Download

Terms and Conditions Agreement
Read and understand this catalog.
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have
any questions or comments.
Warranties.
Series
Air Flow Sensor
(a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship
for a period of twelve months from the date of sale by Omron (or such other period expressed in writing
by Omron). Omron disclaims all other warranties, express or implied.
D6FZ-FGT200
D6FZ-FGT500
D6FZ-FGS1000
(b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT
NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE
PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL
SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Air Flow Station
D6FZ-FGX21
Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products
or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at Omron’s election,
to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the
non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price
of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other
claims or expenses regarding the Products unless Omron’s analysis confirms that the Products were properly handled, stored,
installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by
Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or
unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system
assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in
writing, are not to be construed as an amendment or addition to the above warranty.
See http://www.omron.com/global/ or contact your Omron representative for published information.
Limitation on Liability; Etc.
AIR FLOW SENSOR
OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY.
Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted.
Suitability of Use.
Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the
combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable
third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is
not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system,
or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with
respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases.
It's time to visualize
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE
QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE
OVERALL EQUIPMENT OR SYSTEM.
compressed air!
Programmable Products.
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof.
Performance Data.
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining
suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it
to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
Change in Specifications.
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice
to change part numbers when published ratings or features are changed, or when significant construction changes are made.
However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be
assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to
confirm actual specifications of purchased Product.
Errors and Omissions.
Air Flow Sensor
D6FZ-FGS1000
Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is
assumed for clerical, typographical or proofreading errors or omissions.
* EQUO is trademark of OMRON Corporation in Japan and other countries.
* Microsoft and Windows are registered trademarks of Microsoft Corporation in the United States and other countries.
OMRON Corporation
Industrial Automation Company
Tokyo, JAPAN
Air Flow Sensor
D6FZ-FGT200
D6FZ-FGT500
Authorized Distributor:
Contact: www.ia.omron.com
Regional Headquarters
OMRON EUROPE B.V.
Sensor Business Unit
Carl-Benz-Str. 4, D-71154 Nufringen, Germany
Tel: (49) 7032-811-0/Fax: (49) 7032-811-199
OMRON ELECTRONICS LLC
2895 Greenspoint Parkway, Suite 200
Hoffman Estates, IL 60169 U.S.A
Tel: (1) 847-843-7900/Fax: (1) 847-843-7787
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road # 05-05/08 (Lobby 2),
Alexandra Technopark,
Singapore 119967
Tel: (65) 6835-3011/Fax: (65) 6835-2711
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower,
200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120, China
Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200
Air Flow Station
D6FZ-FGX21
© OMRON Corporation 2013-2014 All Rights Reserved.
In the interest of product improvement,
specifications are subject to change without notice.
Cat. No. F091-E1-02
0914(0813)
Visualization of Air Flow, Pressure,
Leakage quantity enable more
Energy Savings in production site.
Air compressors consume a much electrical energy in
production sites. Production sites, however, prioritize improving
productivity, and so energy conversation for compressed air
Lighting
outlets
have not much progressed. To advance further energy saving at
10 %
Production power
production site, "visualizing compressed air" is a major step in
25 %
on-site improvements.
Air compressors
Percentage of
electric
consumption at
production sites
Air compressors shares 27%
of total electrical energy.
27%
Despite energy saving activity of air compressors...
Air conditioning
38 %
Pressure
fluctuation of
each machine is
unknown
Air flow of
each machine
is unknown
Air leak
quantity are
unknown
Note: Shows the status of use at Omron production sites
As air is invisible, so there is much waste.
Waste
1
Air leakage
Unrecognized as leakage
Waste
2
Waste
3
Excessive air
usage
Too much
supply pressure
Air is used more than
Pressure fluctuation are not
monitored, so the supply
pressure is set to high.
the necessary quantity.
Increased energy conservation is possible in a variety of applications
Idling stop for ionizer
1
D6FZ-FGT
By stopping the supply of compressed air with a magnetic valve when there is no
work, the quantity of compressed air usage is reduced. At the same, the flow sensor
monitors the quantity of compressed air supplied to ensure that it is within a
specified range. Therefore, the sensor can help maintain and improve quality.
Flow management for
molding machines
D6FZ-FGT
D6FZ-FGS
By prioritizing the monitoring of molding machines and other
machines that use large quantity of compressed air, energy
conservation can be advanced effectively.
Consequently
Require cooperation both supply side and usage
side for visualization. Lead to reduction of
electric energy or maintenance of quality.
