PG or
notebook computer to PROFIBUS DP
and MPI
6GK1551-2AA00
CP 5621
communications processor
PCI card for connecting a PG or
AT-PC to PROFIBUS DP or MPI
6GK1562-1AA00
SOFTNET S7
communication software for
Industrial Ethernet
Software for S7 communication,
S5-compatible communication
(SEND/RECEIVE), incl. OPC,
PG/PC communication,
incl. S7 OPC server,
with electronic manual
6GK1704-1PW08-1AA0
SOFTNET S7 LEAN
communication software for
Industrial Ethernet
Software for S7/S5-compatible
communication, incl. OPC,
PG/OP communication and
NCM PC, up to 8 connections
6GK1704-1LW08-1AA0
SIMATIC NET OPC server on
SIMOTION P
License for pre-installed communication
software on the SIMOTION P
Motion Controller
6AU1380-0AA20-0YB0
■ More information
More information about the SIMATIC NET software package with
OPC server can be found in Catalog IK PI and the Industry Mall
under Automation Technology/Industrial Communication.
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© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION runtime software
SIMOTION IT
■ Overview
Standard
application
[web browser]
Operator level
Communication level
Java VM
Controller level
HTTP protocol
HTTP protocol
HTML format
XML format
WEB server
API
System functions
Special application
[OPC XML-DA
client]
OPC-XML server
API
API
Controller data and machine data
G_PM10_EN_00201
SIMOTION IT: Three different technologies for easy access to control and machine data
SIMOTION IT: Service and diagnostics via the Internet
Licensing of SIMOTION IT
The SIMOTION controllers support communication with the
outside world through the integrated Ethernet or PROFINET interface using standard IT protocols such as HTTP. Using the web
functions integrated in SIMOTION IT, machine manufacturers
and users can perform commissioning, diagnostic and service
procedures on production machines easily and without
additional engineering tools.
With SIMOTION Kernel version V4.2 and higher, only a license
for SIMOTION IT Virtual Machine is required. Here, the
SIMOTION IT functions IT DIAG and OPC XML-DA are part of the
standard firmware of the SIMOTION controller and do not require
a license.
The web pages provided by SIMOTION IT supply comprehensive information about the current condition of a SIMOTION
controller. This information can be accessed with a standard PC
and commercially available Internet browser. Extensive protection has been provided to ensure security against unauthorized
access by third parties. The integrated web pages provide users
with commissioning and service support, e.g. helping them to
detect the causes of faults, and with upgrading the software on
the SIMOTION controller.
A license with SIMOTION Kernel < V4.2 is still required for using
the functions SIMOTION IT DIAG and OPC XML-DA. These must
be licensed using the respective software options. The
SIMOTION IT Virtual Machine license can still be used for
SIMOTION Kernel < V4.2 as a combined license for
SIMOTION IT DIAG, OPC XML-DA and Virtual Machine.
Note:
SIMOTION IT offers three varying technologies
SIMOTION IT DIAG and SIMOTION IT OPC XML-DA each
provide a communications server on the SIMOTION controller.
Via Industrial Ethernet/PROFINET, a client PC can then access
data in the SIMOTION controller for diagnostic or service
purposes or for visualization.
SIMOTION IT Virtual Machine provides a Java runtime environment on the SIMOTION controller. This means that Java applications can be executed on the SIMOTION controller. This allows
you to create your own programs for commissioning, service and
preventive maintenance.
Siemens PM 21 · 2013
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9
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION runtime software
SIMOTION IT
■ Function
9
SIMOTION IT DIAG
SIMOTION IT OPC XML-DA
SIMOTION controllers have a web server integrated into their
runtime systems. For implementing applications with SIMOTION
IT DIAG, a series of predefined web pages are stored in the
SIMOTION controller that offer the following information and
functions:
• Device information
Detailed information about the firmware versions, hardware
components and technology objects of the device
• Diagnostics
Information about device resources such as: CPU load, memory usage, task duration times and operating state, diagnostic
buffer, extended diagnostic buffer and technology object
alarms, axis overview, watch tables and runtime trace
The diagnostic pages for SIMOTION D also display drive
alarms, drive diagnostic buffer and parameters of the
integrated SINAMICS drive.
• Runtime trace
Recorded data are loaded to the PC with a mouse click.
The Web Trace Viewer for Windows XP offers a wide scope of
options for evaluating recorded data: Graphical, with zoom
and dual measuring cursor.
SIMOTION D offers the Web Trace Viewer as a direct
download.
• System trace
As with SCOUT, a trace can be initiated over different
controllers.
• Access to the device file system
An Internet browser can be used to store and access any
number of files in the file system of the SIMOTION controller.
In this way, documentation and service instructions can be
stored directly in the controller, for example.
• Project update and firmware update
A special web page can be used to update the SIMOTION
project and also the firmware of the SIMOTION controller.
• Access protection
The web pages are protected with a user name and password. Different user groups can be defined for different pages.
• User-specific web pages
The user can create web pages and save them on the
SIMOTION controller. "Server side includes" are used to
access SIMOTION variables in these web pages. This is a
special HTML syntax extension which allows the values of the
selected variable to be inserted on a web page.
SIMOTION controllers have an OPC XML-DA server integrated
in their runtime system. OPC XML-DA is an interface specified
by the OPC Foundation and is based on the standard IT protocol
HTTP. The data requests of a client are coded in XML symbolically and transmitted to SIMOTION using the HTTP protocol.
These are evaluated by the integrated OPC XML DA server and
the response is then sent back to the client over the same path.
Read and write access to the SIMOTION variables is possible.
Java scripts or applets can be used to implement active
operation and display functions in the web pages that can be
executed on a client PC with an Internet browser.
The standard pages of SIMOTION IT DIAG have the same
design as the pages on a SIMATIC controller. The service overview and watch table can also be opened in parallel in separate
windows.
A horizontal navigation can be created very easily for userdefined pages. No additional software is required.
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Siemens PM 21 · 2013
It is therefore possible, for example, to create HMI applications
in different programming languages (C#, Visual Basic, Java) on
any client systems independently of the operating system.
The application works with the symbolic names of the SIMOTION
variables and has thus only a loose, symbolic dependence on
the SIMOTION SCOUT database. A symbol export, similar to the
Windows-based process on the SIMATIC NET OPC DA server, is
not required. This ensures that consistency problems between
the version of the client application and the project version in
SIMOTION are avoided.
The OPC XML-DA server offers the following functions for
access to the data of the SIMOTION controller:
• Read and write access to the SIMOTION variables
• Access to diagnostic buffer, extended diagnostic buffer and
technology alarm objects
• Symbolic browsing function via the SIMOTION variables
• Cyclical reading of variables using "subscriptions"
• Access protection (password-based) can be configured, if
required.
SIMOTION IT OPC XML DA is integrated directly in the
SIMOTION Kernel. The functionality responds in accordance
with the specification of the OPC Foundation "OPC XML-DA
Specification Version 1.01".
Note:
SIMOTION offers two different access possibilities over OPC.
The method already described over OPC XML-DA and the
method over OPC DA. OPC DA requires that the SIMATIC NET
package is installed on the client PC and it is described in the
"OPC server" section.
More information about OPC can be found on the Internet at
www.opcfoundation.org
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION runtime software
SIMOTION IT
■ Function (continued)
■ Selection and ordering data
SIMOTION IT Virtual Machine
Description
SIMOTION controllers have an integrated Java runtime environment (Virtual Machine) in their runtime system. Use of this function is licensed by the "SIMOTION IT Virtual Machine" license.
As of SIMOTION Kernel V4.2, the SIMOTION IT functions IT DIAG and
OPC XML-DA are included in the standard firmware of the SIMOTION
controllers and do not require a license. Use of the function
SIMOTION IT Virtual Machine must be licensed through the following
software option:
Java applications can be executed on a SIMOTION controller
with SIMOTION IT Virtual Machine. This allows you to develop
your own programs and concepts for commissioning, service
and preventive maintenance.
The programs can be created with standard development tools
that are available on the market, such as Eclipse or Borland
JBuilder. When they have been created, the programs can be
downloaded into the SIMOTION controller online. There is no
dependency on SIMOTION SCOUT.
All Java applications on the SIMOTION controller are executed
in asynchronous tasks in the SIMOTION task system, not in
real-time tasks.
The Java environment provides an interface (API) to the
SIMOTION runtime system over special system functions.
The following functions are available:
• Read and write access to the SIMOTION variables
• Read and write access to the non-volatile memory (NVRAM)
• Use of system functions (functions of the technology objects)
• Use of standard Java classes in the device (file access,
network functions, string functions, ...)
• Creation of servlets, for the purpose of enhancing menu
interfaces in web pages, in particular.
Order No.
SIMOTION IT Virtual Machine
6AU1820-8BD20-0AB0
License for SIMOTION IT
Virtual Machine on one controller
Note
It can be used as a combined license for
SIMOTION Kernel < V4.2 for
SIMOTION IT DIAG, OPC XML-DA and
Virtual Machine.
The functions SIMOTION IT DIAG and OPC XML-DA remain subject to
licensing with SIMOTION Kernel < V4.2. They must be licensed using
the following software options:
SIMOTION IT DIAG
License for SIMOTION IT DIAG
on SIMOTION Kernel < V4.2
6AU1820-8BA20-0AB0
SIMOTION IT OPC XML-DA
License for SIMOTION IT OPC XML-DA
on SIMOTION Kernel < V4.2
6AU1820-8BB20-0AB0
Note
SIMOTION IT is available only on SIMOTION controllers with
Ethernet or PROFINET interface.
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© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION engineering software
Overview of engineering software
■ Overview
SIMOTION SCOUT
Project Management
Optional SCOUT packages
Graphics-based configuration
with Drive Control Chart (DCC)
Programming
Ladder logic (LAD) /function
block diagramm (FBD)
Structured
Text (ST)
Workbench
DCC-Editor
Motion Control
Chart (MCC)
Configuration / Parameterization
Hardware and Network
Configuration
Creation of Technology
Objects
Testing and Commissioning
Diagnostics for Testing
and Commissioning (Trace)
Axis control panel
Graphics-Based Cam
Editor (CamTool)
STARTER Drives and
Commissioning Tool
G_PM10_EN_00034c
Creation of Cams
(Basic)
Graphics-based creation and
optimization of cams
SIMOTION SCOUT: a uniform view of your automation task
9
SIMOTION SCOUT – The holistic engineering system for
your motion control applications
The SIMOTION Motion Control system provides a wide variety of
preprogrammed functions and you can assign parameters and
program it for customized use.
For practical implementation of your automation tasks, you
therefore require a tool that will support all the necessary
engineering steps in a user-friendly manner: SIMOTION SCOUT
SCOUT is the environment for uniform automation in mechanical
engineering. It supports simple engineering of complex
production machines with demanding PLC and Motion Control
functions.
SCOUT is integrated in STEP 7 and is therefore also integrated
into the SIMATIC landscape to ensure Totally Integrated
Automation (TIA).
SCOUT provides
• an integrated, function-oriented view of your automation task,
combined with
• a high level of user friendliness.
The possible SIMOTION applications range from a simple,
parameterizable, speed-controlled single axis through to
complex, mechatronically-coupled and programmable multiaxis machines.
Therefore, SCOUT provides views adapted to the task and can
be expanded with additional tools (e.g. tool for the graphic
creation of cams).
SIMOTION SCOUT – A tool for engineering, testing and
diagnostics
SCOUT supports all the steps required for creating a Motion
Control application: configuration, parameterization, programming, testing and diagnostics.
The integrated test and diagnostics functions are useful when
commissioning and servicing.
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The graphical menu system of SCOUT supports the user with
important tasks, such as:
• Creation of the hardware and network configuration
• Creation, configuration and parameterization of technology
objects such as axes, measuring inputs, output cams, cam
tracks and cams.
SIMOTION SCOUT – Support for text-based and graphical
programming
With SCOUT the following programming languages are available
for programming a SIMOTION application:
• Structured Text in accordance with IEC 61131
• LAD (Ladder Diagram) and FBD (Function Block Diagram)
• MCC (Motion Control Chart): the graphical "flow diagram
language" for easily describing and programming motion
sequences for production machines
• DCC (Drive Control Chart): graphical configuration of open
and closed-loop control functions
Optional CamTool package (cam editor)
The optional CamTool package expands SCOUT with a powerful
graphical tool for creation and optimization of cams. Simple
editors for creating cams are already integrated in SCOUT as
standard.
Optional Drive Control Chart (DCC) package
With Drive Control Chart (DCC), drive-based open and closedloop control functions can be easily configured graphically.
Multi-instance function blocks are selected from a standard
function block library, and then graphically linked by means of
drag & drop and parameterized. The control structures are
presented clearly in SCOUT.
The optional CamTool and Drive Control Chart packages are
completely integrated in the SCOUT environment.
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION engineering software
SIMOTION SCOUT software package
■ Overview
The SIMOTION SCOUT software package is the basis for
implementation of the SIMOTION Motion Control System.
It essentially contains the SIMOTION SCOUT engineering
system including the integrated STARTER commissioning tool
and the runtime software for all SIMOTION platforms.
SIMOTION SCOUT is available as an optional STEP 7 package
or as SIMOTION SCOUT stand-alone.
SCOUT also supports the engineering of SIMOTION platforms
with older runtime versions.
SIMOTION SCOUT
The SIMOTION SCOUT engineering system provides important
new features in version V4.2 and higher. The focus is on an
improved connection of the SINAMICS S120 drive system, the
completion of the comparison functionality and many usability
improvements.
Improved connection to SINAMICS S120
The most important innovation in the SIMOTION SCOUT engineering system is the significantly simplified connection to the
SINAMICS S120 drive system. Drives and their components are
integrated automatically to the greatest possible extent. The
connections to the drive objects are simply interconnected,
whereby the required message frame generation is performed
automatically by the engineering system.
Improved diagnostics and troubleshooting
New features such as the "Trace" in the MCC editor, which make
the program sequence visible and understandable even with
rapid command transitions, provide greater clarity in diagnostics
and troubleshooting. Or "talking" icons in the tabs of the opened
programs that refer to active status or debug functions.
Easier to use during programming
Greater clarity is provided in the general programming through
small additions such as the display of the variable type, display
of the current value when there is an online connection and
language-dependent comments which appear when the cursor
is moved over the code ("tooltips").
Rollout tips provide the user with information on input errors or
system information that is still missing when working in tables or
entry fields.
The system-wide effective automatic completion of user entries
("Auto-Complete") with automatic correction of upper/lower case
makes the editing process more efficient and provides an easily
readable program code.
Project comparison now also in LAD/FBD and MCC
The detail comparison option available when using Structured
Text (ST) is now also available in the graphical programming
languages LAD/FBD and MCC (Motion Control Chart). This
enables the graphical comparison of programs, where the
different structures and commands can be recognized through
colored highlighting. The comparison function is available for
offline-offline and also for offline-online comparison.
9
Uniform display of lists
The display of all lists in the system has now been simplified and
adapted to the well-known look and feel of Office applications.
The highest possible data security was observed during the
implementation. If there are any operation faults (e.g. faulty copy
and paste), the system restores the data. In this way, even beginners can become familiar with the engineering software,
intuitively, quickly and safely.
Simple interconnection of the drive I/Os
System trace across several motion controllers
The so-called system trace feature is available for analysis or
system optimization. This enables up to 128 signals from
SIMOTION controllers networked via PROFINET to be recorded
synchronously.
Trace for technology objects
With the new TO trace, all events affecting a technology object
can be recorded in real-time and displayed in detail in a
chronological sequence in the engineering system.
New watch tables
The new watch tables provide extended functions and diagnostic options. They allow different variables of the project (also different devices) to be collected. The watch tables can be clearly
displayed and controlled with current values. Stored control
value tables can also be used to perform comprehensive test
sequences quickly and easily.
Detail comparison with ladder logic (LAD)
Siemens PM 21 · 2013
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© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION engineering software
SIMOTION SCOUT software package
■ Overview (continued)
Scope of supply
Integrated STARTER commissioning tool
SIMOTION SCOUT engineering software
• SCOUT with corresponding license
• License key for SCOUT
• Integrated STARTER commissioning tool
The STARTER commissioning tool is directly integrated in
SCOUT. It supports the simple and rapid commissioning, optimization and diagnostics of all new-generation Siemens drives with
only one tool.
Optional packages for SIMOTION SCOUT
• Optional CamTool package without license
The license must be ordered separately.
• Optional Drive Control Chart (DCC) package without license
The license must be ordered separately.
Documentation
• Complete SIMOTION documentation on DVD
Other software
• SIMOTION – Utilities & Applications
Free utilities (e.g. calculation tools, optimization tools, etc.)
and application examples (ready-to-apply solutions such as
winders, cross cutters or handling) as well as the project
generator SIMOTION easyProject
• SIMATIC NET without license
• SIMATIC software:
With SCOUT stand-alone, the necessary components of
STEP 7.
System requirements for V4.3
Software
• Windows XP SP3 or Windows 7 Professional or Ultimate
(32/64-bit)
• SIMATIC STEP 7 V5.5 SP2 (not required for SCOUT
stand-alone)
9
Hardware
Minimum system requirements PG/PC for SCOUT:
• As of Pentium IV 2.5 GHz, 1 GB RAM (2 GB recommended)
• At least 1024 MB main memory for PG/PC and SIMOTION P;
2 GB main memory is recommended
• Screen resolution: 1024 x 768 pixels, 16-bit color depth
• Free hard disk memory: 3 GB
With additional installation of WinCC flexible ES in Scout:
• Pentium IV 2.5 GHz, 4 GB RAM
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STARTER supports the drives:
• SINAMICS
• MICROMASTER 420/430/440
• MICROMASTER 411/COMBIMASTER 411
• COMBIMASTER
SIMOTION SCOUT stand-alone software package
If STEP 7 is not installed, the SIMOTION SCOUT stand-alone
software package can be used. It also contains the components
of STEP 7 that are required for SIMOTION SCOUT as well as the
license key for SCOUT stand-alone.
It is not possible to operate the SCOUT and SCOUT stand-alone
software packages on the same machine.
SIMOTION Kernel updates
SIMOTION Kernel updates for all SIMOTION platforms are
supplied on DVD and can then be copied from the PG/PC to the
SIMOTION Micro Memory Card (C2xx) or SIMOTION
CompactFlash card (SIMOTION D) or installed on the P350-3.
A PC card adapter is needed to write to the SIMOTION MMC
(Micro Memory Card) or the SIMOTION CF (CompactFlash
Card). Adapters can usually be found in PC shops and at
electronics shops.
With the device update tool, SIMOTION offers a user-friendly
solution to update SIMOTION devices. SIMOTION D4x5-2 can
also be updated using a USB stick.
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION engineering software
SIMOTION SCOUT software package
■ Selection and ordering data
Description
Order No.
Optional packages for SIMOTION SCOUT
Description
Order No.
SIMOTION SCOUT software package
SIMOTION SCOUT V4.3 SP1
On DVD, including STARTER,
runtime software and documentation
Languages: English, French,
German, Italian
• Single license
6AU1810-1BA43-1XA0
• Upgrade
6AU1810-1BA43-1XE0
SIMOTION SCOUT V4.3 SP1
stand-alone
On DVD, including STARTER,
runtime software and documentation
Languages: English, French,
German, Italian
• Single license
6AU1810-1CA43-1XA0
• Upgrade
6AU1810-1CA43-1XE0
Software update service
The latest software version is necessary
• for SIMOTION SCOUT
6AU1810-0BA00-0XL0
• for SIMOTION SCOUT stand-alone
6AU1810-0CA00-0XL0
SIMOTION CamTool V3.0 SP2
High-performance graphical cam editor
Languages: English, German
• Single license, with data carrier
6AU1810-0FA30-2XA0
• Upgrade, with data carrier
6AU1810-0FA30-2XE0
DCC SIMOTION/SINAMICS V2.2 SP1
for SCOUT V4.3 SP1 /
STARTER V4.3 SP1
Graphic programming with
Drive Control Chart
DCC editor + DCB libraries for
use on SIMOTION and SINAMICS S120
• Single engineering license,
with data carrier
6AU1810-1JA22-1XA0
• Upgrade, with data carrier
6AU1810-1JA22-1XE0
DCC-SINAMICS V2.2 SP1
for STARTER V4.3 SP1
Graphic programming with
Drive Control Chart
DCC editor + DCB libraries for
use on SINAMICS S120
• Single engineering license,
with data carrier
6AU1810-1HA22-1XA0
• Upgrade, with data carrier
6AU1810-1HA22-1XE0
■ More information
A number of additional software products can be used in
conjunction with SIMOTION SCOUT. It must be ensured that
the corresponding versions of these software products are
compatible. Please consult the "Compatibility table of the software products in the SIMOTION environment".
More information can be found on the Internet at
http://support.automation.siemens.com/WW/view/en/18857317
Siemens PM 21 · 2013
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© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION engineering software
SIMOTION SCOUT software package
SCOUT Workbench
■ Overview
■ Overview
The SCOUT Workbench is the common frame for all tools of the
engineering system. The Workbench is thus the central navigation point for the individual engineering steps. It is used for the
creation and management of SIMOTION projects and provides
a uniform and integrated view of all devices, data and programs.
9
The SCOUT Workbench:
Project navigator – Work area – Information area
• Project navigator (left): The project navigator displays the
technological tree structure of the project. All devices (controller, drives, etc.), all technological objects (axes, cam tracks,
cams, etc.) and user programs are displayed in filterable
hierarchical views. From here, new objects/programs can be
created or existing ones called for modification.
• Work area (right): All editing tools of the engineering system
(parameterization dialogs, program editors, etc.) can be integrated (SNAP IN) in this work area. This provides you with an
individual view adapted to the situation in a fixed outer frame
for each engineering task. If more than one window is open at
the same time, they can be arranged as required or you can
toggle between them by selecting the tabs.
• Detail area (bottom): The situation-dependent views for data
and messages provided by the detailed display can be
activated and deactivated. The data involve system variables
provided by the devices and the technological objects, the
peripheral data (inputs/outputs) and the user variables that
you have defined. Their current states for an online connection
with the SIMOTION device can be visualized. The message
view refers both to the messages and alarms reported online
from the SIMOTION devices and to warnings and faults
created during the program creation.
■ Benefits
Integrated, function-oriented view optimized for ease-of-use
Integrated intuitive engineering system
7 Central data and program management, even for distributed
systems
7 Function-oriented, technological project structure with
filterable views
7 Fast access to individual engineering tools, e. g.
configuration, programming, and commissioning
7
7
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SIMOTION SCOUT software package
Hardware and network configuration
Siemens PM 21 · 2013
One of the first engineering steps to define the automation
topology and assign parameters to the components and
networks is to create:
• Hardware configuration
• Network configuration
To do so, SCOUT uses the STEP 7 tools HW-Config and NetPro.
You make selections from a hardware catalog to combine all
required hardware components graphically in the work area,
assign parameters to the components, and create bus connections between the individual components. You are warned immediately of any illegal inputs, so that only plausible configurations
can be generated.
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION engineering software
SIMOTION SCOUT software package
Creation of technology objects
■ Overview
After the axis has been generated or configured, it is displayed
in the project tree along with additional tabs for parameterizing
the axis and an option for generating other technological objects
associated with the axis (e.g. cam paths, measuring inputs).
Assigning parameters
By double-clicking the "Referencing" tab, for example, all
parameters for referencing can be set.
The "axis" object generated in this way also has a specified
number of system variables which can be displayed in the
detailed view when the axis is selected in the project tree.
The system variables are mainly used to visualize axis states
such as:
• Display of the following error
• Target position to be reached
• Motion status
(axis is accelerating, braking, motionless, etc.)
All SIMOTION controllers feature basic functions which are
predefined by the SIMOTION Kernel. The scope of the language
is compatible with the IEC 61131-3 standard and contains all of
the necessary PLC commands for I/O management, process or
machine control.
Additional functions such as positioning, synchronous operation, cams and temperature channels are available with loadable
technology packages.
These technology packages permit the generation of technology objects which provide you with a very simple and uniform
view of the functions of the technology packages.
There are many technology objects, but all are generated,
configured and parameterized in the same way.
These system variables can also be used for:
• Online diagnostics
• Display on HMI
• Logging with the SIMOTION trace functionality
• Application programming through querying/comparing these
system variables
Application programs access the axis functionality with system
functions (selected from the command library), which are part of
the "axis" object when it is generated.
The command _pos(axis:=Axis1, position:=100, velocity:=123)
would cause axis "Axis 1" to move to position 100 with
velocity 123 (example for system function in Structured Text).
■ Benefits
7
In addition, the technology objects have programming interfaces through which you can use the functionality from application programs.
Working with technology objects
A brief description of the individual engineering steps will be
given using the example of the technology object "Axis".
7
Generating
7
A new axis object is generated by double-clicking the "Insert
New Axis" tab.
7
Configuration
7
A wizard helps to specify object properties such as:
• Name of the axis
• Functionality
(e.g. positioning axis or synchronized axis)
• Connection to the drive
(e.g. SINAMICS S120 over PROFIBUS DP or PROFINET IO or
an analog drive on SIMOTION C240)
Easy generation of the technology object for determining the
quantity structure
- Axes
- Output cams and cam tracks
- Measuring inputs
- Cams, etc.
Menu-guided parameterization, graphically supported for
easy understanding
Easy visualization and access to functions through system
variables and system functions of the technology objects
User-friendly diagnostic information for function optimization
of the technology objects
Meaningful alarms in the form of numbers and plain text in the
event of errors
Siemens PM 21 · 2013
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© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION engineering software
SIMOTION SCOUT software package
Creation of cams (basic)
■ Overview
■ Benefits
Editors for simple cams are included in the basic scope of
functions of SCOUT
7 Graphic visualization of the cam so that input errors can be
quickly identified
7 Representation as interpolation point table with options to
transfer data from external sources (ASCII, Excel)
7 Alternative: Representation by polynomials up to the 6th
degree with inputs supported by polynomial description
dialog and VDI wizard
7
A cam generally specifies the motion relationship between a
leading axis (master axis) and a following axis (slave axis).
Cams can also mirror velocity profiles, pressure characteristics
or valve characteristic compensation for hydraulic axes. The
cam technology object can process cams which are defined as
interpolation point tables or polynomial descriptions.
The basic scope of SCOUT contains editors to create simple
cams in the form of text in a table or using polynomials (VDI
wizard) in the form of graphics symbols with configuration
support.
Creation of cams
9
When the technological object "Cam" is generated, the type
"Interpolation point table" or "Polynomial" is defined.
• Interpolation point table:
With this type, the master and slave positions are entered in a
two-column table. It is also possible to use external interpolation point tables (ASCII file, Excel table).
• Polynomials:
Polynomials describe motion rules in accordance with
VDI 2143. SIMOTION supports polynomials up to the 6th degree. In polynomial mode, the cam is described by a number
of consecutive polynomials. Polynomials are entered in the
form of a polynomial table. Users can use a polynomial
description dialog and/or VDI wizard.
The result of the input is displayed in the right-hand side of the
window in the form of a curve in the coordinate system.
In addition, other parameters such as the interpolation type
between the curve support points or the scale of the cam can be
specified. The SIMOTION CamTool option package can be used
to display and optimize cams graphically.
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© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION engineering software
SIMOTION SCOUT software package
Structured Text (ST)
■ Overview
■ Benefits
Motion Control, PLC, and technology functions in one
language
7 Well-structured programs with comment capability
7 Powerful editing functions, such as syntax coloring and
automatic indenting
7 Easy-to-use debug functions for online testing and
diagnostics: e. g. display of actual variable content of the
code sequence and break points selected in the editor.
7
The high-level language ST (Structured Text) provides all
language elements as text commands. This enables wellstructured applications to be created.
The basic scope of commands includes:
• Commands for data management
• Arithmetic functions
• Control structures
• Commands for accessing I/O and
• Communication functions
The addition of technology packages for Motion Control adds
powerful, extremely flexible Motion Control commands to the mix
(e.g.: _pos(...) for position-controlled positioning axes). The
system functions can be selected from a clearly arranged library
and can be used in the ST source by means of drag & drop.
9
An ST source file basically consists of continuous text. This text
can be structured by dividing it into sections. These sections
represent logical units of an ST source.
These sections can be:
• A program that is assigned to a runtime level
• A function block with its own memory
• A function without its own memory
Function blocks and functions are not allocated to a runtime
level, but are instead called in programs and supplied with
parameters.
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© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION engineering software
SIMOTION SCOUT software package
Motion Control Chart (MCC)
■ Overview
■ Benefits
7
7
7
7
7
7
7
MCC (Motion Control Chart) is a "flow diagram language" that
can be used to graphically formulate the process procedures of
production in a simple manner. The result is one or more flow
diagrams, comprising of MCC blocks that describe the time
sequence of the individual machine actions. Due to its special
means of expression, MCC (Motion Control Chart) is ideally
suited to programming sequential processes.
Motion Control Chart supports the simple description of the
motion sequences of machines with the help of powerful Motion
Control commands, such as reference axis, position axis,
synchronize or desynchronize cam, and many more.
9
Various MCC blocks are available for controlling the machine, for
example, if conditions must be fulfilled, I/O signals can be read
or set, calculations can be formulated and different control
structures such as condition (IF), cases (CASE) and loops
(WHILE, REPEAT UNTIL) can be programmed.
Several MCC programs may be created to describe different
process situations. For example, you can create one MCC
program to bring the machine to a defined initial state when it is
switched on, a second MCC program for the normal production
sequence, and a third MCC program to specify what the
machine is to do in the event of a fault.
All MCC blocks – a selection of the most important SIMOTION
functions – are available in toolbars. They are grouped according to function and are automatically inserted in the flow diagram
at the point marked with a click. By clicking on different elements, individual dialog boxes are opened for further parameterization. Of course, it is also possible to include individual comments to document the process sequence. Functions from the
SIMOTION command library that are not individually offered as
MCC blocks can be used in an MCC program by means of a
special command.
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Siemens PM 21 · 2013
Representation as graphical flowcharts make programming
especially easy
Hierarchical command library for Motion Control, PLC, and
technology functions
Control structures (IF, WHILE, CASE, etc.)
Zoom-in functions for LAD, FBD and ST
Subroutine calls (FB/FC)
Structuring based on module creation, i.e. combination of
command sequences to form a module command. Clicking
on the module command invokes the corresponding
command sequence.
Powerful test functions for ONLINE connection with the
SIMOTION controller such as graphical step tracing,
single-step mode and breakpoints.
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION engineering software
SIMOTION SCOUT software package - Ladder
Diagram/Function Block Diagram (LAD/FBD)
■ Overview
■ Benefits
The LAD/FBD blocks are stored in the SIMOTION project
Existing PLCopen, ST, LAD/FBD or MCC blocks can be called
from within the LAD/FBD program.
7 Network titles and comments are available.
7 Special functions such as automatic syntax checking or "on
the fly" variable declaration can be activated.
7 The commands are loaded from a library
7
7
For startup and troubleshooting purposes, the status of the
LAD/FBD program is displayed while in monitoring mode.
In addition, break points can also be defined in LAD/FBD
programs.
A powerful editor for LAD/FBD programming is available for
ladder diagrams (LAD) or function block diagrams (FBD).
LAD/FBD also include commands for SIMOTION control using
standard logic functions. It is recommended that motion control
tasks are programmed with PLCopen blocks. Also, blocks which
have been programmed in other SIMOTION languages can be
called from LAD/FBD. User-friendly functions such as "on the fly"
variable declarations or automatic syntax checks are available
when programming in LAD or FBD. It is possible to switch over
between LAD and FBD in the editor at any time. Any program
can be viewed and processed in either LAD or FBD.
9
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© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION engineering software
SIMOTION SCOUT software package
Diagnostics for testing and commissioning
■ Overview
Trace function
The most powerful tool for testing and commissioning is the
trace function integrated in SCOUT.
In this manner, a selection of any of the data in the system (user
variables, I/O variables, data of the technology objects such as
actual position of an axis) can be recorded and traced, real-time.
Up to 32 signals are possible in test mode.
Each SIMOTION device has a trace buffer which can be configured with the trace functionality of SCOUT. When the trace is
started, the configured data is logged in the SIMOTION device.
On completion of the trace, the contents of the trace buffer is
read by SCOUT and displayed graphically.
Configuring the trace function
9
SCOUT includes a number of diagnostic tools to make testing
and startup of SIMOTION applications as simple as possible:
• Device diagnostics can be used to display program execution
status, system load and memory usage.
• The diagnostic buffer is used to log the fault history. The
following events are logged in the diagnostic buffer of the
SIMOTION device:
- All system status changes (RUN, STOP, etc.)
- System interrupts with date and time.
• All error messages related to technology objects, e.g. axis
errors, are displayed in the Alarms window of SCOUT with the
fault number and description.
• All SIMOTION system and application variables can be
dynamically updated, monitored and controlled while online
with the SIMOTION controller.
• All programming errors are displayed with the location and
cause during compilation.
• The status display for programs with possible break points
(LAD/FBD, MCC, ST) and additional step-by-step tracing
(MCC) helps the user to troubleshoot and optimize their code.
During program execution, the values of the variables are
displayed as they arise, not only at the end of the cycle when
the sum of all changes has been implemented.
• Watch tables can be used to combine important variables of
different objects in the project to monitor them, even those of
different SIMOTION devices.
Axis control panel
The axis control panel can be used to commission the axes
with SIMOTION SCOUT. The axes can also be traversed and
optimized without any user programs.
The trace function can be configured using the following
parameters:
• Trigger condition (e.g. rising edge of a definable signal) and
pre-trigger
• Time Limit Recording (a multiple of the basic cycle of the
SIMOTION device)
• Continuous Recording (or endless trace with ring buffer)
• System variables to be logged (system, I/O and user
variables)
Evaluating the trace data
The logged data is displayed in the form of graphs over time for
evaluation. The following functions are offered here:
• Different colors can be selected for the curves. Curves can be
switched off and on again.
• The zoom function can be used to show details.
• Rulers support the measuring of, for example, signal level and
duration.
• Possible changes can be viewed by superimposing measuring curves from different trace logs.
Apart from recording, the trace function also offers a "function
generator" and mathematical functions.
The traced curves can be stored or exported to Microsoft Excel
as a table for further evaluation. Of course, the plots can also be
stored for documentation purposes, inserted in documents or
printed out.
Automatic optimization of the control loops
Automatic optimization of the control loops makes commissioning of the axes and drives particularly easy. For SINAMICS S120
drives, the parameters for the speed controller and the position
controller are automatically determined (with DSC).
Integrated measuring functions
The integrated measuring functions support the recording of, for
example, step responses for optimization as well as the detection of electromagnetic weak points or resonant frequencies (using, for example, bode diagrams and FFT analysis). Electronic
filters can be optimally placed at these resonant frequencies to
achieve higher dynamics.
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© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION engineering software
SIMOTION SCOUT software package
Diagnostics for testing and commissioning
■ Overview (continued)
Optional packages for SIMOTION SCOUT
Optional CamTool package (graphical cam editor)
■ Overview
Comparison function for projects
With SCOUT V4.1 SP2 and higher, it is possible to compare and,
if necessary, merge the components of different projects.
It is therefore possible to perform a CPU-based comparison
between the objects of a project.
An overview of the differences between objects is displayed.
Objects with differences can be merged.
If necessary, to a highly detailed degree: Objects can be
merged right down to data level also for individual data.
Advantages for practical working with SIMOTION:
• Online/offline comparisons allow the target device and project
to be merged
• Offline/offline comparisons make it possible to merge
programs
• Detailed differences between data can be identified in the
detailed comparison
• Data missing from the engineering project are easy to restore
if the source data are stored in the target system.
■ Benefits
7
7
7
7
7
7
Numerous easy-to-use and expressive diagnostic tools are
fully integrated in SCOUT
Extremely useful support with optimizing and troubleshooting
All information can be printed in the form displayed on the
screen for documentation purposes
Axis control panel for commissioning and optimizing the axes
without the need for an application program
Automatic controller optimization for fast commissioning
Comprehensive, integrated comparison functions for the ST,
MCC and LAD/FBD languages enable differences to be
identified between projects or between the current project
and the device.
SIMOTION CamTool is a powerful, graphical editor for creating
and optimizing cams.
SIMOTION CamTool can be used as an expansion package for
SIMOTION SCOUT and is completely integrated in the SCOUT
environment.
■ Benefits
7
7
7
7
7
7
Precise, graphic display of the CAM profile
Entries can be made quickly and easily by inserting curve
elements with drag & drop operation
Fast and easy optimization of the curve by means of "dragging
the profile"
Simultaneous display of position, speed, acceleration, and
jerk characteristics immediately indicates the effect on the
maximum speed, the required motor torque, and the
mechanical load
Curve can also be optimized in relation to speed,
acceleration, or jerk
Basic principles of motion correspond to VDI 2143
■ Function
• The curve is displayed graphically in an x-y-diagram (positions of master and following axes). The curve profile is first
roughly entered here with individual elements such as fixed
points, lines and support points. Lines can be entered as
straight lines, sine curves or arc sine curves.
• SIMOTION CamTool then connects these individual elements
automatically to form a continuous curve. The transitions between the individual curve sections are automatically shaped
as smooth as possible.
• You can optimize the curve by simply moving the specified
curve sections with the mouse. The curve profile immediately
adapts to your changes.
• In addition, SIMOTION CamTool can display the effects on the
velocity, acceleration and jerk of the following axis over the
motion of the leading axis.
• SCOUT can be used to convert cams created with CamEdit to
the format used by CamTool or vice versa.
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© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION engineering software
Optional packages for SIMOTION SCOUT
Optional Drive Control Chart (DCC) package
■ Overview
■ Benefits
Clear visualization of technical control structures
High degree of reusability of previously created plans
7 Graphical editor for configuring open-loop and closed-loop
control functions which can be operated without any
programming know-how
7 With Drive Control Chart for SIMOTION, closed-loop control
structures can be programmed almost without constraints.
These can then be combined with other programs to form
complete program functionality.
7 Drive Control Chart for SINAMICS S120 provides a convenient
basis for implementing drive tasks directly in the converter.
7
7
The Drive Control Chart (DCC) option packages for SIMOTION
and SINAMICS extend the possibilities of SIMOTION SCOUT
and the STARTER commissioning tool to graphically configure
technology functions using predefined function blocks.
