EB1102

EV44010-S+HR1000A-S-00D
100W LED Driver Evaluation Board
The Future of Analog IC Technology
DESCRIPTION
FEATURES
The EV44010-S+HR1000A-S-00D is a general
purpose evaluation board of MP44010,
HR1000A, MP6922 and MP150 for 100W LED
driver application.

MP44010 is a boundary conduction mode PFC
controller which can provide simple and high
performance active power factor correction with
minimum external components.
HR1000A is a controller specific for the
resonant half-bridge topology with two channels
of 50% complementary duty cycle outputs
driving signals.
The MP6922 is a dual fast turn-off intelligent
rectifier to drive two N-CH power MOSFETs in
LLC resonant converters for synchronous
rectification.MP6922 has a light-load function to
latch-off the gate driver at light load condition.
MP150 supports high-side buck converter
which features as integrated 500V MOSFET,
accurate voltage regulation, minimum external
components. There features makes it a good
candidate for standby power supply for Vcc.







Ultra Wide Operating Input Range(from 90V
to 305V)
High efficiency up to 92%
Meet Class C Standard of IEC61000-3-2
Meet EN55015 Standard
High Power Factor
Short Circuit Protection (Latch Mode)
Over Current Protection
Over Voltage Protection
APPLICATIONS

LED Driver Application
All MPS parts are lead-free and adhere to the RoHS directive. For MPS green
status, please visit MPS website under Quality Assurance. “MPS” and “The
Future of Analog IC Technology”, are Registered Trademarks of Monolithic
Power Systems, Inc.
Warning: Although this board is designed to satisfy safety
requirements, the engineering prototype has not been
agency approved. Therefore, all testing should be performed
using an isolation transformer to provide the AC input to the
prototype board.
The EV44010-S+HR1000A-S-00D provides up
to 100W output power and operates with ultra
wide input range from 90V to 305V. Besides,
the EV44010-S+HR1000A-S-00D has output
fault protections, such as short circuit protection,
over voltage protection. It also can meet the
Class C standard of IEC61000-3-2 and
EN55015 standard.
ELECTRICAL SPECIFICATIONS
Parameter
Input AC Voltage
Output Current
Output Voltage
Output Power
Symbol
Value
Units
VAC
IOUT
VOUT
POUT
90 to 305
4.16
24
100
V
A
V
W
EV44010-S+HR1000A-S-00D Rev. 1.0
www.MonolithicPower.com
6/23/2014
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2014 MPS. All Rights Reserved.
1
EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD
EV44010-S+HR1000A-S-00D EVALUATION BOARD
(L x W x H) (16.2cm x 3.8cm x 2.5cm)
Board Number
MPS IC Number
EV44010-S+HR1000A-S-00D
MP44010HS
HR1000AGS
MP6922GS
MP150GJ
EV44010-S+HR1000A-S-00D Rev. 1.0
www.MonolithicPower.com
6/23/2014
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2014 MPS. All Rights Reserved.