Power supply side
Actual usage side
Monitor and control
supply quantity
Maintain production
quality
Optimize supply quantity
Optimize usage quantity
Compressed air
at Line
Data logging
Compressed air
at Machine
Identify the waste that had previously been invisible,
and further advance the energy saving of compressed air.
Approach
1
Approach
2
Approach
3
Identifying the
leakage quantity
Identifying the
usage quantity
Identifying the
excessive
supply pressure
Visualizing air leakage in
Visualizing air quantity
Visualizing the pressure
non-operational time
in operational time
fluctuation in operational
time
Leakage management
for machines
D6FZ-FGT
D6FZ-FGS
Flow and pressure
management for production line
D6FZ-FGS
When the leak increases
Upper limit
Operational
time
Lower limit
Upper limit
Operational
time
Non-operational
time
Lower limit
Leak
Leak output
Non-operational
time
Leak
ON
OFF
Leak output
ON
OFF
By setting the leak threshold value, the proper
timing for leak repairs can be identified.
By monitoring the usage quantity and pressure fluctuations for each
production line, bottleneck line or machine can be identified in order
to advance on-site improvements and energy conservation.
2
The best product to measure
compressed air at Line
D6FZ-FGS1000
1
2
3
Leakage
Usage
Pressure
Pipe size: Rc1/2 (25A)
(Bushing can be used to convert down to 15A)
Multiple sensing
Simultaneous measurement of
Leakage, usage and pressure
Equipped with multiple sensing functions
With 1 sensor, the compressed air conditions can be identified.
High accuracy
High accuracy flow measurement
High measuring accuracy of ±2% R.S. (50L/min <=) is achieved.
High accuracy
Flow rate measuring accuracy
Pressure measurement
50
D6FZ-FGS
40
(1000L/min max.)
Existing products (200L/min max.)
Flow
measurement
Temperature
measurement
Leakage
measurement
Accuracy R.S. (%)
30
Existing products (1000L/min max.)
20
10
0
-10
Measuring range
1000L/min max.
-20
Measuring accuracy
R.S. ±2.0%
(50L/min <=)
-30
-40
Simple setting
-50
0
50
100
150
200
00
950
1000
Flow rate (L/min)
Mountable to curved
pipe or coupler
Silencer
The built-in silencer eliminates ultrasonic noise
and turbulence flow. It makes installation work
easy because straight pipes not required.
Existing products
D6FZ-FGS
* Data is a comparison with Omron conditions
(as of November 2012)
Check the actual use environment before use.
Wide range flow
measurement
Wide range
Wide measuring range of 1~1000L/min is achieved.
Straight
pipes not
required
Tolerant of oil and mist
Ultrasonic sensor
Required straight
pipes at least x10
the pipe dia.
Main
functions
3
output (2 outputs) • Threshold value
• Analog
(peak/bottom/leak)
output (2 outputs)
• Pulse
RS-485
communications
• Alarm hold
•
• IP64
• Operation indicator
Featuring ultrasonic sensor
It can be installed to rusty pipe, and measured
gas discharged from oil flooded compressor.
Flow
Leakage
Pressure
Temperature
measurement measurement measurement measurement
Functional
comparison Curved pipe
Tolerant of
Station
Multi-sensor
mounting
oil and mist
connection
connection
The best product to measure
compressed air at Machine
1
2
3
Leakage
Usage
Pressure
D6FZ-FGT200/500
200L type
500L type
Pipe size: 8A(Rc1/4) Pipe size: 15A(Rc1/2)
Easy to see
High accuracy
High accuracy flow measurement
11 segment 8 digit LCD display
Using Omron's MEMS chip, the highest accuracy in
the industry* of ±2% F.S. (50L/min <
=) is achieved.
The characters are easy to recognize, and
integrated flow rate can be checked with one
glance.
No flow condition
Thermopile
Clear integrated flow rate
Flow condition
Thermopile
Flow
Averaging count setting
Reversing the display
Heater
element
You can reverse the display direction to match
the installation direction.
Always use one of the specified installation
directions.
* Note: Omron survey (as of June 2013)
Leakage measurement
At a low flow rate (<50L/min), ±0.5% F.S. high
accuracy measurement is achieved.
Air flow (money amount) that is discarded as leakage when
machines are in non-operational time can be identified.
In non-operational day of
Saturday and Sunday,
Press and hold to reverse.
Identified
leakage quantity was 36m 3!!
* Note: Omron survey (as of June 2013)
Same specifications as for the 1000L type.
Other Features
Zero reset
Flow straightener
Honeycomb structure
Using the zero reset, seasonal or day/night
variation in the flow rate can be identified.
Honeycomb structure with a high performance of
flow straightening keep pressure loss low.
Honeycomb structure
Press and hold.
