EV44010-S+HR1000A-S-00D 100W LED Driver Evaluation Board The Future of Analog IC Technology DESCRIPTION FEATURES The EV44010-S+HR1000A-S-00D is a general purpose evaluation board of MP44010, HR1000A, MP6922 and MP150 for 100W LED driver application. MP44010 is a boundary conduction mode PFC controller which can provide simple and high performance active power factor correction with minimum external components. HR1000A is a controller specific for the resonant half-bridge topology with two channels of 50% complementary duty cycle outputs driving signals. The MP6922 is a dual fast turn-off intelligent rectifier to drive two N-CH power MOSFETs in LLC resonant converters for synchronous rectification.MP6922 has a light-load function to latch-off the gate driver at light load condition. MP150 supports high-side buck converter which features as integrated 500V MOSFET, accurate voltage regulation, minimum external components. There features makes it a good candidate for standby power supply for Vcc. Ultra Wide Operating Input Range(from 90V to 305V) High efficiency up to 92% Meet Class C Standard of IEC61000-3-2 Meet EN55015 Standard High Power Factor Short Circuit Protection (Latch Mode) Over Current Protection Over Voltage Protection APPLICATIONS LED Driver Application All MPS parts are lead-free and adhere to the RoHS directive. For MPS green status, please visit MPS website under Quality Assurance. “MPS” and “The Future of Analog IC Technology”, are Registered Trademarks of Monolithic Power Systems, Inc. Warning: Although this board is designed to satisfy safety requirements, the engineering prototype has not been agency approved. Therefore, all testing should be performed using an isolation transformer to provide the AC input to the prototype board. The EV44010-S+HR1000A-S-00D provides up to 100W output power and operates with ultra wide input range from 90V to 305V. Besides, the EV44010-S+HR1000A-S-00D has output fault protections, such as short circuit protection, over voltage protection. It also can meet the Class C standard of IEC61000-3-2 and EN55015 standard. ELECTRICAL SPECIFICATIONS Parameter Input AC Voltage Output Current Output Voltage Output Power Symbol Value Units VAC IOUT VOUT POUT 90 to 305 4.16 24 100 V A V W EV44010-S+HR1000A-S-00D Rev. 1.0 www.MonolithicPower.com 6/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 1 EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD EV44010-S+HR1000A-S-00D EVALUATION BOARD (L x W x H) (16.2cm x 3.8cm x 2.5cm) Board Number MPS IC Number EV44010-S+HR1000A-S-00D MP44010HS HR1000AGS MP6922GS MP150GJ EV44010-S+HR1000A-S-00D Rev. 1.0 www.MonolithicPower.com 6/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 2 EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD EVALUATION BOARD SCHEMATIC L2 350uH F1 3.15A/300VAC L VIN_REC R1 374k/1206 L3 24mH/2A 3 CY1 1nF/2600VAC L1 900uH/2A 1 3 1 3 1 2 C3 0.47uF/450V 4 R3 374k/1206 C4 0.68uF/450V C5 22nF/630V/1206 BR1 GBU406 2 4 2 4 CY2 1nF/2600VAC VAR1 471KD14 1 2 3 4 1 2 3 4 