EB1301

EV44010-S+HR1000A-S-01C
90W LED Driver Evaluation Board
Evaluation Board Report
90W LED Driver Evaluation Board with PFC
Design Specs
Input Voltage
Output Voltage
Output Current
Output Power
Isolation
Value
100-305
30-45
2.1
90
Unit
VAC
VDC
A
W
Yes
MP44010HS, HR1000AGS,
MP26085DJ,MP100GS
AC-DC LED Driver
AC-DC Constant Current Power Supply
MPS IC
Application
Document Number
EBXXX
Author
Application Engineering Department
Date
Nov, 2014
Revision
1.0
Design Summary
EV44010-S+HR1000A-S-01C evaluation board provides a reference design for a universal offline
isolated LED power supply with 30-45V output, constant 2.1A, which also integrates PFC function.
This evaluation board contains the complete specification of the power supply, a detailed circuit
diagram, the entire bill of materials required to build the power supply, drawing of the power inductors
and transformers, and test data of the most important performance.
EV44010-S+HR1000-S-01B Rev. 1.0
www.MonolithicPower.com
10/16/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
1
EV44010-S+HR1000A-S-01C –90W LED DRIVER EVALUATION BOARD
FEATURES

DESCRIPTION
The EV44010-S+HR1000A-S-01C is an
evaluation board of MP44010, HR1000A,
MP26085 and MP100 for 90W LED driver
application.
MP44010 is a boundary conduction mode PFC
controller which can provide simple and high
performance active power factor correction with
minimum external components.
HR1000A is a controller specific for the
resonant half-bridge topology with two channels
of 50% complementary duty cycle outputs
driving signals.
MP26085 is a voltage and current control IC
integrated a precision voltage reference and a
current source, which is suitable for battery
charger, second controller of switching
regulator systems, and other types of
application required an accurate voltage and
current control systems.







Ultra Wide Operating Input Range(from
100VAC to 305VAC)
High efficiency up to 91%
Meet Class C Standard of IEC61000-3-2
Meet EN55015 Standard
High Power Factor
Short Circuit Protection (Hiccup Mode)
Over Voltage Protection
0-10V Dimming
All MPS parts are lead-free and adhere to the RoHS directive. For MPS green
status, please visit MPS website under Quality Assurance. “MPS” and “The
Future of Analog IC Technology”, are Registered Trademarks of Monolithic
Power Systems, Inc.
Warning: Although this board is designed to satisfy safety
requirements, the engineering prototype has not been
agency approved. Therefore, all testing should be performed
using an isolation transformer to provide the AC input to the
prototype board.
MP100 is a compact, inductor-less, goodefficiency, off-line regulator. It steps down the
AC line voltage to an adjustable DC output. It is
a simple solution to provide a bias voltage to
ICs in off-line applications.
The EV44010-S+HR1000A-S-01C provides up
to 90W output power and operates with ultra
wide input range from 100VAC to 305VAC.
Besides, the EV44010-S+HR1000A-S-01C has
output fault protections, such as short circuit
protection, over voltage protection. It also can
meet the Class C standard of IEC61000-3-2
and EN55015 standard.