2
EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD
EVALUATION BOARD SCHEMATIC
L2
350uH
F1 3.15A/300VAC
L
VIN_REC
R1
374k/1206
L3
24mH/2A
3
CY1
1nF/2600VAC
L1
900uH/2A
1
3
1
3
1
2
C3
0.47uF/450V
4
R3
374k/1206
C4
0.68uF/450V
C5
22nF/630V/1206
BR1
GBU406
2
4
2
4
CY2
1nF/2600VAC
VAR1
471KD14
1 2
3 4
1 2
3 4
R2
374k/1206
C2
0.22uF/305V
N
EARTH
D1
1
RS1J/600V/1A
2
RT1
2.2/DIP
D2
STTH3R06S/600V/3A
1
2
RM10
VIN_REC
V_BUS
L=410uH, 47:8
R8
374k/1206
2
1
R9
1M/1206
L4
D6
C51
2
FB
2.2uF/6.3V/0603
R46
2.03K
L7
2.2mH/0.3A
C53
3 1nF/50V/0603
Source
D9
1N4148
1
S8050
1 2
C55
D20
BZT52C18
3
R22
6.04K
BIAS
R7
4.7K
1
C14
1uF/16V/0805
2
3
1
D3
BZT52C16
4
1
R24
9.1K
FB
VIN
COMP
GATE
MULT
GND
CS
D7
1N4148
ZCS
2
8
C15
1uF/25V
7
R21
6.34k
1
Q4
IPP60R199CP/600V/16A
6
C16
5
15pF/50V/0603
R25
0/0805
C17
4.7nF/50V/0603
GND
1
R23
10/0805
3
10uF/25V
D19
RS1J 1A
1 2
1N4148
2
MP150
2
VCC
U1
MP44010
Q1
D18
2
R19
374k/1206
2
Source
C13
0.1uF/16V/0805
VCC
4
C7
2
R18
1M/1206
220nF/50V/0805
1
Vcc
R13
374k/1206
1
Drain
C10
47uF/500V
R15
68K/0805
C54
U5
5
10nF/630V/1206
R14
1M/1206
4
V BUS
R43
10K
D5
1N4007
R47
10K
3
1N4148
R64
0.4/1206
C18
NS
R26
0.5/1206
R27
0.5/1206
PFC Stage
R29
2.2M/1206
R30
1M/1206
R31
1M/1206
V_BUS
R28
15.8k
2
SI7178DP
2
1
SGND
C39
5, 6, 7, 8
1, 2, 3
R58
B160/60V/1A
TL431
3
10nF/50V/0603
C112
BIAS
1
C49
VD2
14
4
C102
100K
1nF/50V 5
R103
6
R59
C43
7
11.86k
100uF/63V
VG2
VG1
EN
VDD
LL
RCP
NC
NC
R108
137k
13
12
VD2
VD1
VS2
VS1
11
R109
10
10k
8
R105
2
2
D101
2
R106
U6 MP6922DS
1k
1
R107
1k
4.99
T-EV44010+HR1000-00D
D102
1N4148
1
1N4148
R104
4.99
VG
VD
VS1
VS2
VD2
VG2
Note: For resistor and capacitor, if no special description is on the schmatic, the package is 0603
C103
10nF/50V
9
2
100uF/63V
PGND
100nF/50V
20k
R102
27nF/50V
1
3
D15
1N4148
1
R53
0/1206
U3
D13
2
2
C52
1uF/25V
D14
1N4148
1
D16
BZT52C30
R52
110
2
1
C42
0.47uF/25V
PGND
C104
C101
30k
C40
220pF/1000V/1206
1
2
102k
1K
1
2
1
R33
C44
2
R51
100/1206
10nF/50V
BZT52C5V1
D103
1
R101
1nF/50V
R45
0/1206
VOUT
100k
R56
R50
10K
VOUT
VOUT
2
R44
100K/0603
9
R57
4.12K
Q6
IPP65R600E
2
PFC
R42
10/0805
C35
1uF/25V/0805
10
1 2
LATCH
CY3
1
11
1
GND
NC
U4
2
8
LG
BO
3
C36
1uF/25V
CS
3
7
4
6
GND
100nF/50V/0805
1
C33
10nF/50V
1000uF/35V
1000uF/35V
LED1
C41
PC817C
4
R41
10K
3 4
2.2nF/4000V
1
2
R40
2K
3
NC
D12
1N4148
2
VCC
C34
1uF/50V/0805
2
12
2
13
1
VCC
1
NC
Burst
R55
C46
NC
VOUT 24V/4.1A
C111
1
5
Q7
14
R39
10.7k
4.7uF/35V
2
Fset
R35
100K/0603
15
10nF/1000V
SI7178DP
SW
HR1000A
Q5
IPP65R600E
C110
C45
VG1
VS1
HG
U2
CT
C37
D11
RS1J/600V/1A
VD1
4
TIMER
C28
L6
14uH
VOUT
VOUT
1
R34
10/0805
4
2
3
C30
470pF/50V
C27
0.22uF/25V/0805
16
1
R38
3K
C31
4.7uF/25V/0805
BST
3
R36
820k
SS
2
1
C32 NC
R54 NC
2
C26
0.47uF/25V
Q8
5, 6, 7, 8
1
D10
1N4148
1, 2, 3
PQ2620
T1
PQ26/20 36:4:4:4 Lm=0.87mH
VS2
D8
RS1J/600V/1A
VG2
4
C19
NC/1206
L5
Lr=180uH
VD2
C20
47nF/1206
GND
LLC Stage
EV44010-S+HR1000A-S-00D Rev. 1.0
www.MonolithicPower.com
6/23/2014
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2014 MPS. All Rights Reserved.