Main
functions
output (1 output)
• Analog
output (2 outputs)
• Pulse
• RS-485 communications
• IP65
• Display
value
• Threshold
(peak/bottom/leak)
hold
• Peak//Bottom
Auto-tuning
• Key lock
•
Functional
comparison
Flow
measurement
Leakage
measurement
Pressure
measurement
Temperature
measurement
Curved pipe
mounting
Tolerant of
oil and mist
Station
connection
Multi-sensor
connection
4
Energy-Saving activity examples
Reducing the air
quantity used
Repair tubing and fitting
against air leaks
Charging based on air
usage
Rearranging the pipe
distribution
Identifying the flow rate and repairing
pipes reduces the air lost to waste.
Management of consumption rate
and charging based on usage helps
to continuous activities for energy
saving.
The machine its supply pressure fluctuate
widely should be changed piping as
below, and then stabilize and turn down
supply pressure.
Air use amount
Defective cylinder
operation
Air use amount
Protecting the leakage
8:00 10:00
14:00
Reducing the supply pressure
Main
line
Peak shift/peak cut
8:00 10:00
14:00
Seeing the air flow during operational time
identifies the use amount
Extremely
bent tube
Example: Charging based on usage
Deteriorated
tube
Deteriorated gasket
Incomplete insertion
$
m3
Main
line
Charge
Air usage
Enclosed software can easily analyze Logged Data
Enables further activity for energy saving to monitor the data of Air Flow Station and analyze the data of
Multi Data Viewer Light Software.
Free Enclosed software
At Production Line:
Data monitoring and
storing by Air Flow
Station
Multi Data Viewer Light
This software is suits for the display of time period, such as by minute,
hour, day, etc. The integrated flow rate is displayed as a bar graph, and the
In the office:
Data storing and
analyzing by PC
momentary flow rate/pressure using a dotted line graph, so a summary
can be identified at a glance.
The Air Flow Station enables
easy data logging
Display periods are switchable at a single touch
Integrated flow rate (bar graph)
Pressure (dotted line graph)
Enables comparative displays with
previously-recorded data.
For example, side-by-side comparisons of flow
rate by day for different months are possible.
Save the data to
SD card
Check box enables only the desired
data to be displayed
Start data logging with
a single press of a button
5
Multi Data Viewer Light is on the enclosed utility disk (CD-ROM).
ergy-efficie
nt
en
To
nufacturing
ma
Find the Energy Efficiency by logging the data
simultaneously both electric consumption and
production volume.
The results of simultaneous measurement, show the following
Th
Sensor Network Server
Sensor Network Server
EQ100
Enclosed software
Electric
Energy
Air Flow
Easy comparisons
using the same screen
A
Air Flow Station
Smart Power
Monitor
Air Flow Sensor
What!? The power consumption
did not change even though
the flow rate dropped …
Maybe there is an opportunity
for energy saving!
KM series
■ System layout example
Sensor Network Server
Enclosed software
Ethernet
RS-485
Pulse
Sensor Network Server
EQ100
Air Flow Station
D6FZ-FGX21
Air Flow Sensor
8 max.
24V power supply
Flow rate
Main line
Electric Energy
Flow rate
Air Flow Sensor
Air Flow Sensor
D6FZ-FGS1000
D6FZ-FGS1000
Production volume
Air Flow Sensor
Air Flow Sensor
D6FZ-FGT@
D6FZ-FGT@
Machine
Smart Power Monitor
KM50-E1-FLK
Photoelectric Sensor
* RS-485 communication and Power supply cable of Air Flow Sensor are exclusive cable.
The details are given on page 11.
6
List of specifications
Units
Appearance
Product name
Model
Air Flow Sensor
(200L type)
D6FZ-FGT200
Air Flow Sensor
(500L type)
D6FZ-FGT500
Air Flow Sensor
(1000L type, cable length: 0.2m)
D6FZ-FGS1000
Air Flow Station
(Cable length 1.5m, including T-branch connector cable)
D6FZ-FGX21
Air Flow Sensor Set (1000L type)
• Air Flow Sensor (1000L type)
• Air Flow Station
• T-branch connector
• Single-end wire cable (3m)
D6FZ-FGS1000-S
Option (sold separately)
Appearance
Product name
Model
T-branch connector
D6FZ-FC02
(Air Flow Sensor D6FZ-FGT only)
Mounting bracket
• Mounting bracket: 1
• Plus screw (M3): 4
D6FZ-FC03
(Air Flow Station D6FZ-FGX21 only)
Mounting magnet*
• Mounting magnet: 2
• Plus screw (M3): 2
ZN9-EM01-S
Cable length 3m
Single-end wire cable
Cable length 10m
D6FZ-JD20A
Cable length 3m
D6FZ-JD3B
Cable length 10m
Cable length 20m
* When magnets are used, the maximum vibration resistance is 55Hz.
