EB1114

EV4060-K-00A
198VAC~265VAC/50Hz, 72V/125mA
Non-isolated with Active PFC
TRIAC Dimmable LED Driver Evaluation Board
The Future of Analog IC Technology
DESCRIPTION
FEATURES
The EV4060-K-00A Evaluation Board is
designed to demonstrate the capabilities of
MP4060. The MP4060 is a TRIAC dimmable
LED controller with excellent dimming
performance. The dimming control method is
optimized for high input AC voltages ranging
from 198VAC to 265VAC.
•
It works in boundary conduction mode for
reducing the MOSFET and Diode switching
losses. Its adaptive dimmer type detection and
phase-cut-based dimming control can achieve
good dimmer compatibility and deep dimming
range. The active bleeder control circuit is
integrated in BD pin to simplify the external
bleeder design.
The EV4060-K-00A is typically designed for
driving a 9W Triac dimmable LED bulb with
72VTYP, 125mA LED load from 198VAC to
265VAC, 50Hz.
The EV4060-K-00A has an excellent efficiency
and meets IEC61547 surge immunity,
IEC61000-3-2 Class C harmonics and
EN55015 conducted EMI requirements. It has
multi-protection function as over-voltage
protection; winding short circuit protection;
output short-circuit protection; over-temperature
protection; integrated thermal foldback etc.
ELECTRICAL SPECIFICATION
Parameter
Symbol
Value
Units
Input Voltage
Output Voltage
VIN
VOUT
198 to 265
72
VAC
V
LED Current
Output Power
Efficiency (full load)
Power Factor
THD
ILED
POUT
η
PF
THD
125
9
>85
>0.78
<36
mA
W
%
•
•
•
•
•
•
•
•
•
•
•
•
•
Adaptive Dimmer Type Detection and
Phase-Cut-Based Dimming Control
Active Bleeder Control Circuit Integrated
Good Dimmer Compatibility and Deep
Dimming Range
Fast Start-Up without Perceptible Delay
Integrated Thermal Current Foldback to
Prolong the LED Lifetime
Accurate Line & Load Regulation
High Power Factor
Operates in Boundary Conduction Mode
Cycle-by-Cycle Current Limit
Winding Short-Circuit Protection
Output Over-Voltage Protection
Output Short-Circuit Protection
Over-Temperature Protection
Fit inside A19 Bulb Enclosure
APPLICATIONS
•
•
•
Solid State Lighting
Industrial & Commercial Lighting
Residential Lighting
All MPS parts are lead-free, halogen free, and adhere to the RoHS directive.
For MPS green status, please visit MPS website under Quality Assurance.
“MPS” and “The Future of Analog IC Technology” are Registered
Trademarks of Monolithic Power Systems, Inc.
Warning: Although this board is designed to satisfy safety
requirements, the engineering prototype has not been
agency approved. Therefore, all testing should be performed
using an isolation transformer to provide the AC input to the
prototype board.
%
EV4060-K-00A Rev.1.0
www.MonolithicPower.com
5/25/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
1
EV4060-K-00A – HIGH LINE VOLTAGE, 9W APFC DIMMABLE LED DRIVER
EV4060-K-00A EVALUATION BOARD
(L x W x H) 49.5mm x 26.4mm x 16.9mm
Board Number
MPS IC Number
EV4060-K-00A
MP4060GK
EVALUATION BOARD SCHEMATIC
Figure 1—Schematic
EV4060-K-00A Rev.1.0
www.MonolithicPower.com
5/25/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
2
EV4060-K-00A – HIGH LINE VOLTAGE, 9W APFC DIMMABLE LED DRIVER
PCB LAYOUT (SINGLE-SIDED)
Figure 2—Top Layer
Figure 3—Bottom Layer
EV4060-K-00A Rev.1.0
www.MonolithicPower.com
5/25/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
3
EV4060-K-00A – HIGH LINE VOLTAGE, 9W APFC DIMMABLE LED DRIVER
CIRCUIT DESCRIPTION
The EV4060-K-00A is configured in a singlestage Buck-boost topology and gets a cost
effective BOM. It achieves high power factor and
excellent TRIAC dimming performance.
FR1, R2, RV1 and BD1 compose the input stage.
The fusible resistor FR1 fuses the AC input to
protect the component failure or some excessive
short events, its resistance associated with R2
are used as a passive damper of dimming. RV1
is used for surge test. The diode rectifier BD1
rectifies the input line voltage.
R1, R7 are sensing resistors for current control.
The value of R1 and R7 set the output LED
current.