Multi-instance function blocks are selected from a library and are
graphically interconnected using drag & drop capability. The
function block library comprises of a large number of control,
calculation and logic blocks as well as extensive open-loop and
closed-loop control functions. Numerous calculation functions,
such as summation, division and minimum/maximum evaluation
are available for monitoring and evaluating numeric variables.
Drive Control Chart (DCC) does not limit the number of functions
that can be used.
9
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© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION engineering software
Free extras for SIMOTION SCOUT
SIMOTION easyProject project generator
■ Overview
You can achieve greater efficiency in the development and
commissioning of your machines by using the project generator
SIMOTION easyProject.
SIMOTION easyProject is included on the SIMOTION Utilities &
Applications DVD that is supplied free of charge with
SIMOTION SCOUT.
In recent years, a wide variety of applications have been realized
in different sectors using the SIMOTION Motion Control system,
and various basic, technology and application modules have
been developed and optimized for this purpose. These wellproven software modules that have become quasi standard can
now be integrated into a new or existing engineering project in
an extremely easy manner with the project generator. This is
done by first selecting the SIMOTION components and then the
required modules in simple selection screens. Their integral or
predefined functions are then configured with a mouse click
and, finally, the project as a whole is generated. This saves a lot
of programming time and at the same time creates the preconditions for a uniform and therefore standardized project structure.
The basic functions that can be used in practically every
SIMOTION application and which are provided by the project
generator include:
• Message handling:
Centralized error message handling for all components including archiving and display on a visualization system (HMI)
• Startup check:
A startup check for all connected components (provides information on the status of the configured devices connected to
the various field buses or internal connections)
• OMAC:
Operating mode management
• Ethernet communication:
Machine-to-machine coupling via Ethernet communication
over TCP/IP
• Axis function block:
Easy activation of basic Motion Control functions (as far as
cam synchronization) via a central (generic) axis function
block
• Interpreter:
A sequence interpreter for easy configuration of machine
sequences using tables
Automatic generation of the project
When the project is generated, all the necessary technology
objects (TOs) are created and connected, libraries and program
modules (only the currently selected modules) are automatically
linked into the project and the programs are assigned to the
respective execution levels. This results in a loadable and executable SIMOTION SCOUT project comprising the required machine functions without having to write a single line of code. You
can concentrate fully on the special functions of your machine
(sequence, signal connections, special functions, etc.) saving a
considerable amount of work so that you achieve your objective
much more quickly.
SIMOTION easyProject is also designed so that it can integrate
its own blocks in this generic workflow of the automatic application creation.
The uniform structure also makes a project generated in this
manner extremely easy to maintain. The generated program
modules can be edited and modified by the user. If standard
modules of the project have been changed centrally or if new
standard modules need to be linked into the project, this can be
done simply by running the project generator again. During the
generator run, the originally used and, where applicable, updated modules and libraries will be recognized and displayed.
These can then also be updated in the project automatically.
These basic functions alone remove most of the manual
programming and configuration work that would normally be
necessary and consequently minimize the associated working
time and possibilities for error.
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© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION engineering software
Free extras for SIMOTION SCOUT
SIMOTION easyProject project generator
■ Overview (continued)
Web-based diagnostics
The project generator also creates specific web pages for the
separate modules. These can be loaded into the SIMOTION
controller, if required, to offer additional customized diagnostic
functions to those provided by every device via the integrated
web server and the standard diagnostic pages of SIMOTION IT.
This means that commissioning or specific service tasks can
also be performed using a standard web browser – without the
need for an engineering system. It is of no consequence here
whether you connect to the controller via a network cable or via
a secure connection over the Internet (e.g. through a VPN
tunnel).
Standard blocks – two examples:
9
1. Axis function block:
The standard axis function block covers a range of requirements that concern the activation of axis technology objects
and simplifies programming, commissioning and testing of
each axis object due to its central interface. The integrated
HTML control panel enables the axes controlled by the axis
function block to be tested easily – without any HMI or
engineering system.
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2. Message handling
The core tasks of the generic basic module "Message
handling" include the chronological collection of system,
TO, drive, I/O and user messages and their conditioning for
display on the operator panel – or their direct display via a web
browser.
The specific diagnostic pages are a huge advantage during
initial commissioning, but particularly in the event of a fault or
during servicing, because fault states can be diagnosed without the need for an engineering system and standstill times
can be minimized.
Modular machine functions
The project generator also supports the modularization of machine functions in accordance with the specification of international standard ISA-88. The module structure is precisely
defined in ISA-88. This ensures a simple and uniform structure
for machines. Basic, technology and application modules are
combined to implement clearly comprehensible modularization
for machines using functional units. You can find details about
this in chapter Sector-specific solutions.
© Siemens AG 2013
SIMOTION Motion Control System
SIMOTION engineering software
Free extras for SIMOTION SCOUT
SIMOTION Utilities & Applications
■ Overview
The SIMOTION Utilities & Applications DVD, which is available
free of charge, provides you with a wide range of valuable
information and tools for SIMOTION:
• SIMOTION easyProject project generator
• Applications
• SIMOTION IT
• FAQs
• Examples
• Tools and documentation
• Scripts for SIMOTION
SIMOTION Utilities & Applications are part of the scope of
delivery of SIMOTION SCOUT.
SIMOTION easyProject project generator
See "SIMOTION easyProject project generator" for further
details.
Applications for sector-specific solutions
FAQs (Frequently Asked Questions)
So that you don't have to reinvent the wheel every time, we have
developed a range of applications for SIMOTION that are available as well-documented master solutions and that can be
easily adapted to your specific projects with minimal engineering outlay.
We provide answers to the questions most frequently asked
about SIMOTION.
Simple faceplates are also included for the visualization system
WinCC flexible that have been adapted to the application. The
diagram of industrial sector solutions shown below provides an
overview of the applications that are currently available.
SIMOTION IT
Diagnostics, maintenance and operation can be performed
locally or remotely using a PC with standard browser installed
thanks to the web servers available on all SIMOTION devices.
You will find helpful examples and tools here for creating your
own HTML pages.
Examples
Based on comprehensively documented examples, we make it
easy to get started with SIMOTION and show how even complex
applications can be easily implemented.
Tools and documentation
You will find easy-to-use tools for many tasks, as well as detailed
documentation.
Scripts for SIMOTION
Numerous engineering tasks can be automated with the
SIMOTION scripting function. The selection of documents and
scripts provided here show how you can use scripts in your
projects.
A number of example scripts that you can implement directly will
make working with SIMOTION even easier.
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SIMOTION Motion Control System
SIMOTION engineering software
Free extras for SIMOTION SCOUT
SIMOTION Utilities & Applications
■ Overview (continued)
Solutions for industrial sectors
Converting
Metal Forming
Printing
Packaging
Textile
Plastics
Handling
SIMOTION
Injection Molding
Electric
SIMOTION
Handling Toolbox
SIMOTION
Converting Library
SIMOTION
Hydr. deep draw
SIMOTION
Print Standard
SIMOTION
Intelligent Belt
SIMOTION
Weaving
SIMOTION
Flying Saw
SIMOTION
Servo Press
SIMOTION
AddOn ReelStand
SIMOTION
Cartoner
SIMOTION
Warping
SIMOTION
TopLoading
SIMOTION
Traversing Drive
SIMOTION
Feeder
SIMOTION
AddOn Sigate
SIMOTION
Baggers + Wrappers
SIMOTION
Roving Frame
SIMOTION
Handling Basic
SIMOTION
Line Axis
SIMOTION
Roll Feed
SIMOTION
AddOn WebAccu
SIMOTION
Modulare Maschine
SIMOTION
Draw Frame
SIMOTION
Vision Integration
SIMOTION
Rotary Knife
SIMOTION
Transfer
SIMOTION
Segment Offset
OPL
Software Toolbox
SIMOTION
Comber
SIMOTION
Splice Control
SIMOTION
Segment Gravure
OPL
Line Integration
SIMOTION
Ring Spinning
SIMOTION
Winder
SIMOTION
Register Control
OPL
Weihenstephan
Standards
SIMOTION
Chem.Fibre Spinning
SIMOTION
Print Diag
Projectgenerator SIMOTION easyProject
Axis Function Block
Message Handling
Ethernet Communication
OMAC
Startup Check
Interpreter
Energy Acquisition
DPV1 Services
HMI Template
HTML- for commissioning
Basic Functions SIMOTION easyBasics
9
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© Siemens AG 2013
SIMOTION Motion Control System
Overview of SIMOTION functions
! Basic version
(function or license is purchased
with the device or SCOUT)
" Option
(must be acquired as
software/hardware)
– Not possible
System cycles
Notes
SIMOTION
SIMOTION
SIMOTION
C240/C240 PN P320-3/P350-3 D410-2
SIMOTION
D4x5-2
PROFIBUS cycle
SIMOTION D:
For integrated drives and
drives on connected
CX32-2:
0.5 ... 8 ms
C240/C240 PN: P350-3 DP:
1 ... 8 ms
1 ... 8 ms
1 ... 8 ms
1 ... 8 ms
(in 0.25 ms
steps)
C240 PN:
0.5 ... 4 ms
(in 0.125 ms
steps)
P320-3,
P350-3 PN:
0.25 ... 4 ms
(in 0.125 ms
steps)
D410-2
DP/PN:
0.25 ... 4 ms
(in 0.125 ms
steps)
D4x5-2
DP/PN:
0.25 ... 4 ms
(in 0.25 ms
steps)
(in 0.125 ms
steps)
(in 0.125 ms
steps)
(in 0.125 ms
steps)
0.25 ms
1/0.5 ms 3)
0.5/0.25 ms 1)
1:1, 2:1
1:1 ... 8:1
1:1 ... 8:1
1:1 ... 16:1
1:1 ... 16:1
The axis motion control
1:1 ... 6:1
functions are performed in
the interpolation cycle. The
position control cycle and
the interpolation cycle are a
multiple of the PROFIBUS/
PROFINET cycle.
The transformation ratios
are adjustable.
2:1 ... 64:1
1:1 ... 6:1
1:1 ... 6:1
1:1 ... 16:1
(1:1) 2)
1:1 ... 6:1
(1:1 ... 4:1) 2)
2:1 ... 64:1
2:1 ... 64:1
2:1 ... 64:1
Values with SERVOFast
–
and IPOFast activated
for D435-2 DP/PN,
–
D445-2 DP/PN and
D455-2 DP/PN
(for details, see
SIMOTION D4x5-2 manuals)
–
–
1:1
–
–
1:1 ... 4:1
PROFINET cycle
Position control and
interpolation cycle
• Minimum position control cycle
• Position control cycle to
PROFIBUS cycle
• Position control cycle to
PROFINET cycle
• Interpolation cycle 1 (IPO) to
position control cycle
• Interpolation cycle 2 (IPO2) to
interpolation cycle 1 (IPO1)
• Fast position control cycle
(SERVOFast) to PROFINET cycle
• Fast interpolation cycle (IPOFast) to
fast position control cycle
(SERVOFast)
The position control cycle 0.5 ms
(SERVO) includes the
position controller, the
actual-value and setpoint
system and the axis
monitoring functions.
1:1, 2:1
1:1 ... 16:1
Notes:
Communication via PROFIBUS and PROFINET
The availability of a PROFIBUS or PROFINET interface depends on the controller variant implemented.
The SIMOTION controllers are equipped with PROFIBUS and/or PROFINET as standard.
For SIMOTION P350-3 DP, PROFINET can be retrofitted with an optional communication module.
This must be taken into account with regard to the connection possibilities and functions over PROFIBUS and PROFINET.
SIZER for Siemens Drives engineering tool
The performance requirements for a SIMOTION application can be estimated using the engineering tool SIZER for Siemens Drives.
For more information about SIZER for Siemens Drives, refer to chapter System description – Dimensioning.
1)
0.5 ms in combination with integrated SINAMICS S120 drives, 0.25 ms in combination with the runtime levels SERVOFast and IPOFast
(D435-2 DP/PN, D445-2 DP/PN and D455-2 DP/PN only).
2)
Values in brackets with SERVOFast and IPOFast activated (for details, see SIMOTION D4x5-2 manuals)
3)
1 ms when using the TO axis and the integrated drive control
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© Siemens AG 2013
SIMOTION Motion Control System
Overview of SIMOTION functions
! Basic version
(function or license is purchased
with the device or SCOUT)
" Option
(must be acquired as
software/hardware)
– Not possible
Dynamic Servo Control (DSC)
• With Dynamic Servo Control (DSC),
the control loop of the position
controller is located in the drive
(with cycles of 125 µs or higher).
Memory for system data
• Memory media
Notes
• Retentive memory
(for retained user data/retain
variables)
SIMOTION
SIMOTION
SIMOTION
C240/C240 PN P320-3/P350-3 D410-2
SIMOTION
D4x5-2
With SINAMICS S120 and !
SIMODRIVE drives
!
!
!
MMC:
Micro Memory Card
CF: CompactFlash card
HDD: Hard Disk Drive
MMC
64 MB
CF
1 GB
CF
1 GB
SIMOTION P:
with UPS up to 256 KB
107 KB
P320-3: CF
4 GB
P350-3: HDD
40 GB
15 KB
108 KB
Any, dependent on
memory
configuration
18 MB
300 MB
D425-2/
D435-2:
364 KB
D445-2/
D455-2:
512 KB
300 MB
• Permanent memory
(for user data/data storage on
exchangeable memory medium)
50 MB
• RAM disk
(load memory for user data/
for downloading the configuration
and programs)
Memory sizes can be
configured with
SIMOTION P
29 MB
31 MB
• RAM
(user memory for code and data)
D410-2 and D4x5-2:
additional 20 MB for
Java applications
50 MB
37 MB
Adjustable to
a maximum of
200 MB
48 MB
4
4
8
16
1
1
1
1
4
4
4
4
64
64
64
64
!
!
!
!
244
244
244
244
1400
1400
1400
1400
9
Address ranges
• Logical I/O address space in KB
• Physical I/O address space
in KB
- PROFIBUS: max. per ext. subnet
each for inputs and outputs
- PROFINET: max. for inputs and
outputs (each)
• Permanent process image for
background task (I/O variables)
in bytes
• Additional configurable process
image for each cyclic task
(I/O variables)
• Address space per PROFIBUS DP
station in bytes
• Address space per PROFINET
device in bytes
9/98
Siemens PM 21 · 2013
When PROFIBUS and
PROFINET are used, the
total address space
applies
D4x5-2 DP/PN:
If CBE30-2 is used as a
second PROFINET interface, 2 × 4 KB physical
address space is available.
D425-2:
31 MB
D435-2:
41 MB
D445-2:
56 MB
D455-2:
76 MB
D425-2:
48 MB
D435-2:
64 MB
D445-2:
128 MB
D455-2:
256 MB
© Siemens AG 2013
SIMOTION Motion Control System
Overview of SIMOTION functions
! Basic version
(function or license is purchased
with the device or SCOUT)
" Option
(must be acquired as
software/hardware)
– Not possible
Drives on SIMOTION
Maximum number of axes
Notes
SIMOTION
SIMOTION
SIMOTION
C240/C240 PN P320-3/P350-3 D410-2
Higher number of axes
possible using multiple
synchronized devices
32 axes
128 axes
Integrated drive control
The drive control integrated in
SIMOTION D is based on
SINAMICS S120 Control Units:
SIMOTION D4x5-2:
CX32-2 Controller
Extension can be used
to provide additional
drive controls:
D425-2: max. 3 CX32-2 1)
D435-2: max. 5 CX32-2 1)
D445-2: max. 5 CX32-2 1)
D455-2: max. 5 CX32-2 1)
–
–
SIMOTION D:
SINAMICS as the
standard drive
technology
!
– (P320-3)
!
! (P350-3 DP)
" (P350-3 PN)
!
Standard functions
available in SCOUT
command library
!
– (P320-3)
!
! (P350-3 DP)
" (P350-3 PN)
!
• With SIMOTION D410-2 on the
CU310-2 Control Unit,
firmware version V4.x
• With SIMOTION D4x5-2/CX32-2
on the CU320-2 Control Unit,
firmware version V4.x
The BOP20 Basic Operator Panel
and the basic positioner EPos are not
supported by the integrated drive
control.
Speed-controlled axis over
PROFIBUS DP
• SINAMICS S/SINAMICS G
(servo, vector control)
• SIMODRIVE 611 universal
• MICROMASTER/
MICROMASTER Vector
• Drives with speed profile in
accordance with standard
message frames
(PROFIdrive profile 1-6)
Intelligent positioning motor
over PROFIBUS DP
SIMOTION
D4x5-2
8 axes (typ. 2 D425-2:
to 3 axes)
16 axes
D435-2:
32 axes
D445-2:
64 axes
D455-2:
128 axes
Servo: 1
Servo: 1..6
Vector: 1
Vector: 1..6
V/f: 1
V/f: 1..12
(alternatively) (alternatively)
Per CX32-2:
Servo: 1..6
Vector: 1..6
V/f: 1..12
(alternatively)
9
• SIMODRIVE POSMO A
1)
In principle, a fourth or sixth CX32-2 Controller Extension can also be connected, e.g. for implementing modular machine concepts.
In this case, no drives/drive components can be connected any longer to the integrated drive control of the SIMOTION D4x5-2.
All drives must then be operated via the Controller Extensions.
Siemens PM 21 · 2013
9/99
© Siemens AG 2013
SIMOTION Motion Control System
Overview of SIMOTION functions
! Basic version
(function or license is purchased
with the device or SCOUT)
" Option
(must be acquired as
software/hardware)
– Not possible
Drives on SIMOTION (continued)
Position-controlled axis over
PROFIBUS DP with PROFIdrive
• SINAMICS S110 (blocksize format)
- Servo control
• SINAMICS S120 (blocksize,
booksize and chassis formats)
- Servo control
- Vector control
• SIMODRIVE 611 universal
• MICROMASTER MM4
9
Notes
SIMOTION
SIMOTION
SIMOTION
C240/C240 PN P320-3/P350-3 D410-2
SIMOTION
D4x5-2
SIMOTION D:
SINAMICS as the
standard drive
technology
! (C240)
! (C240 PN)
– (P320-3)
!
! (P350-3 DP)
" (P350-3 PN)
!
– (C240)
! (C240 PN)
! (P320-3)
– D410-2 DP – D4x5-2 DP
" (P350-3 DP) ! D410-2
! D4x5-2
! (P350-3 PN)
DP/PN
DP/PN
4 (C240)
– (C240 PN)
!
–
Also linear motor 1)
With external encoder
(limited dynamic
response)
Also linear motor 1)
With external encoder
(limited dynamic
response)
• Certified servo/vector/stepper drives
in acc. with standard message
frames (PROFIdrive profile 1-6)
Speed and position-controlled axis
over PROFINET IO with IRT
(PROFIdrive)
• SINAMICS S110 (blocksize format)
- Servo control
• SINAMICS S120
(blocksize, booksize and chassis
formats)
- Servo control
Also linear motor 1)
- Vector control
With external encoder
(limited dynamic
response)
• Certified servo/vector/stepper drives
in acc. with standard message
frames (PROFIdrive profile 1-6)
Analog interface
with ±10 V setpoint interface
• Via onboard drive interface
Configuration either as
analog or stepper drive
• Via ADI 4
See chapter
(Analog Drive Interface for 4 axes)
SIMOTION I/O
components.
• Via IM 174
(Interface Module for 4 axes)
Hydraulic drives
over ±10 V setpoint interface
• Via onboard drive interface
• Via ADI 4
(Analog Drive Interface for 4 axes)
!
4 (C240)
– (C240 PN)
!
• Via IM 174
(Interface Module for 4 axes)
!
• Analog outputs through I/O
• Encoders through I/O
!
!
1)
See chapter SIMOTICS linear and torque motors.
9/100
Siemens PM 21 · 2013
–
–
– (P320-3)
!
! (P350-3 DP)
" (P350-3 PN)
– (P320-3)
!
! (P350-3 DP)
" (P350-3 PN)
!
–
–
–
– (P320-3)
! (P350-3 DP)
" (P350-3 PN)
– (P320-3)
! (P350-3 DP)
" (P350-3 PN)
!
!
!
!
!
!
!
!
!
!
!
© Siemens AG 2013
SIMOTION Motion Control System
Overview of SIMOTION functions
! Basic version
(function or license is purchased
with the device or SCOUT)
" Option
(must be acquired as
software/hardware)
– Not possible
Drives on SIMOTION (continued)
Stepper drives
• Onboard pulse direction interface
for stepper drives
• Via IM 174
(Interface Module for 4 axes)
Encoders on SIMOTION
Measuring systems that can be
connected over the integrated
interface
• Quantity
Notes
Configuration either as
analog or stepper drive
Measuring systems that can be
connected over the bus
• Resolver, absolute encoder
(SSI and EnDat), incremental
encoder (TTL and sin/cos)
SIMOTION D/CX32-2:
Encoder connection via
DRIVE-CLiQ
C240: TTL
D410-2: TTL/HTL
• SIMODRIVE 611 universal over
2nd axis control (2-axis module)
• Isochronous PROFIBUS encoder
• PROFINET encoder with IRT
• Encoder on ADI 4
(Analog Drive Interface for 4 axes)
• Encoder on IM 174
(Interface Module for 4 Axes)
4 (C240)
– (C240 PN)
!
–
–
–
– (P320-3)
!
! (P350-3 DP)
" (P350-3 PN)
!
4 (C240)
– (C240 PN)
–
1
–
! (C240)
– (C240 PN)
! (C240)
– (C240 PN)
–
!
–
–
!
–
!
!
!
Connected through
!
drive or
ADI 4/IM 174
(ADI 4/IM 174 for SSI
absolute encoder and
TTL incremental encoder)
Connection options for
2nd encoder (external encoder)
• Via onboard interfaces
• Via SINAMICS S110/S120
SIMOTION
D4x5-2
See chapter
Measuring systems.
• Absolute encoder with SSI interface
• Incremental measuring systems
SIMOTION
SIMOTION
SIMOTION
C240/C240 PN P320-3/P350-3 D410-2
SIMOTION D/CX32-2:
Encoder connection via
DRIVE-CLiQ
Option for
SIMODRIVE 611 universal
See chapter
Measuring systems.
See chapter
Measuring systems.
At least one electric or
hydraulic axis must be
configured on
ADI 4/IM 174.
9
! (C240)
– (C240 PN)
!
–
!
–
!
!
!
!
!
!
!
!
!
!
!
– (C240)
! (C240 PN)
! (P320-3)
" (P350-3 DP)
! (P350-3 PN)
– (P320-3)
! (P350-3 DP)
" (P350-3 PN)
– (P320-3)
! (P350-3 DP)
" (P350-3 PN)
– D410-2 DP – D4x5-2 DP
! D410-2
! D4x5-2
DP/PN
DP/PN
!
!
!
!
!
!
Siemens PM 21 · 2013
9/101
© Siemens AG 2013
SIMOTION Motion Control System
Overview of SIMOTION functions
! Basic version
(function or license is purchased
with the device or SCOUT)
" Option
(must be acquired as
software/hardware)
– Not possible
Measuring inputs
On-board measuring inputs
• Quantity
Notes
• Reproducibility
Measuring inputs on the drives
• SIMODRIVE 611 universal
• SINAMICS S110 (CU305)
• SINAMICS S120 (CU310-2)
• SINAMICS S120 (CU320-2)
• SIMOTION CX32-2
9
• Over TM15 Terminal Module on
SINAMICS S120 or
SIMOTION D/CX32-2
- Number of measuring inputs per
Terminal Module, max.
- Reproducibility
• Over TM17 Terminal Module
High Feature on SINAMICS S120 or
SIMOTION D/CX32-2
- Number of measuring inputs per
Terminal Module, max.
- Reproducibility
Output cams
High-speed output cams
(hardware-supported output cams
with higher resolution)
• On-board output cams
- Reproducibility
• Over TM15 Terminal Module
on SINAMICS S120 or
SIMOTION D/CX32-2
- Reproducibility
• Over TM17 Terminal Module
High Feature on SINAMICS S120 or
SIMOTION D/CX32-2
- Reproducibility
1)
D425-2: max. 3 CX32-2 1)
D435-2: max. 5 CX32-2 1)
D445-2: max. 5 CX32-2 1)
D455-2: max. 5 CX32-2 1)
See chapter
SIMOTION I/O
components.
SIMOTION
SIMOTION
SIMOTION
C240/C240 PN P320-3/P350-3 D410-2
SIMOTION
D4x5-2
C240: 2+4
C240 PN:4
6 µs
–
8
16
–
Typ. 5 µs
5 µs
1/axis
2/closed-loop
control
8/closed-loop
control
8/closed-loop
control
–
1/axis
2/closed-loop
control
8/closed-loop
control
8/closed-loop
control
–
1/axis
2/closedloop control
8/closedloop control
8/closedloop control
–
1/axis
2/closed-loop
control
8/closed-loop
control
8/closed-loop
control
4/closed-loop
control
24
24
24
24
125 µs
125 µs
125 µs
125 µs
16
16
16
16
≤ 1 µs
≤ 1 µs
≤ 1 µs
≤ 1 µs
!
70 µs
–
–
!
Typ. 125 µs
!
10 µs
125 µs
125 µs
125 µs
125 µs
≤ 10 µs
≤ 10 µs
≤ 10 µs
≤ 10 µs
See chapter
SIMOTION I/O
components.
In principle, a fourth or sixth CX32-2 Controller Extension can also be connected, e.g. for implementing modular machine concepts.
In this case, no drives/drive components can be connected any longer to the integrated drive control of the SIMOTION D4x5-2.
All drives must then be operated via the Controller Extensions.
9/102
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION Motion Control System
Overview of SIMOTION functions
! Basic version
(function or license is purchased
with the device or SCOUT)
" Option
(must be acquired as
software/hardware)
– Not possible
Output cams (continued)
Standard output cams
(update in position controller or
IPO cycle, reproducibility of the output
cam depends on the implemented
I/O)
• On-board output cams
• Over TM15/TM17 Terminal Module
High Feature on SINAMICS S120 or
SIMOTION D/CX32-2
• Over S7-300 backplane bus of
SIMOTION C
• Over PROFIBUS DP
Notes
See chapter
SIMOTION I/O
components.
SIMOTION
SIMOTION
SIMOTION
C240/C240 PN P320-3/P350-3 D410-2
SIMOTION
D4x5-2
!
!
–
!
!
!
!
!
!
–
–
–
!
!
!
• Over PROFINET IO
– (C240)
! (C240 PN)
• Output to internal system variable
Integrated I/O interfaces
Programmable digital inputs/
outputs
(can be parameterized individually as
either input or output)
• of which for output cam, max.
• of which as measuring inputs, max.
!
– (P320-3)
! (P350-3 DP)
" (P350-3 PN)
!(P320-3)
" (P350-3 DP)
! (P350-3 PN)
!
–
–
8
16
–
–
–
–
8
8
8
16
18
–
5 + 6 (3 F-DI) 12
Digital inputs
(fixed inputs, cannot be
parameterized)
• of which inputs with specific
functions
- Measuring inputs, max.
- External zero mark signal for
referencing, max.
- Fail-safe digital inputs (F-DI)
Digital outputs
(fixed outputs, cannot be
parameterized)
• of which for outputs with specific
functions
- High-speed outputs of output
cams, max.
- Fail-safe digital outputs (F-DO)
Relay outputs with specific
functions
• Controller enable
• Ready
Analog inputs
SIMOTION D:
D410-2: Also over TM31
D4x5-2: Over TM31 or TB30
Further inputs/outputs can
be implemented for output cam or measuring
inputs via the TM15 or
TM17
High Feature Terminal
Modules.
D410-2:
The 3 F-DI can also be
used as 6 DI.
D410-2:
The F-DO can also used
as DO.
See chapter
SIMOTION I/O
components.
– D410-2 DP – D4x5-2 DP
! D410-2
! D4x5-2
DP/PN
DP/PN
!
!
2+4 (C240)
–
4 (C240 PN)
4 (C240)
–
–
–
–
–
–
8
–
–
3
1 (1 F-DO)
–
–
8
–
–
–
–
–
1
–
4 (C240)
1
–
–
–
–
–
–
1 (on-board)
" (TM31)
–
–
"
Siemens PM 21 · 2013
9
9/103
© Siemens AG 2013
SIMOTION Motion Control System
Overview of SIMOTION functions
! Basic version
(function or license is purchased
with the device or SCOUT)
" Option
(must be acquired as
software/hardware)
– Not possible
Integrated I/O interfaces (continued)
Analog outputs
SIMOTION C240:
Can be used as drive interface or
standard analog outputs.
SIMOTION D:
D410-2: Over TM31
D4x5-2: Over TM31 or TB30
Pulse direction interface for
stepper drives
9
Notes
SIMOTION
SIMOTION
SIMOTION
C240/C240 PN P320-3/P350-3 D410-2
See chapter
SIMOTION I/O
components.
4 (C240)
–
"
"
SIMOTION C240:
Configuration either as
analog or stepper drive.
4 (C240)
–
–
–
16
–
–
–
"
–
–
–
!
–
–
–
!
– (P320-3)
!
! (P350-3 DP)
" (P350-3 PN)
!
– (C240)
! (C240 PN)
! (P320-3)
– D410-2 DP – D4x5-2 DP
" (P350-3 DP) ! D410-2
! D4x5-2
! (P350-3 PN)
DP/PN
DP/PN
!
!
!
!
!
!
–
!
SIMOTION C centralized I/O modules
• Centralized I/O modules per system,
max.
• Central/expansion rack, max.
SIMOTION C:
max. two-tier configuration with IM 365 interface
module
For suitable modules
• Connectable central
see chapter
SIMATIC S7-300 I/Os
SIMOTION I/O
components.
Connectable distributed I/O modules
Distributed I/O
For suitable modules
(over PROFIBUS DP)
see chapter
SIMOTION I/O
components.
Isochronous:
• SIMATIC ET 200S
• SIMATIC ET 200pro
SIMATIC ET 200S
• SIMATIC ET 200M
SIMATIC ET 200M
ADI 4
• SIMATIC ET 200eco
IM 174
• ADI 4
(Analog Drive Interface for 4 Axes)
• IM 174
(Interface Module for 4 Axes)
• All certified standard slaves
(DP-V0, DP-V1, DP-V2)
Distributed I/O
(over PROFINET IO)
• TMC
• SIMATIC ET 200S, ET 200SP
• SIMATIC ET 200M
• SIMATIC ET 200pro
• SIMATIC ET 200eco PN
• All certified PROFINET devices
SINAMICS drive I/O
(over DRIVE-CLiQ)
• Via Terminal Modules TM15, TM17
High Feature, TM31, TM41, TM54F
• Via TB30 Terminal Board
9/104
Siemens PM 21 · 2013
SIMOTION
D4x5-2
Isochronous:
SIMATIC ET 200S
SIMATIC ET 200SP
(available soon)
TMC
For connection to
SIMOTION C and P over
SINAMICS S120
Plug-in card for
SIMOTION D4x5-2 and
SINAMICS CU320-2
© Siemens AG 2013
SIMOTION Motion Control System
Overview of SIMOTION functions
! Basic version
Notes
(function or license is purchased
with the device or SCOUT)
" Option
(must be acquired as
software/hardware)
– Not possible
SIMOTION HMI devices
Connection over PROFIBUS DP
(configured using WinCC flexible)
• SIMATIC MP 177 DP Mobile Panel
• SIMATIC MP 277 Mobile Panel
• SIMATIC TP 177B and
TP 277 Touch Panel
• SIMATIC OP 177B and
OP 277 Operator Panel
• SIMATIC MP 277 and
MP 377 Multi Panel
• SIMATIC Panel PC 477, PC 677,
PC 877
Connection over Ethernet/PROFINET
(when configured using WinCC
flexible)
• SIMATIC MP 177 PN Mobile Panel 1)
• SIMATIC MP 277 Mobile Panel 1)
• SIMATIC TP 277 Touch Panel 1)
• SIMATIC TP 177B
Touch Panel Color 1)
• SIMATIC OP 177B
Operator Panel Color 1)
• SIMATIC MP 177
• SIMATIC OP 277 Operator Panel 1)
• SIMATIC MP 277 1) and
MP 377 Multi Panel 1)
• SIMATIC Panel PC 277, PC 477,
PC 577, PC 677, PC 877
HMI software for SIMOTION
• WinCC flexible
• WinCC (SCADA system,
Version V7.0 and higher)
Software for extended communication with SIMOTION
• SIMATIC NET OPC server
See section SIMOTION
runtime software.
• SIMOTION IT OPC XML-DA
(over Ethernet)
- Open communication over TCP/IP
and SOAP standard protocols
- Clients on any hardware with
various operating systems
(Windows, Linux, etc.)
- According to OPC Foundation
standard OPC XML-DA V1.01
1)
PROFINET IO-capable.
2)
Subject to license.
3)
Subject to license for SIMOTION Kernel < V4.2.
SIMOTION
SIMOTION
SIMOTION
C240/C240 PN P320-3/P350-3 D410-2
SIMOTION
D4x5-2
!
– (P320-3)
!
! (P350-3 DP)
" (P350-3 PN)
!
!
!
!
!
9
"
"
"
"
"
"
"
"
"
! 3)
! 2)
! 3)
"
!
"
!
Siemens PM 21 · 2013
9/105
© Siemens AG 2013
SIMOTION Motion Control System
Overview of SIMOTION functions
! Basic version
Notes
SIMOTION
C240/C240 PN
(function or license is purchased
with the device or SCOUT)
" Option
(must be acquired as
software/hardware)
– Not possible
Software for extended communication with SIMOTION (continued)
• SIMOTION MIIF:
"
Multipurpose Information Interface
- Symbolic access to SIMOTION
data via Ethernet
- SIMOTION as server, e.g. operator
panels as clients
Communication
Ethernet interfaces
• Number and transmission rates
1×
10/100 Mbit/s
PROFIBUS DP interfaces
• On-board/support isochronous
communication
9
• On-board CP5621
• Transmission rates in Mbit/s
• Number of PROFIBUS DP slaves
PROFINET interfaces
• On-board ports
One interface can be
used as an MPI.
SIMOTION P350-3:
The PROFIBUS version
can be optionally retrofitted with PROFINET.
For PG/PC and HMI
–
1.5 / 3 / 6 /12
Per PROFIBUS DP subnet 64
SIMOTION P350-3 DP:
PROFINET can be
optionally retrofitted
by means of MCI-PN
Communication Board
D4x5-2: CBE30-2 can be
• Number of PROFINET devices
(provided that PROFINET interface is implemented as second
PROFINET interface for
onboard or optionally retrofitted)
D4x5-2 DP/PN.
Per PROFINET interface
• Media redundancy (MRP and MRPD)
Further communication interfaces
• Serial interfaces
• USB interfaces
• DRIVE-CLiQ interfaces
9/106
Siemens PM 21 · 2013
2/2
D4x5-2:
for upgrading from
D4x5-2 Control Units
using a USB
memory stick
SIMOTION
SIMOTION
P320-3/P350-3 D410-2
SIMOTION
D4x5-2
"
"
"
P320-3: 1 ×
10/100/1000
Mbit/s
P350-3: 2 ×
10/100 Mbit/s
1 × 10/100
Mbit/s
D4x5-2 DP: 3 ×
10/100/1000
Mbit/s
D4x5-2
DP/PN: 2 ×
10/100/1000
Mbit/s
P320-3: –/–
D410-2 DP:
P350-3 DP: 2/2 2/2
P350-3 PN: –/– D410-2
DP/PN: 1/1
2/2
P350-3: 1
1.5 / 3 / 6 /12
64
–
–
1.5 / 3 / 6 /12 1.5 / 3 / 6 /12
64
64
C240: –
C240 PN: 3
P320-3: 3
P350-3 DP:
4, "
P350-3 PN: 4
D410-2 DP: – D4x5-2 DP: –
D410-2
D4x5-2
DP/PN: 2
DP/PN: 3
64
64
64
64
!
P320-3: !
P350-3: –
–
!
–
–
1
P320-3:
4 × USB 2.0
P350-3:
4 × USB 2.0
–
–
–
2
–
–
1
D425-2: 4
D435-2: 6
D445-2: 6
D455-2: 6
© Siemens AG 2013
SIMOTION Motion Control System
Overview of SIMOTION functions
! Basic version
(function or license is purchased
with the device or SCOUT)
" Option
(must be acquired as
software/hardware)
– Not possible
Communication (continued)
Connections over PROFIBUS DP
and Ethernet/PROFINET
• PROFIBUS DP
• Ethernet/PROFINET
Notes
SIMOTION
SIMOTION
SIMOTION
C240/C240 PN P320-3/P350-3 D410-2
SIMOTION C: PROFINET
with C240 PN only
The connection resources C240: !
can be assigned as
C240 PN: !
required, over PROFIBUS
DP or Ethernet.
C240: !/–
C240 PN: !/!
Online connections, max.
• SIMOTION SCOUT engineering
system (SCOUT occupies up to
3 online connections)
• HMI
• OPC
• Basic communication Xsend /
Xreceive (not via Ethernet)
• Standard TCP/IP connections
• SIMOTION IT
Communication functions over
Basic version with regard
PROFIBUS between:
to SIMOTION
• SIMOTION – SIMATIC HMI/
WinCC flexible
- HMI data exchange:
Support from the
SIMOTION operating system
- Plant-wide access to process data
and displays
- Interrupt mechanism:
Alarms are event-driven
• SIMOTION – SIMOTION
- Distributed I/O mechanisms
Process image, e.g. (% I1.3)
I/O variables (symbolic)
- XSND/XRCV, max. 200 bytes
• SIMOTION – SIMATIC S7
- Distributed I/O mechanisms
Process image, e.g. (% I1.3)
I/O variables
- XSND/XRCV, max. 76 bytes
• SIMOTION – SIMATIC NET OPC
• SIMOTION – PG/PCs with STEP 7
and SCOUT
• PROFIBUS DP slave-to-slave
communication
SIMOTION
D4x5-2
!
!
D410-2 DP:
!/–
D410-2
DP/PN: !/!
D4x5-2 DP:
!/–
D4x5-2
DP/PN: !/!
16
2
P320-3: –
P350-3 DP: !
P350-3 PN: –
P320-3: !/!
P350-3 DP:
!/"
P350-3 PN:
!/!
16
2
16
2
16
2
5
!