3
EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD
EV44010-S+HR1000A-S-00D BILL OF MATERIALS
Qty
1
1
1
Ref
CY1,
CY2
CY3
C2
C3
C4
C5
C10
C7
C27,
C54
C13
C51
C53,
C102,
C44
C14
C15
C35,
C52
C55
C16
C17
C19
C18,C46,
C41,C32,
C20
C37
C26,C42
C45,
C110
C104
C111
C34
1
1
1
2
1
1
1
1
1
1
1
2
1
1
3
1
1
2
1
1
1
1
0
1
2
2
4
1
Value
1nF
Description
Package Manufacturer Part Number
Y Capacitor;2600V;20%
DIP
Panasonic
Y Capacitor;4000V;20%
X-CAP;305V
Capacitor;450V;CBB
Capacitor;450V;CBB
Ceramic Capacitor;630V;X7R
Electrolytic Capacitor;500V
Ceramic Capacitor;630V;X7R
DIP
DIP
DIP
DIP
1206
DIP
1206
EPCOS
CARLI
CARLI
TDK
Rubycon
TDK
0.22μF Ceramic Capacitor;50V;X7R
0805
TDK
0.1μF
2.2μF
Ceramic Capacitor;16V;X7R
Ceramic Capacitor;6.3V;X5R
0805
0603
Murata
Murata
GRM21BR71H104KA01L
GRM188R71E225KA01D
1nF
Ceramic Capacitor;50V;X7R
0603
Murata
GRM188R71H102KA01D
2.2μF
1μF
Ceramic Capacitor;16V;X7R
Ceramic Capacitor;25V;X7R
0805
0603
Murata
Murata
GRM21BR71H225KA01L
GRM188R71E105KA01D
1μF
Ceramic Capacitor;25V;X7R
0805
Murata
GRM21BR71E105KA01D
10μF
15pF
4.7nF
47nF
Electrolytic Capacitor;50V
Ceramic Capacitor;50V;X7R
Ceramic Capacitor;50V;X7R
Ceramic Capacitor;630V;X7R
DIP
0603
0603
1206
Rubycon
TDK
Murata
Murata
50BXC10M
C1608X7R1H150K
GRM188R71H472KA01D
GRM31CR71H473KA01D
4.7μF Ceramic Capacitor;50V;X7R
0.47μF Ceramic Capacitor;25V;X5R
1206
0603
Murata
TDK
GRM31CR71H475KA01D
GRM188R71E474KA12
1000μF Electrolytic Capacitor;35V
DIP
JIANGHAI
2.2nF
0.22μF
0.47μF
0.68μF
22nF
47μF
10nF
JYK08F102ML72N
JNK12E222MY02N
B32922C3224K
TF474K2Y10BL270D9R
TF684K2Y10BL270D9R
C3216X7R2J223K
500BXC47M
C3216X7R2J103K
C0805X224K025T
NS
CD263-35V1000
0.1μF
0.1μF
1μF
Ceramic Capacitor;50V;X7R
Ceramic Capacitor;50V;X7R
Ceramic Capacitor;50V;X7R
0603
0805
0805
Murata
Murata
Murata
C28
10nF
Capacitor;1000V
DIP
FaLa
C30
C31
C33,
C101,
C39,
C103
C36
470pF
4.7μF
Ceramic Capacitor;50V;X7R
Ceramic Capacitor;25V;X5R
0603
0805
Murata
Murata
GRM188R71H104KA01D
GRM21BR71H104KA01D
GRM21BR71H105KA01D
MMKP82-1000V103P15JA
GRM1885C1H471JA01
GRM21BR61E475KA88
10nF
Ceramic Capacitor;50V;X7R
0603
Murata
GRM188R71H103KA01D
1μF
Ceramic Capacitor;25V;X7R
0603
Murata
GRM188R71H105KA01D
EV44010-S+HR1000A-S-00D Rev. 1.0
www.MonolithicPower.com
6/23/2014
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2014 MPS. All Rights Reserved.