R2 374k/1206 C2 0.22uF/305V N EARTH D1 1 RS1J/600V/1A 2 RT1 2.2/DIP D2 STTH3R06S/600V/3A 1 2 RM10 VIN_REC V_BUS L=410uH, 47:8 R8 374k/1206 2 1 R9 1M/1206 L4 D6 C51 2 FB 2.2uF/6.3V/0603 R46 2.03K L7 2.2mH/0.3A C53 3 1nF/50V/0603 Source D9 1N4148 1 S8050 1 2 C55 D20 BZT52C18 3 R22 6.04K BIAS R7 4.7K 1 C14 1uF/16V/0805 2 3 1 D3 BZT52C16 4 1 R24 9.1K FB VIN COMP GATE MULT GND CS D7 1N4148 ZCS 2 8 C15 1uF/25V 7 R21 6.34k 1 Q4 IPP60R199CP/600V/16A 6 C16 5 15pF/50V/0603 R25 0/0805 C17 4.7nF/50V/0603 GND 1 R23 10/0805 3 10uF/25V D19 RS1J 1A 1 2 1N4148 2 MP150 2 VCC U1 MP44010 Q1 D18 2 R19 374k/1206 2 Source C13 0.1uF/16V/0805 VCC 4 C7 2 R18 1M/1206 220nF/50V/0805 1 Vcc R13 374k/1206 1 Drain C10 47uF/500V R15 68K/0805 C54 U5 5 10nF/630V/1206 R14 1M/1206 4 V BUS R43 10K D5 1N4007 R47 10K 3 1N4148 R64 0.4/1206 C18 NS R26 0.5/1206 R27 0.5/1206 PFC Stage R29 2.2M/1206 R30 1M/1206 R31 1M/1206 V_BUS R28 15.8k 2 SI7178DP 2 1 SGND C39 5, 6, 7, 8 1, 2, 3 R58 B160/60V/1A TL431 3 10nF/50V/0603 C112 BIAS 1 C49 VD2 14 4 C102 100K 1nF/50V 5 R103 6 R59 C43 7 11.86k 100uF/63V VG2 VG1 EN VDD LL RCP NC NC R108 137k 13 12 VD2 VD1 VS2 VS1 11 R109 10 10k 8 R105 2 2 D101 2 R106 U6 MP6922DS 1k 1 R107 1k 4.99 T-EV44010+HR1000-00D D102 1N4148 1 1N4148 R104 4.99 VG VD VS1 VS2 VD2 VG2 Note: For resistor and capacitor, if no special description is on the schmatic, the package is 0603 C103 10nF/50V 9 2 100uF/63V PGND 100nF/50V 20k R102 27nF/50V 1 3 D15 1N4148 1 R53 0/1206 U3 D13 2 2 C52 1uF/25V D14 1N4148 1 D16 BZT52C30 R52 110 2 1 C42 0.47uF/25V PGND C104 C101 30k C40 220pF/1000V/1206 1 2 102k 1K 1 2 1 R33 C44 2 R51 100/1206 10nF/50V BZT52C5V1 D103 1 R101 1nF/50V R45 0/1206 VOUT 100k R56 R50 10K VOUT VOUT 2 R44 100K/0603 9 R57 4.12K Q6 IPP65R600E 2 PFC R42 10/0805 C35 1uF/25V/0805 10 1 2 LATCH CY3 1 11 1 GND NC U4 2 8 LG BO 3 C36 1uF/25V CS 3 7 4 6 GND 100nF/50V/0805 1 C33 10nF/50V 1000uF/35V 1000uF/35V LED1 C41 PC817C 4 R41 10K 3 4 2.2nF/4000V 1 2 R40 2K 3 NC D12 1N4148 2 VCC C34 1uF/50V/0805 2 12 2 13 1 VCC 1 NC Burst R55 C46 NC VOUT 24V/4.1A C111 1 5 Q7 14 R39 10.7k 4.7uF/35V 2 Fset R35 100K/0603 15 10nF/1000V SI7178DP SW HR1000A Q5 IPP65R600E C110 C45 VG1 VS1 HG U2 CT C37 D11 RS1J/600V/1A VD1 4 TIMER C28 L6 14uH VOUT VOUT 1 R34 10/0805 4 2 3 C30 470pF/50V C27 0.22uF/25V/0805 16 1 R38 3K C31 4.7uF/25V/0805 BST 3 R36 820k SS 2 1 C32 NC R54 NC 2 C26 0.47uF/25V Q8 5, 6, 7, 8 1 D10 1N4148 1, 2, 3 PQ2620 T1 PQ26/20 36:4:4:4 Lm=0.87mH VS2 D8 RS1J/600V/1A VG2 4 C19 NC/1206 L5 Lr=180uH VD2 C20 47nF/1206 GND LLC Stage EV44010-S+HR1000A-S-00D Rev. 1.0 www.MonolithicPower.com 6/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 3 EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD EV44010-S+HR1000A-S-00D BILL OF MATERIALS Qty 1 1 1 Ref CY1, CY2 CY3 C2 C3 C4 C5 C10 C7 C27, C54 C13 C51 C53, C102, C44 C14 C15 C35, C52 C55 C16 C17 C19 C18,C46, C41,C32, C20 C37 C26,C42 C45, C110 C104 C111 C34 1 1 1 2 1 1 1 1 1 1 1 2 1 1 3 1 1 2 1 1 1 1 0 1 2 2 4 1 Value 1nF Description Package Manufacturer Part Number Y Capacitor;2600V;20% DIP