5
5
!
5
5
!
5
5
!
5
45
!
!
75
!
!
45
!
!
75
!
!
9
Siemens PM 21 · 2013
9/107
© Siemens AG 2013
SIMOTION Motion Control System
Overview of SIMOTION functions
! Basic version
(function or license is purchased
with the device or SCOUT)
" Option
(must be acquired as
software/hardware)
– Not possible
Communication (continued)
Communication functions over
PROFINET IO between:
• SIMOTION – SIMOTION
- Distributed I/O mechanisms
Process image, e.g. (% I1.3)
I/O variables (symbolic)
9
• SIMOTION – SIMATIC S7
- Distributed I/O mechanisms
Process image, e.g. (% I1.3)
I/O variables
- For SIMATIC – SIMOTION:
SIMOTION as I-Device
- For SIMOTION – SIMATIC:
over SIMATIC CP
• Slave-to-slave
communication between
SIMOTION controllers
Communication functions over
Ethernet/PROFINET between:
• SIMOTION – SIMATIC HMI/
WinCC flexible
- HMI data exchange:
Support from the
SIMOTION operating system
- Plant-wide access to process data
and displays
- Interrupt mechanism:
Alarms are event-driven
• SIMOTION – SIMATIC NET OPC
• SIMOTION IT OPC XML-DA
(over Ethernet)
- Open communication over TCP/IP
and SOAP standard protocols
- Clients on any hardware with
various operating systems
(Windows, Linux, etc.)
- According to OPC
Foundation standard
OPC XML-DA V1.01
• SIMOTION MIIF:
Multipurpose Information Interface
- Symbolic access to SIMOTION
data via Ethernet
- SIMOTION as server, e.g. operator
panels as clients
• SIMOTION – PG/PCs with STEP 7
and SCOUT
• S7 routing Ethernet/PROFIBUS DP
1)
Notes
Basic version with regard
to SIMOTION
PROFINET standard
feature on C240 PN,
P320-3, P350-3 PN,
D410-2 DP/PN and
D4x5-2 DP/PN
On P350-3 DP optionally
by means of PROFINET
board.
Subject to license for SIMOTION Kernel < V4.2.
9/108
Siemens PM 21 · 2013
SIMOTION
SIMOTION
SIMOTION
C240/C240 PN P320-3/P350-3 D410-2
SIMOTION
D4x5-2
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
! 1)
!
! 1)
!
!
!
!
O
O
O
O
!
!
!
!
!
!
!
!
© Siemens AG 2013
SIMOTION Motion Control System
Overview of SIMOTION functions
! Basic version
(function or license is purchased
with the device or SCOUT)
" Option
(must be acquired as
software/hardware)
– Not possible
Communication (continued)
UDP and TCP/IP communication
functions over Ethernet/PROFINET
between:
• SIMOTION – SIMOTION
• SIMOTION – SIMATIC
• SIMOTION – PC
Serial communication via a
point-to-point connection
• CP 340 and CP 341
communication modules
• 1SI communication module
(connected over ET 200S)
Communication via AS-Interface
• CP 343-2 P
communication module
• DP/AS-Interface Link 20E/
Link Advanced
• IE/AS-Interface link PN IO
Connectable network couplers
• DP/DP coupler for connecting
two PROFIBUS DP networks
• PN/PN coupler for connecting
two PROFINET IO networks
PROFIsafe drives on SIMOTION
Max. number of PROFIsafe drives
on SIMOTION with SINAMICS S120
drive system:
• via PROFIBUS with PROFIsafe
- with 1 × PROFIBUS interface
Notes
SIMOTION
SIMOTION
SIMOTION
C240/C240 PN P320-3/P350-3 D410-2
SIMOTION
D4x5-2
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
Basic version with regard
to SIMOTION
Basic version with regard
to SIMOTION
Basic version with regard
to SIMOTION
9
SIMOTION as I-Slave on
SIMATIC F-CPU over
PROFIBUS
16
- with 2 × PROFIBUS interface
32
• via PROFINET with PROFIsafe
SIMOTION as I-Device on 32
SIMATIC F-CPU over
PROFINET
Configuration:
A higher-level
SIMATIC F-CPU controls
the safety functions of the
SINAMICS S120 drives
that are assigned to
SIMOTION via the I-Slave/
I-Device interface of the
SIMOTION controller.
SIMOTION routes the
safety telegrams through
to the drives.
P320-3: –
P350-3 DP: 16
P350-3 PN: –
P320-3: –
P350-3 DP: 32
P350-3 PN: –
P320-3: 64
P350-3 DP: –
P350-3 PN: 64
8
16
8
32
D410-2 DP: – 64
D410-2:
DP/PN: 8
Siemens PM 21 · 2013
9/109
© Siemens AG 2013
SIMOTION Motion Control System
Overview of SIMOTION functions
! Basic version
(function or license is purchased
with the device or SCOUT)
" Option
(must be acquired as
software/hardware)
– Not possible
SIMOTION Kernel
Execution system
• System tasks for motion control
- SERVO (position control cycle)
- IPO (interpolation cycle)
- SERVOFast
- IPOFast
- MotionTasks (sequential)
- ServoSynchronousTask
(cyclic, synchronous with the
position control cycle)
• Task structure/program execution
- BackgroundTask (cyclic)
9
Notes
SERVOFast and IPOFast
allow axes with differing
dynamic responses to be
assigned to a slow bus
system and a fast bus
system, as well as
especially fast
I/O processing.
High-speed PROFINET
I/O modules are used for
this purpose.
Adjustable
monitoring time
- TimerInterruptTasks
(time-controlled down to 1 ms)
- IPOSynchronousTask
(cyclic, synchronous with the
interpolation cycle)
- InterruptTasks (for user)
(event-driven)
- TControlTasks
(temperature control)
- StartupTask
(for transition from STOP to RUN)
- ShutdownTask
(for transition from RUN to STOP)
• Task structure / error processing
Central troubleshooting
(SystemInterruptTasks)
is possible
- ExecutionFaultTask
(starts in the event of an error when
executing a program)
- TechnologicalFaultTask
(starts in the event of an error on a
technology object)
- PeripheralFaultTask
(starts in the event of an error
on the I/O)
- TimeFaultTask
(starts in the event of a
TimerInterruptTask timeout)
- TimeFaultBackgroundTask
(starts in the event of a
BackgroundTask timeout)
1)
SIMOTION
SIMOTION
SIMOTION
C240/C240 PN P320-3/P350-3 D410-2
SIMOTION
D4x5-2
!
!
!
!
–
–
–
D425-2 DP: –
D425-2
DP/PN: –
D435-2 DP: –
D435-2
DP/PN: !
D445-2
DP/PN: !
D455-2
DP/PN: !
20
1
32
1
32
1
32
1 (2) 1)
1
1
1
1
5
5
5
5
2
2
2
2 (3) 1)
2
2
2
2
5
5
5
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Values in brackets with SERVOFast and IPOFast activated for D435-2 DP/PN, D445-2 DP/PN and D455-2 DP/PN.
9/110
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION Motion Control System
Overview of SIMOTION functions
! Basic version
Notes
(function or license is purchased
with the device or SCOUT)
" Option
(must be acquired as
software/hardware)
– Not possible
SIMOTION Kernel (continued)
Execution system (continued)
• Program organization
- Units (source program)
- Programs
- Function blocks (FBs)
- Functions (FCs)
- System functions (SFs)
- Libraries
PLC command set
(according to IEC 61131-3; optionally
expandable by technology functions)
System functions, e.g. for
• Interrupt and error handling
• Copying data
• Clock functions
• Diagnostic functions
• Module parameterization
• Operating mode transitions,
Run/Stop
• Reading and writing of data blocks
from the user program to an
exchangeable memory medium
• DPV1 communication to DP slaves
• Read/write drive parameters
• DP slaves/PROFINET devices can be
connected to and disconnected from
application
• DP slave and IP address can be set
in user program
• DP station diagnostics
• Activate/deactivate technology
objects
• Counter (IEC commands)
• Timer (IEC commands)
• Real-time clock, format
[DATE_AND_TIME]
SIMOTION
SIMOTION
SIMOTION
C240/C240 PN P320-3/P350-3 D410-2
SIMOTION
D4x5-2
!
!
!
!
!
!
!
!
!
!
!
!
9
Siemens PM 21 · 2013
9/111
© Siemens AG 2013
SIMOTION Motion Control System
Overview of SIMOTION functions
! Basic version
(function or license is purchased
with the device or SCOUT)
" Option
(must be acquired as
software/hardware)
– Not possible
Motion Control technology package
Technology functions
• Motion Control Basic
• POS – Positioning
• GEAR – Synchronous operation
• CAM – Cam
• PATH – Path interpolation
The technology package functions are
accessed via language commands,
system variables and through function
blocks in accordance with PLCopen.
Axis types
• Electrical/hydraulic/
stepper motor axes
• Speed-controlled axis
• Positioning axes
- Rotary axis
- Linear axis
- Modulo for linear and rotary axes
- Force/pressure-controlled axis
- Force/pressure-limited axis
• Synchronous axis
9
• Path axis
• Cam axis
• Virtual axis
• Simulation axis
Systems of units
• Metric (mm, m, Nm, Pa, ...)
• US (inch, feet, PSI, lb, ...)
Axis monitoring functions
The activated monitoring functions
are executed cyclically.
• Watchdog
• Hardware and software limit switches
• Position/zero-speed monitoring
• Dynamic following error monitoring
• Encoder monitoring, cable break
• Force/pressure monitoring
• Setpoint
• Plausibility in data exchange
1)
Notes
SIMOTION
SIMOTION
SIMOTION
C240/C240 PN P320-3/P350-3 D410-2
SIMOTION
D4x5-2
No license required
Use of the functions
during runtime is
subject to license.
SIMOTION D410-2
already contains the
technology functions
for precisely one axis.
(D410-2 no PATH)
!
! 1)
! 1)
! 1)
! 1)
!
! 1)
! 1)
! 1)
! 1)
!
! 1)
! 1)
! 1)
–
!
! 1)
! 1)
! 1)
! 1)
!
!
!
!
!
! 1)
!
! 1)
!
! 1)
!
! 1)
! 1)
! 1)
! 1)
! 1)
! 1)
! 1)
–
! 1)
! 1)
! 1)
! 1)
! 1)
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
Included with
POS license or higher
Included with
GEAR license or higher
Included with
GEAR license or higher
Included with
CAM license or higher
Use of the functions during runtime is subject to license. Exception: SIMOTION D410-2 already contains the Motion Control technology functions for just
one axis.
9/112
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION Motion Control System
Overview of SIMOTION functions
! Basic version
(function or license is purchased
with the device or SCOUT)
" Option
(must be acquired as
software/hardware)
– Not possible
Other technology packages
TControl technology package
• With technology functions for
temperature control
Technology package
Drive Control Chart (DCC)
• With technology functions for
Drive Control Chart
Technology package
Multipurpose Information Interface
(MIIF)
• With multi-functional
communication functions
SIMOTION IT
SIMOTION IT DIAG
Integrated web server on the
SIMOTION controller
• Service and diagnostic functions
provided via Internet browser with
extensive information functions
(hardware/software version display,
process utilization, memory usage,
diagnostic buffer, task runtimes, user
logbook, operating state, time of day,
etc.)
• Access to all variables on the control
system using variable browser
functions
• Watch tables
(control variable diagnostics in status
and control tables that can be
permanently saved)
• Trace
(control variable tracing for one
controller or several synchronously)
• Generation of diagnostic data
(diagnostic buffer, alarms, states of
variables, ...)
• Project update
• Firmware update
• Password-protected access
• Remote access to SIMOTION file
system
• User-defined service and diagnostic
pages
Notes
SIMOTION
SIMOTION
SIMOTION
C240/C240 PN P320-3/P350-3 D410-2
SIMOTION
D4x5-2
Technology package
integrated in SCOUT
! 1)
! 1)
! 1)
! 1)
Technology package
integrated in SCOUT
!
!
!
!
Technology package
can be purchased
via your Siemens
contact
" 1)
" 1)
" 1)
" 1)
! 2)
! 2)
!
!
1)
Use of the functions during runtime is subject to license.
2)
Subject to license for SIMOTION Kernel < V4.2.
9
Siemens PM 21 · 2013
9/113
© Siemens AG 2013
SIMOTION Motion Control System
Overview of SIMOTION functions
9
! Basic version
Notes
(function or license is purchased
with the device or SCOUT)
" Option
(must be acquired as
software/hardware)
– Not possible
SIMOTION IT (continued)
SIMOTION IT OPC XML-DA
Integrated OPC XML-DA server on the
SIMOTION controller
• Read/write variables
• Browse variables
• Trace interface via SOAP
• Password-protected access
SIMOTION IT Virtual Machine
Licensing through
(integrated Java runtime environment SIMOTION IT Virtual
on the SIMOTION controller)
Machine
• Read and write access to the
Note:
SIMOTION variables
For SIMOTION Kernel
< V4.2, can be used as
• Read and write access to the noncombined license for
volatile memory (NVRAM)
SIMOTION IT DIAG,
• Use of system functions
OPC XML-DA and
(functions of the technology objects) Virtual Machine.
• Use of standard Java classes in the
device (file access, network functions, string functions, etc.)
• Creation of servlets, for the purpose
of enhancing the display of menu
interfaces in HTML pages
SIMOTION SCOUT engineering system
SIMOTION SCOUT basic functions
• SCOUT Workbench
• STARTER
Drive commissioning/parameterization
• Hardware and network configuration
• Diagnostics for testing and
commissioning
• Axis control panel
• Program editors/programming
languages (command set in
accordance with IEC 61131-3)
- Structured Text (ST)
- Ladder Logic (LAD)
- Function Block Diagram (FBD)
- Motion Control Chart (MCC)
• Creation of cams (basic)
• Creation of technology objects
• Technology tools
(function generator)
• Operator interface, online help and
documentation in English, French,
German and Italian
SIMOTION SCOUT optional
packages
• CamTool
(graphical cam editor)
• DCC editor
(graphical editor for
Drive Control Chart)
1)
Subject to license for SIMOTION Kernel < V4.2.
9/114
Siemens PM 21 · 2013
SIMOTION
SIMOTION
SIMOTION
C240/C240 PN P320-3/P350-3 D410-2
SIMOTION
D4x5-2
! 1)
! 1)
!
!
!
!
!
!
!
!
!
!
"
"
"
"
"
"
"
"
© Siemens AG 2013
SIMOTION Motion Control System
Overview of SIMOTION functions
! Basic version
Notes
(function or license is purchased
with the device or SCOUT)
" Option
(must be acquired as
software/hardware)
– Not possible
Testing and diagnostics with SIMOTION SCOUT
Information functions
• Hardware/software version
• Processor utilization
• Memory utilization
• Diagnostic buffer
• Task runtimes
• User logbook
• Operating status
• Time
Comparison functions for projects
• Comparison of objects in projects:
- between offline projects
- between online and offline projects
• Detailed comparison: Shows
differences between objects in detail
• Matching: Projects and objects
can be merged
Program test functions
• Control/status variables
• Watch tables
• Status program/FB/FC
(with specification of the call point)
• Single-step MCC
• Breakpoints in all languages
(ST, MCC, LAD/FBD)
• Tracer for MCC
(for fast program sequences)
• Trace technology object
(recording of all technology
object commands)
Trace
• Recording of I/O, system and
program variables (on one controller
as well as over several synchronously)
• Recording from position control cycle
onwards (n × position control cycle)
• Trigger:
Instantaneous, rising/falling edge,
at code point system variable
• Measuring functions for optimizing
the speed/position controller (step
response, ramp, frequency curve)
• Automatic setting of the speed
controller/position controller
• Bode diagram, FFT analysis, function
generator, mathematical functions
• Endless trace
• Recording over defined measuring
period
SIMOTION
SIMOTION
SIMOTION
C240/C240 PN P320-3/P350-3 D410-2
SIMOTION
D4x5-2
!
!
!
!
!
!
!
!
!
!
!
!
9
!
!
!
!
Siemens PM 21 · 2013
9/115
© Siemens AG 2013
SIMOTION Motion Control System
Overview of SIMOTION functions
! Basic version
Notes
(function or license is purchased
with the device or SCOUT)
" Option
(must be acquired as
software/hardware)
– Not possible
Testing and diagnostics with SIMOTION SCOUT (continued)
Further diagnostic functions
• Module diagnostics
- Centralized
- Distributed (e.g. ET 200M)
• PROFIBUS DP station diagnostics
PROFINET standard
feature on C240 PN,
• PROFINET station diagnostics
P320-3, P350-3 PN,
D410-2 DP/PN and
D4x5-2 DP/PN.
Optional on P350-3 DP by
means of PROFINET
board.
On SIMOTION D, one
• Diagnostic buffer
diagnostic buffer is
- No. of entries, max.
provided for SIMOTION
• Process fault diagnostics (Alarm_S) and another for the integrated SINAMICS drive.
- Messages from user program
9
- No. of entries, max.
Engineering drives
STARTER (integrated in SCOUT)
Drive/commissioning software for:
• SINAMICS S / SINAMICS G
• MICROMASTER 410/420/430/440
Drive ES BASIC
Engineering tools and integrated data
storage in SIMATIC S7/SIMOTION
projects for:
• SINAMICS S/SINAMICS G
(STARTER)
• MICROMASTER 410/420/430/440
(STARTER)
• SIMODRIVE
(SimoCom U/SimoCom A)
9/116
Siemens PM 21 · 2013
Drive ES BASIC is
included complete with
license in the
SIMOTION SCOUT
software package.
SIMOTION
SIMOTION
SIMOTION
C240/C240 PN P320-3/P350-3 D410-2
SIMOTION
D4x5-2
!
!
!
!
!
!
!
!
!
!
!
!
200
200
2 × 100
2 × 200
!
40
!
40
!
40
!
40
!
!
!
!
!
!
!
!
10
© Siemens AG 2013
SIMOTION
I/O components
10/2
Overview
10/3
10/3
Compact I/O modules
SIMOTION TMC
10/9
10/9
Power supplies
Power supplies for
SIMOTION C / SIMATIC ET 200M
Universal SITOP power supplies
Uninterruptible SITOP power supplies
with battery module
Uninterruptible SITOP power supplies
with capacitor module
10/10
10/11
10/12
10/13
10/14
10/15
10/16
10/16
10/17
10/17
10/18
10/18
10/19
10/19
10/20
SIMATIC S7-300 I/O
Digital Modules
Analog Modules
FM 350-1 Counter Module
FM 350-2 Counter Module
FM 352 Electronic cam controller
FM 352-5 High-speed Boolean processor
CP 340 Communication Module
CP 341 Communication Module
SM 374 Simulator Module
DM 370 Dummy Module
Accessories and spare parts
10/21
10/23
10/24
10/35
10/36
10/37
10/38
Distributed I/O
SIMATIC ET 200M
SIMATIC ET 200S
SIMATIC ET 200eco
SIMATIC ET 200eco PN
SIMATIC ET 200pro
SINUMERIK Analog Drive Interface
for 4 Axes ADI 4
SIMATIC Interface Module IM 174
AS-Interface
10/40
10/44
10/47
SINAMICS drive I/O
TM15 and TM17 High Feature
Terminal Modules
10/50
10/50
10/50
10/51
10/51
10/52
Other I/O modules
SIPLUS extreme
SIMATIC RFID systems
SIMATIC Machine Vision
SIWAREX Weighing systems
Other I/O modules /
Notes on use
Function blocks for I/O modules
10/52
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION I/O components
Overview
Designation
Description
SIMOTION TMC
SIMOTION TMC – compact I/O modules with high channel
densities, designed for SINAMICS S120 booksize compact
Power supplies for
SIMOTION C/SIMATIC ET 200M
Power supplies for snapping onto the SIMATIC S7-300
mouting rail
10/9
Universal SITOP power supplies
Power supplies for snapping onto 35 mm (1.38 in) standard rails
(EN 50022)
10/10
Uninterruptible SITOP power supplies
with battery module
Power supplies for completely bridging power failures or
fluctuations
10/11
Compact I/O
10/3
Power supplies
10/12
SIMATIC S7-300 I/O
10/13
Digital Modules
For the connection of digital sensors and actuators
10/14
Analog Modules
For the connection of analog sensors and actuators
10/15
FM 350-1, FM 350-2 Counter Modules
For simple and universal counting and measuring tasks
10/16
FM 352 Cam controller
High-speed, electronic cam controller
10/17
FM 352-5 High Speed Boolean Processor
For applications with an extremely short response time
10/17
CP 340, CP 341 Communication Modules
For a point-to-point connection
10/18
SM 374 Simulator Module
For program testing during commissioning and operation
10/19
DM 370 Dummy Module
For reserving slots for unconfigured Signal Modules
10/19
Accessories
10/20
Distributed I/O
10/21
SIMATIC ET 200SP
Extremely flexible and modular distributed I/O system
10/22
SIMATIC ET 200M
With high channel densities
10/23
SIMATIC ET 200S
Multi-talent with comprehensive function range
10/24
SIMATIC ET 200eco
Digital block I/O
10/35
SIMATIC ET 200eco PN
Digital block I/O with PROFINET connection
10/36
SIMATIC ET 200pro
Modular and multi-functional
10/37
SINUMERIK Analog Drive Interface
for 4 Axes ADI 4
For the connection of drives with analog ±10 V interface
and stepper drives
10/38
SIMATIC Interface Module IM 174
For the connection of drives with analog ±10 V interface
and stepper drives
10/38
AS-Interface
Modules and accessories for gateway to AS-Interface
10/40
TM15 and TM17 High Feature Terminal Modules
For digital inputs and outputs with short signal delay times
SIPLUS extreme
For extremely harsh industrial environmental conditions
10/50
SIMATIC RFID systems
For controlling and optimizing the material flow and logistics
10/50
SIMATIC Machine Vision
For the visual inspection and recognition of products
10/51
SIWAREX Weighing systems
For weighing and filling systems
10/51
Other I/O modules/Notes on use
For the connection of standard components
10/52
Function blocks for I/O modules
For the transfer into the application program
10/52
SINAMICS drive I/O
10/44
Other I/O modules
10/2
10/3
10/9
Uninterruptible SITOP power supply
with capacitor module
10
Page
10/47
10/50
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION I/O components
Compact I/O modules
SIMOTION TMC
■ Overview
SIMOTION TMC are compact I/O modules with high channel
densities designed for SINAMICS S120 Booksize Compact.
The modules have two PROFINET IO connections with real-time
functionality (IRT) for connecting to the SIMOTION controller or
for networking with other PROFINET components.
The performance of the digital inputs and outputs whose functions can be parameterized has been optimized for Motion
Control applications – with regard to a strict real-time response,
shortest possible signal runtimes and the most stringent requirements for reproducibility of signal acquisition and signal output.
Left: SIMOTION TMC1080 PN
Right: SIMOTION TMC2040 PN
SIMOTION TMC compact I/O is available in two function variants and two wiring variants:
TMC1080 PN
TMC1180 PN
TMC2040 PN 1)
TMC2140 PN 1)
Number of I/Os
80
80
40
40
DI, DO
✓
✓
✓
✓
High speed DI, DO
–
–
✓ (16)
✓ (16)
2)
–
–
✓
✓
Module width
75 mm (2.95 in)
75 mm (2.95 in)
50 mm (1.97 in)
50 mm (1.97 in)
I/O wired to the module directly via terminal blocks
✓
–
✓
–
I/O wired indirectly through wiring modules
–
✓
–
✓
Technology Measuring Input, Output Cam
10
✓ Available
– Not available
Features
The function variant TMC1x80 PN has 80 channels with
• 32 digital inputs,
• 32 digital inputs/outputs and
• 16 digital outputs.
The function variant TMC2x40 PN 1) has 40 channels with
• 16 high speed digital inputs/outputs with technology
(Output Cam, Measuring Input) and push-pull drivers,
• 16 digital inputs/outputs with technology
(Output Cam, Measuring Input) and
• 8 digital inputs/outputs.
16 outputs of the TMC2x40 have special push-pull output
drivers. The push-pull technology ensures that extremely steep
input and output edges are achieved. This offers the advantages
of extremely short OFF delay times and maximum repeat accuracy. This is particularly useful when signals have to be switched
position-specifically with a high degree of accuracy, e.g. for
accurate positioning of a drop of glue when the web of material
is passing through at high speed.
■ Benefits
The compact digital I/O SIMOTION TMC is a perfectly integrated
part of the high-performance control and drive concept of
SIMOTION/SINAMICS thanks to its format, high density of
channels and excellent performance.
7 The high channel density saves space in the control cabinet
7 Easy configuration and integration due to connection over
PROFINET IO
7 Optimized for Motion Control applications with SIMOTION and
SINAMICS
7 High performance and high precision
7 I/O functionality parameterizable per channel
7 Flexible wiring through wiring variants
7 Adjustable input filters for particularly short delay times or
maximum suppression of noise pulses
The push-pull technology ensures that especially short terminalto-terminal response times are achieved.
1)
Available soon.
2)
Only in combination with the SIMOTION Motion Control system .
Siemens PM 21 · 2013
10/3
© Siemens AG 2013
SIMOTION I/O components
Compact I/O modules
SIMOTION TMC
Indirectly wired I/O
■ Application
SIMOTION TMC is predestined for applications in which a high
channel density of digital inputs/outputs is required in accordance with the SINAMICS S120 Booksize Compact format.
With the TMC2x40 PN technology module, applications can also
be implemented that require fast and highly accurate acquisition
or output of signals.
With TMC1180 PN and TMC2140 PN, the I/O is wired through
separate wiring modules. The wiring modules, connecting
cables and the 10-pole connector for the load current supply
must be ordered separately.
TMC1180 PN TMC2140 PN
Examples for precise sensing of signals:
• Edge detection
• Quality monitoring (e.g. product is good/bad)
• Product tracing (e.g. product is available/not available)
• Print-mark detection
• Tool monitoring (e.g. presses)
• Machine status monitoring (e.g. plastic injection molding
machines)
• Weft thread break monitoring (e.g. textile machines)
Examples for precise output of signals:
• Position-dependent switching of actuators
- Camera trigger signal (quality assurance)
- Control of an air nozzle for blowing away cut-offs
- Controlling nozzles for applying glue
• Product extraction from production line
• Implementation of line Motion Control systems
for the load current supply
of the I/O channels:
10-pole screw-type connection
without LEDs
10-pole push-in
with LEDs
G_PM10_EN_00221
Strain relief/shield support
The 24 V connector for the module power supply as well as the
strain relief for the PROFINET connectors are included in the
scope of supply of the TMC modules.
■ Design
In addition to the 2 function variants TMC1x80/2x40 PN, the
modules are also available in 2 wiring variants – so there are
4 variants in total.
I/O wired directly to TMC
10
50-pole
With TMC1080 PN and TMC2040 PN, the I/O is wired up to the
module directly at terminal blocks. The terminal blocks are available in 3 designs:
• 10-pole screw-type connection without LEDs
• 10-pole push-in with 9 LEDs
• 30-pole push-in with 9 LEDs
The 30-pole terminal block supports wiring in a 3-wire system,
i.e. one ground and one 24 V terminal are available for each
DI or DO.
The LEDs of the terminal blocks indicate channel status as well
as the presence of the load current supply.
The strain relief/shield support for the I/O wiring is available as
an optional accessory and is required in the following cases:
• When digital inputs are operated with short filter times, a
shield support is required.
• Strain relief is necessary due to the local conditions.
Alternatively, the shield may also be attached to a shield busbar
in the control cabinet.
Strain relief for the PROFINET
connector (included in the scope
of supply of the TMC modules)
Connector 24 V for module power
supply (included in the scope of
supply of the TMC modules)
Strain relief/shield support for
the I/O cable (accessory, must
be ordered separately)
TMC1080 PN TMC2040 PN
G_PM10_EN_00222
10-pole
10-pole
screw-type connection push-in
30-pole
push-in
without LEDs
with LEDs
with LEDs
G_PM10_EN_00220
10 connectors 5 connectors
10/4
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION I/O components
Compact I/O modules
SIMOTION TMC
■ Function
Functionality of the digital inputs/outputs
The TMC compact I/O is configured using the
SIMOTION SCOUT engineering system. The digital inputs/
outputs are galvanically isolated in groups of 8. The functionality
of each I/O channel can be individually parameterized and
therefore optimized to the specific requirements.
• The DI/DO channels of TMC1x80 PN can be parameterized as
DI or DO as required.
• With TMC2x40 PN:
- 8 DI/DO channels can be parameterized as DI or DO as
required,
- 32 DI/DO channels can be parameterized as DI, DO,
measuring input or output cam as required and
- channels can be parameterized as enable inputs.
• Adjustable filter time for digital inputs (from 1 µs to 3.2 ms in
steps of 5)
• Adjustable substitute value response for digital outputs
• Signals can be inverted
Parameterized enable inputs can enable measuring inputs and
output cams (gate function).
For measuring inputs and output cams, TMC2x40 PN supports
up to 2 edges of each servo/interpolator cycle of the SIMOTION
controller.
The measuring input and cam functionality is supported by the
SIMOTION technology objects Measuring Input, Cam and Cam
Track.
Status indications
The status of the TMC compact I/O is indicated via four two-color
LEDs on the module front.
• SF, group fault
• BF, bus fault
• SY/MT status "SY" (SYNC) and "MT" (maintenance)
• ON – Power on
The LINK and ACTIVITY status are also signaled on the two
PROFINET ports.
On TMC1080 PN and TMC2040 PN, the channel status and the
presence of the load current supply are indicated via green
LEDs on the terminal block, depending on the terminal block
used.
■ Technical specifications
TMC1x80 PN
TMC2x40 PN 1)
Number of ports
2
2
Functionality
• Note
PROFINET IO with IRT and RT
PROFINET IO with IRT and RT
IRT is required for Output Cam/Measuring Input
µs
250
250
V
V
24
20.4 ... 28.8
24
20.4 ... 28.8
Current consumption, typ.
• Note
A
0.1
Without digital inputs/outputs
0.2
Without digital inputs/outputs
Power loss, max.
W
3
5
Quantity structure
32 DI,
32 DI/DO,
16 DO
• Note
DI/DO parameterizable as DI or DO
16 high speed DI/DO with technology and
push-pull drivers,
16 DI/DO with technology,
8 DI/DO
8 DI/DO parameterizable as DI or DO;
32 DI/DO parameterizable as DI, DO,
measuring input or output cam
Isolation
• Note
Yes
In groups of 8
Yes
In groups of 8
30 (98.4)
30 (98.4)
PROFINET interface
Minimum PROFINET transmission cycle
Module power supply
DC supply voltage
• Nominal value
• Permitted range
I/O
Max. cable length
1)
m (ft)
Technical data subject to change without notice.
For up-to-date information, see Industry Mall.
Siemens PM 21 · 2013
10/5
10
© Siemens AG 2013
SIMOTION I/O components
Compact I/O modules
SIMOTION TMC
■ Technical specifications (continued)
TMC1x80 PN
TMC2x40 PN 1)
V
V
24
20.4 ... 28.8
24
20.4 ... 28.8
Current consumption at 24 V DC
• DI
• High speed DI
• Note
mA
mA
15
–
Current consumption from load supply
per group
15
0
Current consumption from load supply
per group
DC input voltage at digital input
• Permitted range
• For "0" signal
• For "1" signal
• Note
V
V
V
-3 ... 30
-3 ... 5
15 ... 30
An unconnected digital input is
interpreted as "Low"
-3 ... 30
-3 ... 5
15 ... 30
An unconnected digital input is
interpreted as "Low"
Current consumption per channel
• DI
• High speed DI
• Note
mA
mA
2.5
–
IEC 61131-2 Type 1
2.5
5.3
IEC 61131-2 Type 1
Input impedance
• DI
• High speed DI
kΩ
kΩ
8.8
–
8.8
4.5
Input delay time, typ.
• DI
• High speed DI
µs
µs
15
–
15
1
Input delay time, max.
• DI
• High speed DI
µs
µs
20
–
20
1
Digital inputs
DC load voltage supply
• Nominal value
• Permitted range
1 µs/0.1 ms/0.4 ms/1.6 ms/3.2 ms
1 µs/0.1 ms/0.4 ms/1.6 ms/3.2 ms
Measuring input, resolution
µs
–
1
Reproducibility of signal acquisition
• DI
• High speed DI
• Note
µs
µs
15
–
Data is based on filter time of 1 µs
15
1
Data is based on filter time of 1 µs
DC load current supply
• Nominal value
• Permitted range
V
V
24
20.4 ... 28.8
24
20.4 ... 28.8
Load current per channel
A
0.5
0.5
Lamp load, max.
W
5
2
Extinguishing power, max.
• DO
• High speed DO (push-pull)
• Note
J
J
0.5
–
Per channel, one-off pulse
0.5
0.2
Per channel, one-off pulse
Output delay time
• Signal "0" -> "1", max.
• Signal "1" -> "0", max.
• Note
µs
µs
120
170
Resistive load, RL = 47 Ω
120
170
Resistive load, RL = 47 Ω
µs
µs
–
–
–
1
1
Resistive load, RL = 47 Ω
Output cam, resolution
µs
–
1
Reproducibility of signal output
• DO
• High speed DO (push-pull)
µs
µs
40
–
40
1
Adjustable filter times
10
Digital outputs
Output delay time
(high speed DO, push-pull)
• Signal "0" -> "1", max.
• Signal "1" -> "0", max.
• Note
1)
Technical data subject to change without notice.
For up-to-date information, see Industry Mall.
10/6
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION I/O components
Compact I/O modules
SIMOTION TMC
■ Technical specifications (continued)
TMC1x80 PN
TMC2x40 PN 1)
Digital outputs (continued)
Switching frequency, max.
• Resistive load
• Inductive load
kHz
kHz
2
0.002
2
0.002
Switching frequency, max.
(high speed DO, push-pull)
• Resistive load
• Inductive load
kHz
kHz
–
–
64
0.002
Leakage current in switched off state, max. µA
• Note
50
Per channel
50
Per channel
Voltage drop at output
• DO
• High speed DO (push-pull)
• Note
V
V
0.7
–
Load current supply to output
0.7
0.6
Load current supply to output
Total current of outputs, max.
• Up to 40 °C (104 °F)
• Up to 55 °C (131° F) (derating)
• Note
A
A
4
2
Current per group of 8
4
2
Current per group of 8
36
36
V
Outputs protected against continuous
short-circuit, overload and reverse-polarity
Other technical specifications
Ambient temperature up to an altitude
of 2000 m
• Without derating
• With derating
°C (°F)
°C (°F)
0 ... +40 (+32 ... +104)
0 ... +55 (+32 ... +131)
0 ... +40 (+32 ... +104)
0 ... +55 (+32 ... +131)
Storage Temperature
°C (°F)
-40 ... +85 (-40 ... +185)
-40 ... +85 (-40 ... +185)
Relative humidity
• Note
%
5 ... 95
No condensation
5 ... 95
No condensation
IP 20
IP 20
1.5 (3.31)
1.3 (2.86)
Degree of protection
Weight
kg (lb)
Height
mm (in) 286 (11.26)
286 (11.26)
Width
mm (in) 75 (2.95)
50 (1.97)
Depth
• Note
mm (in) 165 (6.50)
Dimensions without connector,
strain relief/shield support
165 (6.50)
Dimensions without connector,
strain relief/shield support
10
Approvals
USA
UL 508c
UL 508c
Canada
–
–
1)
Technical data subject to change without notice.
For up-to-date information, see Industry Mall.
Siemens PM 21 · 2013
10/7
© Siemens AG 2013
SIMOTION I/O components
Compact I/O modules
SIMOTION TMC
■ Selection and ordering data
Description
Order No.
Accessories for PROFINET (continued)
Description
Order No.
TMC1080 PN
Compact I/O designed in
SINAMICS S120 Booksize Compact
format, for PROFINET IO,
for direct wiring to terminal blocks,
32 DI, 32 DI/DO, 16 DO
Requires SIMOTION SCOUT V4.3 SP1
HF3
6AU1101-0AB00-0AA0
TMC1180 PN
Compact I/O designed in
SINAMICS S120 Booksize Compact
format, for PROFINET IO,
for indirect wiring through wiring
modules, 32 DI, 32 DI/DO, 16 DO
Requires SIMOTION SCOUT V4.3 SP1
HF3
6AU1101-1AB00-0AA0
TMC2040 PN
Compact I/O designed in
SINAMICS S120 Booksize Compact
format, for PROFINET IO,
for direct wiring to terminal blocks,
16 high speed DI/DO with technology
drivers and push-pull drivers,
16 DI/DO with technology, 8 DI/DO
Requires SIMOTION SCOUT V4.3.x 1)
6AU1102-0AB00-0AA0 2)
TMC2140 PN
6AU1102-1AB00-0AA0 2)
Compact I/O designed in
SINAMICS S120 Booksize Compact
format, for PROFINET IO,
for indirect wiring through wiring
modules, 16 high speed DI/DO with
technology drivers and push-pull drivers,
16 DI/DO with technology, 8 DI/DO
Requires SIMOTION SCOUT V4.3.x 1)
■ Accessories
Description
10
Order No.
Accessories for TMC1x80 PN and TMC2x40 PN
FastConnect cables for
Industrial Ethernet/PROFINET 3)
• IE FC Standard Cable GP 2x2
• IE FC Flexible Cable GP 2x2
• IE FC Trailing Cable GP 2x2
• IE FC Trailing Cable 2x2
• IE FC Marine Cable 2x2
6XV1840-2AH10
6XV1870-2B
6XV1870-2D
6XV1840-3AH10
6XV1840-4AH10
Stripping tool for Industrial Ethernet/
PROFINET FastConnect cables
IE FC stripping tool
6GK1901-1GA00
Description
Type/Item No.