4
EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD
EV44010-S+HR1000A-S-00D BILL OF MATERIALS (continued)
Qty
1
1
2
6
5
4
1
1
1
1
1
1
1
1
1
1
2
1
0
2
1
4
1
1
1
2
1
1
1
1
2
1
1
1
Ref
C112
C40
C43,C49
R1, R2,
R3,R8,
R13,R19
R9,R14,
R18,R30,
R31
R43,R47,
R41,R109
R28
R29
R15
R46
R21
R22
R23
R7
R24
R25
R26, R27
R64
R54,R55
R34,R42
R36
R35,R101,
R44,R103
R38
R39
R58
R105,
R106
R40
R57
R33
R108
R45,R53
R56
R102
R50
Value
27nF
220pF
100μF
Description
Ceramic Capacitor;50V;X7R
Ceramic Capacitor;1000V;C0G
Electrolytic Capacitor;35V
374k Film Resistor;1%;
Package
0603
1206
DIP
Manufacturer
Murata
TDK
Sanyo
Part Number
GRM1885C1H273JA01
C3216C0G3A221J
CD287-35V100
1206
Yageo
RC1206FR-07374KL
1M
Film Resistor;1%;
1206
Yageo
RC1206FR-071ML
10k
Film Resistor;1%;
0603
Yageo
RC0603FR-0710KL
15.8k
2.2M
68k
2.05k
6.34k
6.04k
10
4.7k
9.1k
0
0.5
0.4
NS
10
820k
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;1%
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;1%;
0603
1206
0805
0603
0603
0603
0805
0603
0603
603
1206
1206
Yageo
Yageo
Yageo
Yageo
Yageo
Yageo
Yageo
Yageo
Yageo
Yageo
Yageo
Yageo
RC0603FR-0715K8L
RC1206FR-072M2L
RC0805FR-0768KL
RC0603FR-072K05L
RC0603FR-076K34L
RC0603FR-0720KL
RC0805FR-0710RL
RC0603FR-074K7L
RC0603FR-079K1L
RC0603FR-070RL
RC1206FR-070R5L
RC1206FR-070R4L
Film Resistor;1%;
Film Resistor;1%;
0805
0603
Yageo
Yageo
RC0805FR-0710RL
RC0603FR-07820KL
100k Film Resistor;1%;
0603
Yageo
RC0603FR-07100KL
3k
Film Resistor;1%;
10.7k Film Resistor;1%;
1k
Film Resistor;1%;
0603
0603
0603
Yageo
Yageo
Yageo
RC0603FR-073KL
RC0603FR-0710K7L
RC0603FR-071KL
1k
Film Resistor;1%;
0805
Yageo
RC0805FR-071KL
2k
4.12k
102k
137k
0
30k
20k
10k
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;1%;
0603
0805
0603
0603
1206
0603
0603
0603
Yageo
Yageo
Yageo
Yageo
Yageo
Yageo
Yageo
Yageo
RC0603FR-072KL
RC0805FR-074K12L
RC0603FR-07102KL
RC0603FR-07137KL
RC1206FR-070RL
RC0603FR-0730KL
RC0603FR-0720KL
RC0603FR-0710KL
EV44010-S+HR1000A-S-00D Rev. 1.0
www.MonolithicPower.com
6/23/2014
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2014 MPS. All Rights Reserved.