ELECTRICAL SPECIFICATIONS
Parameter
Input AC Voltage
Output Current
Output Voltage
Output Power
Symbol
Value
Units
VAC
IOUT
VOUT
POUT
100 to 305
2.1
30 to 45
90
V
A
V
W
EV44010-S+HR1000A-S-00C Rev. 1.0
www.MonolithicPower.com
10/16/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
2
EV44010-S+HR1000A-S-01C –90W LED DRIVER EVALUATION BOARD
EV44010-S+HR1000A-S-01C EVALUATION BOARD
(L x W x H) (16.2cm x 3.8cm x 2.5cm)
Board Number
MPS IC Number
MP44010HS
EV44010-S+HR1000A-S-00C
HR1000AGS
MP26085DJ
MP100GS
EV44010-S+HR1000A-S-00C Rev. 1.0
www.MonolithicPower.com
10/16/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
3
EV44010-S+HR1000A-S-01C –90W LED DRIVER EVALUATION BOARD
EVALUATION BOARD SCHEMATIC
PFC Stage
EV44010-S+HR1000A-S-00C Rev. 1.0
www.MonolithicPower.com
10/16/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
4
EV44010-S+HR1000A-S-01C –90W LED DRIVER EVALUATION BOARD
LLC Stage
EV44010-S+HR1000A-S-00C Rev. 1.0
www.MonolithicPower.com
10/16/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
5
EV44010-S+HR1000A-S-01C –90W LED DRIVER EVALUATION BOARD
EV44010-S+HR1000A-S-01C BILL OF MATERIALS
Qty
Ref
2
CY1,CY2
1
C1
1
2
C2
C3,C4
1
2
1
1
1
1
1
3
1
1
0
2
1
2
1
Value Description
1nF
Y Capacitor;2600V;20%
Electrolytic
100μF
Capacitor;35V
0.22μF X-CAP;305V
0.47μF Capacitor;450V;CBB
Ceramic
C5
22nF
Capacitor;630V;X7R
Ceramic
C6,C30
470pF
Capacitor;50V;C0G
Ceramic
C7
10nF
Capacitor;630V;X7R
Ceramic
C8
4.7μF
Capacitor;50V;X7R
Electrolytic
C10
47μF
Capacitor;500V
Ceramic
C13
0.47μF
Capacitor;50V;X7R
Ceramic
C14
2.2μF
Capacitor;25V;X7R
Ceramic
C15,C41,C52
1μF
Capacitor;25V;X7R
Ceramic
C16
15pF
Capacitor;50V;X7R
Ceramic
C17
4.7nF
Capacitor;50V;X7R
C18,C19,C20,
C21,C24,C34,
NS
C38,C45,C47,
C51
Electrolytic
C22,C23
330μF
Capacitor;63V
Ceramic
C25
2.2μF
Capacitor;100V;X7R
Ceramic
C26,C42
0.47μF
Capacitor;25V;X7R
Ceramic
C27
0.47μF
Capacitor;25V;X7R
1
C28
10nF
2
C29,C35
1μF
1
C31
4.7μF
1
C32
2.2nF
Capacitor;1000V
Ceramic
Capacitor;25V;X7R
Ceramic
Capacitor;25V;X5R
Capacitor;4000V;20%
Package
Manufacturer Part Number
DIP
Panasonic
JYK08F102ML72N
DIP
SANYO
DIP
DIP
EPCOS
CARLI
1206
TDK
0603
Murata
1206
TDK
1206
Murata
DIP
Rubycon
0805
Murata
0805
TDK
0603
Murata
0603
TDK
0603
Murata
DIP
JiangHai
1210
Murata
GRM32ER72A225KA35L
0603
Murata
GRM188R71E474KA12
0805
HHEC
C0805X474K025T
DIP
FaLa
MMKP82-1000V103P15JA
0805
Murata
GRM21BR71E105KA99L
0805
Murata
GRM21BR61E475KA88
DIP
HongKe
JN12E222MY02N
B32922C322M
TF474K2Y10BL270D9R
C3216X7R2J223K
GRM1885C1H471JA01
C3216X7R2J103K
GRM188R71H475KA01D
500BXC47M
GRM21BR71H474KA01L
C2012X7R1E225K
GRM188R71E105KA01D
C1608X7R1H150K
GRM188R71H472KA01D
CD286-63V330
EV44010-S+HR1000A-S-00C Rev. 1.0
www.MonolithicPower.com
10/16/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
6
EV44010-S+HR1000A-S-01C –90W LED DRIVER EVALUATION BOARD
EV44010-S+HR1000A-S-01C BILL OF MATERIALS (continued)
Qty
Ref
Value
4
C33,C36,C39,
C44
10nF
1
C37
33nF
1
C40
220pF
3
C43,C48,C49
100μF
1
C46
1nF
1
C50
0.1μF
6
1
R1,R2,R3,R8,
R13,R19
R4
Description
Ceramic
Capacitor;50V;X7R
Ceramic
Capacitor;25V;X7R
Ceramic
Capacitor;1000V;
Electrolytic
Capacitor;25V
Ceramic
Capacitor;50V;X7R
Ceramic
Capacitor;100V;X7R
Package
Manufacturer Part Number
0603
Murata
GRM188R71H103KA01D
0805
LION
0805B333K250T