Available from:
Phoenix Contact
https://catalog.
phoenixcontact.net
Accessories for SIMOTION TMC1180 PN and TMC2140 PN
Wiring module
50-pole without LEDs
(VARIOFACE module with tension
clamp spring connection)
Type: UM 45-FLK50/ZFKDS
Item No.: 293585
Wiring module
50-pole with LEDs
(VARIOFACE module with screw-type
connection)
Type: VIP-3/SC/FLK50/LED
Item No.: 2322113
Connecting cable
For connecting the separate wiring
modules to the TMC compact I/O
(pre-assembled round cable with two
50-pole spring-loaded terminal strips)
Type: FLK50/EZDR/100/KONFEK/S
(example for 1 m (3.28 ft)
cable length)
Connecting cable
For connecting the separate wiring
modules to the TMC compact I/O
(pre-assembled round cable with two
overmolded 50-pole spring-loaded
terminal strips)
Type: VIP-CABFLK50/0.14/3.0M
(example for 3 m (9.84 ft)
cable length)
Note on connector sets
Connector set, screw-type
1-wire system, without LEDs
5 terminal blocks (10-pole)
6AU1100-0AA00-0AA0
Connector set, push-in
1-wire system, with LEDs
5 terminal blocks (10-pole)
6AU1100-0AB00-0AA0
Two connector sets (2 × 5 connectors) are required for
TMC1080 PN. One connector set is sufficient for TMC2040 PN.
Connectors from the different sets can be used together on the
same module (e.g. when only a subset of the I/O channels is
required in a 3-wire system).
Connector set, push-in
3-wire system, with LEDs
5 terminal blocks (30-pole)
6AU1100-0AC00-0AA0
Two 10-pole terminal blocks are required for the load current
supply of the digital inputs and outputs with TMC1180 PN and
one 10-pole terminal block is required withTMC2140.
Note on wiring modules
Strain relief/shield support
6AU1100-1AB00-0AA0
For I/O cable, for commercially available
clamps up to 12 mm (0.47 in)
With TMC1180 PN, two wiring modules and two connecting
cables are required. One wiring module and one connecting
cable are sufficient for TMC2140 PN.
Accessories for PROFINET
One (TMC2140 PN) or two (TMC1180 PN) 10-pole terminal
blocks are also required alternatively with or without LEDs for
load current supply of the I/O channels.
RJ45 FastConnect connector
for Industrial Ethernet/PROFINET
180° cable outlet
• 1 pack = 1 unit
• 1 pack = 10 units
• 1 pack = 50 units
6GK1901-1BB10-2AA0
6GK1901-1BB10-2AB0
6GK1901-1BB10-2AE0
■ More information
You will find information about integrating TMC compact I/O into
automation solutions that do not use SIMOTION controllers on
the Internet at:
http://support.automation.siemens.com/WW/view/en/59886631
1)
For the applicable SCOUT version, see the delivery release announcement at:
http://support.automation.siemens.com/WW/view/en/10805436/133400
10/8
Siemens PM 21 · 2013
2)
Available soon.
3)
Sold by the meter. Max. delivery unit 1000 m (3281 ft), minimum order
quantity 20 m (65.62 ft).
© Siemens AG 2013
SIMOTION I/O components
Power supplies
Power supplies for
SIMOTION C / SIMATIC ET 200M
■ Overview
■ Design
The power supplies are snapped onto the SIMATIC S7-300
mounting rail to the left of the SIMOTION C Motion Controller or
SIMATIC ET 200M interface (IM 153).
The front of the module contains:
• An LED
(signals that the 24 V DC output voltage is ON)
• Supply voltage selector switch with protective cap
for selecting the input voltage of 120 V AC or 230 V AC
• ON/OFF switch for 24 V DC output voltage
• Terminals
for input voltage, output voltage and ground, covered by the
front door
The power supplies can also be mounted onto a 35 mm DIN rail
(EN 50022). Mounting adapters are required for this purpose:
• 1 adapter for PS307, 24 V DC/2 A, 24 V DC/5 A
• 2 adapters for PS307, 24 V DC/10 A
■ Selection and ordering data
Description
Order No.
SIMATIC S7-300, controlled power
supply, 1-phase
PS307 power supply, 5 A
The PS305/PS307 power supplies convert the line voltage
(120 V/230 V AC, 24 V to 110 V DC) into the 24 V DC operating
voltage and are directly snapped onto the SIMATIC S7-300
mounting rail.
The following versions are available for the output currents:
• 2A
• 5A
• 10 A
The required summation current should be taken into account
when sizing in the power supply (e.g. current draw of
SIMOTION C, supply for the digital outputs).
■ Application
Controlled 24 V DC power supply for:
• SIMOTION C
• Distributed I/O (e.g. SIMATIC ET 200M)
• Sensors
• Actuators
• 120/230 V AC; 24 V DC/2 A
6ES7307-1BA01-0AA0
• 24 V ... 110 V DC; 24 V DC/2 A
(extended temperature range)
6ES7305-1BA80-0AA0
• 120/230 V AC; 24 V DC/5 A
6ES7307-1EA01-0AA0
• 120/230 V AC; 24 V DC/5 A
(extended temperature range)
6ES7307-1EA80-0AA0
• 120/230 V AC; 24 V DC/10 A
6ES7307-1KA02-0AA0
Mounting adapter
for snapping the PS307 onto 35 mm
(1.38 in) standard rails (EN 50022)
6ES7390-6BA00-0AA0
■ More information
For further information, see Catalog ST 70 and the Industry Mall
under Automation technology/Automation systems/
SIMATIC Industrial automation systems/Controllers/
SIMATIC S7 modular controllers/S7-300/S7-300F/
Power supplies.
Siemens PM 21 · 2013
10/9
10
© Siemens AG 2013
SIMOTION I/O components
Power supplies
Universal SITOP power supplies
SITOP select diagnostics module
■ Overview
The SITOP select diagnostics module is used for dividing the
load current into four current paths for monitoring the individual
subcurrents.
SITOP smart
The 1-phase power supply for universal applications with a
narrow construction; 150 % extra power and 120 % rated power
up to 45 °C (113 °F). Without limitation of the line harmonics
according to EN 61000-3-2 with the industrial version
(-2AA01 types).
SITOP power in flat design
SITOP power in flat design is preferred where only small mounting depths are available, for example, when distributed I/O is
used, in machines or recesses.
Power supplies (one, two or three-phase)
The controlled SITOP power supplies are snapped onto a 35 mm
(1.38 in) standard mounting rail (EN 50022). They cannot be
snapped onto the SIMATIC S7-300 mounting rail.
SITOP modular
The SITOP modular power supply comprises of standard
devices with 5 A, 10 A, 20 A and 40 A options which can be
expanded with additional modules. The modularity offers
advantages with respect to flexibility and simple handling. The
wide-range input, Class B radio interference category according
to EN 55022 and limitation of input current harmonics to
EN 61000-3-2 make these power supplies suitable for use in
many different application areas.
10
Basic units/features
• 5 A and 10 A basic units
with 120/230 to 500 V AC wide-range input for operation on
1-phase network as well as 2-phase operation on 3-phase
network (connection to two phases of a 3-phase supply
network)
• 20 A and 40 A basic units
with 120/230 V AC input voltage for 1-phase operation or with
400 to 500 V 3 AC wide-range input for 3-phase operation
• Extremely small width of the 3-phase 20 A basic unit
(70 mm (2.76 in) wide)
• Selectable "constant current" or "stored tripping" short-circuit
behavior
• 3 LEDs for signaling "24 V OK", "Overload" and "Stored
tripping"
• Adjustable output voltage up to 28.8 V to compensate for
voltage drops
• Power boost supports up to three times the rated current
Supplementary modules for function expansions
Buffer module for extending the network failure buffering time
to 100 ms for 40 A load currents and up to 800 ms for 5 A load
currents
Signaling module for providing signals about the operating
status of the power supply ("DC Voltage OK", "Ready") as well as
for remote activation/deactivation of the power supply
Redundancy module for decoupling two power supplies during
parallel operation (continued)
10/10
Siemens PM 21 · 2013
■ Selection and ordering data
Description
Order No.
SITOP modular power supply
• 1-phase/2-phase
- 120/230 ... 500 V AC; 24 V DC/5 A
6EP1333-3BA00
- 120/230 ... 500 V AC; 24 V DC/10 A
6EP1334-3BA00
- 120/230 V AC; 24 V DC/20 A
6EP1336-3BA00
- 120/230 V AC; 24 V DC/40 A
6EP1337-3BA00
• 3-phase
- 400 ... 500 V AC; 24 V DC/20 A
6EP1436-3BA10
- 400 ... 500 V AC; 24 V DC/40 A
6EP1437-3BA00
Add-on modules for SITOP modular
• Buffer module
6EP1961-3BA01
• Signaling module
6EP1961-3BA10
• Redundancy module
6EP1961-3BA21
SITOP select diagnostics module,
4 channels
6EP1961-2BA00
SITOP smart power supply, 1-phase
• 120/230 V AC; 24 V DC/2.5 A
6EP1332-2BA10
• 120/230 V AC; 24 V DC/5 A
6EP1333-2BA01
• 120/230 V AC; 24 V DC/5 A
(industrial version)
6EP1333-2AA01
• 120/230 V AC; 24 V DC/10 A
6EP1334-2BA01
• 120/230 V AC; 24 V DC/10 A
(industrial version)
6EP1334-2AA01
Power supply SITOP power, slimline
design, 1-phase
• 120/230 V AC; 24 V DC/5 A
6EP1333-1AL12
• 120/230 V AC; 24 V DC/10 A
6EP1334-1AL12
■ More information
For further information, see Catalog KT 10.1 and the Industry
Mall under Automation technology/Power supplies/
SITOP Power Supplies.
© Siemens AG 2013
SIMOTION I/O components
Power supplies
Uninterruptible SITOP power supplies
with battery module
■ Overview
After a power failure the battery module is disconnected automatically from the loads by electronic means and immediately
recharged with a 0.2/0.4 A (DC UPS module 6 A), 0.35/0.7 A
(DC UPS module 15 A) or 1/2 A (DC UPS module 40 A) constant
current (U/I characteristic with 26.3 to 29.3 V end-of-charge voltage).
For increased load current demands (e.g., when incandescent
lamps, power contactors with DC auto-connected windings,
DC motors, DC/DC converters, electronic modules with high input capacity are connected to the system), electronically limited
peak currents are supplied automatically.
The operating state (mains/battery operation, battery level
> 85 % as well as buffer ready/alarm) is signaled with LEDs and
isolated relay contacts.
DC UPS module with battery module
By combining a DC UPS module with at least one 24 V battery
module and one SITOP power supply, longer power failures can
be completely bridged.
For SIMOTION P350 and SIMOTION P320 applications, the UPS
module can be used with a serial interface or USB interface. The
operating state is indicated on an SP_SITOP application that is
already installed on SIMOTION P350 and SIMOTION P320. An
action can be defined for each status change of the UPS during
configuration of the application. The operating status of the UPS
is also available to the user program via a system variable.
■ Selection and ordering data
Description
Order No.
This combination can be used e.g. in
• mechanical engineering
• textile industry
• all types of production lines and filling systems
• 24 V / 6 A
6EP1931-2DC21
• 24 V / 6 A, with serial interface
6EP1931-2DC31
• 24 V / 6 A, with USB interface
6EP1931-2DC42
This prevents the negative effects which often result due to
power failures.
• 24 V / 15 A
6EP1931-2EC21
• 24 V / 15 A, with serial interface
6EP1931-2EC31
• 24 V / 15 A, with USB interface
6EP1931-2EC42
• 24 V / 40 A
6EP1931-2FC21
• 24 V / 40 A, with USB interface
6EP1931-2FC42
Siemens offers the uninterruptible power supplies DC UPS 6 A,
DC UPS 15 A and DC UPS 40 A as well as the battery modules
1.2 Ah, 2.5 Ah, 3.2 Ah, 7 Ah and 12 Ah for "NONSTOP" applications.
■ Benefits
DC UPS modules for complete uninterruptible bridging of power
failures including exhaustive discharge protection, battery life
time monitoring and ON/OFF control current circuit.
7 24 V DC input voltage
(supply through SITOP power supply from 5 A rated current)
7 Rated output power 144 W (DC UPS 6 A) and 360 W
(DC UPS 15 A)
7 Rated output power 480 W or 960 W (DC UPS 40 A with
one or two battery modules)
7 High efficiency of approx. 95 to 97 %
7 Power ON threshold adjustable through DIP switch between
22 V and 25.5 V
7 Bridging time adjustable with DIP switch in the range between
5 and 635 s or until switched off automatically due to complete
discharge
7 Option: Signals can be output via serial interface or USB
interface, automatic reset of industrial PCs supported through
selectable shut-down behavior
SITOP DC UPS module
SITOP battery module
• 24 V / 1.2 Ah
for DC UPS module, 6 A
6EP1935-6MC01
• 24 V / 2.5 Ah
for DC UPS module, 6 A and 15 A
6EP1935-6MD31
• 24 V / 3.2 Ah
for DC UPS module, 6 A and 15 A
6EP1935-6MD11
10
6EP1935-6ME21
• 24 V / 7 Ah
for DC UPS module, 6 A, 15 A and 40 A
• 24 V / 12 Ah
6EP1935-6MF01
for DC UPS module, 6 A, 15 A and 40 A
■ More information
For further information, see Catalog KT 10.1 and the Industry
Mall under Automation technology/Power supplies/
SITOP Power Supplies/24 V DC uninterruptible power supplies.
■ Function
The rechargeable battery is connected to the system as soon as
the load voltage or the voltage between the connections L+/M of
the DC UPS module falls below the set value of the 22 to 25.5 V
threshold.
Siemens PM 21 · 2013
10/11
© Siemens AG 2013
SIMOTION I/O components
Power supplies
Uninterruptible power supplies
with capacitor module
■ Overview
■ Function
Communication with the control can be implemented via the
USB interface. In the case of the UPS500S, also via relay
contacts.
The backup time is shorter than with lead-acid battery solutions,
but in many cases it suffices in order to back up data and shut
down the machine in a controlled manner.
■ Selection and ordering data
Description
Order No.
SITOP UPS500S
with capacitor
DC UPS with capacitor module
Uninterruptible power supplies normally store the electrical
energy in lead-acid batteries. The temperatures that prevail
inside the cabinet, however, shorten the service life of the
batteries considerably and require regular replacement, e.g.
annually at ambient temperatures of 40 °C (104 °F). The innovative SITOP UPS500 is, however, based on completely maintenance-free capacitors with a long service life. Even at temperatures of 50 °C (122 °F) they still have more than 80 % of their
capacity after 8 years, so there is no need to replace the energy
stores. Because the capacitors do not emit any gas, the control
cabinet does not have to be ventilated. Another advantage are
the significantly shorter charging times of the double-layer
capacitors which ensure that the buffer is ready very quickly
after loss of power.
■ Benefits
10
6EP1933-2EC41
• 24 V / 15 A,
with USB interface and 5 kWs
6EP1933-2EC51
SITOP UPS500P
with capacitor
• 24 V / 7 A,
with USB interface and 5 kWs
6EP1933-2NC01
• 24 V / 7 A,
with USB interface and 10 kWs
6EP1933-2NC11
Accessories
SITOP UPS501S
expansion module
For extension of the buffering time for
connection to a SITOP UPS500S
• 24 V / 15 A and 5 kWs
6EP1935-5PG01
Connector set for UPS500P
Input/output connector,
USB signal cable 2 m (6.56 ft)
6EP1975-2ES00
■ More information
Basic device 15 A, SITOP UPS500S
7 Compact design, degree of protection IP20
7 Integrated energy storage: 2.5 kWs or 5 kWs
7 Easily expanded with the 5 kWs expansion module
(up to 3 expansion modules can be connected)
7 Signaling of the operating states and capacitor discharge
> 85 %
7 Support for automatic reset of industrial PCs through
selectable shutdown characteristics
7 USB interface
Basic device 7 A, SITOP UPS500P
Compact design, degree of protection IP65
7 For distributed applications without control cabinet
7 Integrated energy storage: 5 kWs or 10 kWs
7 High efficiency of approx. 96.6 %
7 Low power losses of approx. 6 W at 7 A load current
7 Signaling of the operating states and capacitor discharge
> 85 %
7 USB interface
7
10/12
• 24 V / 15 A,
with USB interface and 2.5 kWs
Siemens PM 21 · 2013
For further information, see Catalog KT 10.1 and the Industry
Mall under Automation technology/Power supplies/
SITOP Power Supplies/24 V DC uninterruptible power supplies.
© Siemens AG 2013
SIMOTION I/O components
SIMATIC S7-300 I/O
Summary
■ Overview
SIMATIC S7-300 I/O Modules
The following SIMATIC S7-300 I/O modules can be used as:
• Central I/O within SIMOTION C240.
The I/O configuration comprises two tiers for central I/O with
up to 8 I/O Modules per tier, of which up to 4 can be Analog
Modules. The second tier is connected over the IM 365
interface module.
• Distributed I/O in the modular I/O system SIMATIC ET 200M
with the IM 153 Head Module (up to 8 or 12 I/O Modules per
SIMATIC ET 200M, depending on the Head Module)
I/O modules transform the levels of the external digital and
analog process signals into the internal signal levels for
SIMOTION and vice versa. In addition, signal-preprocessing
Function Modules and Communication Modules are available.
■ Benefits
User benefits through use of SIMATIC S7-300 l/O modules
7 Optimal adaptation
The number of inputs/outputs can be adapted to the
corresponding task with the help of modules which can be
combined as required. Unnecessary investments can be
avoided.
7 Flexible process connection
SIMOTION can be connected to the process over different
digital and analog actuators and sensors.
7 Powerful analog technology
Various input/output ranges and high resolution allows for the
connection of many different analog sensors and actuators.
7 Intelligent function modules
Function Modules (FM) relieve the CPU from time-intensive
tasks such as counting and output cams.
7 Communication modules
Communication modules (CP) implement serial data
exchange over point-to-point connections and connection
of AS-Interface slaves.
■ Design
SIMATIC S7-300 I/O Modules for digital and analog inputs/
outputs have the following mechanical characteristics:
• Compact design
The rugged plastic casing contains:
- Green LEDs for indicating the signal states on the inputs/
outputs
- Red LED to indicate that a diagnosis is being performed
(for modules capable of diagnostics)
- Sockets for front connectors, protected behind front door
- Labeling area on front door
• Simple assembly
The modules are mounted one after the other on the mounting
rail from the left to the right and connected to neighboring
modules with bus connectors. There are no slot rules.
• User-friendly wiring
The modules are wired with front connectors. When the module is connected for the first time, a coding latches in the connector so that the connector now only fits onto modules of the
same type. When a module is replaced, the front connector
can be plugged onto the new module of the same type with
the complete wiring. The front connectors are available with
screw-type or spring-loaded terminals or with the
FastConnect connection system.
■ Integration
Connectable devices
The following can be connected to SIMOTION over I/O Modules:
• Digital and analog sensors/actuators
• Switches
• Encoders
• Printers, barcode readers, ...
• AS-Interface slaves
• Identification systems
• Weighing systems
• …
■ More information
For further information, see Catalog ST 70 and the Industry Mall
under Automation technology/Automation Systems/
SIMATIC Industrial Automation Systems/Controllers/
SIMATIC S7 modular controllers/S7-300/S7-300F.
The I/O Modules which can be used with SIMOTION are listed in
a compatibility list which can be found at:
http://support.automation.siemens.com/WW/view/en/11886029
Siemens PM 21 · 2013
10/13
10
© Siemens AG 2013
SIMOTION I/O components
SIMATIC S7-300 I/O
Digital Modules
■ Selection and ordering data
Description
Order No.
Digital Input Modules SM 321 1),
isolated
Description
Order No.
Digital Output Modules SM 322 1),
isolated
• 16 DI, 24 V DC
• 8 DO, 120/230 V AC, 1 A, 20-pole
6ES7322-1FF01-0AA0
6ES7322-5FF00-0AB0
6ES7321-1BH10-0AA0
• 8 DO, 120/230 V AC, 2 A, 40-pole
with single root and selectable
failure mode
- Standard
6ES7321-1BH02-0AA0
- Isochronous, High Speed
- Active low input
6ES7321-1BH50-0AA0
• 16 DO, 120/230 V AC, 1 A, 20-pole
6ES7322-1FH00-0AA0
• 32 DI, 24 V DC, 40-pole
6ES7321-1BL00-0AA0
6ES7321-1BP00-0AA0
• 32 DO, 120/230 V AC, 1 A,
double-width, 2 × 20-pole
6ES7322-1FL00-0AA0
• 64 DI, 24 V DC, active high/low
(parameterizable)
• 8 DO (relay), 24 V DC, 2 A or
230 V AC, 2 A, 20-pole
6ES7322-1HF01-0AA0
• 8 DO (relay), 120 V DC, 5 A or
230 V AC,
5 A, 40-pole, connector with springloaded terminal, can be used for
6ES7392-1BM01-0AA0 and higher
6ES7322-1HF10-0AA0
• 8 DO (relay), 24 V DC,
120 ... 230 V AC, 5 A, 40-pole
with RC filter overvoltage protection
6ES7322-5HF00-0AB0
• 16 DO, solid state relay,
24 ... 48 V AC/DC, 0.5 A,
40-pole with single root
6ES7322-5GH00-0AB0
• 16 DO (relay), 24 ... 120 V DC, 2 A
or 48 ... 230 V AC, 2 A, 20-pole
6ES7322-1HH01-0AA0
• 8 DO, 24 V DC, 0.5 A, 20-pole
Short-circuit protection, diagnostics
6ES7322-8BF00-0AB0
• 8 DI, 120/230 V AC
- Standard, 20-pole
6ES7321-1FF01-0AA0
- With single-root, 40-pole
6ES7321-1FF10-0AA0
• 16 DI, 24 ... 48 V AC/DC
with single root, 40-pole
6ES7321-1CH00-0AA0
• 16 DI, 48 ... 125 V DC, 20-pole
6ES7321-1CH20-0AA0
• 16 DI, 120/230 V AC, 20-pole
6ES7321-1FH00-0AA0
• 32 DI, 120 V AC, 40-pole
6ES7321-1EL00-0AA0
• 16 DI, 24 V DC, 20-pole
Process alarm, diagnostics,
parameterizable input delay,
isochronous
6ES7321-7BH01-0AB0
Digital Output Modules SM 322 1),
isolated
• 8 DO, 24 V DC, 2 A, 20-pole
6ES7322-1BF01-0AA0
• 8 DO, 48 ... 125 V DC, 1.5 A, 20-pole
6ES7322-1CF00-0AA0
• 16 DO, 24 V DC, 0.5 A, 20-pole
- Standard
6ES7322-1BH01-0AA0
- Isochronous, High Speed
• 32 DO, 24 V DC, 0.5 A, 40-pole
6ES7322-1BH10-0AA0
6ES7322-1BL00-0AA0
SM323 / SM327 Digital Input/Output
Modules 1), isolated
• 8 DI, 8 DO, 24 V DC, 0.5 A, 20-pole
6ES7323-1BH01-0AA0
• 16 DI, 16 DO, 24 V DC, 0.5 A, 40-pole
6ES7323-1BL00-0AA0
• 8 DI, 8 DX, 24 V DC, 0.5 A, 20-pole,
8 DX per single channel
parameterizable as DI or DO
6ES7327-1BH00-0AB0
• 64 DO, 24 V DC, 0.3 A
10
1)
- Current sourcing
6ES7322-1BP00-0AA0
- Current sinking
6ES7322-1BP50-0AA0
Incl. labeling strips and bus connectors, front connector required
(if not specified otherwise).
64-channel modules require special terminal blocks and connecting
cables, see Accessories and spare parts.
10/14
Siemens PM 21 · 2013
■ More information
For further information, see Catalog ST 70 and the Industry Mall
under Automation technology/Automation Systems/
SIMATIC Industrial Automation Systems/Controllers/
SIMATIC S7 modular controllers/S7-300/S7-300F/
Signal modules/Digital modules.
© Siemens AG 2013
SIMOTION I/O components
SIMATIC S7-300 I/O
Analog Modules
■ Selection and ordering data
Description
Order No.
Analog Input Modules SM 331 1),
isolated
Order No.
Fast analog Input/Output Modules
SM 334 1)
• 2 AI, 20-pole
(1 Al for resistance-based sensor),
U/I/thermoelement/resistor/
Pt 100/Ni 100, alarm, diagnostics,
resolution 9/12/14 bit (+ sign)
6ES7331-7KB02-0AB0
• 8 AI, 20-pole
(4 Al for resistance-based sensor),
U/I/thermoelement/resistor/
Pt 100/Ni 100, alarm, diagnostics,
resolution 9/12/14 bit (+ sign)
6ES7331-7KF02-0AB0
• 8 AI, 40-pole
6ES7331-1KF02-0AB0
U/I/resistor/Pt 100/Ni 100/Ni 1000/
LG-Ni 1000 (standard, air-conditioned),
resolution 12 bit +sign/13 bit
• 8 AI, 40-pole
U/I, alarm and diagnostics,
resolution 13 bit + sign/14 bit,
isochronous, High Speed
Description
6ES7331-7HF01-0AB0
• 8 AI, 40-pole
U/I, alarm and diagnostics,
resolution 15 bit (+ sign)
- 2 channels with limit value monitoring, 6ES7331-7NF00-0AB0
isolation between channels and
backplane bus
- Fast measured value update,
6ES7331-7NF10-0AB0
8 channels with limit value monitoring,
isolation between channels and
backplane bus as well as between
channels in groups of 2
• 8 AI, 40-pole
2/3/4-wire, resistor,
Pt 100/200/500/1000,
Ni 100/120/200/500/1000,
Cu 10, characteristics acc. to GOST,
16 bit (24 bit internally)
6ES7331-7PF01-0AB0
• 8 AI, 40-pole
thermoelements
Types B, E, J, K, L, N, R, S, T, U,
TXK/TXK(L) according to GOST,
16 bit (24 bit internally)
6ES7331-7PF11-0AB0
• 4 AI, 2 AO, 20-pole
non-isolated,
0 to 10 V, 0 ... 20 mA, 8 bit
6ES7334-0CE01-0AA0
• 4 AI, 2 AO, 20-pole
(2 AI under power),
isolated, 12 bit,
Input: 0 ... 10 V,
Pt 100 (climatic range only),
resistance measurement 10 kΩ,
Output: 0 ... 10 V
6ES7334-0KE00-0AB0
Fast analog Input/Output Modules
SM 335 1)
4 fast analog inputs (basic conversion
time for 4 channels, max. 1 ms),
4 fast analog outputs (conversion time
per channel, max. 0.8 ms),
encoders supplied with 10 V/25 mA,
1 counter input (24 V/500 Hz),
special operating modes:
"Measuring only" and "Comparator"
4 AI, 4 AO, 20-pole
isolated,
alarm and diagnostics,
Input:
±1 V, ±2.5 V, ±10 V,
0 ... 2 V, 0 ... 10 V, ±10 mA,
0/4 ... 20 mA, 13 bit + sign, 14 bit;
(up to 2 channels parameterizable)
Output:
±10 V, 0 ... 10 V, 11 bit + sign, 12 bit
6ES7335-7HG02-0AB0
Accessories
See Accessories and spare
parts
■ More information
For further information, see Catalog ST 70 and the Industry Mall
under Automation technology/Automation Systems/
SIMATIC Industrial Automation Systems/Controllers/
SIMATIC S7 modular controllers/S7-300/S7-300F/
Signal modules/Analog modules.
Analog Output Modules SM 332 1),
isolated
• AO,
0 ... 10 V, ± 10 V, 1 ... 5 V,
0/4 ... 20 mA, ± 20 mA
11 bit + sign/12 bit
- 2 AO, 20-pole
6ES7332-5HB01-0AB0
- 4 AO, 20-pole
6ES7332-5HD01-0AB0
- 8 AO, 40-pole
6ES7332-5HF00-0AB0
• 4 AO, 20-pole
0 ... 10 V, ± 10 V, 1 ... 5 V,
0/4 ... 20 mA, ± 20 mA
14 bit + sign/15 bit + sign,
isochronous, High Speed
1)
6ES7332-7ND02-0AB0
Incl. labeling strips and bus connectors, front connector required
(if not specified otherwise).
Siemens PM 21 · 2013
10/15
10
© Siemens AG 2013
SIMOTION I/O components
SIMATIC S7-300 I/O
FM 350-1 Counter Module
FM 350-2 Counter Module
■ Overview
10
■ Overview
• Single-channel, intelligent Counter Module for simple
counting tasks
• For direct connection of 24 V incremental encoders
• Compare function with two definable comparison values
• Integrated digital outputs for response output when the
comparison value is reached
• Operating modes:
- Continuous counting
- One-time counting
- Periodic counting
• Special functions:
- Set counter
- Latch counter
- Start/stop counter via gate function
• Plug-in option for 20-pole front connector
■ Integration
• 8-channel intelligent Counter Module for universal counting
and measuring tasks
• For direct connection of 24 V incremental encoders, direction
encoders, initiators, or NAMUR encoders
• Compare function with definable comparison values
(number depends on operating mode)
• Integrated digital outputs for response output when the
comparison value is reached
• Operating modes:
- Continuous/one-time/periodic counting
- Frequency/speed measurement
- Period measurement
- Dosing
• Plug-in option for 40-pole front connector
■ Integration
The single-channel FM 350-1 Counter Module can be operated
as follows:
• Centrally on SIMOTION C
• Distributed (via SIMATIC ET 200M) on SIMOTION C,
SIMOTION P and SIMOTION D
The 8-channel FM 350-2 Counter Module can be operated as
follows:
• Centrally on SIMOTION C
• Distributed (via SIMATIC ET 200M) on SIMOTION C,
SIMOTION P and SIMOTION D
The standard functions required to use the FM 350-1 Counter
Module in combination with SIMOTION are part of the SCOUT
command library.
The standard functions required to use the FM 350-2 Counter
Module in combination with SIMOTION are part of the SCOUT
command library
■ Selection and ordering data
■ Selection and ordering data
Description
Order No.
Description
Order No.
FM 350-1 Counter Module
max. 500 kHz, 1 channel, incl.
SIMATIC configuration package
on CD-ROM
6ES7350-1AH03-0AE0
FM 350-2 Counter Module
max. 20 kHz, 8 channels, incl.
SIMATIC configuration package
on CD-ROM
6ES7350-2AH01-0AE0
10/16
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION I/O components
SIMATIC S7-300 I/O
FM 352 Electronic cam controller
■ Overview
FM 352-5 High-speed Boolean processor
■ Overview
• High-speed electronic cam controller
• Economical alternative to mechanical cam controllers
• 32 cam tracks, 13 onboard digital outputs for the direct output
of actions
• Position sensing by means of incremental encoder or absolute
encoder with synchronous serial transmission (SSI)
• Plug-in option for 20-pole front connector
■ Integration
The FM 352 Electronic cam controller can be operated:
• Centrally on SIMOTION C
• Distributed (via SIMATIC ET 200M) on SIMOTION C,
SIMOTION P and SIMOTION D
The standard functions required to use the FM 352 cam
controller in combination with SIMOTION are part of the
SCOUT command library.
■ Selection and ordering data
Description
Order No.
FM 352
Electronic cam controller
Incl. SIMATIC configuration package
on CD-ROM
6ES7352-1AH02-0AE0
Sub-D connector
15-pole, pins; for encoder cable
6ES5750-2AA21
• High-speed processor for Boolean operations (LAD, FBD);
processes them at a fixed cycle time of 1 µs.
• Designed for applications that require an extremely fast
response time
• 12 integrated digital inputs
• 8 integrated digital outputs
• 1 channel for connection of a 24 V incremental encoder, a 5 V
incremental encoder (RS 422) or an SSI absolute encoder
• The application program is written with the STEP 7 program
editor and stored on the Micro Memory Card (MMC) in
compiled form after successful simulation
• Plug-in option for 40-pole front connector
10
■ Integration
The FM 352-5 High-speed Boolean processor can be operated:
• Centrally on SIMOTION C
• Distributed (via SIMATIC ET 200M) on SIMOTION C,
SIMOTION P and SIMOTION D
■ Selection and ordering data
Description
Order No.
FM 352-5
High-speed Boolean processor
• With current sinking digital outputs
6ES7352-5AH01-0AE0
• With current sourcing digital outputs
6ES7352-5AH11-0AE0
Micro Memory Card
• 128 KB
6ES7953-8LG20-0AA0
• 512 KB
6ES7953-8LJ30-0AA0
Siemens PM 21 · 2013
10/17
© Siemens AG 2013
SIMOTION I/O components
SIMATIC S7-300 I/O
CP 340 Communication Module
■ Overview
■ Overview
• The cost-effective, complete solution for serial communication
over a point-to-point connection
• 3 versions with various physical transmission characteristics:
- RS 232 C (V.24),
- 20 mA (TTY),
- RS 422/RS 485 (X.27)
• Implemented protocols: ASCII, 3964 (R) and printer driver
(3964; not for RS 485)
• Simple configuration over SCOUT with integrated
parameterization tool
■ Integration
10
CP 341 Communication Module
The CP 340 Communication Module can be operated:
• Centrally on SIMOTION C
• Distributed (via SIMATIC ET 200M) on SIMOTION C,
SIMOTION P and SIMOTION D
The standard functions required to use the CP 340
Communication Module in combination with SIMOTION are part
of the SCOUT command library.
■ Selection and ordering data
Description
• The fast and powerful serial data exchange over a point-topoint connection
• 3 versions with various physical transmission characteristics:
- RS 232 C (V.24),
- 20 mA (TTY),
- RS 422/RS 485 (X.27)
• Implemented protocols: ASCII, 3964 (R), RK 512
• Simple configuration over SCOUT with integrated
parameterization tool
■ Integration
The CP 341 Communication Module can be operated:
• Centrally on SIMOTION C
• Distributed (via SIMATIC ET 200M) on SIMOTION C,
SIMOTION P and SIMOTION D
The loadable special drivers of the CP 341 Communication
Module are not supported by SIMOTION.
The standard functions required to use the CP 341
Communication Module in combination with SIMOTION are part
of the SCOUT command library.
■ Selection and ordering data
Order No.
Description
Order No.
6ES7340-1AH02-0AE0
6ES7340-1BH02-0AE0
6ES7340-1CH02-0AE0
RS 232 C signal cable
each 9-pole Sub-D socket
• 5 m (16.41 ft)
• 10 m (32.81 ft)
• 15 m (49.22 ft)
CP 341 Communication Module
Incl. SIMATIC configuration package
on CD-ROM with:
• 1 RS 232 C interface (V.24)
• 1 20 mA interface (TTY)
• 1 RS 422/485 (X.27) interface
6ES7341-1AH02-0AE0
6ES7341-1BH02-0AE0
6ES7341-1CH02-0AE0
6ES7902-1AB00-0AA0
6ES7902-1AC00-0AA0
6ES7902-1AD00-0AA0
20 mA (TTY) signal cable
each 9-pole Sub-D connector
• 5 m (16.41 ft)
• 10 m (32.81 ft)
• 50 m (164 ft)
RS 232 C signal cable
each 9-pole Sub-D socket
• 5 m (16.41 ft)
• 10 m (32.8 ft)
• 15 m (49.22 ft)
6ES7902-1AB00-0AA0
6ES7902-1AC00-0AA0
6ES7902-1AD00-0AA0
6ES7902-2AB00-0AA0
6ES7902-2AC00-0AA0
6ES7902-2AG00-0AA0
RS 422/485 signal cable
each 15-pole Sub-D connector
• 5 m (16.41 ft)
• 10 m (32.81 ft)
• 50 m (164 ft)
20 mA (TTY) signal cable
each 9-pole Sub-D connector
• 5 m (16.41 ft)
• 10 m (32.81 ft)
• 50 m (164 ft)
6ES7902-2AB00-0AA0
6ES7902-2AC00-0AA0
6ES7902-2AG00-0AA0
6ES7902-3AB00-0AA0
6ES7902-3AC00-0AA0
6ES7902-3AG00-0AA0
RS 422/485 signal cable
each 15-pole Sub-D connector
• 5 m (16.41 ft)
• 10 m (32.81 ft)
• 50 m (164 ft)
6ES7902-3AB00-0AA0
6ES7902-3AC00-0AA0
6ES7902-3AG00-0AA0
CP 340 Communication Module
Incl. SIMATIC configuration package on
CD-ROM with:
• 1 RS 232 C interface (V.24)
• 1 20 mA interface (TTY)
• 1 RS 422/485 (X.27) interface
10/18
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION I/O components
SIMATIC S7-300 I/O
SM 374 Simulator Module
■ Overview
DM 370 Dummy Module
■ Overview
• Simulator Module for program testing during commissioning
and operation
• Simulation of sensor signals over switches
• Display of signal states on outputs with LEDs
■ Design
• Dummy Module for reserving slots for unconfigured Signal
Modules
• When replaced with a Signal Module (SM), configuration and
address assignment remain unchanged
■ Application
The front panel is equipped with:
• 16 switches for the simulation of input signals
• 16 LEDs for displaying the signal state at outputs
• Mode selector
With the aid of a screwdriver, you can set three operating
modes:
- 16 inputs (input simulation only)
- 16 outputs (output simulation only)
- 8 inputs and 8 outputs (input and output simulation)
■ Function
The DM 370 Dummy Module reserves a slot for an unconfigured
Signal Module.
When replaced with a Signal Module, the mechanical configuration and address assignment of the overall configuration remain
unchanged.
■ Selection and ordering data
10
Description
Order No.
DM 370 Dummy Module
Incl. bus connector,
labeling strips
6ES7370-0AA01-0AA0
The SM 374 Simulator Module is mounted onto the
SIMATIC S7-300 mounting rail instead of a Digital Input or
Output Module.
The CPU reads the set input signal states of the Simulator
Module and processes these in the user program. The output
signal states are sent to the module as a result and are indicated
with LEDs.
■ Selection and ordering data
Description
Order No.
SM 374 Simulator Module
6ES7374-2XH01-0AA0
For simulating 16 inputs or 16 outputs
or 8 inputs and 8 outputs
(16 switches, 16 LEDs)
Siemens PM 21 · 2013
10/19
© Siemens AG 2013
SIMOTION I/O components
SIMATIC S7-300 I/O
Accessories and spare parts
■ Selection and ordering data
Description
Order No.
Description
Order No.