Panasonic Y Capacitor;4000V;20% X-CAP;305V Capacitor;450V;CBB Capacitor;450V;CBB Ceramic Capacitor;630V;X7R Electrolytic Capacitor;500V Ceramic Capacitor;630V;X7R DIP DIP DIP DIP 1206 DIP 1206 EPCOS CARLI CARLI TDK Rubycon TDK 0.22μF Ceramic Capacitor;50V;X7R 0805 TDK 0.1μF 2.2μF Ceramic Capacitor;16V;X7R Ceramic Capacitor;6.3V;X5R 0805 0603 Murata Murata GRM21BR71H104KA01L GRM188R71E225KA01D 1nF Ceramic Capacitor;50V;X7R 0603 Murata GRM188R71H102KA01D 2.2μF 1μF Ceramic Capacitor;16V;X7R Ceramic Capacitor;25V;X7R 0805 0603 Murata Murata GRM21BR71H225KA01L GRM188R71E105KA01D 1μF Ceramic Capacitor;25V;X7R 0805 Murata GRM21BR71E105KA01D 10μF 15pF 4.7nF 47nF Electrolytic Capacitor;50V Ceramic Capacitor;50V;X7R Ceramic Capacitor;50V;X7R Ceramic Capacitor;630V;X7R DIP 0603 0603 1206 Rubycon TDK Murata Murata 50BXC10M C1608X7R1H150K GRM188R71H472KA01D GRM31CR71H473KA01D 4.7μF Ceramic Capacitor;50V;X7R 0.47μF Ceramic Capacitor;25V;X5R 1206 0603 Murata TDK GRM31CR71H475KA01D GRM188R71E474KA12 1000μF Electrolytic Capacitor;35V DIP JIANGHAI 2.2nF 0.22μF 0.47μF 0.68μF 22nF 47μF 10nF JYK08F102ML72N JNK12E222MY02N B32922C3224K TF474K2Y10BL270D9R TF684K2Y10BL270D9R C3216X7R2J223K 500BXC47M C3216X7R2J103K C0805X224K025T NS CD263-35V1000 0.1μF 0.1μF 1μF Ceramic Capacitor;50V;X7R Ceramic Capacitor;50V;X7R Ceramic Capacitor;50V;X7R 0603 0805 0805 Murata Murata Murata C28 10nF Capacitor;1000V DIP FaLa C30 C31 C33, C101, C39, C103 C36 470pF 4.7μF Ceramic Capacitor;50V;X7R Ceramic Capacitor;25V;X5R 0603 0805 Murata Murata GRM188R71H104KA01D GRM21BR71H104KA01D GRM21BR71H105KA01D MMKP82-1000V103P15JA GRM1885C1H471JA01 GRM21BR61E475KA88 10nF Ceramic Capacitor;50V;X7R 0603 Murata GRM188R71H103KA01D 1μF Ceramic Capacitor;25V;X7R 0603 Murata GRM188R71H105KA01D EV44010-S+HR1000A-S-00D Rev. 1.0 www.MonolithicPower.com 6/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 4 EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD EV44010-S+HR1000A-S-00D BILL OF MATERIALS (continued) Qty 1 1 2 6 5 4 1 1 1 1 1 1 1 1 1 1 2 1 0 2 1 4 1 1 1 2 1 1 1 1 2 1 1 1 Ref C112 C40 C43,C49 R1, R2, R3,R8, R13,R19 R9,R14, R18,R30, R31 R43,R47, R41,R109 R28 R29 R15 R46 R21 R22 R23 R7 R24 R25 R26, R27 R64 R54,R55 R34,R42 R36 R35,R101, R44,R103 R38 R39 R58 R105, R106 R40 R57 R33 R108 R45,R53 R56 R102 R50 Value 27nF 220pF 100μF Description Ceramic Capacitor;50V;X7R Ceramic Capacitor;1000V;C0G Electrolytic Capacitor;35V 374k Film Resistor;1%; Package 0603 1206 DIP Manufacturer Murata TDK Sanyo Part Number GRM1885C1H273JA01 C3216C0G3A221J CD287-35V100 1206 Yageo RC1206FR-07374KL 1M Film Resistor;1%; 1206 Yageo RC1206FR-071ML 10k Film Resistor;1%; 0603 Yageo RC0603FR-0710KL 15.8k 2.2M 68k 2.05k 6.34k 6.04k 10 4.7k 9.1k 0 0.5 0.4 NS 10 820k Film Resistor;1%; Film Resistor;1%; Film Resistor;1%; Film Resistor;1% Film Resistor;1%; Film Resistor;1%; Film Resistor;1%; Film Resistor;1%; Film Resistor;1%; Film Resistor;1%; Film Resistor;1%; Film Resistor;1%; 0603 1206 0805 0603 0603 0603 0805 0603 0603 603 1206 1206 Yageo