1206
TDK
C3216C0G3A221J
DIP
Rubycon
0603
LION
0603B102K500T
1206
TDK
C3216X7R2A104K
25YXF100M
374k
Film Resistor;1%;
1206
Yageo
RC1206FR-07374KL
107k
Film Resistor;1%;
0603
Yageo
RC0603FR-07107KL
10k
Film Resistor;1%;
0603
Yageo
RC0603FR-0710KL
4.7k
Film Resistor;1%
0603
Yageo
RC0603FR-074K7L
1M
Film Resistor;1%;
1206
Yageo
RC1206FR-071ML
1
R5,R28,R41,
R46,R56,R59,
R35,R44
R7
R9,R14,R18,
R29,R30,R31
R15
68k
Film Resistor;1%;
0805
Yageo
RC0805FR-0768KL
1
1
3
1
1
3
R21
R22
R23,R34,R42
R24
R25
R26,R27,R64
6.34k
6.04k
10
7.15k
0
0.5
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;5%;
Film Resistor;1%;
0603
0603
0805
0603
0603
1206
Yageo
Yageo
Yageo
Yageo
Yageo
Yageo
RC0603JR-076K34L
RC0603FR-076K04L
RC0805FR-0710RL
RC0603FR-077K15L
RC0603JR-070RL
RC1206FR-070R5L
8
1
6
1
R32,R33,R63,
R67,R68,R69,
JP1
R36
820k
Film Resistor;1%;
0603
Yageo
RC0603FR-07820KL
2
1
1
1
1
2
1
R37,R62
R38
R39
R40
R43
R45,R53
R47
2k
3.01k
10.7k
1.74k
499
0
0.05
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;5%;
Resistor;1%;2W
1206
0603
0603
0603
0603
1206
2512
Yageo
Yageo
Yageo
Yageo
Yageo
Yageo
Yageo
RC1206FR-072KL
RC0603FR-073K01L
RC0603FR-0710K7L
RC0603FR-071K74L
RC0603FR-07499RL
RC1206JR-070RL
RL2512FK-070R05L
1
2
1
1
R48
R49,R57
R50
R51
2.49k
360k
100
100
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;1%;
0805
0603
0603
1206
Yageo
Yageo
Yageo
Yageo
RC0805FR-072K49L
RC0603FR-07360KL
RC0603FR-07100RL
RC1206FR-07100RL
0
NS
EV44010-S+HR1000A-S-00C Rev. 1.0
www.MonolithicPower.com
10/16/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
7
EV44010-S+HR1000A-S-01C –90W LED DRIVER EVALUATION BOARD
EV44010-S+HR1000A-S-01C BILL OF MATERIALS (continued)
Qty
Ref
Value
Description
1
R52
75
Film Resistor;1%;
0603
Yageo
RC0603FR-0775RL
1
2
1
1
1
1
R54
R55,R66
R58
R60
R61
R65
1k
20.5k
3.92k
84.5k
24.9k
44.2k
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;1%;
Film Resistor;1%
Film Resistor;1%
Film Resistor;1%;
0603
0603
0603
0603
0603
0603
Yageo
Yageo
Yageo
Yageo
Yageo
Yageo
RC1206FR-071KL
RC0603FR-0720K5L
RC0603FR-073K92L
RC0603FR-0784K5L
RC0603FR-0724K9L
RC0603FR-0744K2L
1
1
RT1
VAR1
5
471KD14
Resistor
MOV
DIP
DIP
1
BD1
MB6S
1
BR1
GBU406
3
1
D1,D8,D11
D2
RS1J
STTH3R06S
1
D3
BZT52C16
1
D13
B160
9
D4,D6,D7,
D10,D12,D14,
D15,D17,D18
1N4148W
1
D9
1
D16
1
F1
1
L1
900μH
1
L2
350μH
1
L3
24mH
1
L4
410μH
1
L5
250μH
1
L6
47μH
Diode;600V;0.5A;
BRIDGE
RECTIFIER/DF02S;6
00V;4A
Diode;600V;1A;
Diode;600V;3A;
Zener
Diode;16V;5mA
Schottky
Diode;60V;1A;
Package
SOIC-4
Manufacturer Part Number
Semitec
5D2-10
Thinking
TVR14471KS42Y
TaiWan
MB6S
Semiconductor
DIP
Diodes
GBU406
SMA
SMC
Diodes
ST
RS1J
STTH3R06S
SOD-123
Diodes
BZT52C16
SMA
Diodes
B160
Diode;75V;0.15A;
SOD-123
Diodes
1N4148W
MBR20150
Diode;150V;20A
TO220AB
MCC
BZT52C20
Zener
Diode;20V;5mA
SOD-123
Diodes
DIP
COOPER
BUSSMANN
3.15A/300VAC FUSE-SS-5
Common
Choke,900μH,2A
Filter Inductor;350μH
Common
Choke,24mH,2A
PFC
Inductor,
L=410μH,
N1:N2=47:8,RM10
Resonant
Inductor,L=250μH,R
M6
Common
Choke,47μH,2.5A
MBR20150FCT
BZT52C20-F
SS-5-3.15A
DIP
DIP
DIP
DIP
Emei
FX0270
DIP
Emei
FX0269
DIP
Wurth
744841247
EV44010-S+HR1000A-S-00C Rev. 1.0
www.MonolithicPower.com
10/16/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
8
EV44010-S+HR1000A-S-01C –90W LED DRIVER EVALUATION BOARD