Bus connector
6ES7390-0AA00-0AA0
Front connector
with screw-type terminals
• 20-pole, 1 unit
• 20-pole, 100 units
• 40-pole, 1 unit
• 40-pole, 100 units
6ES7392-1AJ00-0AA0
6ES7392-1AJ00-1AB0
6ES7392-1AM00-0AA0
6ES7392-1AM00-1AB0
Front connector
with spring-loaded terminals
• 20-pole, 1 unit
• 20-pole, 100 units
• 40-pole, 1 unit
• 40-pole, 100 units
6ES7392-1BJ00-0AA0
6ES7392-1BJ00-1AB0
6ES7392-1BM01-0AA0
6ES7392-1BM01-1AB0
Front connector
with FastConnect terminals
• 20-pole, 1 unit
• 40-pole, 1 unit
6ES7392-1CJ00-0AA0
6ES7392-1CM00-0AA0
6ES7912-0AA00-0AA0
Slot label
Labeling sheet, DIN A4, film, perforated,
for printing with laser printer; 10 sheets
For signal modules (16 channels)
• petrol
• light-beige
• yellow
• red
6ES7392-2AX00-0AA0
6ES7392-2BX00-0AA0
6ES7392-2CX00-0AA0
6ES7392-2DX00-0AA0
For signal modules (32 channels)
• petrol
• light-beige
• yellow
• red
6ES7392-2AX10-0AA0
6ES7392-2BX10-0AA0
6ES7392-2CX10-0AA0
6ES7392-2DX10-0AA0
Labeling strips
10 units
• For modules
with 20-pole front connector
• For modules
with 40-pole front connector
Cover foil for labeling strips
10 units (spare part)
• For modules
with 20-pole front connector
• For modules
with 40-pole front connector
Shield connection element
80 mm (3.15 in) wide, with 2 rows for
4 shield terminal elements each
10
Shield terminal element
2 units per packaging unit
• For 2 cables
with 2 ... 6 mm (0.08 ... 0.24 in) Ø
• For 1 cable
with 3 ... 8 mm (0.12 ... 0.31 in) Ø
• For 1 cable
with 4 ... 13 mm (0.16 ... 0.51 in) Ø
Front door
Raised design
5 units per packaging unit
6ES7392-2XX00-0AA0
6ES7392-2XX10-0AA0
6ES7392-2XY00-0AA0
6ES7392-2XY10-0AA0
6ES7390-5AA00-0AA0
6ES7390-5AB00-0AA0
6ES7390-5BA00-0AA0
6ES7390-5CA00-0AA0
6ES7328-0AA00-7AA0
Terminal block and signal cable for
64-channel modules
2 terminal blocks and 2 connecting
cables are required per module
• Length 1 m (3.28 ft), 2 units
• Length 2.5 m (8.20 ft), 2 units
• Length 5 m (16.41 ft), 2 units
• Terminal block
with screw-type terminals, 2 units
• Terminal block
with spring-loaded terminals, 2 units
6ES7392-4BB00-0AA0
6ES7392-4BC50-0AA0
6ES7392-4BF00-0AA0
6ES7392-1AN00-0AA0
6ES7392-1BN00-0AA0
Effective Range Modules for
analog inputs
2 units
6ES7974-0AA00-0AA0
Fuse set
10 fuses 8 A, quick-response,
2 fuse holders
6ES7973-1HD00-0AA0
Sub-D connector
• 9-pole, pins
• 9-pole, socket
• 15-pole, pins
6ES5750-2AA11
6ES5750-2AB11
6ES5750-2AA21
Mounting rail, SIMATIC S7-300
• Length 160 mm (6.30 in)
• Length 480 mm (18.90 in)
• Length 530 mm (20.87 in)
• Length 830 mm (32.68 in)
• Length 2000 mm (78.74 in)
6ES7390-1AB60-0AA0
6ES7390-1AE80-0AA0
6ES7390-1AF30-0AA0
6ES7390-1AJ30-0AA0
6ES7390-1BC00-0AA0
SIMATIC Manual Collection
Electronic manuals
on DVD, multilingual
6ES7998-8XC01-8YE0
SIMATIC Manual Collection
6ES7998-8XC01-8YE2
Update service for 1 year
Current manual collection DVD as well as
the three subsequent updates
■ More information
For further information, see Catalog ST 70 and the Industry Mall
under Automation technology/Automation Systems/
SIMATIC Industrial Automation Systems/Controllers/
SIMATIC S7 modular controllers/S7-300/S7-300F.
10/20
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION I/O components
Distributed I/O
Summary
■ Overview
Device
PROFINET
Controller
PG/PC
SIMATIC ET 200
e. g. SIMATIC ET 200S
SIMATIC HMI
SINAMICS S120
SIMOTION P
SIMATIC ET 200 variants
Perfect communication on all levels
Distributed machine and plant configurations have now become
common practice in automation technology. This reduces the
wiring layout and significantly increases flexibility and reliability.
SINAMICS S120
Power Module with
CU310-2
PROFIBUS DP
SIMOTION D
PROFIBUS DP is a fast, standardized bus system for the field
level.
With the distributed SIMATIC ET 200 I/O system, digital and
analog inputs and outputs can be connected to SIMOTION.
Intelligent I/O modules can also be used distributedly with
SIMATIC ET 200.
The isochronous mode functionality also allows PROFIBUS DP
to be used for high-speed, deterministic I/O processing as well
as for integrating drives.
PROFINET
PROFINET is the innovative and open Industrial Ethernet
standard (IEC 61158) for industrial automation. With PROFINET,
devices can be linked up from the field level through to the
management level. PROFINET is supported by the SINAMICS
drive system and the SIMATIC ET 200S, SIMATIC ET 200M,
SIMATIC ET 200pro and SIMATIC ET 200eco PN distributed I/O
systems.
SINAMICS G120 with
Control Unit
SIMATIC S7
G_PM10_EN_00219
PROFINET and PROFIBUS DP are available for connecting
distributed I/O. And the AS-Interface handles communication
on the actuator/sensor level. This allows problem-free data
exchange throughout the whole automation world.
SIMOTION C
Controller device configuration on PROFINET
AS-Interface
With AS-Interface, actuators and sensors on the field level can
be connected with a simple two-wire line. In addition to communication, this two-wire line is also used to supply the individual
stations with power.
With Isochronous Real-Time (IRT) and the new SIMATIC ET 200S
High Speed I/O, cycle times of 250 µs are achieved on the basis
of PROFINET.
Siemens PM 21 · 2013
10/21
10
© Siemens AG 2013
SIMOTION I/O components
Distributed I/O
Summary
■ Overview (continued)
SIMATIC ET 200 distributed I/O
The distributed SIMATIC ET 200 I/O provide I/O systems for
many different applications:
• SIMATIC ET 200M: The modular I/O system for control cabinet
installation and high channel densities
• SIMATIC ET 200S: The finely scalable I/O system for control
cabinet installation and time-critical applications in particular;
including motor starters, safety technology and individual
grouping of load groups
• SIMATIC ET 200pro: The modular I/O system with IP65/67
degree of protection for cabinet-free use close to the machine;
with features such as small frame size, integrated PROFIsafe
safety technology, PROFINET connection and hot swapping of
modules
• SIMATIC ET 200eco: The compact, economical I/O system
with IP65/67 degree of protection for local use without a control cabinet with flexible and fast ECOFAST or M12 connection
system over PROFIBUS DP
• SIMATIC ET 200eco PN: The compact, economical I/O system
with IP65/67 degree of protection for local use without a control cabinet with flexible and fast M12 connection system over
PROFIBUS IO
10
10/22
Siemens PM 21 · 2013
• SIMATIC ET 200SP: The SIMATIC ET 200SP distributed I/O
system is a scalable and extremely flexible distributed I/O
system for interfacing the process signals to a central control
system via PROFINET. The distributed I/O system is particularly easy to use and, with its compact design, offers maximum economy in the control cabinet. High speed and transmission rates provide significantly stronger performance than
conventional systems. SIMATIC ET 200SP I/O is not integrated
in STEP 7 HW Config as standard and is supported for
SIMOTION only via the GSDML (device description file) in
SCOUT.
Complete list of I/O that can be used
A list of all the I/O modules that can currently be used with
SIMOTION is available under the following link:
http://support.automation.siemens.com/WW/view/en/11886029
■ More information
For further information, see Catalog IK PI and the Industry Mall
under Automation technology/Automation Systems/
SIMATIC Industrial Automation Systems/
SIMATIC ET 200 Distributed I/O or at
www.siemens.com/et200
© Siemens AG 2013
SIMOTION I/O components
Distributed I/O
SIMATIC ET 200M
■ Overview
■ Function
The user program in the SIMOTION Motion Control System can
access the inputs and outputs of the SIMATIC ET 200M modular
I/O system in the same manner as central inputs and outputs.
Communication over the bus system is handled completely by
the SIMOTION Master and the IM 153 interface module. The
diagnostics function is used to check that the SIMATIC ET 200M
is operating correctly.
The SIMATIC ET 200M I/O system diagnoses the following:
• Module faults
• Short-circuits (outputs)
• Bus faults, i.e. faulty data transfer
• 24 V DC load voltage supply
SIMATIC ET 200M with power supply
SIMATIC ET 200M is a modular I/O system with IP20 degree of
protection.
It can be expanded with Signal Modules, Communication
Modules and Function Modules of the SIMATIC S7-300 automation system.
Due to the wide range of modules available, the
SIMATIC ET 200M I/O system is especially well-suited for
complex automation tasks with a high channel density.
For SIMATIC ET 200M, interface modules are available with
PROFIBUS DP or PROFINET interfaces.
Signal states can be detected and output synchronously and
at specified times via the isochronous PROFIBUS DP in combination with the IM 153-2 High Feature interface module. Isochronous mode is supported by selected I/O modules (see
SIMATIC S7-300 I/O or SIMATIC ET 200M manual). It is possible
to combine isochronous and non-isochronous modules in a
single station.
■ Design
■ Selection and ordering data
Ordering data
Order No.
IM 153-1
Interface Module
For connecting to PROFIBUS DP,
with RS 485 interface, for max.
8 SIMATIC S7-300 modules
6ES7153-1AA03-0XB0
IM 153-2
High Feature Interface Module
For connecting to PROFIBUS DP,
with RS 485 interface, for max.
12 SIMATIC S7-300 modules,
isochronous
6ES7153-2BA02-0XB0
IM 153-4 PN
Interface Module
For connecting to PROFINET, for max.
12 SIMATIC S7-300 modules
6ES7153-4AA01-0XB0
IM 153-4 PN
High Feature Interface Module
For connecting to PROFINET, for max.
12 SIMATIC S7-300 modules with
integrated switch
6ES7153-4BA00-0XB0
The SIMATIC ET 200M modular distributed I/O system consists
of
• one IM 153 interface module,
• depending on the IM 153 interface module, 8 or 12 I/O
modules of the SIMATIC S7-300 automation system and
• a PS307 power supply, if required.
10
The I/O modules can be combined as required and therefore
optimally adapted to requirements.
The SIMATIC ET 200M I/O system is connected to PROFIBUS DP
or PROFINET over an IM 153 interface module.
It can be connected to PROFIBUS DP with fiber-optic cables
through integrated interfaces on the IM 153-2 FO or through
additional OLMs (Optical Link Modules) or OBTs (Optical Bus
Terminals).
Connection with bus connectors
The simple design with bus connectors of the SIMATIC S7-300
series makes SIMATIC ET 200M flexible and service-friendly:
• Module installation
The modules are simply hooked onto the rail, swung into place
and screwed tight.
• Integral backplane bus
The backplane bus is integrated in the modules. Module interfacing takes place by means of bus connectors inserted into
back of the housing.
Siemens PM 21 · 2013
10/23
© Siemens AG 2013
SIMOTION I/O components
Distributed I/O
SIMATIC ET 200S
■ Overview
10
SIMATIC ET 200S Compact
• Extended block I/O with IP20 degree of protection and
32 integrated channels, comprising of terminal block and
electronic block
• 2 variants: 32 DI or 16 DI/16 DO
• Finely scalable expansion to a maximum of 128 channels or
12 modules
• The complete SIMATIC ET 200S module spectrum can be
used (with the exception of PROFIsafe modules and reserve
modules)
• Minimal width supports installation in particularly small,
compact terminal boxes
• Separation of connections and electronics with permanent
wiring
• Screw-type and spring-loaded terminal connections
• Standard terminal block with 2-wire connection system;
3-wire and 4-wire systems available using optional add-on
terminals
• Installation on a DIN rail
• Hot swapping of expansion modules
• Communication via PROFIBUS
• Up to 100 bytes inputs and outputs (address space)
• The system characteristics meet high machine and plant
availability requirements.
• SIMATIC ET 200 Configurator software for designing the
SIMATIC ET 200S Compact and creating order lists
10/24
Siemens PM 21 · 2013
SIMATIC ET 200S
• Distributed I/O system with IP20 degree of protection with
minimal wiring
• Can be used with integrated SIMATIC S7-CPU as mini PLC:
- also available as a fail-safe PROFIsafe version
- with optional lower-level PROFIBUS DP
• Finely modular design for adaptation to the automation task
at hand.
• Interface modules available with PROFIBUS DP or
PROFINET interfaces
• PROFINET modules with integrated 2-port switch for a line
topology
• The optimum solution for extremely time-critical tasks
- Cycle times down to 250 µs based on PROFINET IO
with Isochronous Real-Time (IRT)
- Short terminal-to-terminal times through High Speed analog
modules with conversion times of ≤ 20 µs per channel
• Combine digital and analog input or output modules,
technology modules, motor starters and frequency converters
• Modules can be replaced during operation (hot swapping)
• Channel-specific diagnostics for high availability
• Can be supplied with integrated fiber optic interface if
required
• Transfer rate up to 12 Mbit/s (PROFIBUS) or 100 Mbit/s
(PROFINET)
• Flexible connection method (2/3/4-wire connections as
screwtype and spring-loaded terminals and FastConnect
which requires no insulation stripping)
• Variable potential groups through power modules
• Option handling with or without reserve modules
• SIMATIC ET 200 Configurator software for designing the
SIMATIC ET 200S and creating order lists
© Siemens AG 2013
SIMOTION I/O components
Distributed I/O
SIMATIC ET 200S
■ Application
The comprehensive module range with uniform handling for
configuration, assembly and programming allows the
SIMATIC ET 200S to be used as a universal I/O system.
The finely scalable design permits fast and optimal adaptation
to the requirements of the automation task:
• No reserves
• No unnecessary channels
Even if requirements change frequently, setup times can be
reduced significantly by replacing or combining different I/O
modules.
The transmission rate of up to 12 Mbit/s with PROFIBUS DP
and 100 Mbit/s with PROFINET IO as well as the powerful internal data transmission makes the SIMATIC ET 200S also perfectly
suited for extremely time-critical applications such as highly
dynamic hydraulic applications with position and pressure
control.
In combination with the interface module
• IM 151-1 High Feature (PROFIBUS) or
• IM 151-3 PN High Speed (PROFINET)
signal states can be synchronously acquired or output over
the isochronous PROFIBUS DP or over PROFINET IO with IRT
at precisely defined points in time. Isochronous mode is supported by selected I/O modules (see SIMATIC S7-300 I/O or
SIMATIC ET 200S manual). It is possible to combine isochronous and non-isochronous modules in a single station.
In addition to Interface Modules for connecting the
SIMATIC ET 200S to PROFIBUS DP or PROFINET IO (either
electrical or optical interface) for distributed automation tasks,
an Interface Module with an integrated CPU is also available.
The maintenance free CPU (without battery) integrated in the
Interface Module is based on the SIMATIC S7-300 CPU 314 and
is programmed with STEP 7. The CPU permits distributed on-site
preprocessing of process data and communicates with the higherlevel motion control system as a PROFIBUS DP slave or
PROFINET IO Device.
■ Design
The SIMATIC ET 200S distributed I/O system consists of:
• IM 151 Interface Module
• Digital and Analog Electronic Modules
• Technology modules, e. g., for counter/position detection
tasks
• Motor starters and frequency converters
• Terminating module (part of the scope of supply of the IM 151)
• Power modules
One SIMATIC ET 200S station comprises of up to 63 I/O
modules. The I/O modules can be combined as required.
The SIMATIC ET 200S is installed with permanent wiring:
All modules are plugged onto purely mechanical Terminal
Modules. These Terminal Modules contain the complete wiring
and can be mounted on standard 35 × 15 mm (1.38 × 0.59 in)
or 35 × 7.5 mm (1.38 × 0.30 in) mounting rails.
This results in the following advantages:
• Simple implementation of the wiring without additional
electronics components
• Fast and safe testing of wiring even under power
• Tool-free replacement of Electronics Modules
• Automatic coding of Electronics Modules for safe replacement
(protected against polarity reversal)
The SIMATIC ET 200 Configurator software for designing the
SIMATIC ET 200S and creating order lists is available for download:
www.siemens.com/ET200
10
Two different variants are available for integrating safety
technology with SIMATIC ET 200S:
• Over local safety components in motor starter applications
• Over PROFIsafe components that replace the wiring-based
safety logic with a freely programmable controller (up to SIL 3
according to IEC 61508 and Category 4 according to
EN 954-1).
The construction of the SIMATIC ET 200S allows it to be used
under increased mechanical load. The system features support
high machine availability requirements.
Siemens PM 21 · 2013
10/25
© Siemens AG 2013
SIMOTION I/O components
Distributed I/O
SIMATIC ET 200S
■ Function
IM 151-3 PN High Speed Interface Module:
Ideal for fast I/O processing with SIMATIC ET 200S and
PROFINET
The IM 151-3 PN High Speed Interface Module supports the
following on a PROFINET IO basis with Isochronous Real-Time
(IRT):
• Isochronous acquisition/output of signal states, synchronized
with the user program
• Implementation of fast cycle times of 250 µs.
In comparison to PROFIBUS applications, much shorter
terminal-to-terminal times can be implemented on the basis
of PROFINET.
• The high data transmission rate of 100 Mbit/s and full-duplex
mode (simultaneous transmitting and receiving) enable larger
I/O volumes to be transmitted with the same bus cycle time as
compared to PROFIBUS (125 bytes are transferred in approximately 10 µs).
• This communication performance is available on every
PROFINET port of the controller – i.e. 3 ports on the
SIMOTION D4x5-2 DP/PN, C240 PN and P320-3 or 4 ports on
the SIMOTION P350-3 with MCI-PN Communication Board.
• The IM 151-3 PN High Speed Interface Module as well as the
associated I/O modules have extremely short signal processing times (e.g. conversion time of ≤ 20 µs per channel for
Analog Modules) so that even during the same bus cycle significantly shorter terminal-to-terminal times can be achieved
with PROFINET than with a comparable PROFIBUS cycle. The
big advantage: the terminal-to-terminal times are reduced
without reducing the computing time available to the application.
• Apart from Isochronous Real-Time (IRT) communication,
Real-Time (RT) communication and standard TCP/IP communication can also be executed without losing the deterministic
response of the IRT message frames due to the bandwidth
reserved for IRT.
10
The minimum cycle times are usually dependent on the application to be implemented (computing load) and the performance
capability of the controller used, for example:
• SIMOTION P320-3/SIMOTION P350-3: Minimum 250 µs.
• SIMOTION D435-2/SIMOTION D445-2/SIMOTION D455-2:
Minimum 250 µs.
SIMATIC ET 200S is the optimum I/O system for closed-loop
control and motion control applications in which short cycle
times, isochronous/equidistant signal acquisition and signal
output are required.
SIMATIC ET 200S also supports the accurate and high-speed
acquisition of digital inputs as well as time or position-based
switching of digital outputs. For position-based switching of
digital outputs, the SIMATIC ET 200S output is assigned to the
SIMOTION technology object "TO Output Cam" or "TO Cam
Track".
10/26
Siemens PM 21 · 2013
Applications with high-speed isochronous I/O devices
Closed-loop control/Motion control
Hydraulic applications
with closed-loop position control (e.g. folding, pipe bending)
with closed-loop position and pressure control (e.g. hydraulic
universal, IHU and powder metal presses as well as bed cushions)
Speed and position detection
Dancer control
Acquisition of signals
Time/position-based
acquisition of binary signals
Quality control
Product tracking
Tool monitoring
Monitoring of machine
states
Output of signals
Time/position-based
setting of binary signals
Time/position-based
switching of actuators
Product rejection
Trigger signal for
measuring systems
Isochronous and equidistant acquisition/output of signals
with short terminal-to-terminal times by means of:
High-speed peripheral modules
Synchronization of control system, bus and I/O
Short cycle times in the controller
G_PM10_EN_00167a
The modules listed below support isochronous operation
with bus cycle times of 250μs minimum:
Description
Interface Modules
IM 151-3 PN High Speed
Power Modules
PM-E 24 V DC Standard
PM-E 24 ... 48 V DC
Digital Electronic Modules
4 DI 24 V DC, High Feature
4 DO 24 V DC/0.5 A Standard
4 DO 24 V DC/2 A Standard
Analog Electronic Modules
2 AI, U, High Speed
2 AI, I, 2-wire High Speed
2 AI, I, 4-wire High Speed
2 AO, U, High Speed
2 AO, I, High Speed
Technology Modules
SSI module, 1 channel
Counter module 1 COUNT, 24 V/100 kHz,
1 channel
Counter module 1 COUNT, 5 V/500 kHz,
1 channel
© Siemens AG 2013
SIMOTION I/O components
Distributed I/O
SIMATIC ET 200S
■ Selection and ordering data
Description
Order No.
IM 151-1 Compact Interface Module
for PROFIBUS DP
Transmission rate up to 12 Mbit/s;
for connecting to PROFIBUS DP,
with RS 485 interface; expandable
with up to 12 power, electronic and
motor starter modules (except F and
reserve modules); including termination
module
• 32 DI, 24 V DC
32 digital inputs
6ES7151-1CA00-1BL0
• 16 DI, 24 V DC;
16 DO, 24 V DC/0.5 A
16 digital inputs
and 16 digital outputs
6ES7151-1CA00-3BL0
Terminal Modules
for SIMATIC ET 200S Compact
• TM-C120S Compact
With screw terminals
6ES7193-4DL10-0AA0
• TM-C120C Compact
With spring-loaded terminals
6ES7193-4DL00-0AA0
Add-on terminals for Terminal Modules
for SIMATIC ET 200S Compact
• SIMATIC DP, add-on terminals for
6ES7193-4FL10-0AA0
SIMATIC ET 200S and SIMATIC ET 200S
Compact, screw-type
• SIMATIC DP, add-on terminals for
6ES7193-4FL00-0AA0
SIMATIC ET 200S and
SIMATIC ET 200S Compact,
spring-loaded
Please order two units for 4-wire
connection.
The add-on terminals can also be
attached to TM-E/TM-P Terminal
Modules, provided at least 120 mm
(4.72 in) of the construction width attains
the same overall height as the Terminal
Module.
Interface Modules for PROFIBUS DP
Transmission rate up to 12 Mbit/s;
incl. termination module
• IM 151-1 Basic
Data volume 88 bytes each for inputs
and outputs;
up to 12 power, electronic and motor
starter modules can be connected
(except F modules), with RS 485
interface
6ES7151-1CA00-0AB0
• IM 151-1 Standard
6ES7151-1AA05-0AB0
Data volume 244 bytes each for inputs
and outputs;
up to 63 I/O modules can be
connected, with RS 485 interface
Description
Order No.
Master interface module
Expands the
IM 151-7 CPU/IM 151-7 F-CPU/
IM 151-8 PN DP CPU interface module
with a DP master interface;
up to one module per CPU
6ES7138-4HA00-0AB0
Interface Modules for PROFINET
Transmission rate up to 100 Mbit/s,
2 × bus connection via RJ45,
incl. termination module
• IM 151-3 PN Standard
6ES7151-3AA23-0AB0
Max. 63 I/O modules can be connected
(except F modules; reserve modules)
• IM 151-3 PN High Feature
As IM 151-3 PN Standard,
but F modules can be used
6ES7151-3BA23-0AB0
• IM 151-3 PN FO
As IM 151-3 PN High Feature,
but with 2 PROFINET fiber-optic
interfaces
6ES7151-3BB23-0AB0
• IM 151-3 PN High Speed
6ES7151-3BA60-0AB0
Max. 32 power modules and electronic
modules can be connected;
for the use of isochronous I/O
with cycle times of 250 µs minimum;
only for use with selected I/O modules
For further details, see Functions
6ES7151-8AB01-0AB0
• IM 151-8 PN/DP CPU
With integrated PROFINET IO interface
(3 RJ45 ports)
128 Kbyte work memory
• IM 151-8F PN/DP F-CPU
6ES7151-8FB01-0AB0
With integrated PROFINET IO interface
(3 RJ45 ports)
128 Kbyte work memory
Micro Memory Card (MMC)
• With IM 151-7 CPU,
essential for program back-up
• With IM 151-3 PN
essential for saving the device name
(64 KB)
• Required for firmware updates
(more than 2 MB)
10
- 64 KB
6ES7953-8LF20-0AA0
- 128 KB
6ES7953-8LG20-0AA0
- 512 KB
6ES7953-8LJ30-0AA0
- 4 MB
6ES7953-8LM20-0AA0
- 8 MB
6ES7953-8LP20-0AA0
External EPROM programming device 6ES7792-0AA00-0XA0
For programming Micro Memory Cards
(MMC); connectable via USB interface
• IM 151-1 High Feature
6ES7151-1BA02-0AB0
As IM 151-1 Standard, but also for use
with isochronous I/O and F modules
• IM 151-1 FO
As IM 151-1 Standard,
but with 128 byte data volume
each for inputs and outputs;
with fiber-optic interface
6ES7151-1AB05-0AB0
• IM 151-7 CPU
6ES7151-7AA21-0AB0
With integrated PROFIBUS DP interface
(RS 485 interface);
96 Kbyte work memory
• IM 151-7 CPU FO
As IM 151-7 CPU,
but with fiber-optic interface,
48 Kbyte work memory
6ES7151-7AB00-0AB0
• IM 151-7 F-CPU
Integrated, fail-safe CPU
6ES7151-7FA21-0AB0
Siemens PM 21 · 2013
10/27
© Siemens AG 2013
SIMOTION I/O components
Distributed I/O
SIMATIC ET 200S
■ Selection and ordering data (continued)
Description
Order No.
Power Modules
1 unit,
Width 15 mm (0.59 in)
• PM-E 24 V DC Standard
For electronic modules,
with diagnostics
6ES7138-4CA01-0AA0
• PM-E 24 V DC High Feature 1)
For electronic modules,
with diagnostics
6ES7138-4CA60-0AB0
• PM-E 24 ... 48 V DC
For electronic modules,
with diagnostics
Order No.
Digital Electronic Modules
5 units,
(unless specified otherwise)
Width 15 mm (0.59 in)
• 2 DI, 24 V DC, Standard
6ES7131-4BB01-0AA0
• 4 DI, 24 V DC, Standard
6ES7131-4BD01-0AA0
• 8 DI, 24 V DC, Standard
(1 unit)
6ES7131-4BF00-0AA0
6ES7138-4CA50-0AB0
• 4 DI, 24 V DC, SOURCE INPUT,
active low inputs
6ES7131-4BD51-0AA0
6ES7138-4CB11-0AB0
• 8 DI, 24 V DC, SOURCE INPUT,
active low inputs
(1 unit)
6ES7131-4BF50-0AA0
• PM-E 24 ... 48 V DC, 24 ... 230 V AC
For electronic modules,
with diagnostics and fuse
6ES7138-4FD00-0AA0
• 4 DI, 24 V DC, NAMUR
(1 unit)
6ES7131-4RD02-0AB0
Potential Distributor Module
for SIMATIC ET 200S
For preparing the load voltage on
additional terminals, 1 unit,
width 15 mm (0.59 in)
• 2 DI, 120 V AC
6ES7131-4EB00-0AB0
• 2 DI, 230 V AC
6ES7131-4FB00-0AB0
• With parameterizable input delay and
diagnostics
- 2 DI, 24 V DC, High Feature 3)
- 4 DI, 24 V DC, High Feature 3)
- 4 DI, 24 ... 48 V DC 1)
6ES7131-4BB01-0AB0
6ES7131-4BD01-0AB0
6ES7131-4CD02-0AB0
• 2 DO, 24 V DC/0.5 A, Standard
6ES7132-4BB01-0AA0
TM-P Terminal Modules
for Power Modules 2)
1 unit,
Width 15 mm (0.59 in)
• 2 × 3 terminals
With terminal access to AUX1,
AUX1 connected through to the left
- TM-P15S23-A1,
screw-type terminal
- TM P15C23-A1,
spring-loaded terminals
- TM-P15N23-A1,
FastConnect
10
Description
• 2 × 3 terminals
With terminal access to AUX1,
AUX1 interrupted to the left
- TM-P15S23-A0,
screw-type terminal
- TM-P15C23-A0,
spring-loaded terminals
- TM-P15N23-A0,
FastConnect
• 2 × 2 terminals
Without terminal access to AUX1,
AUX1 connected through to the left
- TM-P15S22-01,
screw-type terminal
- TM-P15C22-01,
spring-loaded terminals
- TM-P15N22-01,
FastConnect
6ES7132-4BF00-0AA0
• 8 DO, 24 V DC/0.5 A, Standard
(1 unit)
6ES7193-4CC30-0AA0
• 4 DO, 24 V DC/0.5 A, current sinking 3) 6ES7132-4BD50-0AA0
6ES7193-4CC70-0AA0
• 8 DO, 24 V DC/0.5 A, current sinking 3) 6ES7132-4BF50-0AA0
(1 unit)
6ES7193-4CD20-0AA0
6ES7193-4CD30-0AA0
6ES7193-4CD70-0AA0
6ES7193-4CE00-0AA0
6ES7193-4CE10-0AA0
6ES7193-4CE60-0AA0
Can be used for all electronic and technology modules except
2 DI 120 V AC / 2 DI 230 V AC / 2 DO 120/230 V AC.
2)
Consult corresponding TM-P/TM-E manual or SIMATIC ET 200
Configurator software for selection.
3)
Can be used as isochronous I/O.
Siemens PM 21 · 2013
6ES7132-4BD02-0AA0
3)
6ES7193-4CC20-0AA0
1)
10/28
• 4 DO, 24 V DC/0.5 A, Standard 3)
• 2 DO, 24 V DC/2 A, Standard
6ES7132-4BB31-0AA0
• 4 DO, 24 V DC/2 A, Standard 3)
6ES7132-4BD32-0AA0
• With diagnostics for short-circuit and
wire break, output of replacement value
- 2 DO, 24 V DC/0.5 A,
6ES7132-4BB01-0AB0
High Feature 1)
- 2 DO, 24 V DC/2 A,
6ES7132-4BB31-0AB0
High Feature 1)
• 2 DO, 24 ... 230 V AC/1 A,
output of substitute value
6ES7132-4FB01-0AB0
• 2 DO, 24 V DC ... 230 V AC/5 A,
relay, NO contact,
output of substitute value
6ES7132-4HB01-0AB0
• 2 DO, 24 V DC ... 230 V AC/5 A,
relay, changeover contact,
output of substitute value
6ES7132-4HB12-0AB0
• 2 DO, 24 V ... 48 V DC/5A
24 V ... 230 V DC/5 A,
relay, changeover contact,
output of substitute value,
with manual operation (1 unit)
6ES7132-4HB50-0AB0
• 4 DO, 24 V DC/0.5A,
High Feature 3)
6ES7132-4BD00-0AB0
• 4 DO, 24 V DC/2A,
High Feature 3)
6ES7132-4BD30-0AB0
• 8 DO, 24 V DC/0.5A,
High Feature 3)
6ES7132-4BF00-0AB0
© Siemens AG 2013
SIMOTION I/O components
Distributed I/O
SIMATIC ET 200S
■ Selection and ordering data (continued)
Description
Order No.
Analog Electronic Modules
Width 15 mm (0.59 in)
Description
Order No.
• 2 AI, TC, High Feature,
With internal temperature
compensation,
Cycle time 80 ms per channel,
characteristic linearization for
thermoelements of types:
B, C, E, J, K, L, N, R, S, T,
voltage measuring: ± 80 mV,
15 bit (+ sign) (special TM required)
6ES7134-4NB01-0AB0
• 2 AI, RTD, Standard,
Cycle time 130 ms per channel,
Pt 100, Ni 100,
(standard, air-conditioned)
Resistance:
150 Ω, 300 Ω and 600 Ω,
14 ... 15 bit (+ sign)
6ES7134-4JB51-0AB0
• 2 AI, RTD, High Feature
As RTD standard,
but with additional functions such as
higher accuracy,
additional measuring ranges,
internal compensation of cable
resistances
6ES7134-4NB51-0AB0
• 2 AI, U, Standard,
Cycle time 65 ms per channel,
± 5 V, ± 10 V, 1 to 5 V,
13 bit (+ sign)
6ES7134-4FB01-0AB0
• 2 AI, U, High Feature 1),
Process and diagnostic alarm,
cycle time 0.5 ms (both channels),
± 5 V, ± 10 V, 1 ... 5 V,
15 bit (+ sign),
basic error limit ± 0.1 %
6ES7134-4LB02-0AB0
• 2 AI, U, High Speed 1),
Process and diagnostic alarm,
cycle time 100 µs (both channels),
± 2.5 V, ± 5 V, ± 10 V, 1 ... 5 V,
15 bit (+ sign)
6ES7134-4FB52-0AB0
• 2 AI, I, 2-wire, Standard,
Cycle time 65 ms per channel,
4 ... 20 mA, 13 bit
6ES7134-4GB01-0AB0
• 4 AI, I, 2-wire, Standard,
Cycle time 40 ms (both channels),
4 ... 20 mA, 13 bit
6ES7134-4GD00-0AB0
6ES7134-4GB11-0AB0
• 2 AO, U, Standard,
Cycle time < 1.5 ms (both channels),
± 10 V, 13 bit (+ sign),
1 ... 5 V, 12 bit
6ES7135-4FB01-0AB0
• 2 AI, I, 4-wire, standard,
Cycle time 65 ms per channel,
4 ... 20 mA, ± 20 mA,
13 bit (+ sign)
6ES7135-4LB02-0AB0
6ES7134-4MB02-0AB0
• 2 AO, U, High Feature 1),
Cycle time < 0.5 ms (both channels),
± 5 V, ± 10 V, 15 bit + sign,
1 ... 5 V, 15 bit,
basic error limit ± 0.05 %
6ES7135-4FB52-0AB0
• 2 AI, I, 2-wire, High Speed
Process and diagnostic alarm,
cycle time 100 µs (both channels),
0/4 ... 20 mA, 15 bit
6ES7134-4GB52-0AB0
• 2 AO, U, High Speed 1),
Cycle time 100 µs (both channels),
± 5 V, 14 bit + sign,
± 10 V, 15 bit + sign,
1 ... 5 V, 14 bit
• 2 AI, I, 4-wire, High Speed 1),
Process and diagnostic alarm,
cycle time 100 µs (both channels),
0/4 ... 20 mA, ± 20 mA,
15 bit (+ sign)
6ES7134-4GB62-0AB0
• 2 AO, I, Standard,
Cycle time < 1.5 ms (both channels),
± 20 mA, 13 bit (+ sign),
4 ... 20 mA, 13 bit
6ES7135-4GB01-0AB0
6ES7135-4MB02-0AB0
• 2 AI, TC, Standard,
Cycle time 65 ms per channel,
characteristic linearization for
thermoelements of types:
B, E, J, K, L, N, R, S, T,
voltage measuring: ± 80 mV,
15 bit (+ sign)
6ES7134-4JB01-0AB0
• 2 AO, I, High Feature 1),
Cycle time < 0.5 ms (both channels),
± 20 mA, 15 bit + sign,
4 ... 20 mA, 15 bit,
basic error limit ± 0.05 %
• 2 AO, I, High Speed 1),
Cycle time 100 µs (both channels),
± 20 mA, 15 bit (+ sign),
4 ... 20 mA, 15 bit
6ES7135-4GB52-0AB0
1),
• 2 AI, I, 2/4-wire, High Feature
Cycle time 0.5 ms (both channels),
4 ... 20 mA, ± 20 mA,
15 bit (+ sign),
basic error limit ± 0.05%
1),
1)
Can be used as isochronous I/O.
Siemens PM 21 · 2013
10/29
10
© Siemens AG 2013
SIMOTION I/O components
Distributed I/O
SIMATIC ET 200S
■ Selection and ordering data (continued)
Description
Order No.
Technology modules
1)
• SSI module, 1 channel
6ES7138-4DB03-0AB0
For connecting SSI absolute encoders,
with latch input and comparison value,
width 15 mm (0.59 in)
• Pulse generator
6ES7138-4DD01-0AB0
2 PULSES, 2 channels
Pulse generator and Timer Module for
controlling actuators, valves, heating
elements, etc., optionally over PWM
modulation, pulse trains or time-limited
permanent signals at the 24 V output,
width 15 mm (0.59 in)
• Counter module 1 COUNT,
6ES7138-4DA04-0AB0
24 V/100 kHz, 1 channel 1)
Connection of incremental encoders,
direction encoders and initiators;
with DI, DO and comparison value;
operating modes: counting, measuring,
position detection;
width 15 mm (0.59 in)
• Counter module 1 COUNT,
6ES7138-4DE02-0AB0
5 V/500 kHz, 1 channel 1)
Connection of RS 422 incremental
encoders;
with DI, DO and comparison value;
operating modes: counting, measuring,
position detection;
width 30 mm (1.18 in)
• Sensor module 4 IQ-Sense
For connecting up to 4 IQ-Sense
sensors,
with SF-LED, width 15 mm (0.59 in),
5 units
6ES7138-4GA00-0AB0
Description
Order No.
• 1 SI interface module
Serial interface (1 channel):
RS 232C, RS 422, RS 485,
protocols: ASCII, 3964 (R),
width 15 mm (0.59 in)
The standard functions required to
use the module in connection with
SIMOTION are included in the
SCOUT Function Library.
6ES7138-4DF01-0AB0
6ES7138-4DC01-0AB0
• 1 STEP stepper module, 1 channel
For controlled positioning of stepper
motor axes, interface to RS 422 and 2 DI,
width 15 mm (0.59 in)
• IO-Link module
6ES7138-4GA50-0AB0
4SI IO-Link, 4 point-to-point interfaces,
IO-Link master
width 15 mm (0.59 in)
• 1 POS U Positioning module,
1 channel
For controlled positioning with digital
outputs for 5 V/24 V incremental
encoder, SSI encoder,
width 30 mm (1.18 in)
6ES7138-4DL00-0AB0
• SIWAREX CS
Electronic weighing system for scales
in SIMATIC ET 200S for applications
with and without verified calibration,
with EU type approval 2000 d,
width 30 mm (1.18 in)
7MH4910-0AA01
• SIWAREX CF
Transmitter for connecting DMS
sensors, e.g. for force and torque
measurement,
width 30 mm (1.18 in)
7MH4920-0AA01
You can find more information on
SIWAREX weighing systems at:
www.siemens.com/siwarex
10
1)
Can be used as isochronous I/O.