5
EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD
EV44010-S+HR1000A-S-00D BILL OF MATERIALS (continued)
Qty
1
1
1
1
1
Ref
R51
R52
R59
R107,
R104
RT1
VAR1
2
471KD14
1
BR1
GBU406
2
Value
100
110
11.8k
Description
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;1%;
Package
1206
0603
0603
Manufacturer
Yageo
Yageo
Yageo
Part Number
RC1206FR-07100RL
RC0603FR-07110RL
RC0603FR-0711K8L
4.99
Film Resistor;1%;
0805
Yageo
RC0805FR-075R1L
Resistor
MOV
BRIDGE
RECTIFIER/DF02S;
600V;4A
DIP
DIP
Semitec
Thinking
DIP
Diodes
GBU406
RS1J
Diode;600V;1A;
SMA
Diodes
RS1J
STTH3R06S
1N4007
Diode;600V;3A;
Diode;1000V;1A;
SMC
DO-41
ST
Diodes
STTH3R06S
1N4007
1N4148W
Diode;75V;0.15A;
SOD-123
Diodes
1N4148W
1N4148WS
Diode;75V;0.15A;
SOD-323
Diodes
1N4148WS
BZT52C16
US1G
BZT52C5V1
B160
BZT52C30
Zener Diode;16V;5mA
Diode;400V;1A;
Zener Diode;5.1V;5mA
Schottky Diode;60V;1A;
Zener Diode;30V;5mA
SOD-123
BZT52C16
US1G
BZT52C5V1
B160
BZT52C30
DIP
DIP
DIP
Diodes
Mic
Diodes
Diodes
Diodes
COOPER
BUSSMANN
DEKELONG
DEKELONG
Wurth
DIP
Emei
FX0323
DIP
Wurth
7447720222
DIP
Emei
FX0324
DIP
Wurth
Changjiang
Electronics
2
1
1
1
1
D1,D11,
D8
D2
D5
D12, D7,
D9, D10,
D14,
D15, D18
D6,D102,
D101
D3,D20
D19
D103
D13
D16
1
F1
1
1
1
L1
L2
L3
900uH
300uH
20mH
1
L4
410uH
1
L7
2.2mH
1
L5
180uH
1
L6
14uH
Common Choke,900μH,2A
Filter Inductor;300μH
Common Choke,20mH,2A
PFC Inductor, L=410μH,
N1:N2=47:8,RM10
2.2mH,0.3A
Resonant Inductor,
L=180μH,RM6
Common Choke,14μH,4A
1
Q1
S8050
Transistor;25V;0.5A
1
Q4
IPP60R199CP
2
Q5,Q6
3
1
1
7
3
3.15A/300VAC FUSE-SS-5H
N-Channel Mosfet;
650V;16A
N-Channel Mosfet;
IPP65R600E
700V;18A
SOD-123
SMA
SOD-123
DIP
SOT-23
5D2-10
TVR14471KS42Y
SS-5H-3.15A
T12.7*7.92*5.08
T60-26
744823220
744841414
S8050
TO220
Infineon
IPP60R199CP
TO220
Infineon
IPP65R600E
EV44010-S+HR1000A-S-00D Rev. 1.0
www.MonolithicPower.com
6/23/2014
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2014 MPS. All Rights Reserved.
6
EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD
EV44010-S+HR1000A-S-00D BILL OF MATERIALS (continued)
Qty
Ref
Value
2
Q8,Q7
SI7178DP
1
T1
0.86mH
1
1
1
U5
U1
U2
MP150
MP44010
HR1000A
1
U4
PC817C
1
U3
TL431
1
U6
1
LED1
6
2
0-10V
DIMMING,
GND,
LED+,
LED-,L, N
HEATSINK
Description
N-Channel
Mosfet;100V;60A
Transformer,
Lp=0.86mH
N1:N2:N3:N4
=36:4:4:4 PQ26-20
buck regulator
PFC controller
LLC controller
Photocoupler;
1-Channel
Vref=2.5V
MP6922
SR controller
HL-PSCLED Blue
2012H203BC
Package Manufacturer Part Number
Powerpak
Vishay
DIP
Emei
FX0325
SOIC8
SOIC8
SOIC16
MPS
MPS
MPS
MP150GJ
MP44010HS
HR1000AGS
DIP
SHARP
SOT-23
SOIC8
0805
Changjiang
Electronics
MPS
SI7178DP
PC817C
TL431
MP6922GS
BRIGHT LED HL-PSC-2012H203BC
Connector
Connector
HEATSINK
HEATSINK
EV44010-S+HR1000A-S-00D Rev. 1.0
www.MonolithicPower.com
6/23/2014
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2014 MPS. All Rights Reserved.