EV44010-S+HR1000A-S-01C BILL OF MATERIALS (continued)
Qty
Ref
Value
Description
Package Manufacturer Part Number
1
Q1
S8050
Transistor;25V;0.5A
SOT-23
Changjiang
Electronics
3
Q4,Q5,Q6
IPP60R199CP
TO220
Infineon
1
T1
1mH
DIP
Emei
FX0271
1
1
U1
U2
MP44010
HR1000A
SOIC8
SOIC16
MPS
MPS
MP44010HS
HR1000AGS
1
U3
PC817A
Photocoupler;1Channel
DIP
SHARP
1
U4
MP26085
voltage and current
controller
SOIC8
MPS
1
U5
CJ431
Vref=2.5V
SOT-23
Changjiang
Electronics
1
U6
0-10V
DIMMING,GN
D,LED+,LED,L, N
MP100
MP100
SOIC8
MPS
6
N-Channel
Mosfet;650V;16A
Transformer,Lp=1mH
N1:N2:N3:N4:N5=39:
7:7:3:3, BPQ26-20
PFC controller
LLC controller
S8050
IPP60R199CP
PC817A
MP26085DJ
CJ431
MP100GS
Connector
EV44010-S+HR1000A-S-00C Rev. 1.0
www.MonolithicPower.com
10/16/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
9
EV44010-S+HR1000A-S-01C –90W LED DRIVER EVALUATION BOARD
EVB TEST RESULTS
Performance waveforms are tested on the evaluation board.
VAC=100V to 305V, IOUT=2.1A, POUT=90W
EV44010-S+HR1000A-S-00C Rev. 1.0
www.MonolithicPower.com
10/16/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
10
EV44010-S+HR1000A-S-01C –90W LED DRIVER EVALUATION BOARD
EVB TEST RESULTS (continued)
Performance waveforms are tested on the evaluation board.
VAC=100V to 305V, IOUT=2.1A, POUT=90W
EV44010-S+HR1000A-S-00C Rev. 1.0
www.MonolithicPower.com
10/16/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
11
EV44010-S+HR1000A-S-01C –90W LED DRIVER EVALUATION BOARD
EVB TEST RESULTS (continued)
Performance waveforms are tested on the evaluation board.
VAC=100V to 305V, IOUT=2.1A, POUT=90W
EV44010-S+HR1000A-S-00C Rev. 1.0
www.MonolithicPower.com
10/16/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
12
EV44010-S+HR1000A-S-01C –90W LED DRIVER EVALUATION BOARD
PRINTED CIRCUIT BOARD LAYOUT
Figure 1—Top Layer
Figure 2—Bottom Layer
EV44010-S+HR1000A-S-00C Rev. 1.0
www.MonolithicPower.com
10/16/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
13
EV44010-S+HR1000A-S-01C –90W LED DRIVER EVALUATION BOARD
QUICK START GUIDE
1. Preset AC input voltage between 100V and 305V. Then turn off AC power supply.
2. Connect the output pins, LED+ & LED- to the LEDs.
3. Connect the Line and Neutral terminals of the power supply output to AC input pins, L & N.
4. Turn on the power supply. The board will start up automatically.
Contact Information
To request this evaluation board, please refer to your local sales offices which can be found from:
http://www.monolithicpower.com/Company/Contact-Us
Disclaimer
Monolithic Power Systems (MPS) reserves the right to make changes to its products and to discontinue
products without notice. The applications information, schematic diagrams, and other reference
information included herein is provided as a design aid only and are therefore provided as-is. MPS
makes no warranties with respect to this information and disclaims any implied warranties of
merchantability or non-infringement of third-party intellectual property rights.
MPS cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a
MPS product. No circuit patent licenses are implied.
Certain applications using semiconductor products may involve potential risks of death, personal injury,
or severe property or environmental damage (“Critical Applications”).