7
D6FZ-JD10A
Cable length 20m
Cable length 5m
Double-end connector cable
D6FZ-JD3A
M12 connector
(8 pin)
M12 connector
(8 pin)
D6FZ-JD5B
D6FZ-JD10B
D6FZ-JD20B
Ratings
Air Flow Sensor
Item
Model
D6FZ-FGT200
Applicable fluid
Air, nitrogen (N2)*1
Working pressure
0.75MPa (withstand pressure 1.5MPa)
Measurement range*2
D6FZ-FGT500
0 to 200L/min
0 to 500L/min
Measurement accuracy range*
2 to 200L/min
5 to 500L/min
Display Resolution*2
1L/min
2
±2.0%F.S. at 50L/min or more
Accuracy*2
±0.5%F.S. at less than 50L/min
Temperature characteristic
±3%F.S.
Repeat accuracy
±1%F.S.
Operating temperature
Operation: –10 to 60°C / Storage: –20 to 70°C (no condensation or icing)
Operating humidity
Operation: 25 to 90%RH / Storage: 0 to 90%RH (no condensation or icing)
Shock resistance
150 m/s2 in 6 directions (+/-X, +/-Y, and +/-Z directions), 3 times each
Pressure loss
2kPa max.
Power supply voltage
12 to 24 VDC ±10% ripple (p-p) 10% max.
Current consumption
120mA max.
Functions
Momentary flow / Integrated flow / Reversing display / Zero point Adjustment /
Peak and Bottom Hold / Key Lock / Eco Mode / Scaling (Analog Output) /
Judgement Hysteresis / Teaching
Display
11-segment digital display (Red), RUN / FUN / THR (Yellow),
Out1 / Out2 (Yellow), Key Lock (Yellow),
Flow unit (Green), Flow unit in reversed display (Yellow)
Output
Analog
Current output 4 to 20mA (1 contact), maximum load resistance 300Ω max.
ON/OFF
Open collector output (2 outputs) 26.4 VDC 50mA max.
ON residual voltage 2V max.
(Outputs can be selected from judgement output, pulse output and unit error output)
RS-485
2-wire half duplex communication, start-stop synch method
Baud rate: 9.6k/19.2k/38.4k/115.2kbps, data bit length: 7/8bit,
stop bit length: 1/2bit, parity: none/even/odd,
termination resister (120Ω): ON/OFF,
communications protocol: compatible with CompoWay/F
Output
interface
Output values
Degree of protection
4kPa max.
Momentary flow, Integrated flow, Judgement output *3, Unit error output
IP65
A straight pipe section must be provided during installation and piping if the Sensor is
Installation Direction and Straight Pipe Section
installed horizontally and the display is on the top. *4
Connection bore diameter
Rc1/4 (8A)
Material
Main unit: PBT / Flow channel: Zinc
Dimensions
30(W) × 77(D) × 63.7(H) mm
Weight (in package)
Approx. 400 g (500 g)
Accessories
Instruction Sheet
Rc1/2 (15A)
*1. Clean Dry Gas (must not contain large particle e.g. duct, oil and mist)
*2. Converted value assuming the accumulated flow quantity following conditions
std (factory default) : 20°C at 1 atmospheric pressure 101.3kPa, nor : 0°C at 1 atmospheric pressure 101.3kPa
*3. To prevent chattering, a judgement output is made when the judgement continues for one minute or longer.
*4. The accuracy will depend on the length of the straight pipe section. Refer to Flow rate accuracy characteristics for a length of straight pipe on page 12 for details.
8
Item
Model
Applicable fluid
D6FZ-FGS1000
Air, nitrogen (N2)
Working pressure
0.99MPa max.
Detection range 1 to 1,000L/min (std)
Flow*1
Resolution
Accuracy
Measurement
Pressure
Temperature
Resistance
to environment
0.1L/min
±2.0% of reading at 50 L/min (std) or more*2
±0.1%F.S. at less than 50L/min
Detection range 0 to 0.99MPa
Accuracy
±2%F.S.