Yageo Yageo Yageo Yageo Yageo Yageo Yageo Yageo Yageo Yageo Yageo RC0603FR-0715K8L RC1206FR-072M2L RC0805FR-0768KL RC0603FR-072K05L RC0603FR-076K34L RC0603FR-0720KL RC0805FR-0710RL RC0603FR-074K7L RC0603FR-079K1L RC0603FR-070RL RC1206FR-070R5L RC1206FR-070R4L Film Resistor;1%; Film Resistor;1%; 0805 0603 Yageo Yageo RC0805FR-0710RL RC0603FR-07820KL 100k Film Resistor;1%; 0603 Yageo RC0603FR-07100KL 3k Film Resistor;1%; 10.7k Film Resistor;1%; 1k Film Resistor;1%; 0603 0603 0603 Yageo Yageo Yageo RC0603FR-073KL RC0603FR-0710K7L RC0603FR-071KL 1k Film Resistor;1%; 0805 Yageo RC0805FR-071KL 2k 4.12k 102k 137k 0 30k 20k 10k Film Resistor;1%; Film Resistor;1%; Film Resistor;1%; Film Resistor;1%; Film Resistor;1%; Film Resistor;1%; Film Resistor;1%; Film Resistor;1%; 0603 0805 0603 0603 1206 0603 0603 0603 Yageo Yageo Yageo Yageo Yageo Yageo Yageo Yageo RC0603FR-072KL RC0805FR-074K12L RC0603FR-07102KL RC0603FR-07137KL RC1206FR-070RL RC0603FR-0730KL RC0603FR-0720KL RC0603FR-0710KL EV44010-S+HR1000A-S-00D Rev. 1.0 www.MonolithicPower.com 6/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 5 EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD EV44010-S+HR1000A-S-00D BILL OF MATERIALS (continued) Qty 1 1 1 1 1 Ref R51 R52 R59 R107, R104 RT1 VAR1 2 471KD14 1 BR1 GBU406 2 Value 100 110 11.8k Description Film Resistor;1%; Film Resistor;1%; Film Resistor;1%; Package 1206 0603 0603 Manufacturer Yageo Yageo Yageo Part Number RC1206FR-07100RL RC0603FR-07110RL RC0603FR-0711K8L 4.99 Film Resistor;1%; 0805 Yageo RC0805FR-075R1L Resistor MOV BRIDGE RECTIFIER/DF02S; 600V;4A DIP DIP Semitec Thinking DIP Diodes GBU406 RS1J Diode;600V;1A; SMA Diodes RS1J STTH3R06S 1N4007 Diode;600V;3A; Diode;1000V;1A; SMC DO-41 ST Diodes STTH3R06S 1N4007 1N4148W Diode;75V;0.15A; SOD-123 Diodes 1N4148W 1N4148WS Diode;75V;0.15A; SOD-323 Diodes 1N4148WS BZT52C16 US1G BZT52C5V1 B160 BZT52C30 Zener Diode;16V;5mA Diode;400V;1A; Zener Diode;5.1V;5mA Schottky Diode;60V;1A; Zener Diode;30V;5mA SOD-123 BZT52C16 US1G BZT52C5V1 B160 BZT52C30 DIP DIP DIP Diodes Mic Diodes Diodes Diodes COOPER BUSSMANN DEKELONG DEKELONG Wurth DIP Emei FX0323 DIP Wurth 7447720222 DIP Emei FX0324 DIP Wurth Changjiang Electronics 2 1 1 1 1 D1,D11, D8 D2 D5 D12, D7, D9, D10, D14, D15, D18 D6,D102, D101 D3,D20 D19 D103 D13 D16 1 F1 1 1 1 L1 L2 L3 900uH 300uH 20mH 1 L4 410uH 1 L7 2.2mH 1 L5 180uH 1 L6 14uH Common Choke,900μH,2A Filter Inductor;300μH Common Choke,20mH,2A PFC Inductor, L=410μH, N1:N2=47:8,RM10 2.2mH,0.3A Resonant Inductor, L=180μH,RM6 Common Choke,14μH,4A 1 Q1 S8050 Transistor;25V;0.5A 1 Q4 IPP60R199CP 2 Q5,Q6 3 1 1 7 3 3.15A/300VAC FUSE-SS-5H N-Channel Mosfet; 650V;16A N-Channel Mosfet; IPP65R600E 700V;18A SOD-123 SMA SOD-123 DIP SOT-23 5D2-10 TVR14471KS42Y SS-5H-3.15A T12.7*7.92*5.08 T60-26 744823220 744841414 S8050 TO220 Infineon IPP60R199CP TO220 Infineon IPP65R600E EV44010-S+HR1000A-S-00D Rev. 1.0 www.MonolithicPower.com 6/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 6 EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD