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Static Sensors and Ionizers
Series Catalog
"Visible"
Static Electricity
Measuring Static Electricity In-line
Thorough Ionization
Best Ion Balance in its Class
f r o m t h e FA C T O RY
Making Static Electricity Visible
Direct Display of Static Level
ZJ-SD100/ZJ-SDA11 Electrostatic Sensor
The compact Sensor Head (6 × 6 × 67 mm) and intelligent Digital
Amplifier combine to visually display the static level of the workpiece.
You can measure more than one point and easily log static levels on a
personal computer. Static levels can be measured accurately by using a
displacement sensor for distance and workpiece area compensation.
Sensing and Control of
Static Electricity
Static Countermeasures while Measuring
and Logging Multiple Locations
Measuring Static on PCBs on Conveyors
With the ever-diminishing size of components and greater detail in electronic devices,
countermeasures for static electricity have become vitally important for increasing
product quality and production yield on production sites. The real problems are how to
make invisible static electricity "visible" and how to effectively remove it.
OMRON can help you fight static electricity and increase product quality with our Highperformance Ionizers, which are based on sensing static electricity combined with the
highest class of ionization performance.
Measuring Static on LCB Boards
Accurate Sensing at Long Distances
with an Ultra-compact Design
High-speed, High-performance Ionization
In Cell Production Lines and Assembly Devices
Simple, High-speed Ionization
ZJ-FA20 Basic Fan-type Ionizer
Prevents Adherence of Dust
When Attaching Labels
Ionizing Plastic Parts
■ High-speed ionization in 0.8 s.
■ Long-term stable ion balance.
■ Fully open structure for easy, worry-free maintenance.
Making the Effects of Ionization Visible
ZJ-FA10 Advanced Fan-type Ionizer
Ionization during Assembly on
Cell Production Lines
■ Standard HMI with superior functions, including static
level displays and airflow adjustment.
■ Fully open structure for easy, reliable maintenance.
■ Monitor with complete external interface.
For Clean Processing without Disrupting Conveying or Downflow.
High-speed, Consistent Ionization
over Wide Areas
Ionization of LCD
Boards on Conveyors
Preventing PET Bottle
Repelling
ZJ-BAS Digital Bar-type Ionizer
■ Ideal design for high-speed, thorough ionization at a
long distance and over a wide area.
■ Consistent ionization over a wide area with a linked structure.
■ Simple, worry-free setting with setting guide on a digital ion display.
Preventing Sticking of Packaging Films
For Ionizing Spots or Gaps
Compact, with High Performance
KS1 Air Push-type Ionizer
■ A wide range of Nozzles for installation in various
locations in equipment.
Ionizing Top and
Spot Ionization on
Bottom PCB Surfaces Components
■ High-frequency AC system for superior ion balance.
■ Standard-feature alarm output
Wide Range of Nozzles
for errors.
Standard Nozzle
Film Ionization
Flexible Tube Nozzle
Shower Nozzle
2
Straight Bar Nozzle
3
Making Static Electricity Visible
Direct Display of Static Level
ZJ-SD100/ZJ-SDA11 Electrostatic Sensor
The compact Sensor Head (6 × 6 × 67 mm) and intelligent Digital
Amplifier combine to visually display the static level of the workpiece.
You can measure more than one point and easily log static levels on a
personal computer. Static levels can be measured accurately by using a
displacement sensor for distance and workpiece area compensation.
Static Countermeasures while Measuring
and Logging Multiple Locations
Measuring Static on PCBs on Conveyors
Measuring Static on LCB Boards
Accurate Sensing at Long Distances
with an Ultra-compact Design
High-speed, High-performance Ionization
In Cell Production Lines and Assembly Devices
Simple, High-speed Ionization
ZJ-FA20 Basic Fan-type Ionizer
Prevents Adherence of Dust
When Attaching Labels
Ionizing Plastic Parts
■ High-speed ionization in 0.8 s.
■ Long-term stable ion balance.
■ Fully open structure for easy, worry-free maintenance.
Ionization during Assembly on
Cell Production Lines
For Clean Processing without Disrupting Conveying or Downflow.
High-speed, Consistent Ionization
over Wide Areas
Ionization of LCD
Boards on Conveyors
Preventing PET Bottle
Repelling
ZJ-BAS Digital Bar-type Ionizer
■ Ideal design for high-speed, thorough ionization at a
long distance and over a wide area.
■ Consistent ionization over a wide area with a linked structure.
■ Simple, worry-free setting with setting guide on a digital ion display.