Detection range –10 to 60°C
Accuracy
±1.5% (absolute temperature)
Operating temperature
–10 to 60°C (no condensation or icing)
Operating humidity
35 to 85%RH (no condensation or icing)
Vibration resistance
10 to 55Hz double amplitude: 0.7mm, Acceleration: 50m/s2 in X, Y and Z directions (80min)
Shock resistance
150 m/s2 in 6 directions (+/-X, +/-Y, and +/-Z directions), 3 times each
Pressure loss
Direct piping:10kPa max. (0.5MPa, at maximum flow)
Using coupler (TL type by NAGAHORI INDUSTRY CO., LTD.):
10kPa max. (0.5MPa, at maximum flow)
Power supply voltage
16 to 24 VDC ±10% ripple (p-p) 10% max. (Using single unit),
24 VDC ±10% ripple (p-p) 10% max. (Using multiple units) *3
Power consumption
2W max.
Measurement cycle
Display
Output
Approx. 62.5ms
Display method
Status display by 2-color LED (illumination/blinking)
Diplay value
Presence or absence of current-carrying, flow and error alarm
Output
interface
Outpus values
Analog
Current output 4 to 20mA (2 contact)*4 Max. load resistance 270Ω max.
ON/OFF
Open drain output (2 outputs)*5 24 VDC 50mA max.
ON residual voltage 1.5V max., OFF leakage current 50µA max.
RS-485
2-wire half duplex communication, start-stop synch method
Baud rate: 115.2kbps (fixed), Data bit length: 8 bits (fixed), stop bit length: 1 bit (fixed),
parity: even (fixed), communications protocol: compatible with CompoWay/F
Momentary standard flow, Integrated standard flow, pressure, unit error output
Degree of protection
IP64 (except the case with the switch cover removed)
Wiring connection
M12 connector (8-pin)
Connection bore diameter
Rc1 (25A) bushing enables conversion to 15A and 20A
Material
Cable: PVC (Polyvinyl Chloride); Main unit: Aluminum die-cast; Display: Acrylic
Dimensions
64(W) × 93(D) × 195(H) mm (excluding flange)
Weight (in package)
Approx. 1.2 Kg (Approx. 1.7 Kg)
Accessories
Instruction Sheet
*1. Converted value assuming the accumulated flow quantity under the conditions of 20°C at 1 atmospheric pressure 101.3kPa.
*2. Does not include pressure and temperature accuracy. Conversion accuracy to the standard flow is ±2.5% of reading (at 20°C, 0.5 MPa).
*3. Make sure to ground the 0V terminal, and do not ground the 24V(+) terminal. There is a risk of malfunction.
*4. Analog output comprise the momentary standard flow rate and pressure.
*5. The integrated standard flow of the pulse output can be selected from 1, 10 (factory default), 100, or 1000 L(std)/P.
9
Air Flow Station
Item
Model
D6FZ-FGX21
Connectable sensor
D6FZ-FGT200 / D6FZ-FGT500 / D6FZ-FGS1000
Maximum number of mounted Sensors
8 units*1
Display
7-seg. 5-digit 2-step LCD display, auxiliary information indicator displays
Recording interval
1 s, 2 s, 5 s, 10 s, 20 s, 30 s, 1 min.
Displayed data
Momentary flow rate, integrated flow rate, pressure, temperature, charge/CO2 conversion
value
Recorded data
Momentary flow rate, integrated flow rate, volume flow rate, pressure, temperature
Operation function
Conversion of integrated flow rate to charge/CO2
Recording mode
Continue mode*2, Ring mode*3
External output
Alarm output (Photocoupler output) *4
Communication interface
Ethernet (10BASE-T, 100BASE-TX)
Internal storage device
Internal memory: Approx. 4200 data items when 1 unit is connected,
approx. 650 data items when 8 units are connected
External storage device
SD card (to save measured values and to save/read set values), Recommended SD card:
HMC-SD291 (manufactured by OMRON) *5
Power supply voltage
DC input: 24 VDC±10% ripple (p-p) 10% max.
Current consumption
80 mA max.
Operating temperature
Without Ethernet: –10°C to 40°C (no condensation or icing),
with Ethernet: 0°C to 40°C (no condensation or icing)
Operating humidity
35 to 85%RH (no condensation or icing)
Storage humidity/temperature
–15°C to 60°C, 20% to 85%RH (no condensation or icing)
Insulation resistance
20 MΩ (500 VDC)
Withstand voltage
1000 VAC, 50/60 Hz, 1 min.
Vibration resistance
10 to 150 Hz, 0.7 mm double amplitude,
acceleration: 50 m/s2 for each in X, Y and Z directions for 80 min
Shock resistance
150 m/s2 in 6 directions (+/-X, +/-Y, and +/-Z directions), 3 times each*6
Material
ABS
Degree of protection
IP30
Mounting
Magnet mounting, screw mounting, hook
Dimensions
117.2(W) × 24.6(D) × 56.8(H) mm (Except protruding part)
Weight (in package)
Approx. 150 g (Approx. 500 g)
Accessories
Instruction Sheet, Startup Guide, Utility Disk (CD-ROM)*7,
T-branch connection cable*8, Alarm Output Connector*9
*1. Up to 8 units can be connected when the recording cycle is 2 seconds or longer; up to 4 units when the recording cycle is 1 second.