7
EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD
EVB TEST RESULTS
Performance waveforms are tested on the evaluation board.
VAC=90V to 305V, IOUT=4.16A, POUT=100W
Harmonic
Efficiency vs. VAC
VAC=115V & 230V, full load
30
IEC 61000-3-2 Class C
25
20
93.00
1.2
92.00
1
91.00
0.8
PF
PF & THD
35
PF & THD vs. VAC
90.00
15
89.00
10
VIN=115V
VIN=230V
5
0
3
88.00
87.00
7 11 15 19 23 27 31 35 39
0
50 100 150 200 250 300 350
VIN (V)
100 kHz
1 MHz
10 MHz
90
200
300
400
VIN (V)
1 MHz
10 MHz
EN550150
SGL
1 PK
100
CLRWR
90
TDS
70
2 AV
CLRWR 80
TDS
70
60
60
EN55015A
6DB
50
40
40
30
30
20
20
10
10
EN55015A
6DB
0
0
9kHz
100 kHz
120
SGL
2 AV
CLRWR 80
50
100
VAC=230V, full load
110
1 PK 100
CLRWR
0
0
THD
Conducted EMI
VAC=115V, full load
120
110 EN550150
0.4
0.2
HARMONIC ORDER
Conducted EMI
0.6
30 MHz
9kHz
30 MHz
EV44010-S+HR1000A-S-00D Rev. 1.0
www.MonolithicPower.com
6/23/2014
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2014 MPS. All Rights Reserved.
8
EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD
EVB TEST RESULTS (continued)
Performance waveforms are tested on the evaluation board.
VAC=90V to 305V, IOUT=4.16A, POUT=100W
VIN
100V/div.
IIN
2A/div.
VOUT
200mV/div.
IIN
1A/div.
VIN
100V/div.
IIN
1A/div.
VOUT
20V/div.
VREC
100V/div.
VOUT
200mV/div.
IIN
1A/div.
VOUT
20V/div.
VREC
100V/div.
IOUT
2A/div.
IOUT
2A/div.
VOUT
20V/div.
VOUT
20V/div.
VOUT
20V/div.
VREC
100V/div.
VREC
100V/div.
IOUT
2A/div.
IOUT
2A/div.
IR
1A/div.
IOUT
5A/div.
EV44010-S+HR1000A-S-00D Rev. 1.0
www.MonolithicPower.com
6/23/2014
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2014 MPS. All Rights Reserved.
9
EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD
EVB TEST RESULTS (continued)
Performance waveforms are tested on the evaluation board.
VAC=90V to 305V, IOUT=4.16A, POUT=100W
VOUT
20V/div.
VSW
10V/div.
VSW
10V/div.
VTIMER
2A/div.
VTIMER
2A/div.
VCS
1A/div.
IR
2A/div.
VCS
1A/div.
IR
2A/div.
VSW
10V/div.
VSW
10V/div.
VSW
10V/div.
VTIMER
2A/div.
VTIMER
2A/div.
VTIMER
2A/div.
VCS
1A/div.
IR
2A/div.
VCS
1A/div.
IR
2A/div.
VCS
1A/div.
IR
2A/div.
IR
1A/div.
IOUT
5A/div.
VSW
10V/div.
VTIMER
2A/div.
VCS
1A/div.
IR
2A/div.