10/30
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION I/O components
Distributed I/O
SIMATIC ET 200S
■ Selection and ordering data (continued)
Description
Order No.
Reserve Module
for reserving space
in unused slots
6ES7138-4AA01-0AA0
• Width 30 mm (0.59 in), 1 unit
6ES7138-4AA11-0AA0
TM-E Terminal Modules for
Electronic Modules 1)
Width 30 mm (1.18 in)
for 1 COUNT 5 V/500 kHz, 1 POS U and
SIWAREX CS/CF
• 4 × 6 terminals
With terminal access to AUX1,
AUX1 connected through to the left
- TM-E30S46-A1,
screw-type terminals
- TM-E30C46-A1,
spring-loaded terminals
6ES7193-4CG20-0AA0
6ES7193-4CG30-0AA0
6ES7193-4CF40-0AA0
6ES7193-4CF50-0AA0
TM-E Terminal Modules for
Electronic Modules 1)
1 unit,
width 15 mm (0.59 in),
for 2 AI TC High Feature
• Terminal Modules for internal
temperature compensation
for 2 AI TC High Feature
- TM-E15S24-AT,
screw-type terminals
- TM-E15C24-AT,
spring-loaded terminals
1)
Order No.
TM-E Terminal Modules for
Electronics Modules 1)
Width 15 mm (0.59 mm), 5 units
• Width 15 mm (0.59 in), 5 units
• 4 × 4 terminals
Without terminal access to AUX1,
AUX1 connected through to the left
- TM-E30S44-01,
screw-type terminals
- TM-E30C44-01,
spring-loaded terminals
Description
6ES7193-4CL20-0AA0
6ES7193-4CL30-0AA0
• 2 × 4 terminals
With terminal access to AUX1,
AUX1 connected through to the left
- TM-E15S24-A1,
screw-type terminals
- TM-E15C24-A1,
spring-loaded terminals
- TM-E15N24-A1,
FastConnect
• 2 × 6 terminals
With terminal access to AUX1,
AUX1 connected through to the left
- TM-E15S26-A1,
screw-type terminals
- TM-E15C26-A1,
spring-loaded terminals
- TM-E15N26-A1,
FastConnect
• 2 × 3 terminals
Without terminal access to AUX1,
AUX1 connected through to the left
- TM-E15S23-01,
screw-type terminals
- TM-E15C23-01,
spring-loaded terminals
- TM-E15N23-01,
FastConnect
• 2 × 4 terminals
Without terminal access to AUX1,
AUX1 connected through to the left
- TM-E15S24-01,
screw-type terminals
- TM-E15C24-01,
spring-loaded terminals
- TM-E15N24-01,
FastConnect
6ES7193-4CA20-0AA0
6ES7193-4CA30-0AA0
6ES7193-4CA70-0AA0
6ES7193-4CA40-0AA0
6ES7193-4CA50-0AA0
6ES7193-4CA80-0AA0
6ES7193-4CB00-0AA0
6ES7193-4CB10-0AA0
6ES7193-4CB60-0AA0
6ES7193-4CB20-0AA0
6ES7193-4CB30-0AA0
6ES7193-4CB70-0AA0
10
Consult corresponding TM-P/TM-E manual or SIMATIC ET 200
Configurator software for selection.
Siemens PM 21 · 2013
10/31
© Siemens AG 2013
SIMOTION I/O components
Distributed I/O
SIMATIC ET 200S
■ Selection and ordering data (continued)
Description
Order No.
Description
Standard motor starter
With diagnostics, electromechanical,
fuseless,
expandable with Brake Control Module
• DS1-x direct-on-line starters
3RK1301- 7 7 B00-0AA2
• RS1-x reversing starters
3RK1301- 7 7 B00-1AA2
• PM-D Power Module
for 24 V DC with diagnostics
3RK1903-0BA00
• Terminal Module for
motor starter power module PM-D
TM-P15-S27-01
3RK1903-0AA00
< 0.06 kW 1); 0.14 ... 0.20 A 2)
0B
0.06 kW 1); 0.18 ... 0.25 A 2)
0C
Control kit
0.09 kW 1); 0.22 ... 0.32 A 2)
0D
3RK1903-0CA00
0.10 kW 1); 0.28 ... 0.40 A 2)
0E
• For manually operating the contacts
during start-up and servicing
(one set contains five control kits)
0.12 kW 1); 0.35 ... 0.50 A 2)
0F
0G
• For direct control of contactor
(manual control) 24 V DC
3RK1903-0CG00
0.18 kW 1); 0.45 ... 0.63 A 2)
0.21 kW 1); 0.55 ... 0.80 A 2)
0H
0.25 kW 1); 0.70 ... 1.0 A 2)
0J
0.37 kW 1); 0.9 ... 1.25 A 2)
0K
0.55 kW 1); 1.1 ... 1.6 A 2)
1A
2)
1B
0.90 kW 1); 1.8 ... 2.5 A 2)
1C
1.1 kW 1); 2.2 ... 3.2 A 2)
1D
1.5 kW 1); 2.8 ... 4.0 A 2)
1E
0.75 kW
1);
1F
2.2 kW 1); 4.5 ... 6.3 A 2)
1G
3.0 kW
1);
1.4 ... 2.0 A
2)
1.9 kW
1);
3.5 ... 5.0 A
5.5 ... 8.0 A
2)
1H
4.0 kW 1); 7.0 ... 10 A 2)
1J
5.5 kW 1); 9.0 ... 12 A 2)
1K
Accessories for standard motor starters
Terminal Modules for direct-on-line
starter
• TM-DS45-S32
With supply cable connection for
power bus; incl. three caps for
terminating the power bus
3RK1903-0AB00
• TM-DS45-S31
Without supply cable connection for
power bus
3RK1903-0AB10
Terminal Modules for reversing starter
• TM-RS90-S32
With supply cable connection for
power bus: incl. three caps for
terminating the power bus
3RK1903-0AC00
• TM-RS90-S31
Without supply cable connection for
power bus
3RK1903-0AC10
Accessories for DS1-x, RS1-x motor starters
High Feature motor starters
With diagnostics, fuseless, expandable
with Brake Control Module
10
Order No.
Power Module for motor starter
DM-V15 Distance Module
• DS1e-x direct-on-line starters
3RK1301- 7 7 B10-0AB4
• RS1e-x reversing starters
3RK1301- 7 7 B10-1AB4
• For direct-on-line starters with
high temperature and current load;
width 15 mm (0.59 in)
• DSS1e-x soft starters
3RK1301- 7 7 B20-0AB4
Terminal block PE/N
0.3 ... 3.0 A
2)
0A
2.4 ... 8.0 A
2)
0B
2.4 ... 16.0 A 2)
1)
Motor output for three-phase standard motor at 400 V.
2)
Setting range of the overcurrent release.
10/32
Siemens PM 21 · 2013
0C
3RK1903-0CD00
• M45-PEN-F,
width 45 mm (1.77 in),
incl. 2 caps; in combination with
TM-DS45-S32
or TM-RS90-S32
3RK1903-2AA00
• M45-PEN-S,
width 45 mm (1.77 in),
in combination with TM-DS45-S31
or TM-RS90-S31
3RK1903-2AA10
© Siemens AG 2013
SIMOTION I/O components
Distributed I/O
SIMATIC ET 200S
■ Selection and ordering data (continued)
Description
Order No.
Description
Order No.
Accessories for standard and High Feature motor starters
Accessories for High Feature motor starters
Jumper module
Control Module 2DI, 24 V DC COM
Digital input module with two inputs
• M30-PEN, 30 mm (1.18 in) wide;
for bridging a
30 mm (1.18 in) module
3RK1903-0AJ00
• M15-PEN, 15 mm (0.59 in) wide;
for bridging a
15 mm (0.59 in) module
3RK1903-0AH00
• M30-L123, 30 mm (1.18 in) wide;
jumper module;
for bridging a
30 mm (1.18 in) module
3RK1903-0AF00
• M15-L123, 15 mm (0.59 in) wide;
bridge module;
for bridging a
15 mm (0.59 in) module
3RK1903-0AE00
• For local motor start functions
for mounting to the front of a motor
starter
3RK1903-0CH10
• For local motor start functions or manual 3RK1903-0CH20
operation
for mounting to the front of a motor
starter
LOGO! PC signal cable
For connecting the High Feature motor
starter with Switch ES interface to a PC
6ED1057-1AA00-0BA0
Terminal Modules
Brake Control Module
For motors with a mechanical brake
• xB1
24 V DC/4 A
3RK1903-0CB00
• xB2
500 V DC/0.7 A
3RK1903-0CC00
• xB3
24 V DC/4 A, 2 DI 24 V DC
Local control with diagnostics:
with 2 inputs with quick-stop function
3RK1903-0CE00
• xB4
500 V DC/0.7 A, 2 DI 24 V DC
Local control with diagnostics:
with 2 inputs with quick-stop function
3RK1903-0CF00
Terminal Modules
• TM-xB15 S24-01 for xB1 or xB2
3RK1903-0AG00
• TM-xB215 S24-01 for xB3 … xB4
3RK1903-0AG01
• TM-DS65-S32
3RK1903-0AK00
For direct-on-line starters DS1e-x,
DSS1e-x, with supply cable connection
for power bus;
incl. three caps for terminating the
power bus
• TM-DS65-S31
For direct-on-line DS1e-x, DSS1e-x,
without supply cable connection for
power bus
3RK1903-0AK10
• TM-RS130-S32
For RS1e-x reversing starter,
with supply cable connection for
power bus;
incl. three caps for terminating
power bus
3RK1903-0AL00
• TM-RS130-S31
For RS1e-x reversing starter,
without supply cable connection for
power bus
3RK1903-0AL10
M65-PEN-F Infeed Module
65 mm (2.56 in) wide, incl. two caps,
in combination with TM-DS65-S32/
TM-RS130-S32
3RK1903-2AC00
10
M65-PEN-S Connection Module
3RK1903-2AC10
65 mm (2.56 in) wide, in combination with
TM-DS65-S31/TM-RS130-S31
Siemens PM 21 · 2013
10/33
© Siemens AG 2013
SIMOTION I/O components
Distributed I/O
SIMATIC ET 200S
■ Selection and ordering data (continued)
Description
Order No.
Local Safety Modules
• Safety Modules
- PM-D F1, with diagnostics,
for EMERGENCY-STOP applications,
monitored startup
- PM-D F2, with diagnostics,
for protective door monitoring,
automatic startup
- PM-D F3, with diagnostics,
for expansion of PM-D F1/2 for an
additional voltage group,
time-delayed 0 ... 15 s
- PM-D F4, with diagnostics,
for expansion of PM-D F1/2 for an
additional voltage group
- PM-D F5 with diagnostics for
expansion of PM-D F1 to F4 with
four isolated enabling circuits,
contact multiplier
- PM-X, with diagnostics;
connection module for connecting
a safety group and an external incoming supply contactor or external
safety circuit
• Terminal Modules for
Safety Modules
- TM-PF30 S47-B1,
for PM-D F1/2 with incoming supply
U1/U2 and sensor connection
- TM-PF30 S47-B0,
for PM-D F1/2 with sensor connection
- TM-PF30 S47-C1,
for PM-D F 3/4 with incoming supply
U1/U2 and IN+/IN- control input
- TM-PF30 S47-C0,
for PM-D F3/4 with incoming
supply U2
- TM-PF30 S47-D0,
for PM-D F5
10
Description
Order No.
SIMATIC ET 200S accessories
3RK1903-1BA00
3RK1903-1BB00
3RK1903-1BD00
Shield connection element
Pluggable on TM-E and TM-P, 5 units
6ES7193-4GA00-0AA0
Shield terminal
for 3 × 10 mm (0.39 in) busbar, 5 units
6ES7193-4GB00-0AA0
Grounding terminal
for cable cross-sections up to 25 mm2,
1 unit
8WA2 868
Busbar 3 × 10 mm × 1000 mm
8WA2 842
SIMATIC, DIN rail
3RK1 903-1BC00
• 35 mm (1.38 in),
length 483 mm (19.02 in) for
19" cabinets
6ES5710-8MA11
3RK1 903-1BE00
• 35 mm (1.38 in),
length 530 mm (20.87 in) for
600 mm (23.62 in) cabinets
6ES5710-8MA21
3RK1903-1CB00
• 35 mm (1.38 in),
length 830 mm (32.68 in) for
900 mm (35.43 in) cabinets
6ES5710-8MA31
• 35 mm (1.38 in), length 2 m (6.56 ft)
6ES5710-8MA41
3RK1903-1AA00
3RK1903-1AA10
3RK1903-1AC00
3RK1903-1AC10
Labeling sheets DIN A4
10 units
Each sheet contains 60 labeling strips
for I/O Modules and 20 labeling strips
for Interface Modules
• petrol
6ES7193-4BH00-0AA0
• red
6ES7193-4BD00-0AA0
• yellow
6ES7193-4BB00-0AA0
• light beige
6ES7193-4BA00-0AA0
Accessories for coding
3RK1903-1AD10
Color coding plates
For TM-P, TM-E, 200 units
• TM-X15 S27-01
for connection module PM-X
3RK1903-1AB00
• white
6ES7193-4LA20-0AA0
• yellow
6ES7193-4LB20-0AA0
• F kit 1
Failsafe equipment for
DS1-x standard motor starter 1)
3RK1903-1CA00
• yellow/green
6ES7193-4LC20-0AA0
• red
6ES7193-4LD20-0AA0
• blue
6ES7193-4LF20-0AA0
• brown
6ES7193-4LG20-0AA0
• turquoise
6ES7193-4LH20-0AA0
• F kit 2
Failsafe equipment for
RS1-x standard motor starter 1)
3RK1903-1CA01
Labels, inscribed
200 units
• For slot numbering
(1 to 20) 10 ×
8WA8861-0AB
• For slot numbering
(1 to 40) 5 ×
8WA8861-0AC
• For slot numbering
(1 to 64) 1 ×,
(1 to 68) 2 ×
8WA8861-0DA
Labels, blank
100 units
• For slot numbering
1)
The function of the failsafe kit is already integrated into High Feature motor
starters.
10/34
Siemens PM 21 · 2013
8WA8848-2AY
© Siemens AG 2013
SIMOTION I/O components
Distributed I/O
SIMATIC ET 200eco
■ Overview
■ Design
ET 200eco comprises a basic module and a connection block.
For applications in many different industries, a compact, perfectly matched module spectrum of digital I/Os is available:
• Compact, cost-effective I/O devices for processing digital
signals
• Designed for use without a control cabinet with IP65/67
degree of protection with flexible and fast connections
• Comprises of a basic module and various connection blocks
for application-specific implementations
- ECOFAST: 2 × RS 485 hybrid fieldbus connection with
identification plug for setting the PROFIBUS address
- M12: 2 × M12 and 2 × 7/8" with 2 rotary coding switches for
assigning the PROFIBUS address
• Connection block contains T-functionality for PROFIBUS DP
and power supply so that during commissioning and service,
the modules can be disconnected and reconnected to the
PROFIBUS without interruption
• Module variants:
8 DI, 16 DI, 8 DI/8 DO (1.3 A), 8 DI/8 DO (2.0 A), 8 DO (2.0 A),
16 DO (0.5 A)
• Module diagnostics for load voltage and encoder short-circuit
• Transmission rates up to 12 Mbit/s
Number of
channels
Type of connection
8 DI
8 individual channels over 8 × M12 screw connections
for 8 digital input signals
16 DI
16 channels over 8 × M12 screw connections with
double assignment for 16 digital input signals
8 DO
8 individual channels over 8 × M12 screw connections
for 8 digital output signals (2 A)
16 DO
16 channels over 8 × M12 screw connections with
double assignment for 16 digital output signals (0.5 A)
8 DI/8 DO
(2 variants)
16 channels over 8 × M12 screw connections with
double assignment for 8 digital input and 8 digital
output signals (2 A or 1.3 A)
With the variable and flexible connection blocks, PROFIBUS DP
can be connected over 2 × M12, 2 × 7/8" or 2 × hybrid fieldbus
interfaces (ECOFAST).
The T-functionality for PROFIBUS DP and power supply are integrated in the connection block so that machines can be operated without interruption during commissioning and service of
bus lines and without having to use supplementary components.
The pin assignment for the actuators and sensors are modeled
on the IP65/67 standardization trends.
The PROFIBUS address can be set and seen from the outside or
plugged. The proven identification connector is used for ECOFAST interfaces. For M12 7/8" interfaces, two rotary coding
switches which can be seen from the outside are used to set the
PROFIBUS address.
■ Function
Communication is handled completely over PROFIBUS DP.
SIMATIC ET 200eco is the compact block I/O with IP65/67
degree of protection and is distinguished by simple handling
and installation.
Diagnostic functions are available for checking the mode of
operation of the ET 200eco:
• BF (bus fault)
• SF (system fault)
• Encoder and power supply
SIMATIC ET 200eco allows the user to cost-effectively process
digital signals over PROFIBUS DP.
The diagnostic data is indicated by LEDs on the module and can
be evaluated by software on the PG/PC or by SIMOTION.
Thanks to its high degree of protection and ruggedness, it is
particularly suitable for use close to the machine.
Short-circuits of the encoder supply as well as missing load
voltages are diagnosed for each module.
The flexible connection blocks can be used to connect
PROFIBUS DP over M12 or a standardized hybrid fieldbus
connection (ECOFAST).
The connection block can be removed from and screwed back
to the basic module while the power is on so that PROFIBUS
and the power supply remain active for the application all the
time.
■ Application
The compact block l/O SIMATIC ET 200eco can be used as an
expansion for applications with high degree of protection in
addition to the SIMATIC ET 200pro modular I/O family.
Siemens PM 21 · 2013
10/35
10
© Siemens AG 2013
SIMOTION I/O components
Distributed I/O
SIMATIC ET 200eco PN
■ Overview
■ Design
SIMATIC ET 200eco PN comprises a basic module and a
connection block.
For applications in many different industries, a compact, perfectly matched module spectrum of digital I/Os is available:
SIMATIC ET 200eco PN is a compact block I/O with a PROFINET
connection with IP65/IP67 degree of protection for cabinet-free
installation directly at the machine.
Due to the fully potted, zinc die-cast housing,
SIMATIC ET 200eco PN is extremely rugged and resistant to
vibration, dust, oil and humidity.
SIMATIC ET 200eco PN can be flexibly expanded via PROFINET
and supports star and line topologies within the same system.
■ Benefits
7
7
7
7
7
7
10
7
Compact block I/O for processing digital, analog and IO-Link
signals for connecting to the PROFINET bus system
Cabinet-free installation with IP65/IP67 degree of protection
with M12 connection system
Extremely rugged and strong metal enclosure and fully potted
Compact module in two types of enclosures
100 Mbit/s data transmission rate
LLDP proximity detection without PG and fast startup
(boot up within approx. 0.5 s)
Channel-specific diagnostics
■ Application
The SIMATIC ET 200eco PN is ideal for applications directly at
the machine in which space is at a premium. Due to its ruggedness and high degree of protection, it is implemented in a wide
range of applications demanding a high degree of protection
alongside the modular SIMATIC ET 200pro I/O family.
Number of
channels
Type of connection
8 DI
8 channels over 4 × M12 screw connections with
double assignment for 8 digital input signals
8 DI
8 individual channels over 8 × M12 screw
connections for 8 digital input signals
16 DI
16 channels over 8 × M12 screw connections with
double assignment for 16 digital input signals
8 DO
8 channels over 4 × M12 screw connections with
double assignment for 8 digital input signals (1.3 A)
8 DO
8 individual channels over 8 × M12 screw
connections for 8 digital output signals (1.3 A)
8 DO
8 individual channels over 8 × M12 screw
connections for 8 digital output signals (2 A)
16 DO
16 channels over 8 × M12 screw connections with
double assignment for 16 digital output signals (1.3 A)
8 DI/DO
8 individual channels over 8 × M12 screwed
connections for 8 digital input/output signals (1.3 A)
8 AI
8 individual channels over 8 × M12 screwed
connections for 4 analog input signals (U/I) and
4 RTD/TC signals
4 AO
4 individual channels over 4 × M12 screwed
connections for 4 analog output signals (U/I)
IO-Link master
16 channels over 8 × M12 screwed connections with
double assignment for 4 IO-Link channels, 8 digital
input signals and 4 digital output signals (1.3 A)
2 × M12 screwed connections with an integrated 2-port switch
are used for connection to PROFINET IO, so line topologies can
be configured.
The supply and load voltage connections are also implemented
as 2 × M12 screwed connections. This makes supply voltage
loop-through extremely easy. Using an optional terminal block,
the supply voltage can be connected via insulating piercing
terminals.
■ Function
The communication is performed exclusively via PROFINET IO.
Diagnostic functions are available for checking the mode of
operation of ET 200eco PN:
• BF (bus fault)
• SF (system fault)
• Encoder and power supply
The diagnostic data are indicated by LEDs on the module and
can be evaluated by software on the PG/PC or by SIMOTION.
Short-circuits of the encoder supply as well as missing load
voltages are diagnosed for each module.
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Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION I/O components
Distributed I/O
SIMATIC ET 200pro
■ Overview
■ Design
SIMATIC ET 200pro comprises of an interface module which
contains the fieldbus interface and is expandable with a
comprehensive module range.
The system bus and 24 V power wiring are configured with a
busbar system which is integrated in the modules. Wiring using
connecting cables is therefore not necessary.
Quick assembly and high vibration strength is achieved through
a rack which is available in different options and is an integral
part of the system. The modules are first latched onto this rack
and then secured with a few screws to achieve a good fit and
very high vibration strength.
SIMATIC ET 200pro is the modular I/O system with high IP65/67
degree of protection for local, cabinet-free applications.
ET 200pro distinguishes itself through a small frame size and an
innovative installation concept. The ET 200pro station can be
easily adapted to the requirements of the corresponding automation task with respect to the connection method, required I/O
and fieldbus connection. New features such as the integrated
PROFIsafe safety technology, the PROFINET interface and the
ability to hotswap modules permit it to be used for a wide range
of applications.
■ Benefits
7
7
7
7
7
7
7
7
7
7
Distributed I/O system with high IP65/67 degree of protection
Flexible fieldbus connection through interface modules for
PROFIBUS DP and PROFINET
Modular design with up to 16 expansion modules for flexible
adaptation to the automation task
Comprehensive module range
- Digital and Analog Input and Output Modules
- Power Module for simple implementation of 24 V load groups
- Motor starter
- PROFIsafe module
Simple, quick assembly and high vibration strength of the
module carrier
Integration of safety technology with PROFIsafe
High plant availability through permanent wiring and the
ability to replace Electronic Modules during operation
(hot swapping)
Low space requirements through small footprint (I/O module
e.g. 130 mm (5.12 in) high and 45 mm (1.77 in) wide)
Graduated diagnostics concept, optionally with modulespecific or channel-specific diagnosis of faults of connected
sensors or actuators
Simple configuration through ET 200pro configurator software
SIMATIC ET 200pro is usually designed in two or three parts.
Interface and Power Modules as well as Digital and Analog
Expansion Modules comprise:
• one bus connector which constitutes the backplane bus of
the system,
• one Electronics Module or Interface Module and
• one Connection Module.
The separation of module and bus/power connection technology, which has already been used for the ET 200eco, is now also
used for the Digital and Analog Expansion Modules of the
ET 200pro. For the interface module, this allows use of the Tfunctionality for the bus and 24 V power supply, and for the Expansion Modules it permits pre-wiring of sensor/actuator connections. This permanent wiring allows exactly one Electronics
Module to be hotswapped in the event of a fault without having
to switch off the whole station. This ensures very high machine
and plant availability. When an electronics component is replaced, the whole I/O wiring can remain on the Connection Module and does not have to be marked or removed.
Power Modules can be added to the system if selective load
groups have to be configured within a station or if a 24 V backfeed is required. The power modules interrupt the busbar integrated into the system for the 24 V load supply and feed the
power back into the system at the point of connection.
• Up to 16 expansion modules can be used
(max. station width: 1 meter (3.28 ft))
• Build-as-you-go busbars for 24 V power and communication
within the station
• Flexible connection system
- Connection for PROFIBUS DP and 24 V power supply over
direct coupling (M20 cable gland), ECOFAST or M12 / 7/8"
- Connection for PROFINET and 24 V power supply over
M12 / 7/8"
- Sensors and actuators for 8-channel I/O modules can be
optionally connected to 4 × M12 or 8 × M12.
Siemens PM 21 · 2013
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10
© Siemens AG 2013
SIMOTION I/O components
Distributed I/O
SINUMERIK Analog Drive Interface for
4 Axes ADI 4 • SIMATIC Interface Module IM 174
■ Overview
■ Design
Interfaces
Display and diagnostics
• Onboard status display on 4 diagnostics LEDs
Drive interfaces
• 4 analog outputs ±10 V for connecting drives with analog
setpoint interface
• For IM 174 only: 4 interfaces for controlling stepper drives with
or without encoder connection
• 4 relay contacts for drive enable axes 1 to 4
The ADI 4 Analog Drive Interface for 4 Axes and the IM 174
Interface Module can be used to connect drives with analog
±10 V setpoint interfaces.
The IM 174 Interface Module also allows stepper drives with
pulse/direction interfaces to be connected.
■ Application
Up to four drives with analog setpoint interfaces can be operated on each of these modules. The isochronous PROFIBUS DP
is used for coupling to SIMOTION.
The following can be connected:
• Electrical servo drives with analog ±10 V setpoint interface
• Hydraulic drives with analog ±10 V setpoint interface
(e.g. for servo hydraulic valve)
• Stepper drives with pulse/direction interface
(IM 174 Interface Module only)
ADI 4 and IM 174 can also be used for external encoders;
at least one axis must be created.
10
Mixed operation of the 4 drive interfaces is possible.
wyvmpi|z
DRIVE-CLiQ
IM 174
SIMOTION D4x5-2 +
SINAMICS S120
Encoder interfaces
• 4 encoder inputs for position acquisition. Each input can be
connected either to an RS422 incremental encoder or to an
SSI absolute encoder.
Encoders with SINE/COSINE signals (1 Vpp) can be connected using external pulse shaping electronics (EXE) which
convert the signals to the 5 V TTL level.
Communication
• PROFIBUS DP interface with Motion Control functionality
(isochronous, max. 12 Mbit/s)
Digital inputs and outputs
• 10 DI, 24 V DC (e.g. for BERO, probe and "Drive Ready"
signal)
• 8 DO, 24 V DC, 0.5 A (e.g. for drive enable)
Additional interfaces
• 2 relay contacts for "Ready" signal
An external power source (24 V DC) is required for supplying the
module and the digital outputs.
All connections are at the front panel.
■ Function
The following functions are available in connection with
SIMOTION:
• Speed-controlled axes
• Position-controlled axes
• External encoder for SIMOTION
(at least one axis must be configured)
• Homing over BERO or
• Homing over zero marks
(non-distance-coded zero marks/reference marks)
• Measuring over Sensor 1 and Sensor 2
(one edge, rising or falling)
■ Integration
Analog or Absolute or
stepper incremental
drives
encoder
G_PM10_EN_00168d
Connection of an IM 174 to a SIMOTION D module via PROFIBUS DP
10/38
Siemens PM 21 · 2013
The modules are not certified PROFIBUS DP standard slaves
and can therefore only be used in combination with the
controllers intended for this purpose (e.g. SIMOTION C/P/D).
The modules do not support acyclic communication and the I/O
interfaces can only be used in combination with the encoder or
drive functions.
ADI 4 and IM 174 must be operated on an isochronous
PROFIBUS DP.
Supported PROFIBUS DP cycles:
• ADI 4: 1 ms and above (isochronous, max. 12 Mbit/s)
• IM 174: 1.5 ms and above (isochronous, max. 12 Mbit/s)
© Siemens AG 2013
SIMOTION I/O components
Distributed I/O
SINUMERIK Analog Drive Interface for
4 Axes ADI 4 • SIMATIC Interface Module IM 174
■ Technical specifications
ADI 4
IM 174
Input voltage
24 V DC
24 V DC
Power consumption, max.
30 W
typ. 12 W
Inputs/outputs
Isolated
Isolated
Relay contacts
Max. current carrying capacity:
2 A for 150 V DC or 125 V AC
Max. current carrying capacity:
1 A for 30 V DC
Switching cycles:
- for 24 V DC, 1 A: 1 × 107
- for 24 V DC, 2 A: 1 × 105
Switching cycles:
- for 30 V DC, 1 A: at least. 5 × 105
Encoder inputs
Can be used alternatively for incremental encoders
(symmetrical) or absolute encoders (SSI)
4
4
Drive interfaces
4
4
• Analog drives
(over analog output ± 10 V)
Yes
Yes
• Hydraulic drives
(hydraulic valve over analog output, ± 10 V)
Yes
Yes
• Stepper drives
(over pulse/direction interface)
No
Yes
• PROFIBUS DP interfaces
1
(isochronous, max. 12 Mbit/s)
1
(isochronous, max. 12 Mbit/s)
• Minimum PROFIBUS DP cycle
1 ms
1.5 ms
Degree of protection to EN 60529
IP20
IP20
Condensation
Not permissible
Not permissible
Communication
Permissible ambient temperature
• Storage
-20 ... +55 °C (-4 ... +131 °F)
-40 ... +70 °C (-40 ... +158 °F)
• Transportation
-40 ... +70 °C (-40 ... +158 °F)
-40 ... +70 °C (-40 ... +158 °F)
• Operation
0 ... +55 °C (+32 ... +131 °F)
0 ... +60 °C (+32 ... +140 °F)
Design
Housing in booksize format;
fixed by screwing
SIMATIC S7-300 design
(no backplane bus, connected over
PROFIBUS)
Weight, approx.
1.5 kg (3.31 lb)
1 kg (2.21 lb)
Dimensions (W × H × D)
48.5 × 325 × 154.4 mm
(1.91 × 12.80 × 6.08 in)
160 × 125 × 118 mm
(6.30 × 4.92 × 4.65 in)
10
■ Selection and ordering data
Description
Order No.
SINUMERIK Analog Drive Interface
for 4 Axes ADI 4
6FC5211-0BA01-0AA4
SIMATIC Interface Module IM 174
(Interface Module for 4 Axes)
6ES7174-0AA10-0AA0
Accessories
Front connector with screw-type
contacts
40-pole, 100 units
6ES7392-1AM00-1AB0
Front connector with spring-loaded
contacts
40-pole, 100 units
6ES7392-1BM01-1AB0
Front connector FastConnect
40-pole, 1 unit
6ES7392-1CM00-0AA0
Siemens PM 21 · 2013
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© Siemens AG 2013
SIMOTION I/O components
Distributed I/O
AS-Interface
AS-Interface is used where individual actuators/sensors are
spatially distributed over a machine (e.g. in a bottling plant or
production line). AS-Interface replaces complex cable harnesses as well as connects binary and analog actuators and
sensors such as proximity switches, measuring sensors, valves
or indicator lights with a SIMOTION control. In practice this
means: Installation runs smoothly because data and power are
transported together over a single line. No special expertise is
required for installation and commissioning. Furthermore,
through simple cable laying, the freely configurable network
topology as well as the special design of the cable, you not only
significantly reduce the risk of errors, but also service and
maintenance costs.
■ Overview
Safety included
An important characteristic of the AS-Interface technology is the
use of an unshielded two-core cable for data transmission and
distribution of auxiliary power to the sensors and actuators. The
special AS-Interface power supply unit supports the AS-Interface transmission method. The mechanically coded and thus
polarized AS-Interface cable is used for wiring. The AS-Interface
Modules are connected to the AS-Interface cable with insulation
piercing contacts.
The ASIsafe concept supports direct integration of safetyrelated components, such as EMERGENCY-STOP switches, protective door switches or safety light arrays, in the AS-Interface
network.
■ Application
Process or field communication
10
Complex control cable wiring in the control cabinet and control
cabinets full of terminal blocks can be replaced with AS-Interface. Thanks to a specially developed ribbon cable (easily recognized by its yellow color) and insulation piercing technology,
the AS-Interface cable can be connected anywhere. This concept results in enormous flexibility and significant cost savings.
AS-Interface is an open standard (EN 50295 / IEC 62026-2).
Leading manufacturers of actuators and sensors worldwide support AS-Interface.
10/40
Siemens PM 21 · 2013
The ASIsafe concept supports direct integration of safetyrelated components, such as EMERGENCY-STOP switches, protective door switches or safety light arrays, in the AS-Interface
network. These are fully compatible with the other AS-Interface
components (masters, slaves, power supply units, repeaters,
etc.) and are operated together on the yellow AS-Interface
cable.
The signals of the safety sensors are evaluated by a safety monitor. The safety monitor not only monitors the switching signals of
the safety sensors, but also continuously checks whether data
transmission is functioning properly. Depending on the variant,
the safety monitor has one or two release circuits which are used
to put the machine or plant into a safe state. Each release circuit
has two switching contacts to fulfill Safety Category 4 in accordance with EN 954-1 or SIL 3 to IEC 61508. Sensors and monitor
can be connected at any point in the AS-Interface network. It is
also possible to use several safety monitors on a single network.
A fail-safe control or special master is not necessary. The master
treats safety slaves in the same way as all other slaves. The
safety data is evaluated in the safety monitor. In this way, existing
AS-Interface networks can also be expanded.
© Siemens AG 2013
SIMOTION I/O components
Distributed I/O
AS-Interface
■ Design
AS-Interface network topology
AS-Interface is a single master system. A communications
processor (CP 343-2 P), which controls the process or field
communication as a master, is used for central application with
SIMOTION C or distributed applications over SIMATIC ET 200M.
The DP/AS-Interface Link 20E and DP/AS-Interface Link
Advanced are used to establish a direct connection between
ASInterface and PROFIBUS DP.
IE/AS-Interface Link PN IO can also be used to connect
AS-Interface to PROFINET.
The gateways enable AS-Interface to be used as a subnet for
PROFIBUS DP or PROFINET on SIMOTION.
Up to 62 slaves can be operated on the AS-Interface. SIMOTION
supports all digital and analog AS-Interface slaves (with Analog
Profile 7.3 and higher).
DP/AS-Interface Link Advanced and IE/AS-Interface Link PN IO
support particularly easy diagnostics and commissioning on site
over the integrated pixel graphics display and control keys or
over the web interface using a standard browser.
The modules operate in compliance with the latest AS-i specification 3.0 and therefore also support the operation of digital A/B
slaves with 4 inputs and 4 outputs as well as analog A/B slaves.
If the optional C-PLUG is used, modules can be replaced without the need to set PROFIBUS or Ethernet addresses.
The SCOUT command library contains standard functions for
easy handling of the AS-Interface components, e.g.
• for operating the command interface of the AS-Interface
master
• for reading out the diagnostic information from the ASIsafe
safety monitor
The maximum extension of an AS-Interface network is 200 m
(656 ft) (with AS-i extension plug) or 100 m (328 ft) (without
AS-i extension plug). This length can be increased with the help
of repeaters.
The following AS-Interface masters are available for SIMOTION:
• DP/AS-Interface Link 20E and DP/AS-Interface Link
Advanced connect PROFIBUS DP to AS-Interface.
• The IE/AS-Interface Link PN IO connects PROFINET IO
with AS-Interface.
• The CP 343-2 P is the AS-Interface master for central
application with SIMOTION C or for the SIMATIC ET 200M
distributed I/O system.
10
Siemens PM 21 · 2013
10/41
© Siemens AG 2013
SIMOTION I/O components
Distributed I/O
AS-Interface
■ Design (continued)
SIMOTION C/P/D
PROFIBUS
SIMATIC ET 200
AS-Interface master
PROFINET
AS-Interface
power supply
IE/AS link PN IO
Repeater
Max. AS-Interface cable length
per segment:
100 m (300 ft) without extension plug
200 m (600 ft) with extension plug
AS-Interface
Safe slave
with emergency
stop
Safety
monitor
LOGO!
Control
AS-Interface
panel
distributor
(without
AS-Interface chip)
Signal evaluation
AS-Interface
distributor
(without
AS-Interface chip)
AS-Interface
power supply
AS-Interface
10
Max. AS-Interface cable length
per segment:
100 m (300 ft) without extension plug
200 m (600 ft) with extension plug
24 V DC
power supply
AS-Interface
extension plug
(for segment length
up to 200 m (600 ft))
Compact starter
in degree of
protection IP65
10/42
Siemens PM 21 · 2013
Digital/analog
I/O module
G_PM10_EN_00203b
© Siemens AG 2013
SIMOTION I/O components
Distributed I/O
AS-Interface
■ Selection and ordering data
■ More information
Description
Order No.
DP/AS-Interface Link 20E
Router between the PROFIBUS DP
and AS-Interface with IP20 degree of
protection
6GK1415-2AA10
For further information about AS-Interface slaves, ASIsafe and
ordering data, see Catalog IK PI and the Industry Mall under
Automation technology/Industrial Communication/AS-Interface
and on the Internet at:
www.siemens.com/as-interface
IE/AS-Interface LINK PN IO
Router between Industrial Ethernet and
AS-Interface with master profiles M3, M4
in accordance with extended AS-I
specification V3.0 for integration in
PROFINET IO; IP20 degree of protection
DP/AS-Interface manuals are available as PDF files at:
http://support.automation.siemens.com/WW/view/com/47052644
• Single master with display
6GK1411-2AB10
• Dual master with display
6GK1411-2AB20
DP/AS-Interface Link Advanced
Router between PROFIBUS DP and
AS-Interface; master profiles M3 and M4,
extended AS-Interface specification
V3.0; IP20 degree of protection;
manual on CD-ROM
• Single master with display
• Dual master with display
6GK1415-2BA10
6GK1415-2BA20
C-PLUG
Swap medium for easy replacement
of the devices in the event of a fault;
for storing configuration data or
engineering data and user data
6GK1900-0AB00
RS 485 bus connector with angled
cable outlet (35°)
With screw-type terminals,
without PG interface
6ES7972-0BA42-0XA0
IE FC RJ45 Plug 90
RJ45 plug-in connector for Industrial
Ethernet with a rugged metal housing
and integrated insulation displacement
contacts for connecting Industrial
Ethernet FC installation cables;
with 90° cable outlet
• 1 pack = 1 unit
• 1 pack = 10 units
• 1 pack = 50 units
6GK1901-1BB20-2AA0
6GK1901-1BB20-2AB0
6GK1901-1BB20-2AE0
CP 343-2 P communications
processor
For connecting SIMOTION C and
SIMATIC ET 200M to the AS-Interface;
without front connector
6GK7343-2AH11-0XA0
Front connector for CP 343-2 P
• With screw contacts
- 20-pole, 1 unit
- 20-pole, 100 units
6ES7392-1AJ00-0AA0
6ES7392-1AJ00-1AB0
• With spring-loaded contacts
- 20-pole, 1 unit
- 20-pole, 100 units
6ES7392-1BJ00-0AA0
6ES7392-1BJ00-1AB0
• With FastConnect
- 20-pole, 1 unit
6ES7392-1CJ00-0AA0
10
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SIMOTION I/O components
SINAMICS drive I/O
Summary
■ Overview
■ Application
Terminal Board TB30
DRIVE-CLiQ
Application
Expansion of the Control Unit with additional digital and analog
inputs/outputs.