*2. Automatically writes the data to the SD memory card when the internal memory reaches its capacity and continues recording until the SD card memory capacity
reaches its limit.
The unit stops operation if there is no SD memory card inserted when the internal memory reaches its capacity, or when it is write protected. (Recording can be
resumed after inserting an SD memory card and outputting the data to it at a press of button.)
The factory default is continue mode. Use a provided software to change the recording mode.
*3. Continues the recording of the latest measured values until the internal memory reaches its capacity. (If the internal memory capacity exceeds the capacity, data is
overwritten from the oldest one in the memory.)
*4. Output when the range of upper/lower limit of the air flow that has been set in threshold setting mode is exceeded.
*5. You can temporarily read and write data with an SD card that complies with SD/SDHC card standards and was made by another company, but the SD card may
suddenly not be recognized, preventing you from accessing the data.
*6. When using a mounting magnet, be sure to install it in a location where shock is not applied.
*7. The utility disk includes Multi Data Viewer Light, WZ Manager, and the PDF manual.
The provided software operating environment/OS: Windows XP (32-bit version)/Windows Vista (32-bit version)/Windows7 (32-bit version) CPU: Intel-compatible
processor 1.5GHz or higher.; Memory: 1GB or more (Recommended: 2GB or more)
*8. A T-branch connector to connect to D6FZ-FC02.
*9. OMRON's XW4B-02B1-H1 connector
10
Connection
Connection diagram
[with 1 sensor]
Single-end wire cable
Double-end connector cable
Air Flow Station connection
PLC connection
or
Terminal
block
or
24V power supply
24V power supply
Analog output
Pulse output
Sensor settings
Displayed data
Data logging
PLC
[Data communications with multiple sensor connections]
RS-485 connections to Air Flow Station
RS-485 connections to PLC
24V power
supply
RS-485
RS-485
Ethernet
24V power
supply
8 max.
Terminal block
PLC
8 max.
Main pipe
Main pipe
Sensor settings
Displayed data
Data logging
[Wireless Data Collection]
Ethernet
Wireless Unit Master (LAN)
WZ-MLAN01
Wireless Unit Slave (Pulse Count)
WZ-SP01
A
A
Main pipe
Connects to
up to 2 Sensors.
The Triple Reliability of the 920 MHz Band
Compared
to the 2.4
GHz band:
The reliability of a
longer communications
distance.
The reliability of easier The reliability of less
bending of waves bend interference from other
around objects.
communications devices.
For detailed specifications, consult your OMRON sales representative.
Refer to the user's manuals for the Wireless Unit and Air Flow Sensors for detailed
information on connections.
11
Characteristics data
Pressure loss* (typical example)
D6FZ-FGS1000
Min. and max. flow rate conversion table (typical example)
D6FZ-FGS1000
Pressure loss (kPa)
6
Temperature [°C]
atmospheric pressure
0.3MPa
0.5MPa
1.0MPa
5
4
3
20
25
max. usable flow rate
2
30
1
0
0
200
400
600
800
1000
Flow rate (L/min (std))
* Note: With direct piping.
D6FZ-FGT200
2
0.5MPa
50
100
150
200
D6FZ-FGT500
5.93
999.94
0.7
7.91
1000.00
0.3
3.89
656.17
0.5
5.83
983.17
0.7
7.78
1000.00
0.3
3.83
645.35
0.5
5.74
966.96
0.7
7.65
1000.00
667.37
Tube diameter
used (*1)
φ12
φ10
φ8
φ6
±6%
±4%
±0%
4
0
50
100
150
200
250
300
Length of straight pipes (mm) (*2)
atmospheric pressure
D6FZ-FGT500
0.5MPa
3
±10%
0.75MPa
Pipe or tube
diameter used (*1)
20A
φ16
φ12
φ10
±8%
2
Accuracy F.S. (%)
Pressure loss (kPa)
3.96
0.5
±2%
Flow rate (L/min (std))
1
0
0.3
±8%
1
0
Max. flow rate
[L/min (std)]
±10%
0.75MPa
0
Min. flow rate
[L/min (std)]
Flow rate accuracy characteristics for a length of straight pipe
<D6FZ-FGT only>
The following graph shows the flow rate accuracy
characteristics for a length of straight pipe (reference
information).