MPS PRODUCTS ARE NOT DESIGNED, INTENDED, AUTHORIZED, OR WARRANTED TO BE
SUITABLE FOR USE IN LIFE‑SUPPORT APPLICATIONS, DEVICES OR SYSTEMS, OR OTHER
CRITICALAPPLICATIONS.
Inclusion of MPS products in critical applications is understood to be fully at the risk of the customer.
Questions concerning potential risk applications should be directed to MPS.
MPS semiconductors are typically used in power supplies in which high voltages are present during
operation. High voltage safety precautions should be observed in design and operation to minimize the
chance of injury.
EV44010-S+HR1000A-S-00C Rev. 1.0
www.MonolithicPower.com
10/16/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
14
EV44010-S+HR1000A-S-01C –90W LED DRIVER EVALUATION BOARD
APPENDIX1: PFC INDUCTOR SPECIFICATION
Electrical Diagram
Winding Diagram
Tapes:3T
1,2
N2
4
N1
Tapes:1T
N2
11,12
9
N1
Winding Start
TEFLON TUBE
Pri
Aux
copper1
Pin Definition of Bobbin
8mm
copper2
Pin out
1 2
12
3
8mm
11 10
Note: use copper wires to connect copper1 &
copper2 with pin 9 of bobbin.
4 5
9
8
6
7
View from the top
Table 1—Electrical Characteristic
Parameter
Primary
Inductance
Condition
Value
L(1—12)
410μH±5%
Core
RM10
Bobbin
RM10
Core Material
DMR40 or
equivalent
Turn Ratio
N1:N2
47:8
Table 2—Winding Specification
Tape
Turns
Winding
No.
Start&
End
Wire Diameter
(mm)
Turns
1
N1
1&2→11&12
0.33×5
47
3
N2
9→4
0.2×1
8
Margin Tapes
EV44010-S+HR1000A-S-00C Rev. 1.0
www.MonolithicPower.com
10/16/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
15
EV44010-S+HR1000A-S-01C –90W LED DRIVER EVALUATION BOARD
APPENDIX2: LLC TRANSFORMER SPECIFICATION
Electrical Diagram
Winding Diagram
3mm
11
N3
4
3mm
Tapes:3T
N5
9
8
N1
5
Tapes:1T
N4
Tapes:1T
N4
1
N3
10
7
N2
2
Tapes:3T
N2
Tapes:1T
N5
N1
9
Pri
Winding Start
Teflon Tube
Sec
Pin Definition of Bobbin
8mm
copper
8mm
Note: use a copper wire to connect copper with
pin 2 of bobbin.
Table 1—Electrical Characteristic
Parameter
Primary
Inductance
Condition
Value
L(4-5)
1mH±5%
Core
PQ26-20
Bobbin
PQ26-20
DMR40 or
equivalent
Core Material
Turn Ratio
N1:N2:N3:N4:N5
39:3:7:7:3
Table 2—Winding Specification
Tape
Turns
1
3
1
1
Winding
No.
N1
N2
N3
N4
3
N5
3mm
3mm
3mm
3mm
Start&
End
4→5
1→2
11→9
8→10
Wire Diameter
(mm)
0.25×2
0.2×8
0.33×4
0.33×4
3mm
7→9
0.2×1
Margin Tapes
Turns
39
3
7
7
3
EV44010-S+HR1000A-S-00C Rev. 1.0
www.MonolithicPower.com
10/16/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
16
EV44010-S+HR1000A-S-01C –90W LED DRIVER EVALUATION BOARD
APPENDIX3: LLC RESONANT INDUTOR SPECIFICATION
Electrical Diagram
Winding Diagram
2
Tapes:3T
N1
6
N1
Winding Start
TEFLON TUBE
Table 1—Electrical Characteristic
Parameter
Primary
Inductance
Pri
Pin Definition of Bobbin
Pin out
1 2
6
Condition
Value
L(2-6)
250μH±5%
Core
RM6
Bobbin
RM6
Core Material
DMR40 or
equivalent
Turn Ratio
N1
43
3
5 4
View from the top
Table 2—Winding Specification
Tape
Turns
3
Winding
No.
N1
Margin Tapes
Start&
End
2→6
Wire Diameter
(mm)
0.27×3
Turns
43
NOTICE: The information in this document is subject to change without notice. Users should warrant and guarantee that third
party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not
assume any legal responsibility for any said applications.
EV44010-S+HR1000A-S-00C Rev. 1.0
www.MonolithicPower.com
10/16/2015
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.
© 2015 MPS. All Rights Reserved.
17
Similar pages