Diode D3 is the output rectifying diode. The
capacitor C7 is the output filter. The resistor R10
is placed as a dummy load to consume the
output power in open load condition. The C9 is
used to help improve the EMI performance.
D4, D5, D6, D7, Q2, R12, R14, R15, C10 with
the control signal BD compose the active bleeder
circuit. The circuit is enabled when dimming
condition is detected, it monitors the input current
by resistor R11 and provides bleeding current
through resistor R12 when the input current
drops to low, so the input current will be kept in a
high level to maintain the TRIAC dimmer turn on
and avoid any random flickers.
C1, L1 and C2 form a π EMI filter. C8, R13 are
used as a passive bleeder which also help keep
the TRIAC current above the minimum holding
current after TRIAC turns on.
R3, R4, C3 provide sine wave reference for the
current control loop to get an active PFC function.
R16, D2 and C4 are used to supply the power for
MP4060. A 22μF electrolytic capacitor C4 is
selected to maintain the supply voltage. At startup, C4 is first charged up through the external
MOSFET Q1 and internal charging circuit, when
the VCC voltage reaches VCCEN, the internal
charging circuit stops charging. Then the power
supply is taken over by the auxiliary winding
through R16, D2.
R5, C5, D1, and D8 are used for the gate drive of
the external MOSFET Q1. R6 is used to adjust
the driver capability for better EMI and small
power loss.
R8 and R9 are used to detect the auxiliary
winding to get the transformer magnetizing
current zero crossing signal for realizing the
boundary conduction operation, and also monitor
the output OVP condition. The OVP voltage is set
by the divider ratio of R8 and R9.
EV4060-K-00A Rev.1.0
www.MonolithicPower.com
5/25/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
4
EV4060-K-00A – HIGH LINE VOLTAGE, 9W APFC DIMMABLE LED DRIVER
EV4060-K-00A BILL OF MATERIALS
Qty
Ref
2
C1, C2
1
C3
3.3nF/50V
1
C4
22uF/50V
1
C5
470nF/25V
1
C6
2.2uF/10V
1
C7
330uF/80V
1
C8
220nF/450
V
1
C9
10nF/630V
1
C10
10nF/50V
1
C11
1
D1
NS
RLZTE1118D
Zener
Diode;16.82V;10mA;
1
D2
DSF1J
Diode;600V;1A
1
ES1J
S1JL
1
D3
D4,
D5, D6
D7
1N4148W
Diode;75V;0.15A
SOD-123
Diodes
1N4148W
1
D8
1N4148WS
SOD-323
Diodes
1N4148WS-7-F
1
BD1
MB6S
SOIC-4
Taiwan semi
1
L1
3mH
DIP
Hulsin
1
Q1
ISU04N65A
Diode;75V;0.15A
Rectifier
Bridge;600V;0.5A
HDR0608-302M
N-Channel Mosfet
650V;4A
TO-252
IPS
ISU04N65A
1
Q2
3DD13001
Mosfet;400V;0.2A
TO-92
JIANGSU
CHANGJIANG
3DD13001
1
Q3
NS
1
R1
6.8Ω
Film Resistor;1%
0805
Yageo
3
Value
100nF/450
V
Description
Package
Manufacturer
DIP
Fala
C222S104K30C000
0603
TDK
C1608X7R1H332K
DIP
Jianghai
0603
muRata
0603
muRata
DIP
YMIN
LK 330uF/80V
DIP
Fala
C222S224K31C000
1206
muRata
0603
muRata
LLDS
ROHM
Diode;600V;1A
SOD123FL
SMA
SHENXINYUA
N
MCC
ES1J
Diode;600V;1A
SMA
Taiwan semi
S1JL
CBB;450V
Ceramic
Capacitor;50V;X7R
Electrolytic
Capacitor;50V
Ceramic
Capacitor,25V;X7R
Ceramic
Capacitor;10V;X7R
Electrolytic
Capacitor;80V
CBB;450V
Ceramic
Capacitor;630V;X7R
Ceramic
Capacitor;50V;X7R
Manufactuer_P/N
CD281L-50V22
GRM188R61E474KA1
2
GRM188R71A225KE1
5D
GRJ31BR72J103KWJ
1L
GRM188R71H103KA0