D6FZ-FGT200
Accuracy F.S. (%)
Pressure loss (kPa)
atmospheric pressure
Pressure [MPa]
0
100
200
300
400
500
±6%
±4%
±2%
Flow rate (L/min (std))
±0%
0
50
100
150
200
250
300
Length of straight pipes (mm) (*2)
Steel pipes (straght pipe) is the same diameter as sensor
Tube (*1)
steel pipes with
different diameter
(*1)
Tube (*1)
Length of steel pipes
(length of straight pipes)
(*2)
Length of steel pipes
(length of straight pipes)
(*2)
steel pipes with
different diameter
(*1)
12
Safety Precaution
Read the agreement when ordering.
Air Flow Sensor
Warning
This device cannot be used to detect people
either directly or indirectly for the purpose of
assuring safety.
Do not use the product as a detector for personal
safety.
The use of flammable gases may cause
explosion.
Do not use the product with flammable gases.
Electric shock may occur. Do not connect the
product to a AC power supply.
Caution
Do not use in an ambient atmosphere or environment that
exceeds the ratings.
Injury may occur due to explosion.
Flow rate and pressure must be within the range
of use.
<D6FZ-FGT only>
If water drop, oil, mist and dust flow in the body, it
may mismeasurement and destruction. Use
clean fluid. Dust and mist can affect the
characteristics of Sensor or damage the Sensor. Install a
filter and mist separator on the upstream tube. Moreover,
install an air flow sensor after removing the dust remaining
in pipe by something like air blow.
Precautions for Correct use
Piping and Mounting
<D6FZ-FGT only>
Applicable diameter : D6FZ-FGT200 / 8A, D6FZ-FGT500 / 15A
When piping, be sure to use a same diameter steel pipe for
the body conduit (straight pipe / elbow).
If piping different diameter pipes or using the fittings for air
tubing is required, be sure to use the straight same diameter
steel pipes with the body at both ends directly to make
measurement accuracy better.
For details to p.12, “Flow rate accuracy characteristics for a length
of straight pipe”.
13
Air Flow Station
Warning
The mounting magnets provided with the product
have strong magnetism. If the product is mounted
using these magnets, anyone wearing a heart
pacemaker must not operate the product; or the
product must not be in proximity of such a person.
This product contains lithium batteries. Serious
injury may occur due to fire or explosion. Do not
attempt to disassemble the product, deform it by
applying pressure, heat it in a high temperature
(100°C or more), or burn it for disposal.
Dimensions
For products with the CAD data mark, the data for the 2-dimensional CAD drawings and 3-dimensional models is available.
The CAD data can be downloaded at www.fa.omron.co.jp.
Air Flow Sensor
D6FZ-FGT200
(unit: mm)
Unspecified dimensions tolerances: Tolerance class IT16
16±0.1
4-3.2 dia.±0.1
49.5±0.1
Mounting holes dementions
89.65
70
15
30
47
63.7
33.7
12.65
Rc1/4 x 10mm
(60)
15
30
77
Rc1/4 x 10mm
49.5 ±0.1
16 ±0.1
7
4-M3 x 5mm
D6FZ-FGT500
16±0.1
4-3.2 dia.±0.1
49.5±0.1
Mounting holes dementions
47
33.7
12.65
15
30
63.7
89.65
70
Rc1/2 x 10mm
(60)
15
30
77
Rc1/2 x 10mm
49.5 ±0.1
16 ±0.1
7
4-M3 x 5mm
D6FZ-FGS1000
CAD data
Rc1 (Both sides)
43
14.9-dia.
DIP switch
M12
200±50
Ferrite core
195
45.8
131.5
59.2
28
Rotary switch
Switch cover
Switch cover
removed
64
88
93
Status indicator
14
Air Flow Station
D6FZ-FGX21
CAD data
60
2-M3
2-4
Screw catch hole dimensions
40
dia.
Screw catch hole
Mounting screw hole 2-M3; hole depth 4
Mounting screw hole
dimensions
117.2
MODE key
Select key (lower direction)
56.8
48.6
40
60
SET/REC/STOP key
Display
Reset switch
24.6
T-branch connection cable
21
16.7
Alarm output terminal
LAN port
8.7
T-branch
connector plug
0.7
49.4
Select key (upper direction)
SD memory card slot
Standard length 1500
T-branch connector
D6FZ-FC02
Single-end wire cable
D6FZ-JD3A (L=3m)
D6FZ-JD10A (L=10m)
D6FZ-JD20A (L=20m)
CAD data
h-
g
ou
-
nk ho
10
CN2 M12 plug
13.6
CN1
M12 socket
14.9-dia.