EV44010-S+HR1000A-S-00D Rev. 1.0
www.MonolithicPower.com
6/23/2014
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2014 MPS. All Rights Reserved.
10
EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD
PRINTED CIRCUIT BOARD LAYOUT
Figure 1—Top Layer
Figure 2—Bottom Layer
EV44010-S+HR1000A-S-00D Rev. 1.0
www.MonolithicPower.com
6/23/2014
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2014 MPS. All Rights Reserved.
11
EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD
QUICK START GUIDE
1. Preset AC input voltage between 90V and 305V. Then turn off AC power supply.
2. Connect the output pins, VOUT & GND to the output load.
3. Connect the Line and Neutral terminals of the power supply output to AC input pins, L & N.
4. Turn on the power supply. The board will start up automatically.
EV44010-S+HR1000A-S-00D Rev. 1.0
www.MonolithicPower.com
6/23/2014
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2014 MPS. All Rights Reserved.
12
EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD
APPENDIX1: PFC INDUCTOR SPECIFICATION
Winding Diagram
Electrical Diagram
Tapes:3T
N2
Tapes:1T
N1
copper1
Pin Definition of Bobbin
8mm
copper2
Pin out
1 2
12
3
8mm
11 10
Note: use copper wires to connect copper1 &
copper2 with pin 9 of bobbin.
4 5
9
8
6
7
View from the top
Table 1—Electrical Characteristic
Parameter
Primary
Inductance
Condition
Value
L(1,2—11,12)
410μH±5%
Core
RM10
Bobbin
RM10
Core Material
PC40
Turn Ratio
N1:N2
47:8
Table 2—Winding Specification
Start&
End
Wire Diameter
(mm)
Turns
N1
1&2→11&12
0.33×5
47
N2
9→4
0.2×1
8
Tape
Turns
Winding
No.
1
3
Margin Tapes
EV44010-S+HR1000A-S-00D Rev. 1.0
www.MonolithicPower.com
6/23/2014
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2014 MPS. All Rights Reserved.
13
EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD
APPENDIX2: LLC TRANSFORMER SPECIFICATION
Electrical Diagram
Winding Diagram
Pin Definition of Bobbin
Note: use a copper wire to connect copper with
pin 2 of bobbin.
Table 1—Electrical Characteristic
Parameter
Primary
Inductance
Condition
Value
L(4-5)
860uH±5%
Core
PQ26-20
Bobbin
PQ26-20
Core Material
PC40
Turn Ratio
N1:N2:N3:N4
36:4:4:4
Table 2—Winding Specification
Tape
Turns
1
3
1
3
Winding
No.
N1
N2
N3
N4
Start&
End
4→5
2→1
12→10
9→7
Wire Diameter
(mm)
0.22×2
0.2×8
0.7TIW×2
0.7TIW×2
Turns
36
4
4
4
EV44010-S+HR1000A-S-00D Rev. 1.0
www.MonolithicPower.com
6/23/2014
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2014 MPS. All Rights Reserved.
14
EV44010-S+HR1000A-S-00D –100W LED DRIVER EVALUATION BOARD
APPENDIX3: LLC RESONANT INDUTOR SPECIFICATION
Winding Diagram
Electrical Diagram
2
N1
6
Winding Start
TEFLON TUBE
Table 1—Electrical Characteristic
Parameter
Primary
Inductance
Pri
Pin Definition of Bobbin
Pin out
1 2
6
Condition
Value
L(2-6)
180μH±5%
Core
RM6
Bobbin
RM6
Core Material
PC40
Turn Ratio
N1
40
3
5 4
View from the top
Table 2—Winding Specification
Tape
Turns
3
Winding
No.
N1
Margin Tapes
Start&
End
2→6
Wire Diameter
(mm)
0.25×3
Turns
40
NOTICE: The information in this document is subject to change without notice. Users should warrant and guarantee that third
party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not
assume any legal responsibility for any said applications.
EV44010-S+HR1000A-S-00D Rev. 1.0
www.MonolithicPower.com
6/23/2014
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2014 MPS. All Rights Reserved.
15
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