From left to right:
• SIMOTION D4x5-2
Terminal Modules
Option Boards
• Basic Line,
Smart Line or
Active Line Module
• Double Motor Module
• Single Motor Module
Main features
• Slide-in module for the option slot of Control Units
SIMOTION D4x5-2 and SINAMICS S120 CU320-2
• 4 DI, 4 DO, 2 AI, 2 AO
TM15/TM17 High Feature Terminal Modules
Application
Sensor
Module
MOTION-CONNECT power cable
MOTION-CONNECT signal cable
DRIVE-CLiQ
DRIVE-CLiQ MOTION-CONNECT
Synchronous motor
without DRIVE-CLiQ
interface
Main features of TM15
G_PM10_EN_00113c
Synchronous motors
with DRIVE-CLiQ
interface
Implementation of measuring inputs and cam outputs as well as
drive-related digital inputs and outputs with short signal delay
times (TM17 High Feature can only be used in conjunction with
SIMOTION)
SINAMICS drive I/O
10
With the modules of the SINAMICS drive I/O, the SIMOTION
Motion Control system as well as the SINAMICS S120 drive system can be expanded with digital and analog inputs and outputs
as well as encoder interfaces. The following modules are available:
• TB30 Terminal Board that is plugged into the option slot of the
SINAMICS CU320-2/SIMOTION D4x5-2 Control Unit. It provides additional digital and analog inputs and outputs.
• TM Terminal Modules that are connected to SINAMICS/
SIMOTION over DRIVE-CLiQ. The Terminal Modules expand
SINAMICS/SIMOTION with additional digital and analog
inputs/outputs.
• SMC/SME Sensor Modules that are connected to the
SINAMICS/SIMOTION Control Unit over DRIVE-CLiQ. The
SMC Sensor Modules (for control cabinet installation) and
SME (IP67 version for installation outside the control cabinet)
are required if motors are to be connected without DRIVE-CLiQ
and/or if other encoders must be evaluated in addition to the
motor encoder.
Connection to SINAMICS/SIMOTION
The modules of the SINAMICS drive I/O are connected to
SINAMICS/SIMOTION over DRIVE-CLiQ. The only exception
is the TB30 Terminal Board, which is plugged directly into the
SINAMICS or SIMOTION Control Unit as a plug-in card.
DRIVE-CLiQ is used to connect SINAMICS Control Units and
SIMOTION controllers to other drive-based components, such
as Line Modules, Motor Modules, motors and encoders. Setpoints and actual values, control commands, status messages
and electronic nameplate data for the connected components
are transferred via DRIVE-CLiQ.
Benefits
• DRIVE-CLiQ significantly simplifies commissioning and diagnostics since all connected components are identified with the
help of an electronic nameplate.
• The standardized cables and connectors reduce the variety of
different parts and cut storage costs.
10/44
Siemens PM 21 · 2013
24 isolated, bidirectional DI/DO with measuring input and cam
functionality (measuring input and cam functionality is available
only in connection with SIMOTION)
Main features of TM17 High Feature
16 non-isolated, bidirectional DI/DO with measuring input and
cam functionality for the highest requirements with respect to
resolution, accuracy and short input delay times. In addition,
enabling inputs can be parameterized.
TM31 Terminal Module
Application
Expansion of digital and analog inputs and outputs over
DRIVE-CLiQ
Main features
• 8 DI, 4 bidirectional DI/DO, 2 relay outputs
• 2 AI, 2 AO
• 1 temperature sensor input (KTY84-130 or PTC)
TM41 Terminal Module
Application
The TM41 Terminal Module is used for incremental encoder
emulation. A master value (incremental signal) can be made
available to a second control unit as an external encoder signal
via the TM 41.
Main features
• 4 DI, 4 DI/O
• 1 AI
• 1 interface for TTL incremental encoder emulation (RS422)
TM54F Terminal Module
Application
The TM54F provides safe digital inputs and outputs for
controlling the Safety Integrated functions of SINAMICS.
Main features
• 4 fail-safe digital outputs (F-DO)
• 10 fail-safe digital inputs (F-DI)
© Siemens AG 2013
SIMOTION I/O components
SINAMICS drive I/O
Summary
■ Application (continued)
SME120/SME125 Sensor Modules External
Temperature sensors can be evaluated using Terminal Modules
TM120/TM150.
The SME120/SME125 Sensor Modules External are encoder
evaluation units with IP67 degree of protection, especially suitable for use in linear and torque motor applications in which the
temperature signals must be reliably electrically isolated from
the encoder signals and the 24 V supply. They can be installed
close to the motor systems and encoders in the machine.
Main features of TM120
Main features of SME120
Terminal Module TM120 can be used to evaluate 4 temperature
sensors (KTY84-130 or PTC). The temperature sensor inputs are
safely electrically isolated from the evaluation electronics in
Terminal Module TM120 and are suitable for temperature monitoring of special motors, e.g. 1FN linear motors and 1FW6 builtin torque motors.
One encoder connection for evaluating incremental encoders
(sin/cos 1 Vpp).
Terminal Modules TM120/TM150
Application
Main features of TM150
Terminal Module TM150 can be used to evaluate temperature
sensors (KTY, PT100, PT1000, PTC and normally closed bimetal
contacts). Apart from motor temperature, other temperatures
from the process can be acquired. Temperature sensor evaluation can be performed using a 2, 3 or 4-wire system. 12 temperature sensors can be evaluated with 2-wire evaluation, and
6 temperature sensors can be evaluated with 3 and 4-wire
evaluation.
Sensor Modules SMC10/SMC20/SMC30
Application
Motor encoder and temperature evaluation of motors without
DRIVE-CLiQ or when additional encoders are used (for
example, machine encoders)
Main features of SME125
One encoder connection for evaluating absolute encoders
(EnDat).
With SME120 and SME125, the motor temperature can also be
detected using KTY84-130 or PTC thermistors.
DRIVE-CLiQ Hub Module DMC20/DME20
Application
The DMC20/DME20 can be used to increase the number of
DRIVE-CLiQ interfaces.
Main features
DRIVE-CLiQ hub with 6 DRIVE-CLiQ sockets for connecting
5 additional DRIVE-CLiQ nodes.
• DMC20 is the hub for mounting in the control cabinet
• DME20 is the hub for mounting outside the control cabinet
(IP67 degree of protection).
Main features of SMC10
One encoder connection for evaluating the resolver signals
(two-pole and multi-pole). In addition, the motor temperature can
be monitored with a KTY84-130 or PTC thermistor.
Main features of SMC20
One encoder connection for evaluating
• Incremental encoders (sin/cos 1 Vpp)
• Absolute encoders (EnDat 2.1) and
• SSI encoders with incremental signals (sin/cos 1 Vpp)
In addition, the motor temperature can be monitored with a
KTY84-130 or PTC thermistor.
Main features of SMC30
One encoder connection for evaluating
• Incremental encoders (TTL/HTL)
• SSI encoders with and without incremental signals (TTL/HTL)
In addition, the motor temperature can be monitored with a
KTY84-130 or PTC thermistor.
■ Integration
Integration of the SINAMICS drive I/O in a SIMOTION system
Two main options are available for SIMOTION for integrating the
SINAMICS drive I/O via DRIVE-CLiQ:
• System configuration with integrated drives:
In this configuration, the drive I/O are connected directly to
SIMOTION D or to the SIMOTION CX32-2 Controller Extension
(not shown in the figure).
• System configuration with external drives:
In this configuration, the drive I/O are connected to a
SINAMICS CU310-2 or CU320-2 Control Unit, which is connected to SIMOTION C, P or D (see figure) via PROFIBUS DP
or via PROFINET IO.
PROFINET
DRIVE-CLiQ
SME20/SME25 Sensor Modules External
Application
TM15, TM31
SINAMICS S120 with
SIMOTION D4x5-2
Main features of SME20
One encoder connection for evaluating incremental encoders
(sin/cos 1 Vpp) without rotor position track (C and D track).
Main features of SME25
An encoder connection for evaluating absolute encoders
(EnDat) and SSI absolute encoders with incremental signals
(sin/cos 1 Vpp).
G_PM10_EN_00118c
The SME20/SME25 Sensor Modules External are encoder evaluation units for machine encoders (direct measuring systems).
The devices are designed with IP67 degree of protection. This
means that the units can be installed outside the control cabinet
near the machine encoder.
Coupling of TM15 and TM31 with SIMOTION D4x5-2
Siemens PM 21 · 2013
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10
© Siemens AG 2013
SIMOTION I/O components
SINAMICS drive I/O
Summary
■ Integration (continued)
Use of the TM41 as incremental encoder emulation
HMI
SIMOTION C
SIMOTION P
The TM41 Terminal Module supplies TTL signals for incremental
encoder emulation, e.g. for a higher-level control. The encoder
interface (incremental encoder emulation) can be linked to an
encoder signal from the Control Unit, e.g. incremental encoder
sin/cos, by parameter assignment.
PROFINET
Alternatively, as far as SIMOTION is concerned, TM41 can be
handled in the same manner as an axis. This allows you to return
the axis position (a master value) as an encoder signal to a
second controller, for example.
kyp}lTjsx
SIMATIC ET 200
TM15, TM31
G_PM10_EN_00119b
SINAMICS S120
with CU320
Coupling of TM15 and TM31 with SIMOTION C, P over CU320-2
PROFINET
'5,9(&/L4
TM41
10
TTL
(RS422)
SIMOTION D4x5-2
SIMOTION D4x5-2
Third-party controller,
existing system, …
G_PM10_EN_00169b
TM41 Terminal Module as incremental encoder emulation
■ More information
Further information
• on the TM15 and TM17 High Feature Terminal Modules can be
found on the next pages.
• on the remaining components of the SINAMICS drive I/O can
be found in the chapter "SINAMICS S120".
10/46
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION I/O components
SINAMICS drive I/O
TM15 and TM17 High Feature Terminal Modules
■ Overview
■ Design
Interfaces
Display and diagnostics
• The status of the TM15 and TM17 High Feature Terminal
Modules is indicated via a multi-color LED.
• The logical status of a channel is indicated with the
corresponding green status LED.
Interfaces for I/O
• TM15: 24 DI/DO, parameterizable channel-by-channel
• TM17 High Feature: 16 DI/DO, parameterizable channelby-channel
Communication
• 2 DRIVE-CLiQ sockets
Power supply
• Connection for the electronic power supply over the 24 V DC
infeed connector
Installation
Terminal Modules TM15 (left) and TM17 High Feature (right)
TM15 and TM17 High Feature Terminal Modules provide the
measuring inputs and output cams for the Motion Control
System SIMOTION. Furthermore, the Terminal Modules provide
drive-related digital inputs and outputs with short signal delay
times.
The signal cable shield is connected to the TM15 and TM17
High Feature Terminal Modules with a shield connection
terminal, e.g. type SK8 by Phoenix Contact or type KLBÜ CO 1
by Weidmüller.
The TM15 and TM17 High Feature Terminal Modules are
snapped onto a standard mounting rail according to EN 50022
(35 mm × 15 mm / 7.5 mm (1.38 in × 0.59 in / 0.30 in)).
The "Measuring input", "Cam" and "Cam Track" technology
objects support easy integration in SIMOTION.
■ Application
The main field of application for the TM15 and TM17 High
Feature Terminal Modules are applications which in addition to
digital inputs and output cams require very accurate measuring
inputs and output cams. Several measuring inputs or output
cams can be assigned to a real axis, virtual axis, or external
encoder.
10
Examples for precise sensing with binary signals:
• Edge detection
• Quality monitoring (e.g. product is good/bad)
• Product tracing (e.g. product is available/not available)
• Detection of print marks
• Print mark correction
• Tool monitoring (e.g. for presses)
• Machine status monitoring (e.g. for broken threads in the
textile industry)
Examples for precise output of binary signals
• Position-dependent switching of actuators
- Camera trigger signal (quality assurance)
- Control of an air nozzle for blowing away cut-offs
- Controlling a nozzle for applying glue
• Product extraction from production line
• Implementation of line Motion Control systems
• Output of pulse patterns
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© Siemens AG 2013
SIMOTION I/O components
SINAMICS drive I/O
TM15 and TM17 High Feature Terminal Modules
■ Function
■ Integration
Each of the 24 DI/DO (TM15) or 16 DI/DO (TM17 High Feature)
can be parameterized channel-by-channel as:
• Digital input (DI) or digital output (DO)
• Measuring input
• Output cam
Each channel can also be inverted, as required.
Parameterization is performed with the SIMOTION SCOUT
engineering software.
The TM15 and TM17 High Feature Terminal Modules can be
connected directly to SIMOTION D via DRIVE-CLiQ. Alternatively, TM15 and TM17 High Feature can be connected to a
SINAMICS CU310-2 or CU320-2 Control Unit, which is connected with SIMOTION C/P/D over PROFIBUS or PROFINET.
The number of Terminal Modules which can be used depends
on the number of axes configured with SIMOTION as well as the
functionality configured for TM15 and TM17 High Feature.
For further information, refer to the Commissioning Manual of the
TM15 and TM17 High Feature Terminal Modules.
Note:
TM17 High Feature can only be used on a SINAMICS CU310-2
or CU320-2 Control Unit in conjunction with the SIMOTION
motion control system.
Parameterization of the TM17 High Feature Terminal Module
The differences between the TM15 and TM17 High Feature
Terminal Modules depend on the field of application. TM17 High
Feature has fewer I/O channels than TM15, but more functionality.
10
TM17 High Feature is distinguished by especially high resolution
and accuracy as well as a parameterizable input filter and
enabling inputs.
Parameterized enable inputs can enable measuring inputs or
output cams (gate function).
• Level-controlled enable for measuring inputs
• Level or edge-controlled enable for output cams
TM17 High Feature also supports cyclic measuring of up to
2 edges per servo/interpolator cycle.
Due to their high accuracy, the DI/DO channels of the TM17
High Feature are non-isolated.
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© Siemens AG 2013
SIMOTION I/O components
SINAMICS drive I/O
TM15 and TM17 High Feature Terminal Modules
■ Technical specifications
General data
TM15 Terminal Module
TM17 High Feature Terminal Module
Power supply (rated value)
24 V DC
24 V DC
Current consumption (no-load), max.
0.15 A
0.2 A
Power loss, max.
3W
4W
Conductor cross-section, max.
2.5 mm²
2.5 mm²
Number of DRIVE-CLiQ interfaces
2
2
24 DI/DO, parameterizable
channel-by-channel
Yes, in groups of 8
Plug-in screw-type terminals
1.5 mm²
16 DI/DO, parameterizable
channel-by-channel
No
Plug-in screw-type terminals
1.5 mm²
Each channel can be parameterized as:
Digital input/measuring input
Each channel can be parameterized as:
Digital input/measuring input/enabling input
(max. 6 units)
24 V DC
-30 V
5V
15 V
30 V
24 V DC
-30 V
5V
15 V
30 V
0 → 1 / 1 → 0:
typical 50 µs/100 µs
1 µs/125 µs ± 15 %
(parameterizable in 2 steps)
± 125 µs
125 µs
≤ ± 1 µs
1 µs
Digital outputs
Each channel can be parameterized as:
Digital output/output cam
The logical status of the digital outputs can
be read back for diagnostic purposes
Each channel can be parameterized as:
Digital output/output cam
The logical status of the digital outputs can
be read back for diagnostic purposes
Output voltage (rated value)
• Sustained-short-circuit-proof
• Output current per channel
24 V DC
Yes
0.5 A
24 V DC
Yes
0.5 A
Total current of outputs (per group)
• Up to 60 °C (140 °F), max.
• Up to 50 °C (122 °F), max.
• Up to 40 °C (104 °F), max.
2A
3A
4A
2A
3A
4A
At "0" to "1" transition
• Typical
• Max.
50 µs
100 µs
50 µs
100 µs
At "1" to "0" transition
• Typical
• Max.
150 µs
225 µs
75 µs
150 µs
Cam function
• Reproducibility
• Resolution
± 125 µs
125 µs
≤ ± 10 µs
1 µs
Weight, approx.
0.86 kg (1.90 lb)
0.86 kg (1.90 lb)
Dimensions (W × H × D)
50 × 150 × 111 mm
(1.97 x 5.91 x 4.37 in)
50 × 150 × 111 mm
(1.97 x 5.91 x 4.37 in)
Approvals, according to
UL and cULus
UL and cULus
I/O
• Digital inputs/outputs
• Isolation
• Connections
• Conductor cross-section, max.
Digital inputs
Input voltage (rated value)
• For "0" signal
• For "1" signal
min.
max.
min.
max.
Input delay
at rated value of input voltage
Probe function
• Reproducibility
• Resolution
10
Output delay (resistive load)
■ Selection and ordering data
■ More information
Description
Order No.
TM15 Terminal Module
24 DI/DO; 24 V/0.5 A DC
(without DRIVE-CLiQ cable)
6SL3055-0AA00-3FA0
TM17 High Feature Terminal Module
16 DI/DO; 24 V DC/0.5 A
(without DRIVE-CLiQ cable)
6SL3055-0AA00-3HA0
For further information about accessories that can be used
and about the DRIVE-CLiQ cables, see the section
"MOTION-CONNECT connection systems".
For the Terminal Modules TM15 and TM17 High Feature, the
same DRIVE-CLiQ cables for the Terminal Module TM31 can be
used.
Siemens PM 21 · 2013
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© Siemens AG 2013
SIMOTION I/O components
Other I/O modules
SIPLUS extreme
■ Overview
10
SIMATIC RFID systems
■ Overview
SIPLUS extreme is the product family with hardened/specially
designed components based on standard products (e.g.
SIMATIC S7, ET 200, MICROMASTER, POSMO A). SIPLUS
permits distributed use of automation components, even under
demanding environmental conditions.
• Ambient temperature range from -40/-25 °C (-40/-13 °F) to
+60/+70 °C (+140/+158 °F)
• Condensation, increased humidity, increased degree of
protection (dust, water)
• Extreme atmospheric exposure, e.g. toxic atmospheres
• Increased mechanical load, increased noise immunity
• Voltage ranges deviating from the standard
• Sector-specific solutions
■ More information
For further information on SIPLUS, see:
www.siemens.com/siplus
SIMATIC RFID systems control and optimize the material flow.
They identify reliably, quickly and economically, are unaffected
by contamination and store data directly on the product.
The data exchange between the tag (mobile data memory) and
the reader (write/read device) is fully automatic and contactless
by means of radio frequencies (RF) and does not require a direct
line of sight.
SIMATIC RFID systems are available for different fields of application, e.g. for smart labels (ultra-slim data memory) for logistics, rugged tags for production lines or "long-range" tags for
locating and localization.
For user-friendly, standardized data exchange between the
SIMOTION system and the standard profile RFID systems
(PIB = Proxy Ident Block), function blocks (FB) are available
in the SCOUT command library. This standard profile is, for
example, supported by the SIMATIC RFID system ASM 456,
which is connected to SIMOTION over PROFIBUS DP.
■ More information
For further information on SIMATIC RFID systems, see:
www.siemens.com/simatic-sensors/rf
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© Siemens AG 2013
SIMOTION I/O components
Other I/O modules
SIMATIC Machine Vision
■ Overview
SIWAREX Weighing systems
■ Overview
Visual inspection and recognition of products in manufacturing
is becoming more important because the demands on quality
and production speed are increasing. The advantages:
• Increased productivity
• Reliable, automatic visual inspection saves time and costs
• Optimization of the material flow
• Reduced machine standstill times
Wherever forces or weights have to be measured in automation
and process engineering today, modern weighing systems are
involved in monitoring and controlling the different production
sequences.
The intelligent SIMATIC MV420, MV440, VS 120 and VS 130
vision sensors have been developed especially for applicationspecific image processing. Thanks to their user-friendly operation, no special image processing knowledge is required since
the intelligent vision sensors are trained rather than programmed.
In the case of the SIWAREX FTA Weighing module in
SIMATIC S7-300 design, the function block (FB) is an integral
component of the SCOUT command library. SIWAREX FTA is
therefore the optimum solution for applications that can be
calibrated such as filling systems, loading stations, bagging
stations, rotary packers or inspection stations.
■ More information
For further information on Machine Vision, see:
www.siemens.com/simatic-sensors/vs
They are used in simple applications for monitoring forces,
detecting fill levels of containers and even in complex portioning
tasks such as filling containers with liquid and bagging solid
material.
Apart from SIWAREX FTA, the SIMATIC S7-300 module
SIWAREX U as well as the ET 200S modules SIWAREX CS and
SIWAREX FTC are available for simple applications such as load
and force measurements for SIMOTION.
■ More information
For further information on SIWAREX Weighing systems, see:
www.siemens.com/siwarex
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© Siemens AG 2013
SIMOTION I/O components
Other I/O modules
Other I/O modules / Notes on use
■ Overview
■ Overview
The PROFIBUS DP and the PROFINET IO fieldbuses are powerful, open and rugged bus systems for fast, cyclic data exchange
between field devices. The openness of PROFIBUS DP or
PROFINET IO permits connection of standard components from
other manufacturers.
In addition to the I/O modules approved for SIMOTION, all certified standard slaves or PROFINET IO Devices can, in principle,
be connected to SIMOTION if they support PROFIBUS DP with:
• Cyclic data traffic (DP-V0) and, possibly,
• Acyclic data traffic (DP-V1) or
• Isochronous data traffic (DP-V2)
and PROFINET IO
• Real-time communication (RT) or
• Isochronous Real-time Communication (IRT)
10
These modules are integrated via the GSD file or GSDML file of
the respective device manufacturer. Please note that in individual cases further boundary conditions must be fulfilled in order
to integrate standard slaves or PROFINET IO Devices into
SIMOTION. Thus, "driver modules" that permit or simplify a
linking, for example, in the form of function blocks, are required
for some modules.
■ More information
For further information about industrial communication and
field devices, see Catalog IK PI and the Industry Mall under
Automation technology/Industrial Communication and on the
Internet at:
www.siemens.com/simatic-net
A list of all the I/O modules that can currently be used with
SIMOTION (centralized, distributed PROFIBUS/PROFINET,
DRIVE-CLiQ) is available under the following link:
http://support.automation.siemens.com/WW/view/en/11886029
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Function blocks for I/O modules
Siemens PM 21 · 2013
Function blocks for I/O modules are available as an integral
component of the SCOUT command library. The function blocks
are easily copied into the application program by means of drag
& drop. Sample programs are also provided in SIMOTION
Utilities & Applications which demonstrate integration of the
function blocks. SIMOTION Utilities & Applications are included
in the scope of supply of SIMOTION SCOUT.
Function blocks are available in the SCOUT command library for
the following I/O modules:
• SIMODRIVE POSMO A, intelligent positioning motor
• FM 350-1, single-channel Counter Module
• FM 350-2, 8-channel Counter Module
• FM 352, cam controller
• CP 340, Communication Module
• CP 341, Communication Module
• SIWAREX FTA, Weighing Module
• ET 200S, 1SI serial Interface Module (3964R, ASCII)
• ET 200S, frequency converter
• ASM 456, RFID system
• AS-Interface master (function block for operation of the
command interface)
• ASIsafe safety monitor (with one or two enabling circuits)
11
© Siemens AG 2013
SIMOTION HMI devices
11/2
Overview
11/3
Introduction
11/4
11/4
Mobile Panels
SIMATIC Mobile Panel 177
SIMATIC Mobile Panel 277
11/5
11/5
11/6
Touch Panels / Operator Panels
SIMATIC TP 177B /
SIMATIC TP 177B Widescreen /
SIMATIC OP 177B
SIMATIC TP 277 / SIMATIC OP 277
11/7
11/7
11/8
Multi Panels
SIMATIC MP 177 / SIMATIC MP 277
SIMATIC MP 377
11/9
11/9
11/10
11/12
11/14
Panel PCs
SIMATIC HMI IPC277D
SIMATIC HMI IPC477C
SIMATIC HMI IPC577C
SIMATIC HMI IPC677C
11/16
SIMATIC WinCC flexible ES
engineering software
11/17
SIMATIC WinCC flexible RT
visualization software
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION HMI devices
Overview
Designation
Description
Page
SIMATIC Mobile Panel 177
Mobile HMI devices for direct operator control of the plant and
machine from any point
5.7" STN display with touch screen, 256 colors,
14 configurable function keys
11/4
SIMATIC Mobile Panel 277
Mobile HMI devices for direct operator control of the plant and
machine from any point
7.5"/10" TFT display with touch screen, 65536 colors,
18 configurable function keys
11/4
SIMATIC TP 177B
SIMATIC TP 177B Widescreen
SIMATIC OP 177B
Touch Panel/Operator Panel with comprehensive functionality for
demanding machine visualization
Universal entry-level device with 4.3" color TFT Widescreen or 5.7"
STN display
11/5
SIMATIC TP 277
SIMATIC OP 277
Touch Panel/Operator Panel with comprehensive functionality for
demanding machine visualization
Comprehensive functionality
5.7" TFT display
11/6
SIMATIC MP 177
Multi Panels combine the rugged construction of Operator Panels
with the flexibility of PCs
5.7"/10.4" TFT display and touch screen
11/7
SIMATIC MP 277
Multi Panels combine the rugged construction of Operator Panels
with the flexibility of PCs
7.5"/10.4" TFT display
11/7
SIMATIC MP 377
Multi Panels combine the rugged construction of Operator Panels
with the flexibility of PCs
12.1"/15.1"/19" TFT display
11/8
SIMATIC HMI IPC277D
For implementing simple visualization and control tasks
11/9
SIMATIC HMI IPC477C
Industry-standard PC platform for PC-based automation
Ultra-compact, rugged and maintenance-free
11/10
SIMATIC HMI IPC577C
Industry-standard PC platform for PC-based automation
Full PC-openness
11/12
SIMATIC HMI IPC677C
Industry-standard PC platform for PC-based automation
High performance, flexibility and safety
11/14
Mobile devices
Touch Panels / Operator Panels
Multi Panels
Panel PCs
11
Engineering / visualization software SIMATIC WinCC flexible
11/2
SIMATIC WinCC flexible ES
Engineering tool for the configuration
of SIMATIC HMI devices, of the SIMATIC Panel PCs as well as
PLC-based visualization system WinCC flexible RT
11/16
SIMATIC WinCC flexible RT
PC-based visualization software
for single user systems directly at the machine
11/17
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION HMI devices
Introduction
■ Overview
Innovative operator control and monitoring
The Mobile Panels, panels and Multi Panels of the 177, 277 and
370 series, which are based on the Windows CE operating system, allow innovative operator control and monitoring combined
with ruggedness, stability and simplicity. Standard hardware
and software interfaces provide more flexibility and openness to
the Office world via the MMC/PC/CF card, USB, Ethernet,
PROFIBUS DP, Visual Basic scripts or customer-specific ActiveX
controls.
HMI software
With the SIMATIC WinCC flexible and SIMATIC WinCC product
families, SIMATIC HMI offers visualization and configuration
software for the entire spectrum.
SIMATIC WinCC flexible
HMI devices
A finely graded range of HMI devices is available for local operator control and monitoring.
Mobile Panels
The portable operator panels facilitate operator control and
monitoring at the actual scene of the event with direct access
and visual contact to the process. They offer simple and secure
hot-swapping and can be used flexibly on individual machines
or with entire systems.
Graphic panels of the 177/277 series
The graphic panels of the 177/277 series with full graphic display support the realistic presentation of process sequences
(with 177B upwards, also in color). Either as Touch Panels (TP)
with touch-sensitive display or as Operator Panels (OP) with
membrane keyboard.
Multi Panels of the 177/277/377 series
The Multi Panels of the 177/277/377 series in variants with touch
screen or membrane keyboard can be used like the Panels for
operator control and monitoring. Multi Panels (MPs), however,
also support the installation of additional applications.
Rugged and compact for use at machine level
With IP65/NEMA 4 degree of protection at the front, high EMC
and extreme vibration resistance, the SIMATIC operator panels
are ideally suited for use at the machine level in harsh industrial
environments. Thanks to their compact design with a shallow
mounting depth, the stationary operator panels can be fitted
anywhere, even where only restricted space is available.
The extremely rugged and shock-proof enclosure with degree of
protection IP65 makes the Mobile Panels especially suitable for
industrial applications. Their low weight and ergonomic design
means that they are user-friendly and easy to operate.
One configuration software for everything
is the consistent further development of the SIMATIC HMI
software products. WinCC flexible offers a significant boost in
configuring efficiency and new innovative automation concepts
for machine-level applications. For process-oriented plant
and mechanical engineering as well as series production of
machines, SIMATIC WinCC flexible 2008 also offers:
• Further productivity improvements (configuration efficiency)
when creating HMI projects
• Implementation of innovative TCP/IP and web-based automation and HMI concepts
• Reduced downtime of the machines and systems through new
service concepts
• Secure, flexible and world-wide access to process data
• New SIMATIC HMI devices
SIMATIC WinCC
SIMATIC WinCC is the process visualization system for plant
monitoring with single-user and multi-user solutions and is a
platform for IT & Business Integration with Windows 2000,
XP Professional and Windows 7. A SIMOTION channel has been
available since WinCC Version V7.0 SP2 for interfacing with
SIMOTION. This software is available on the WinCC product
DVD.
Other HMI systems
HMI systems from other manufacturers can be connected to
SIMOTION over TCP/IP using the technology package MIIF.
■ More information
Further information on HMI can be found in
• the Catalog ST 80
• the Industry Mall under Automation technology/SIMATIC HMI
Operator Control and Monitoring Systems
or on the Internet at:
• www.siemens.com/panels
• www.siemens.com/panel-pc
• www.siemens.com/winncc-flexible
SIMATIC WinCC flexible is the tool for the universal configuration
of all SIMATIC Panels as well as PC-based systems with the
visualization software WinCC flexible Runtime.
Graded variants are available for every task. The software permits simple and efficient configuration. Programming experience is not required.
Once created, configurations can be reused within the family.
Siemens PM 21 · 2013
11/3
11
© Siemens AG 2013
SIMOTION HMI devices
Mobile Panels
SIMATIC Mobile Panel 177
SIMATIC Mobile Panel 277
Reduction of service and commissioning costs through:
- Backup/restore via a process interface or via a standard
Multi Media Card
- Updates of the configuration with automatic transfer
recognition via all device interfaces
- Long service life of the backlit display
7 Simple engineering with comprehensive documentation on
the SIMATIC HMI Manual Collection DVD
■ Overview
7
■ Application
11
• Mobile HMI devices for direct operator control of the plant and
machine from any point
• Support optimized monitoring of the workpiece or process
providing at the same time direct access and direct line of
sight to the HMI device
• Flexible implementation thanks to hot swapping
• Pixel graphics, brilliant 5.7" color STN display with touch
screen (analog/resistive), 256 colors (MP 177)
• Pixel graphics, brilliant 7.5"/10" color TFT display with touch
screen, 65536 colors (MP 277)
• PROFIBUS or PROFINET variants
• 14 user-configurable and user-label function keys (8 with LED)
for MP 177
• 18 user-configurable and user-label function keys (18 with
LED) for MP 277 7.5"
• Two three-stage enabling buttons
• Communication is supported via a serial, MPI/PROFIBUS or
PROFINET link
• Connection point detection
• Fast system availability after plugging into the junction boxes
• Connected to the PLC and power supply via the junction box
and the connecting cable
■ Benefits
7
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Hot swapping without interruption of the emergency stop
circuit (with junction box variants PLUS) and without the
occurrence of bus faults
Fast, accurate setup and positioning
Ergonomic, compact and light-weight (approx. 1.3 kg)
Rugged enough to withstand industrial use
Graphics library available with off-the-shelf picture objects
The data in the message buffer is retained without battery
backup even when the Mobile Panel is disconnected from the
supply
Can be used worldwide:
- 32 languages can be configured (incl. Asian and Cyrillic
character sets)
- Up to 5 languages can be selected online on MP 177
- Up to 16 languages can be selected online on MP 277
Regardless of the industry or application, if mobility is required
for the on-site control and monitoring of machines and plants,
SIMATIC Mobile Panels offer many crucial advantages: The
machine operators and commissioning engineers are therefore
able to work exactly where they have the best view of the workpiece or process. Even with larger production facilities, complex
or enclosed machines, long materials handling or production
lines and conveyor systems, mobile HMI devices allow faster
and more precise setting up and positioning during commissioning. They also ensure shorter downtimes during retooling,
maintenance or repairs.
■ Design
• Ergonomic and compact with different holding and gripping
points (suitable for right-handed and left-handed personnel)
• Pixel graphics, brilliant color displays with touch screen
(analog/resistive)
• User-configurable and user-label function keys with LED
(not MP 277 10")
• The front is resistant to various oils, greases and standard
detergents
• Two three-stage enabling buttons
• Extremely impact-resistant due to twin-wall construction and
rounded enclosure
• Dust-proof and jet-proof enclosure with IP65 degree of protection on all sides
• Slot for a standard Multi Media Card for backups and restoring
or for storing recipes
• Connection to the PLC via the rugged and reliable junction
boxes with IP65 degree of protection
- Junction box variant BASIC: Enables the STOP pushbutton
to be integrated into the safety circuit
- Junction box variant PLUS: Enables the STOP pushbutton to
be integrated into the safety circuit. The emergency stop circuit remains closed regardless of whether a Mobile Panel is
plugged in or not. If the Mobile Panel is disconnected during
operation, the emergency stop circuit in the junction box is
automatically closed which prevents triggering of the emergency stop circuit.
• Fast system availability after plugging into the junction boxes:
- By using an optional rechargeable battery pack, the connection boot-up time of the Mobile Panel – after a short period of
separation from the junction box – can again be significantly
reduced.
• Detection of the connection point can be used to perform
machine-specific HMI authorizations or actions depending on
the selected connection point
MP 277 IWLAN
For use in combination with SIMOTION from Mobile Panel 277
IWLAN V2 upwards and WinCC flexible 2008 SP3.
To use the MP277 IWLAN you will need an IWLAN infrastructure.
You will find further details in catalog ST80.
11/4
Siemens PM 21 · 2013
© Siemens AG 2013
SIMOTION HMI devices
Touch Panels / Operator Panels
SIMATIC TP 177B / SIMATIC TP 177B Widescreen /
SIMATIC OP 177B
■ Overview
Standard hardware and software interfaces for increased
flexibility
7 Standard Multi Media Card slot
- Used for recipe data records and for backups of configuration/system data
7 Integrated printer port
7 Extensive documentation on the SIMATIC HMI Manual
Collection DVD
7
■ Application
The TP/OP 177B Touch Panels can be used wherever machines
and systems are controlled and monitored directly on-site –
whether in production, process or building automation. They are
used in all types of sectors and applications.
■ Design
• Touch Panels TP 177B/TP 177B Widescreen and Operator
Panel OP 177B for operator control and monitoring of
machines and plants
• Touch/Key combination for OP 177B and TP 177B Widescreen
• Universal entry-level device in the touch panel class with
graphics capability featuring an extensive range of functions
• Pixel graphics display with analog touch screen (analog/
resistive)
- 4.3" color TFT Widescreen (256 colors) or
- 5.7" Blue mode/color STN (4 blue levels/256 colors)
• Configurable system keys for OP 177B and TP 177B Widescreen
• Interfaces for communication with SIMATIC S7 and SIMOTION
are integrated (e.g. MPI, PROFIBUS DP, Ethernet interface for
color variant)
• USB interface for I/O, e.g. for downloads, printer
• Display variants:
- 4.3" TFT Widescreen display with 256 colors or
- 5.7" STN display with 256 colors or 4 blue levels
• LED or CCFL1) backlit display with long service life
• Resistive analog touch screen
• Numerical "on-screen" system keyboard for decimal, binary
and hexadecimal number formats
• On-screen alpha keyboard (English font)
• Compact design with low mounting depth
• Rugged plastic enclosure
• The front is resistant to various oils, greases and standard
detergents
• A protective cover is available as an option to achieve
NEMA 4 degree of protection and as additional protection
against scratching
• Plug-in terminals for connecting the power supply
• Interfaces for connection of PLC, printer and engineering
computer are integrated
• Standard Multi Media Card slot
■ Benefits
7
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1)
Integral component of Totally Integrated Automation (TIA):
Increased productivity, minimized engineering, reduced lifecycle costs
Reduction of service and commissioning costs through:
- Backup/restore via a process interface, USB or via a standard Multi Media Card
- Remote downloading of the configuration with automatic
transfer recognition even via WAN (Wide Area Network)
using TeleService adapter
- Maintenance-free design (no battery) and long service life of
the backlit display
Non-volatile, maintenance-free message buffer
Can be used worldwide:
- 32 languages can be configured (incl. Asian and Cyrillic
character sets)
- Up to 16 online languages can be selected directly on the
device
Graphics library available with off-the-shelf picture objects
11
Cold Cathode Fluorescence Lamps
Siemens PM 21 · 2013
11/5
© Siemens AG 2013
SIMOTION HMI devices
Touch Panels / Operator Panels
SIMATIC TP 277 / SIMATIC OP 277
■ Overview
■ Application
The SIMATIC TP 277 Touch Panels/SIMATIC OP 277 Operator
Panels can be used wherever machines and systems are controlled and monitored on-site – whether in production, process or
building automation. They are used in all types of sectors and
applications.