1D
RLZTE-1118D
DSF1J
MB6S
HDR0608-302M
RC0805FR-076R8L
1
R2
51Ω/1W
Resistor;1%;1W
DIP
any
51Ω /1W
2
R3, R5
1MΩ/0.25W
Resistor;1%;1/4W
DIP
any
1MΩ /1W
1
R4
4.02kΩ
Film Resistor;1%
0603
Yageo
RC0603FR-074K02L
1
R6
30Ω
Film Resistor;1%
0805
Yageo
RC0805FR-0730RL
1
R7
2Ω
Film Resistor;1%
0805
Yageo
RC0805FR-072RL
1
R8
249kΩ
Film Resistor;1%
0603
Yageo
RC0603FR-07249KL
1
R9
68.1kΩ
Film Resistor;1%
0603
Yageo
RC0603FR-0768K1L
1
R10
R11,
R16
100kΩ
Film Resistor;1%
1206
Yageo
RM12JTN104
20Ω
Film Resistor;1%
1206
Yageo
RC1206FR-0720RL
2
EV4060-K-00A Rev.1.0
www.MonolithicPower.com
5/25/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
5
EV4060-K-00A – HIGH LINE VOLTAGE, 9W APFC DIMMABLE LED DRIVER
EV4060-K-00A BILL OF MATERIALS (continued)
Qty
Ref
Value
1
R12
6.8kΩ/1W
1
R13
1
Description
Package
Manufacturer
Manufactuer_P/N
Resistor;1%;1W
DIP
any
6.8kΩ/1W
510Ω/1W
Resistor;1%;1W
DIP
any
510Ω/1W
R14
2kΩ
Film Resistor;1%
0603
Yageo
RC0603FR-072KL
1
R15
11.3kΩ
Film Resistor;1%
0603
Yageo
RC0603FR-0711K3L
1
R17
0Ω
Film Resistor;1%
1206
Yageo
RC1206FR-070RL
1
R18
NS
1
1
FR1
RV1
39Ω/1W
TVR07431
DIP
DIP
Yageo
any
FKN1WSJT-52-39R
TVR07431
1
T1
EE13
DIP
Emei
1
U1
MP4060
Fuse Resistor;5%
MOV
L=1.56mH,
Np:Naux=182:54
TRAIC Dimmable,
Offline LED Lighting
Controller
MSOP10
MPS
4
L,N,LED+,
LED-
1.0 公针
MP4060GK
1.0 公针
EV4060-K-00A Rev.1.0
www.MonolithicPower.com
5/25/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
6
EV4060-K-00A – HIGH LINE VOLTAGE, 9W APFC DIMMABLE LED DRIVER
TRANSFORMER SPECIFICATION
Electrical Diagram
Figure 4—Transformer Electrical Diagram
Winding Diagram
Pin Side
2Ts
2Ts
1T
Pin Side
N2
N1
Bobbin
Figure 5—Winding Diagram
EV4060-K-00A Rev.1.0
www.MonolithicPower.com
5/25/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
7
EV4060-K-00A – HIGH LINE VOLTAGE, 9W APFC DIMMABLE LED DRIVER
Winding Order
Winding No.
N1
N2
Tape Layer Number
1
2
2
Start & End
Magnet WireΦ(mm)
Turns
2→1
4→3
0.25mm * 1
0.15mm*1
182
54
Electrical Specifications
Electrical Strength
Inductance
60 second, 60Hz, from Windings to CORE.
Pins 2 - 1, all other windings open, measured at 60kHz,
0.1 VRMS
1000VAC
1.56mH±8%
Materials
Item
1
2
3
4
5
6
Description
Core: EE13, UI=2500±25%, ACME P4 or equivalent
Bobbin: EE13, 5+5PIN, REMOVE PIN5,6,8,9,10
Wire: Φ0.25mm, Φ0.15mm , 2UEW, CLASS F or equivalent
Tape: 6.5mm(W)×0.06mm(TH)
Varnish: JOHN C. DOLPH CO, BC-346A or equivalent
Solder Bar: CHEN NAN: SN99.5/Cu0.5 or equivalent
EV4060-K-00A Rev.1.0
www.MonolithicPower.com
5/25/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
8
EV4060-K-00A – HIGH LINE VOLTAGE, 9W APFC DIMMABLE LED DRIVER
EVB TEST RESULTS
Performance Data
Efficiency, PF and THD
f (Hz)
50
Vin(V)
Pin(W)
Vo(V)
Io(mA)
Po(W)
Efficiency(%)
PF
THD(%)
198
10.74
74.20
124.9
9.267
86.29
0.891
24.0
210
10.78
74.20
125.3
9.297
86.25
0.876
25.4
220
10.82
74.20
125.6
9.319
86.13
0.859
26.8
230
10.88
74.20
125.9
9.341
85.86
0.843
28.4
240
10.92
74.20
126.2
9.364
85.75
0.826
30.1
250
10.96
74.20
126.5
9.386
85.64
0.811
32.5
265
11.05
74.20
127.0
9.423
85.28
0.789
35.4
Dimming Compatibility (No flicker and shimmer with these 17 different Dimmers)
Dimmer
No.