EV44010-S+HR1000A-S-00D BILL OF MATERIALS (continued) Qty Ref Value 2 Q8,Q7 SI7178DP 1 T1 0.86mH 1 1 1 U5 U1 U2 MP150 MP44010 HR1000A 1 U4 PC817C 1 U3 TL431 1 U6 1 LED1 6 2 0-10V DIMMING, GND, LED+, LED-,L, N HEATSINK Description N-Channel Mosfet;100V;60A Transformer, Lp=0.86mH N1:N2:N3:N4 =36:4:4:4 PQ26-20 buck regulator PFC controller LLC controller Photocoupler; 1-Channel Vref=2.5V MP6922 SR controller HL-PSCLED Blue 2012H203BC Package Manufacturer Part Number Powerpak Vishay DIP Emei FX0325 SOIC8 SOIC8 SOIC16 MPS MPS MPS MP150GJ MP44010HS HR1000AGS DIP SHARP SOT-23 SOIC8 0805 Changjiang Electronics MPS SI7178DP PC817C TL431 MP6922GS BRIGHT LED HL-PSC-2012H203BC Connector Connector HEATSINK HEATSINK EV44010-S+HR1000A-S-00D Rev. 1.0 www.MonolithicPower.com 6/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 7 EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD EVB TEST RESULTS Performance waveforms are tested on the evaluation board. VAC=90V to 305V, IOUT=4.16A, POUT=100W Harmonic Efficiency vs. VAC VAC=115V & 230V, full load 30 IEC 61000-3-2 Class C 25 20 93.00 1.2 92.00 1 91.00 0.8 PF PF & THD 35 PF & THD vs. VAC 90.00 15 89.00 10 VIN=115V VIN=230V 5 0 3 88.00 87.00 7 11 15 19 23 27 31 35 39 0 50 100 150 200 250 300 350 VIN (V) 100 kHz 1 MHz 10 MHz 90 200 300 400 VIN (V) 1 MHz 10 MHz EN550150 SGL 1 PK 100 CLRWR 90 TDS 70 2 AV CLRWR 80 TDS 70 60 60 EN55015A 6DB 50 40 40 30 30 20 20 10 10 EN55015A 6DB 0 0 9kHz 100 kHz 120 SGL 2 AV CLRWR 80 50 100 VAC=230V, full load 110 1 PK 100 CLRWR 0 0 THD Conducted EMI VAC=115V, full load 120 110 EN550150 0.4 0.2 HARMONIC ORDER Conducted EMI 0.6 30 MHz 9kHz 30 MHz EV44010-S+HR1000A-S-00D Rev. 1.0 www.MonolithicPower.com 6/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 8 EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD EVB TEST RESULTS (continued) Performance waveforms are tested on the evaluation board. VAC=90V to 305V, IOUT=4.16A, POUT=100W VIN 100V/div. IIN 2A/div. VOUT 200mV/div. IIN 1A/div. VIN 100V/div. IIN 1A/div. VOUT 20V/div. VREC 100V/div. VOUT 200mV/div. IIN 1A/div. VOUT 20V/div. VREC 100V/div. IOUT 2A/div. IOUT 2A/div. VOUT 20V/div. VOUT 20V/div. VOUT 20V/div. VREC 100V/div. VREC 100V/div. IOUT 2A/div. IOUT 2A/div. IR 1A/div. IOUT 5A/div. EV44010-S+HR1000A-S-00D Rev. 1.0 www.MonolithicPower.com 6/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 9 EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD EVB TEST RESULTS (continued) Performance waveforms are tested on the evaluation board. VAC=90V to 305V, IOUT=4.16A, POUT=100W VOUT 20V/div. VSW 10V/div. VSW 10V/div. VTIMER 2A/div. VTIMER 2A/div. VCS 1A/div. IR 2A/div. VCS 1A/div. IR 2A/div. VSW 10V/div. VSW 10V/div. VSW 10V/div. VTIMER 2A/div. VTIMER 2A/div. VTIMER 2A/div. VCS 1A/div. IR 2A/div. VCS 1A/div. IR 2A/div. VCS 1A/div. IR 2A/div. IR 1A/div. IOUT 5A/div. VSW 10V/div. VTIMER 2A/div. VCS 1A/div. IR 2A/div. EV44010-S+HR1000A-S-00D Rev. 1.0 www.MonolithicPower.com 6/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 10 EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD PRINTED CIRCUIT BOARD LAYOUT Figure 1—Top Layer Figure 2—Bottom Layer EV44010-S+HR1000A-S-00D Rev. 1.0 www.MonolithicPower.com 6/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 11 EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD QUICK START GUIDE 1. Preset AC input voltage between 90V and 305V. Then turn off AC power supply. 