Diskless and fan-free operation, real-time capability and short
boot-up times support demanding machine visualization even
under harsh industrial conditions.
■ Design
• Touch Panel TP 277 and Operator Panel OP 277 with comprehensive functionality for demanding machine visualization
• Display:
- TP 277: Pixel graphics 5.7" TFT touch screen
(analog/resistive)
- OP 277: TFT display, color (256 colors)
• Keyboard:
- TP 277: Numeric and alphanumeric on-screen keyboard
- OP 277: Membrane keyboard with 36 system keys,
24 user-programmable function keys, 18 of which with LEDs
• All interfaces are on-board, e.g. MPI/PROFIBUS DP, USB,
PROFINET/Ethernet
• Maintenance-free, non-volatile (retentive) message buffer
■ Benefits
7
7
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7
7
7
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Integral component of Totally Integrated Automation (TIA):
Increased productivity, minimized engineering, reduced lifecycle costs
Modular expansion possible with options such as:
- WinCC [email protected] for communication between
different SIMATIC HMI systems
- WinCC flexible [email protected] for remote maintenance and
servicing of machines/plants via the Intranet/Internet
Reduction of service and commissioning costs through:
- Backup/restore via USB, MPI, PROFIBUS DP, RS 232
(serial) and optional via Ethernet (TCP/IP) or CompactFlash
card (CF card)
- Remote download/upload of configuration and firmware
- Specific drivers can be reloaded
- Long service life of the backlit display
Graphics library available with off-the-shelf picture objects
Can be used worldwide:
- 32 languages can be configured (incl. Asian and Cyrillic
character sets)
- Up to 16 languages can be selected online
Standard hardware and software interfaces for increased
flexibility
External Multi Media Card can be used for recipe data
records, archives and for backups of configuration/system
data
Integrated USB interface for "hot swapping" of peripherals
(printer, keyboard, mouse, barcode reader)
Standard Windows storage formats (CSV) for archives and
recipes for use with other standard tools (e.g. Microsoft Excel)
The Smart Access and Smart Services options can be used
11/6
Siemens PM 21 · 2013
• Display:
- TP 277: Pixel graphics 5.7" TFT touch screen
(analog/resistive)
- OP 277: TFT display, color (256 colors)
• Keyboard:
- TP 277: Numeric and alphanumeric on-screen keyboard
- OP 277: Membrane keyboard with 36 system keys,
24 user-programmable function keys (18 with LEDs)
• Scripts and archives
• Compact design with low mounting depth
• IP65/NEMA 4/NEMA 12 (front) or IP20 (rear)
• The front is resistant to various oils, greases and standard
detergents
• High electromagnetic protection and extreme vibration
strength
• Plug-in terminals for 24 V DC power supply
• Interfaces:
- MPI, PROFIBUS DP (up to 12 Mbit/s) as well as USB 1.1
(max. 100 mA) on-board
- Ethernet (PROFINET IO capable)
• External Multi Media Card, can be used for the recipe data,
records, archives and for backups of configuration and
system data.
© Siemens AG 2013
SIMOTION HMI devices
Multi Panels
SIMATIC MP 177 / SIMATIC MP 277
■ Overview
Can be used worldwide:
- 32 languages can be configured (incl. Asian and Cyrillic
character sets)
- Up to 16 languages can be selected online
7 Standard hardware and software interfaces for increasing
flexibility:
- SD/Multi Media Card combination slot for memory expansions, backup/restore or additional interfaces
- Ethernet (TCP/IP) for central data and project management;
when configuring with WinCC flexible, and for communication with the control link to SIMATIC S7
- Standard Windows storage formats (CSV) for archives and
recipes permit use with other standard tools (e.g. Microsoft
Excel)
7
■ Application
• Like Operator Panels, Multi Panels (MP) are used for on-site
machine operation and monitoring
• Their functionality can be expanded with the installation of
additional Windows CE applications (Multi Panel and Panel
options)
• The SIMATIC MP 177/MP 277 Multi Panels running Windows
CE combine the ruggedness of Operator Panels with the
flexibility of PCs
• Pixel graphics TFT display, color (64 k colors) with 5.7" display
diagonal for MP 177, with 7.5" or 10.4" display diagonals for
MP 277
• MP 177, touch screen (analog/resistive)
• MP 277 8" Keys: 26 function keys or direct keys
(e.g. over PROFINET IO)
• MP 277 10" Keys: 36 function keys or direct keys
(e.g. over PROFINET IO)
• MP 277 8" and 10" Touch: Touch screen (analog/resistive)
• All interfaces are on-board, e.g. MPI, PROFIBUS DP, USB,
Ethernet, serial
• Maintenance-free, non-volatile (retentive) message buffer
• Windows CE 5.0
■ Benefits
The SIMATIC MP 177/SIMATIC MP 277 Multi Panels can be used
wherever machines and systems are operated and monitored directly on-site – whether in production, process or building automation. These are used in the most popular branches and applications and can be expanded in their applications with the Multi
Panel options, e.g. displaying HTML documents via the Microsoft Pocket Internet Explorer.
Windows CE meets the basic prerequisites for applications in
rough industrial environments. The diskless and fan-free design
enables implementation in areas where high vibration or dust
load limits the operation of a PC. Short boot-up times make the
Multi Panels ready for operation quickly.
■ Design
• Compact design with low mounting depth
• The front is resistant to various oils, greases and standard
detergents
• Degree of protection IP65/NEMA 4x/NEMA 12 (front) or IP20
(rear)
• Plug-in terminals for 24 V DC power supply
• Interfaces:
- RS 485/RS 422 or Ethernet interface for process connections
(MPI, PROFIBUS DP up to 12 Mbit/s, PROFINET)
- USB for mouse, keyboard, printer, barcode reader and
downloading/uploading the configuration
- Ethernet (TCP/IP), for exchanging data with a higher-level
PC, connection of a network printer and downloading/
uploading the configuration
• SD/Multi Media Card combination slot
Integral component of Totally Integrated Automation (TIA):
Increased productivity, minimized engineering, reduced
lifecycle costs
7 Modular expansion possible with options such as:
- ThinClient/MP for use as a terminal client on a Windows
terminal server
- WinCC [email protected] for communication between
different SIMATIC HMI systems
- WinCC [email protected] for remote maintenance and
servicing of machines/plants via the Intranet/Internet
- WinCC flexible/OPC server for communication with
applications from various manufacturers
- MS Pocket Internet Explorer (already included in scope of
delivery)
7 Reduction of service and commissioning costs through:
- Backup/restore via Ethernet (TCP/IP), USB, MPI,
PROFIBUS DP, RS 232 (serial) or optional via PC/CF card
- Remote download/upload for configuration and firmware
- Specific drivers can be reloaded
- Long service life of the backlit display
7 Graphics library available with off-the-shelf picture objects
7
Siemens PM 21 · 2013
11/7
11
© Siemens AG 2013
SIMOTION HMI devices
Multi Panels
SIMATIC MP 377
■ Overview
7
Standard hardware and software interfaces for increasing
flexibility:
- PC/CF card slot for memory expansions, backup/restore or
for additional interfaces
- Ethernet (TCP/IP) for central data and project management
- Standard Windows storage formats (CSV) for archives and
recipes permit use with other standard tools (e.g. Microsoft
Excel)
■ Application
The SIMATIC MP 377 Multi Panels can be used wherever
machines and systems are operated and monitored directly
on-site – whether in production, process or building automation.
These are used in the most popular branches and applications
and can be expanded with the Multi Panel options, e.g. by
displaying HTML documents via the Microsoft Pocket Internet
Explorer.
• Like Operator Panels, Multi Panels (MP) are used for on-site
machine operation and monitoring
• Their functionality can be expanded with the installation of
additional Windows CE applications (Multi Panel and Panel
options)
• SIMATIC MP 377 devices running Windows CE combine the
rugged construction of Operator Panels with the flexibility of
PCs
• Pixel graphics 12.1", 15.1" and 19" TFT display, color
(64 k colors)
• MP 377 12" Keys:
38 system keys, 36 user-configurable and user-label function
keys
• MP 377 12", 15", and 19" Touch:
Touch screen (analog/resistive)
• All interfaces are on-board, e.g. MPI, PROFIBUS DP,
PROFINET IO, USB, Ethernet, serial
■ Benefits
7
11
7
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7
7
Integral component of Totally Integrated Automation (TIA):
Increased productivity, minimized engineering, reduced
lifecycle costs
Modular expansion possible with options such as:
- Software PLC SIMATIC WinAC MP
- WinCC [email protected] for communication between
different SIMATIC HMI systems
- WinCC [email protected] for remote maintenance and
servicing of machines/plants via the Intranet/Internet
- WinCC flexible/OPC server for communication with applications from various manufacturers
- MS Pocket Internet Explorer (already included in scope of
delivery)
- Multimedia: Viewer for .pdf, .xls, .doc files; Internet Explorer,
Media Player and cameras over standard interfaces
Reduction of service and commissioning costs through:
- Backup/restore via Ethernet (TCP/IP), USB, MPI,
PROFIBUS DP, RS 232 (serial) or optional via PC/CF card
- Remote download/upload for configuration and firmware
changes
- Specific drivers can be reloaded
- Long service life of the backlit display
Graphics library with off-the-shelf picture objects
Can be used worldwide:
- 32 languages can be configured (incl. Asian and Cyrillic
character sets)
- Up to 5 languages can be selected online
11/8
Siemens PM 21 · 2013
Windows CE meets the basic prerequisites for applications in
rough industrial environments. The diskless and fan-free design
enables implementation in areas where high vibration or dust
load limits the operation of a PC. Short boot-up times make the
Multi Panels ready for operation quickly.
■ Design
• Compact design with low mounting depth
• The front is resistant to various oils, greases and standard
detergents
• Degree of protection IP65/NEMA 4x/NEMA 12 (front) or IP20
(rear)
• Plug-in terminals for 24 V DC power supply
• Interfaces:
- TTY/RS 232, RS 485/RS 422 interface for process connections (MPI, PROFIBUS DP up to 12 Mbit/s)
- USB for mouse, keyboard, printer, barcode reader and
downloading/uploading the configuration
- Ethernet (TCP/IP), PROFINET for exchanging data with a
higher-level PC, connection of a network printer and downloading/uploading the configuration
• Retentive, maintenance-free message buffer
• Slot for CompactFlash card (CF card)
• Slot for PC card
© Siemens AG 2013
SIMOTION HMI devices
Panel PCs
SIMATIC HMI IPC277D
■ Overview
■ Design
The HMI IPC277D is a compact device comprising an operator
control unit with integral computer unit.
SIMATIC HMI IPC277D for implementing simple visualization
and control tasks
• Offers great flexibility in the selection of rugged widescreen
fronts
• From 7" to 12" for more freely-configurable display area
• High resolution, large viewing angle, and up to 100 % dimmable backlighting for a brilliant display with optimized power
consumption
• Absolutely maintenance-free due to the use of CompactFlash
and SSD as mass storage and fanless operation up to 50 °C
(122 °F) ambient temperature
• Maximum industrial functionality due to non-volatile retentive
memory
• Ready-to-run embedded bundles with visualization or/and
control software
The following front installation versions are available:
• 7" Touch
• 9" Touch
• 12" Touch
• 15" / 19" available soon
• All fronts in widescreen design
■ Application
Computer unit:
• Rugged metal installation housing, resistant to vibration and
shock, with high electromagnetic compatibility
• Processor / main memory configuration:
- Intel Atom E640 1.0 GHz, 1 GB RAM GHz
- Intel Atom E660 1.3 GHz, 2 GB RAM GHz available soon
• Interfaces (accessible from one side):
- 2 x LAN 10/100/1000 Mbit/s Ethernet interface (RJ45)
- 3 x high-speed USB V2.0
- 1 x COM1 (RS232)
• Fieldbus
- PROFINET Realtime via Standard Ethernet interface
• Retentive memory
- 512 KB retentive memory (MRAM), of which 128 KB within
the buffer time (optional)
• Isolated power supply: 24 V DC (20.4 to 28.8 V)
• Drives:
- CompactFlash drive (replaceable, accessible):
2 GB, 4 GB or 8 GB
- Solid-State Drive 50 GB (SLC technology)
• Preinstalled operating systems:
- Windows XP Embedded Standard 2009
- Windows XP Professional Multi-Language
- Windows Embedded Standard 7 / Windows 7 available soon
Components of the operator control unit:
The operator control units are available in the following versions:
7" Touch
• 7" TFT color display, 800 x 480 pixels
• Resistive analog touch screen
9" Touch
• 9" TFT color display, 800 x 480 pixels
• Resistive analog touch screen
12" Touch
• 12" TFT color display, 1280 x 800 pixels
• Resistive analog touch screen
11
15" / 19" Touch available soon
The SIMATIC HMI IPC277D is a particularly compact and
energy-saving Nanopanel PC with integrated touch displays
with 7" screen diagonal or larger. The heart of the SIMATIC HMI
IPC277D are high-performance Intel Atom processors of the
latest generation. The Nanopanel PCs are designed for maintenance-free 24-hour continuous use as well as for high temperature, vibration, shock and EMC requirements in the following
applications:
• Simple visualization and control tasks, for example in mechanical engineering, plant construction, transportation systems or
power transmission.
• Acquisition, further processing and visualization of data
Siemens PM 21 · 2013
11/9
© Siemens AG 2013
SIMOTION HMI devices
Panel PCs
SIMATIC HMI IPC477C
■ Overview
■ Application
The SIMATIC HMI IPC477C is designed for use directly on-site
at the machine, when a combination of ruggedness and reliability (i.e. the reliability of an embedded platform) and the openness of a PC are required (e.g. module expansions and the connection of I/O devices such as printers, keyboards, etc.).
Due to the low mounting depth of only 75 mm (2.95 in), it can
also be used in confined spaces.
The PC can be used in production automation as well as in
process automation and can be mounted in control cabinets,
consoles, 19" cabinets/racks and in swing arms (booms).
• Embedded PC platform with extremely high industrial compatibility for demanding tasks in the field of PC-based automation
• Maintenance-free (no rotating components such as fan and
hard disk)
• Rugged construction:
The PC can withstand the most harsh mechanical stresses
while maintaining reliable operation
• Compact design (only 75 mm (2.95 in) mounting depth)
• High investment security
• Fast integration capability
• Front panel versions:
- 12", 15" and 19" TFT Touch
- 12" and 15" TFT Key
■ Benefits
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Excellent industrial compatibility due to rugged construction,
even when subjected to extreme vibration and shock
High investment protection thanks to assured spare parts
availability of the components (for 5 years following the end of
active marketing)
Excellent continuity of components for long-term machine
concepts without any new engineering costs
Front and rear USB 2.0 interfaces for quick and easy connection of additional hardware components
High degree of industrial functionality thanks to integrated
PROFIBUS DP/MPI and Ethernet interfaces
Maintenance-free since there are no rotating parts (fans and
hard disk)
Reduction in downtime thanks to high system availability
- Efficient self-diagnostics (SIMATIC PC DiagMonitor)
- The high security and reliability of an embedded platform
Integral component of Totally Integrated Automation (TIA):
Increased productivity, minimized engineering, reduced
lifecycle costs
Ready-to-run, complete solutions (software is already installed
and preconfigured) for visualization and automation with
WinCC flexible and WinAC RTX
11/10
Siemens PM 21 · 2013
SIMATIC Panel PCs are the ideal platform for PC-based
automation:
• PC-based visualization on site at the machine with
SIMATIC WinCC flexible
• PC-based control with SIMATIC WinAC RTX
• SIMATIC WinCC Web Client for web-based solutions with
WinCC/Web Navigator
Siemens offers a complete modular system of automation
components that are designed to integrate perfectly.
■ Design
Compact powerful industrial PC in embedded technology,
comprising operator control unit with integrated computer unit.
Components of the computer unit:
• Rugged metal installation housing, resistant to vibrations and
shocks, with high electromagnetic protection.
• Processor, configurable: Intel Celeron M 1.2 GHz,
Intel Core 2 Solo 1.2 GHz and Intel Core Duo 1.2 GHz
• Main memory: 1 DIMM socket, DDR3, 1 GB, alternatively 2 GB
or 4 GB
• Battery-backed retentive memory 2 MB
• Compact Flash Drive (internal) with pre-installed Windows XP
Embedded (Image) operating system and optional software
• Graphics on-board (VGA analog, 1024 x 768)
Interfaces
• 2 x Ethernet on-board (10/100/1000 Mbit/s)
• 5 x USB 2.0 port, 500 mA (1 x front)
• 1 x COM 1 (RS 232)
• 1 x DVI-I interface (for connecting a second display unit)
• 2 x slot for CF card (2 GB, 4 GB or 8 GB) Solid State Disc
(at least. 32 GB)
• Fieldbus: Configurable with PROFINET or PROFIBUS onboard
Power supply
• 24 V DC, with On/Off switch
© Siemens AG 2013
SIMOTION HMI devices
Panel PCs
SIMATIC HMI IPC477C
■ Design (continued)
Components of the operator control unit:
Expansion components
The operator control units are available in the following versions:
SIMATIC PC DiagMonitor
• PC diagnostics/alarm software for the early detection and
diagnostics of PC problems
• Comprehensive monitoring of temperature and watchdog
• Operating hours counter for preventive maintenance
• Integrated log functions, comprehensive text messages,
online help (English/German)
• Network-wide monitoring via SNMP and OPC interface
possible
12" Key
• 12.1" TFT color display, 800 x 600 pixels (SVGA)
• Membrane keyboard with international PC character set and
36 additional function keys with LED and an integrated mouse
12" Touch
• 12.1" TFT color display, 800 x 600 pixels (SVGA)
• Touch screen (analog/resistive)
15" Key
• 15.1" TFT color display, 1024 x 768 pixels (XGA)
• Membrane keyboard with international PC character set and
36 additional function keys with LED and an integrated mouse
15" Touch
• 15.1" TFT color display, 1024 x 768 pixels (XGA)
• Touch screen (analog/resistive)
19" Touch
• 19.1" TFT color display, 1280 x 1024 pixels (SXGA)
• Touch screen (analog/resistive)
The operator control units feature a USB 2.0 port on the front for
connecting external peripheral devices, such as a mouse or keyboard. They fulfill the requirements of degrees of protection IP65
and NEMA 4. All operator control units are also available without
a USB port on the front.
The computer unit is connected via a connecting cable attached
at the rear of the operator control unit.
SIMATIC PC/PG Image & Partition Creator
• Software tool for data backup of mass storage contents
(CF cards, hard disks)
• Fast, bit-exact restoration of system and data partitions;
application software and special installations are also backed
up
• Software tool for adaptation of mass storage partitioning
3.5" USB disk drive
The USB disk drive is provided for the high-speed exchange of
user data, such as recipes, or files. The drive should not be used
as a cyclic archiving drive. The front-panel mounting and degree
of protection IP54 permit data exchange from the front without
opening the control cabinet door.
The device is connected via the USB interface of the Panel PC.
The power is also supplied over the USB interface. A USB cable
of 1 m (3.28 ft) length is included in the scope of supply. The disk
drive complies with the USB 1.1 standard. 3.5" high density
disks can be used (1.44 MB).
SIMATIC PC USB FlashDrive
• Mobile memory medium for SIMATIC PC/PG
• High-speed data transfer (USB 2.0) and high memory
capacity
• Ultra-compact and rugged
Industrial USB Hub 4
• USB peripherals can be connected and operated via the
USB Hub 4 without opening the control cabinet door
• Industry-standard USB 2.0 Hub, Front IP65
• Mounting in control cabinet door or on DIN rail
• Inspection window and LEDs for each of the four interfaces
Siemens PM 21 · 2013
11/11
11
© Siemens AG 2013
SIMOTION HMI devices
Panel PCs
SIMATIC HMI IPC577C
■ Overview
■ Application
The SIMATIC HMI IPC577C is used in production and process
automation and can be installed in control cabinets and switchboards.
SIMATIC Panel PCs are a flexible platform for PC-based
automation:
• PC-based visualization on site at the machine with
SIMATIC WinCC flexible
• Complex solutions with SIMATIC WinCC process visualization
• PC-based control with SIMATIC WinAC Software PLC or with
SIMATIC WinAC Slot PLC
Siemens offers a complete modular system of automation
components that are designed to integrate perfectly.
• Industry-standard PC platform for demanding operator control
and monitoring tasks
• Maximum performance thanks to high processor performance
at an attractive entry-level price
• Fast integration capability
• Intel Core 2 Duo processors up to 1.86 GHz
• RAM DDR3 technology from 1 to 4 GB
• Gigabit Ethernet ports
• High-speed USB 2.0 port on front
• Front panel versions:
- 12", 15" and 19" TFT Touch
■ Benefits
7
7
7
7
7
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7
Suitable for industrial environments subject to vibration and
shock loads
High investment protection thanks to guaranteed availability of
spare parts
Excellent continuity of components for long-term machine
concepts without any new engineering costs
USB interface for quick and easy connection of required
components
Reduction in downtime thanks to high system availability
- Efficient self-diagnostics (SIMATIC PC DiagMonitor)
- Solutions for data backup
Integral component of Totally Integrated Automation (TIA):
Increased productivity, minimized engineering, reduced
lifecycle costs
11/12
Siemens PM 21 · 2013
The SIMATIC HMI IPCs can be ordered together with
WinCC flexible or WinCC as SIMATIC HMI Packages at a lower
price (see SIMATIC HMI complete system).
■ Design
The SIMATIC HMI IPC577C comprises a computer unit and an
operator control unit.
Components of the computer unit:
• Rugged metal installation housing, resistant to vibrations and
shocks, with high electromagnetic protection.
• Processor:
- Intel Celeron M 1.2 GHz, 1 MB L2 cache, 800 MHz FSB
- Intel Core 2 Solo 1.2 GHz, 3 MB L2 cache, 800 MHz FSB
- Intel Core 2 Duo 1.86 GHz, 6 MB L2 cache, 1066 MHz FSB
• Main memory: 1 DIMM socket, DDR3,
basic configuration 1 GB, expandable up to 4 GB
• 3.5" hard disk drive: ≥ 80 GB
• DVD-RW drive
• Interfaces:
- 2 x Gbit Ethernet onboard
- 4 x USB 2.0 port, 1 x USB at front
- 1 x serial V.24 (9-pin)
- 1 x parallel
- 1 x slot for CF card
- 1 x ext. graphics (DVI-I)
• Free slots for expansion:
- 1 x PCI slot
• Fieldsbus (configurable with PROFIBUS or PROFINET
onboard)
• Power supply:
- 100/240 V AC (autorange), 50/60 Hz
- 24 V DC
© Siemens AG 2013
SIMOTION HMI devices
Panel PCs
SIMATIC HMI IPC577C
■ Design (continued)
Components of the operator control unit:
Expansion components
The operator control units are available in the following versions:
SIMATIC PC/PG Image & Partition Creator
• Software tool for data backup of hard disk contents
• Fast, bit-exact restoration of system and data partitions;
application software and special installations are also backed
up
• Software tool for hard disk partitioning
12" Touch
• 12.1" TFT color display, 800 x 600 pixels (SVGA)
• Touch screen (analog/resistive)
• USB 2.0 port on front
15" Touch
• 15.1" TFT color display, 1024 x 768 pixels (XGA)
• Touch screen (analog/resistive)
• USB 2.0 port on front
19" Touch
• 19.1" TFT color display, 1280 x 1024 pixels (SXGA)
• Touch screen (analog/resistive)
3.5" USB disk drive
The USB disk drive is provided for the high-speed exchange of
user data, such as recipes, or files. The drive should not be used
as a cyclic archiving drive. The front-panel mounting and degree
of protection IP54 permit data exchange from the front without
opening the control cabinet door.
The device is connected via the USB interface of the SIMATIC
HMI IPC. The power is also supplied over the USB interface. A
USB cable of 1 m (3.28 ft) length is included in the scope of supply. The disk drive complies with the USB 1.1 standard. 3.5" high
density disks can be used (1.44 MB).
Operation of the USB disk drive with SIMATIC HMI IPCs:
• Windows XP: possible without separate driver
• Windows 2000: the required driver is included in the scope of
supply of the operating system
Industrial USB Hub 4
• USB peripherals can be connected and operated via the
USB Hub 4 without opening the control cabinet door
• Industry-standard USB 2.0 Hub, Front IP65
• Mounting in control cabinet door or on DIN rail
• Inspection window and LEDs for each of the four interfaces
11
Siemens PM 21 · 2013
11/13
© Siemens AG 2013
SIMOTION HMI devices
Panel PCs
SIMATIC HMI IPC677C
Integral component of Totally Integrated Automation (TIA):
Increased productivity, minimized engineering, reduced lifecycle costs
7 Additional mounting possibilities available due to separation
of the computing unit and operating unit by means of the
Remote Kit (up to 30 m (98.4 ft), optionally available as accessory)
■ Overview
7
■ Application
The SIMATIC HMI IPC677C is designed for use directly on-site
at the machine. Due to the minimal mounting depth of only
105/130 mm (4.13/5.12 in), it can also be used in confined
spaces.
The PC can be used in production automation as well as in
process automation and can be installed in control cabinets and
consoles, 19" cabinets/racks and in swing arms (booms).
The Dual Core CPUs with Intel Core Duo technology support
high-performance control and visualization.
• PC platform with high degree of industrial compatibility for
demanding tasks in the area of PC-based automation
• Rugged construction:
The PC can withstand the most harsh mechanical stresses
while maintaining reliable operation
• Compact design
• High investment security
• Fast integration capability
• Front panel versions:
- 12", 15" and 19" TFT Touch
- 12" and 15" TFT Key
• Operator control unit can be located at a distance of up to
30 m (98.4 ft) from the computer unit (optional)
■ Benefits
7
7
7
11
7
7
7
7
7
7
7
Excellent industrial compatibility due to rugged construction,
even when subjected to extreme vibration and shock
High investment protection thanks to spare parts availability of
the components (for 5 years following the end of active marketing)
Excellent continuity of components for long-term machine
concepts without any new engineering costs
Savings in time and costs due to service-friendly equipment
construction:
- The operating unit and computing unit can be simply hinged
apart for the rapid replacement of components or for future
expansions
- Front and rear USB 2.0 interfaces for quick and easy connection of additional hardware components
High degree of industrial functionality thanks to integrated
PROFIBUS DP/MPI and two Gigabit Ethernet interfaces
Operational reliability:
Using the optional direct key module, the process can be
controlled without delay over PROFIBUS DP independently of
the operating system
2 x ≥ 80 GB SATA hard disk system (configured as a single
disk system or RAID1)
Reduction in downtime thanks to high system availability
Efficient self-diagnostics (SIMATIC PC DiagMonitor)
Solutions for preventive data backup
11/14
Siemens PM 21 · 2013
With PCIe (x4), the new PCI express (PCIe) cards (x1 and x4) are
also supported.
A SIMATIC Panel PC is the ideal platform for PC-based
automation:
• PC-based visualization on site at the machine with
SIMATIC WinCC flexible
• Complex solutions with SIMATIC WinCC process visualization
• PC-based control with SIMATIC WinAC Software PLC or with
SIMATIC WinAC Slot PLC
Siemens offers a complete modular system of automation
components that are designed to integrate perfectly.
The SIMATIC Panel PCs can be ordered in combination with
WinCC flexible or WinCC as SIMATIC HMI packages at a lower
price.
■ Design
The SIMATIC HMI IPC677C comprises a computer unit and an
operator control unit.
Components of the computer unit:
• Rugged metal installation housing, resistant to vibrations and
shocks, with high electromagnetic protection.
• Processor:
Mobile processors
- Core 2 Duo T7400, 2.16 GHz, Dual Core, 4 MB SLC
- Core 2 Duo T5500, 1.66 GHz, Dual Core, 2 MB SLC
- Celeron M 440, 1.86 GHz, 1 MB SLC
• Intel chipset: 945 GM Express with ICH7R - integrated RAID
controller
• Intel graphics media accelerator GMA950 for highperformance graphics
• Standard main memory configuration:
512 MB, expandable up to 4 GB (DDR2 667 RAM)
• SATA hard disks with up to 160 GB capacity and NCQ technology, the special vibration-absorbing hard disk support
ensures reliable operation even under extreme mechanical
stress
• On-board graphics
• Interfaces:
- 2 x Ethernet 10/100/1000 Mbit/s ports (Gbit LAN)
- 4 x high-speed USB 2.0 ports on the computing unit
- PROFIBUS DP/MPI on-board, isolated
- 1 x serial RS 232 C (9-pin)
- DVI-I interface (for VGA and/or DVI-D monitor)
© Siemens AG 2013
SIMOTION HMI devices
Panel PCs
SIMATIC HMI IPC677C
■ Design (continued)
• Second monitor with identical screen content (Clone) or in
extended monitor mode (Extended)
• Latching mechanism for innovative RJ45 FastConnect plug
• Slot for CompactFlash card externally accessible
• Diskless version (optional with Windows XPe on
CompactFlash card)
• Slots either 2 x PCI or 1 x PCI and 1 x PCIe x4
• Power supply: 110 V/230 V AC (autorange), 50/60 Hz or
24 V DC
• 2 MB battery-backed SRAM memory on-board
(for use with WinAC RTX 2005 SP2)
Optional additional components:
• Main memory expansion to 1 GB, 2 GB or 4 GB
• SATA hard disk ≥ 160 GB
• Double hard disk module 2 x ≥ 60 GB SATA
• DVD-ROM drive
• DVD±RW±R combo drive
• Direct key module
Components of the operator control unit:
The operator control units are available in the following versions:
12" Key
• 12.1" TFT color display, 800 x 600 pixels (SVGA)
• Membrane keyboard with international PC character set and
36 additional function keys with LED and an integrated mouse
15" Key
• 15.1" TFT color display, 1024 x 768 pixels (XGA)
• Membrane keyboard with international PC character set and
36 additional function keys with LED and an integrated mouse
12" Touch
• 12.1" TFT color display, 800 x 600 pixels (SVGA)
• Touch screen (analog/resistive)
15" Touch
• 15.1" TFT color display, 1024 x 768 pixels (XGA)
• Touch screen (analog/resistive)
19" Touch
• 19.1" TFT color display, 1280 x 1024 pixels (SXGA)
• Touch screen (analog/resistive)
The operator control units feature a USB 2.0 port on the front
for connecting external peripheral devices, such as a mouse or
keyboard. They fulfill the requirements of degrees of protection
IP65 and NEMA 4. All operator control units are also available
without a USB port on the front.
The computer unit is connected via a connecting cable attached
at the rear of the operator control unit.
Expansion components
SIMATIC Panel PC Remote Kit
• Separate mounting of computer and operator control unit is
possible
• At a maximum distance of 30 m (98.4 ft)
• Pure hardware solution, no need to install additional software
• Maintaining the panel PC front functionality
SIMATIC PC DiagMonitor
• PC diagnostics/alarm software for the early detection and
diagnostics of PC problems
• Comprehensive monitoring of temperature, fans, hard disks
(SMART), watchdog
• Operating hours counter for preventive maintenance
• Integrated log functions, comprehensive text messages,
online help (English/German)
• Network-wide monitoring via SNMP and OPC interface
possible
SIMATIC PC/PG Image & Partition Creator
• Software tool for data backup of hard disk contents
• Fast, bit-exact restoration of system and data partitions;
application software and special installations are also
backed up
• Software tool for hard disk partitioning
3.5" USB disk drive
The USB disk drive is provided for the high-speed exchange of
user data, such as recipes, or files. The drive should not be used
as a cyclic archiving drive. The front-panel mounting and degree
of protection IP54 permit data exchange from the front without
opening the control cabinet door.
The device is connected via the USB interface of the Panel PC.
The power is also supplied over the USB interface. A USB cable
of 1 m (3.28 ft) length is included in the scope of supply. The disk
drive complies with the USB 1.1 standard. 3.5" high density
disks can be used (1.44 MB).
SIMATIC PC USB FlashDrive
• Mobile memory medium for SIMATIC PC/PG
• High-speed data transfer (USB 2.0) and high memory
capacity
• Ultra-compact and rugged
11
Industrial USB Hub 4
• USB peripherals can be connected and operated via the
USB Hub 4 without opening the control cabinet door
• Industry-standard USB 2.0 Hub, Front IP65
• Mounting in control cabinet door or on DIN rail
• Inspection window and LEDs for each of the four interfaces
Siemens PM 21 · 2013
11/15
© Siemens AG 2013
SIMOTION HMI devices
SIMATIC WinCC flexible ES engineering software
■ Overview
■ Design
The engineering tools of the SIMATIC WinCC flexible range are
based on one another. The available editors largely depend on
the respectively configured target systems and their functions.
A more comprehensive engineering tool such as WinCC flexible
Standard also offers the facilities of the smaller engineering
tools, e.g. WinCC flexible Compact or Micro.
Upgrading of a smaller engineering tool to a larger one is possible using a Powerpack. An exception is WinCC flexible Micro.
The scope of functions of the WinCC flexible engineering tools
already includes project support for the Runtime options available for SIMATIC Panels or WinCC flexible Runtime, independent of the RT licenses purchased. Separate licensing is
required for the target system in order to use the configured
Runtime options.
■ Function
• Uniform family of engineering tools for configuration SIMATIC
HMI Operator Panels, the operator control part of SIMATIC C7
units, SIMOTION/SINUMERIK Panel PCs as well as the
PC-based visualization software WinCC flexible Runtime.
• Runs under Windows XP Professional /
Windows 7 Professional, Ultimate, Enterprise
• Current version:
- SIMATIC WinCC flexible 2008 SP3 Micro
- SIMATIC WinCC flexible 2008 SP3 Compact
- SIMATIC WinCC flexible 2008 SP3 Standard
- SIMATIC WinCC flexible 2008 SP3 Advanced
■ Benefits
11
• The integrated configuration software reduces training, maintenance and service overhead and protects the customer's
investments
• Minimized configuration overhead due to reuse of scalable
and dynamizable objects
• Tools for efficient and simple configuration:
- Wizard for defining the basic structure of the HMI project
- Table-based editors simplify the generation and processing
of similar types of object, e.g. for tags, texts, or alarms
- Complex configuration tasks such as the definition of paths
of motion or the creation of the fundamental operator
prompting are simplified by means of graphical configuration
• Comprehensive support of multi-language configurations for
worldwide use
- Selectable views for entering configuration data in several
languages
- System and user-specific text lexicons
- Export/import of language-dependent texts
11/16
Siemens PM 21 · 2013
Integration into automation systems
• Integration into SIMATIC STEP 7/SIMOTION
- Management of HMI projects within the SIMATIC Manager
- Shared use of communication settings and process point
definitions, i.e. symbols and messages
- Display of the HMI configuring objects in the SIMATIC
Manager
- Transfer of configuring data via MPI/PROFIBUS/Ethernet
using routing
Option for WinCC flexible Engineering
SIMATIC WinCC flexible/ChangeControl
WinCC flexible/ChangeControl enables consistent backup of
configuration data. The history of changes can be precisely
traced in applications requiring uninterrupted tracking over the
complete life cycle of a product.
• Delivered customer projects, approved reference states or
development stages are managed in a database.
• Changes to the project data can be integrated without problems into the version management by means of new versions.
• A rollback is possible at any time.
© Siemens AG 2013
SIMOTION HMI devices
SIMATIC WinCC flexible RT visualization software
■ Overview
■ Design
SIMATIC WinCC flexible Runtime is available as a software
package with 128, 512, 2048 or 4096 PowerTags. The term
PowerTags is used exclusively to identify process variables and
range pointers that have a process link to the controller. Variables without process link, constant limit values of variables,
and messages (up to 4000 bit-triggered messages) are also
available for additional system performance.
The range of functions of WinCC flexible Runtime includes the
centralized HMI components for visualizing and reporting, and
it can be expanded to suit requirements and costs by using
optional packages.
SIMATIC WinCC flexible Runtime is configured with the SIMATIC
WinCC flexible Advanced configuration software.
■ Options
PC-based visualization software for single-user systems directly
at the machine.
• Runs under Windows XP Professional and Windows 7
Professional, Ultimate, Enterprise
• Current version: SIMATIC WinCC flexible 2008 SP3 Runtime
SIMATIC WinCC flexible Runtime is configured with the
SIMATIC WinCC flexible Advanced configuration software.
■ Benefits
• Optimum price/performance ratio thanks to individually
scalable system functionality
• Functions for all visualization tasks:
Operator functions, graphical and trend displays, signaling
system, log system, archiving (option), recipe management
(option), Audit Trail (option), process fault diagnostics (option)
• Flexible runtime functionality thanks to Visual Basic scripts
• Innovative service concepts with remote operation, diagnostics and administration via intranet and Internet as well as
e-mail communication to increase availability (option)
• Support for simple distributed automation solutions based on
TCP/IP networks at the machine level (option)
WinCC flexible RT can be expanded with the following features:
• WinCC flexible Archives for logging process values and
messages
• WinCC flexible Recipes for managing data sets which contain
associated machine or production data
• SIMATIC WinCC flexible /Audit for
- Recording of operator actions in an Audit Trail
- The ChangeControl option restricts users based on plant
validation
- Checking for later changes via security mechanisms
- Simplified compliance with GPM guidelines
• SIMATIC Logon for central, plant-wide user administration
• WinCC flexible [email protected] for communication between
different Simatic HMI systems
• WinCC flexible [email protected] for remote maintenance and
servicing of machines/plants via the Intranet/Internet
• WinCC flexible OPC server for use as a data server (OPC
server) for higher-level automation components such as
control systems or systems in the office area.
11
■ Application
SIMATIC WinCC flexible Runtime is the high-performance
visualization software for simple visualization tasks at machine
level. It can be used as a single-user solution for all automation
applications in production automation, process automation and
building services automation.
SIMATIC WinCC flexible Runtime can be employed in
connection with the following operator devices:
• SIMATIC Panel PCs
- Panel PC 277D
- Panel PC 477B/477C
- Panel PC 577/HMI IPC577C
- Panel PC 677B
• SIMOTION P350
• Standard PCs with resolutions (W x H in pixels) of:
- from 640 x 480 to 1600 x 1200 or Widescreen Displays
1440 x 900 and 1920 x 1200.
Siemens PM 21 · 2013
11/17
© Siemens AG 2013
SIMOTION HMI devices
Notes
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11/18
Siemens PM 21 · 2013