Manufacturer
Dimming
Type
Imax
(mA)
Imin
(mA)
1
MIKA
433/4
60-400W
Leading
126
28
2
Busch
2250U
600W
Leading
126
13
Berker
283010
60-400W
3
Leading
126
17
4
JUNG
225 NV DE
20-500W/VA
Leading
126
10
5
Berker
286610
20-500W
Leading
126
16
T46s
20~315W
Trailing
127
18
40-400W
Leading
126
14
6
LICHTREGLER
Part No.
Power
Stage
7
EMC
PROP400U
8
Busch
2247U
500W/VA
Leading
126
18
9
Busch
2200
60-400W
Leading
126
22
10
Busch
6513 U-102
420W/VA
Trailing
127
11
11
JUNG
225 NV DE
20…500W/VA
Leading
126
17
12
MIKA
433 HAB
20-315W
Trailing
127
14
MIKA?
EIM-585
20-300W
Trailing
127
1
Busch
6519U
550W/VA
Trailing
127
10
JUNG
225 TDE
20…525W
Trailing
127
12
16
SIEMENS
5TC8 284
20-600W
Trailing
127
10
17
JUNG
266 GDE
60…600W
Leading
126
15
13
14
15
EV4060-K-00A Rev.1.0
www.MonolithicPower.com
5/25/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
9
EV4060-K-00A – HIGH LINE VOLTAGE, 9W APFC DIMMABLE LED DRIVER
Electric Strength Test
Input and output was shorted respectively. 3750VAC/50Hz sine wave applied between input and output
for 1min, and operation was verified.
Surge Test
Line to Line 500V surge testing was completed according to IEC61547.
Input voltage was set at 230VAC/50Hz. Output was loaded at full load and operation was verified
following each surge event.
Surge Level
(V)
Input Voltage
(VAC)
Injection Location
Injection Phase
(°)
Test Result
(Pass/Fail)
500
-500
230
230
L to N
L to N
90
270
Pass
Pass
Thermal Test
MOSFET Q1: 60.1℃
Without dimmer
Bleeder Resistor R13: 137℃
Leading edge dimmer with 50% turn on phase
Output diode D3: 57.7℃
Without dimmer
Active Bleeder Resistor
R12: 85.1℃
Trailing edge dimmer with 90% turn on phase
EV4060-K-00A Rev.1.0
www.MonolithicPower.com
5/25/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
10
EV4060-K-00A – HIGH LINE VOLTAGE, 9W APFC DIMMABLE LED DRIVER
EVB TEST RESULTS
Performance waveforms are tested on the evaluation board.
VIN=230VAC/50Hz, 24 LEDs in series, ILED=125mA, VOUT=72V.
EV4060-K-00A Rev.1.0
www.MonolithicPower.com
5/25/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
11
EV4060-K-00A – HIGH LINE VOLTAGE, 9W APFC DIMMABLE LED DRIVER
EVB TEST RESULTS (continued)
Performance waveforms are tested on the evaluation board.
VIN=230VAC/50Hz, 24 LEDs in series, ILED=125mA, VOUT=72V.
EV4060-K-00A Rev.1.0
www.MonolithicPower.com
5/25/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
12
EV4060-K-00A – HIGH LINE VOLTAGE, 9W APFC DIMMABLE LED DRIVER
EVB TEST RESULTS (continued)
Performance waveforms are tested on the evaluation board.
VIN=230VAC/50Hz, 24 LEDs in series, ILED=125mA, VOUT=72V.
EV4060-K-00A Rev.1.0
www.MonolithicPower.com
5/25/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
13
EV4060-K-00A – HIGH LINE VOLTAGE, 9W APFC DIMMABLE LED DRIVER
QUICK START GUIDE
1. Preset AC Power Supply to 198VAC ≤ VIN ≤265VAC.
2. Turn Power Supply off.
3. Connect the LED string between “LED+” (anode of LED string) and “LED-” (cathode of LED string).
4. Connect Power Supply terminals to AC VIN terminals (“L” and “N”) as shown on the board.
5. Turn AC Power Supply on after making connections.
NOTICE: The information in this document is subject to change without notice. Users should warrant and guarantee that third
party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not
assume any legal responsibility for any said applications.
EV4060-K-00A Rev.1.0
www.MonolithicPower.com
5/25/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
14
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