2. Connect the output pins, VOUT & GND to the output load. 3. Connect the Line and Neutral terminals of the power supply output to AC input pins, L & N. 4. Turn on the power supply. The board will start up automatically. EV44010-S+HR1000A-S-00D Rev. 1.0 www.MonolithicPower.com 6/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 12 EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD APPENDIX1: PFC INDUCTOR SPECIFICATION Winding Diagram Electrical Diagram Tapes:3T N2 Tapes:1T N1 copper1 Pin Definition of Bobbin 8mm copper2 Pin out 1 2 12 3 8mm 11 10 Note: use copper wires to connect copper1 & copper2 with pin 9 of bobbin. 4 5 9 8 6 7 View from the top Table 1—Electrical Characteristic Parameter Primary Inductance Condition Value L（1,2—11,12） 410μH±5% Core RM10 Bobbin RM10 Core Material PC40 Turn Ratio N1:N2 47:8 Table 2—Winding Specification Start& End Wire Diameter (mm) Turns N1 1&2→11&12 0.33×5 47 N2 9→4 0.2×1 8 Tape Turns Winding No. 1 3 Margin Tapes EV44010-S+HR1000A-S-00D Rev. 1.0 www.MonolithicPower.com 6/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 13 EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD APPENDIX2: LLC TRANSFORMER SPECIFICATION Electrical Diagram Winding Diagram Pin Definition of Bobbin Note: use a copper wire to connect copper with pin 2 of bobbin. Table 1—Electrical Characteristic Parameter Primary Inductance Condition Value L(4-5) 860uH±5% Core PQ26-20 Bobbin PQ26-20 Core Material PC40 Turn Ratio N1:N2:N3:N4 36:4:4:4 Table 2—Winding Specification Tape Turns 1 3 1 3 Winding No. N1 N2 N3 N4 Start& End 4→5 2→1 12→10 9→7 Wire Diameter (mm) 0.22×2 0.2×8 0.7TIW×2 0.7TIW×2 Turns 36 4 4 4 EV44010-S+HR1000A-S-00D Rev. 1.0 www.MonolithicPower.com 6/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 14 EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD APPENDIX3: LLC RESONANT INDUTOR SPECIFICATION Winding Diagram Electrical Diagram 2 N1 6 Winding Start TEFLON TUBE Table 1—Electrical Characteristic Parameter Primary Inductance Pri Pin Definition of Bobbin Pin out 1 2 6 Condition Value L(2-6) 180μH±5% Core RM6 Bobbin RM6 Core Material PC40 Turn Ratio N1 40 3 5 4 View from the top Table 2—Winding Specification Tape Turns 3 Winding No. N1 Margin Tapes Start& End 2→6 Wire Diameter (mm) 0.25×3 Turns 40 NOTICE: The information in this document is subject to change without notice. Users should warrant and guarantee that third party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not assume any legal responsibility for any said applications. EV44010-S+HR1000A-S-00D Rev. 1.0 www.MonolithicPower.com 6/23/2014 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 15