Double-end connector cable
D6FZ-JD3B (L=3m)
D6FZ-JD5B (L=5m)
D6FZ-JD10B (L=10m)
D6FZ-JD20B (L=20m)
M12 socket
<Back>
CAD data
M12 plug
39.5
26.8
15-dia.
14.9-dia.
M12 socket
L
Plate
18
14.9-dia.
26.8
2)
le depth:
ountersu
CN0
39.5
L
M12 socket
Plate
Mounting bracket
D6FZ-FC03
.75
8.5 4-3 8-R1
5
.2
3
4-
15
.
dia 5.25
49.5
25
16
48
40
16
4
4-3.5
60
40
1
43
26.8
14.9-dia.
4.5
8-dia. (C
32.1
15
M12 socket
17.7
thr
CAD data
15-dia.
13.6
.
dia
8-dia.
(Coun
tersun
4.
k hole
5depth:
di
2)
a.
th
ro
ug
hho
le
(56)
24.7
12
M12 socket
le
ho
MEMO
16
Terms and Conditions Agreement
T
Read and understand this catalog.
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have
any questions or comments.
Warranties.
(a) Exclusive Warranty.
y Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship
for a period of twelve months from the date of sale by Omron (or such other period expressed in writing
by Omron). Omron disclaims all other warranties, express or implied.
(b) Limitations. OMRON MAKES NO W
WARRANTY OR REPRESENTATION,
A
EXPRESS OR IMPLIED, ABOUT
NON-INFRINGEMENT,
T MERCHANT
TABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE
PRODUCTS. BUYER ACKNOWLEDGES THAT
A IT ALONE HAS DETERMINED THAT
A THE PRODUCTS WILL
SUITABL
T LY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products
or otherwise of any intellectual property right. (c) Buyer Remedy.
y Omron’s sole obligation hereunder shall be, at Omron’s election,
to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the
non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price
of the non-complying Product; provided that in no event shall Omron be responsible for warranty,
y repair, indemnity or any other
claims or expenses regarding the Products unless Omron’s analysis confirms that the Products were properly handled, stored,
installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by
Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or
unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system
assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in
writing, are not to be construed as an amendment or addition to the above warranty.
y
See http://www.omron.com/global/ or contact your Omron representative for published information.
Limitation on Liability; Etc.
OMRON COMPANIES
P
SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT,
T INCIDENT
TAL, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY
A CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED IN CONTRACT,
T WARRANTY
W
Y, NEGLIGENCE OR STRICT LIABILITY
Y.
Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted.
Suitability of Use.
Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the
combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable
third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is
not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system,
or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with
respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION
A
INVOLVING
L
SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE
QUANTITIES WITHOUT ENSURING THAT
A THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
AND THAT
A THE OMRON PRODUCT(S) IS PROPERLY
L RA
ATED AND INST
TALLED FOR THE INTENDED USE WITHIN THE
OVERALL EQUIPMENT OR SYSTEM.
Programmable Products.
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof.
Performance Data.
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining
suitability and does not constitute a warranty.
y It may represent the result of Omron’s test conditions, and the user must correlate it
to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
y
Change in Specifications.
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice
to change part numbers when published ratings or features are changed, or when significant construction changes are made.
However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may
a be
assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to
confirm actual specifications of purchased Product.
Errors and Omissions.
Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is
assumed for clerical, typographical or proofreading errors or omissions.
* EQUO is trademark of OMRON Corporation in Japan and other countries.
* Microsoft and Windows are registered trademarks of Microsoft Corporation in the United States and other countries.
OMRON Corporation
Industrial Automation Company
Authorized Distributor:
Tokyo, JAPAN
Contact: www.ia.omron.com
Regional Headquarters
OMRON EUROPE B.V.
Sensor Business Unit
Carl-Benz-Str. 4, D-71154 Nufringen, Germany
Tel: (49) 7032-811-0/Fax: (49) 7032-811-199
OMRON ELECTRONICS LLC
2895 Greenspoint Parkway, Suite 200
Hoffman Estates, IL 60169 U.S.A
Tel: (1) 847-843-7900/Fax: (1) 847-843-7787
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road # 05-05/08 (Lobby 2),
Alexandra Technopark,
Singapore 119967
Tel: (65) 6835-3011/Fax: (65) 6835-2711
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower,
200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120, China
Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200
© OMRON Corporation 2013-2014 All Rights Reserved.
In the interest of product improvement,
specifications are subject to change without notice.
CSM_6_3_0416
Cat. No. F091-E1-02
0914(0813)
Similar pages