Preventing Sticking of Packaging Films
For Ionizing Spots or Gaps
Compact, with High Performance
KS1 Air Push-type Ionizer
■ A wide range of Nozzles for installation in various
locations in equipment.
Ionizing Top and
Spot Ionization on
Bottom PCB Surfaces Components
■ High-frequency AC system for superior ion balance.
■ Standard-feature alarm output
Wide Range of Nozzles
for errors.
Standard Nozzle
Film Ionization
Flexible Tube Nozzle
Shower Nozzle
Straight Bar Nozzle
3
Smart Electrostatic Sensor
ZJ-SD Series
f r o m t h e FA C T O RY
Smart Static Electricity Sensing:
Making Static Electricity Visible
Best Long-distance, High-precision Measurements in the Industry
The ZJ-SD provides the highest detection accuracy in the industry when combined with a ZX Displacement Sensor.
And even more precise measurements are possible with the compensation function that adjusts to the size of the
workpiece.
Workpiece Distance Compensation
Long-distance, High-precision Measurements
The best sensing range in the industry at 100 mm/ ±50 kV.
Sensors that measure static charges are greatly affected by the measurement
distance. The ZJ-SD solves this problem by combining with a ZX-series
Displacement Sensor to enable communicating distance information and thus
achieve high-accuracy measurements.
Static Electricity vs. Sensing Distance (Fixed at 1 kV)
1.2
Accurate measurement over entire
range with distance compensation.
1
Note: Ultrasonic Displacement Sensors are also available. Contact your OMRON representative for details.
Displacement Sensor (See note.)
Static electricity (kV)
The unpredictable nature of static electricity creates the
need for a sensor for constant in-line monitoring to
properly capture static electricity.
Smart collection of effective data to improve production
site countermeasures is now possible.
0.8
0.6
Electrometer with no
compensation
0.4
Electrometer with feedback
Distance information
Smart In-line Measurement of Production Site Static Electricity
0.2
0
20
40
60
80
100
Sensing distance (mm)
Electrostatic Sensor
Compact Sensor Head and Smart Amplifier
Smart Static Electricity Monitoring
Hand-held devices and large measuring devices are not suitable
for easily measuring static charges of workpieces in-line.
The Sensor Head of the Smart Electrostatic Sensor is small
(6 × 6 × 67 mm) and the bracket has a rotating mechanism,
making it possible to mount it even where space is limited.
For effective discharge, measurements must be made at more
than one location and changes over time need to be monitored.
With the ZJ-SD, multi-point measurements from up to 5 Units
can be made easily if a Calculating Unit is connected between
Amplifiers. And the Electrostatic Sensor measurement data can
be displayed and logged on a personal computer via an
Interface Unit and used for static electricity countermeasures.
Compact Sensor Head
Smart Amplifier
6 × 6 mm
square head
Unaffected by Measurement Distance
In addition to distance data compensation performed by the
Displacement Sensor, errors from distance fluctuations can also
be reduced by directly inputting the installation distance into the
Amplifier.
Electrostatic Sensor
67 mm
The bracket on the Head
enables changing the sensing
direction even after installation.
Direct display of static charge
Input distance data.
Workpiece Size Compensation
Accurate Static Charge Measurements
for Small Workpieces
The Electrostatic Sensor's sensing area is approximately five times
the installation distance.
Enter the workpiece size to measure the static charge of workpieces
smaller than the sensing area. (See note.)
The ZJ-SD can compensate the static charge based on a
comparison of the installation distance recorded in the Preamplifier
and the size of the sensing area.
Note: Except for the workpiece, static charge inside the sensing area must be 0 V. Use a
measurement error of approximately 10% as a guide for a measurement distance of
5 mm and a workpiece of 10 mm in diameter.
Our Highest Priority: Easy Onsite Operation
Simple Settings Using Key Operations
Remote Detection
A seven-segment, two-row display is provided for workpiece
charge and threshold displays.
Settings are easy to make using Up, Down, Left, and Right Keys.
Judgment Output Indicators
Use the [email protected] (order separately) to extend the cable to 2,
5, or 9 m.
OPE1, OPE2, and OPE3
three-color indicators
Intuitive Operation Using Up,
Down, Left, and Right Keys.
Extendable
Sensing area
Workpiece size
1 m (fixed)
Dual Digital Display
Displays the charge and threshold
after the power is turned ON.
LED character height: 7 mm
Smart Sensing
4
Long distance,
Highly accurate detection
5
Smart Electrostatic Sensor
ZJ-SD Series
f r o m t h e FA C T O RY
Smart Static Electricity Sensing:
Making Static Electricity Visible
Best Long-distance, High-precision Measurements in the Industry
The ZJ-SD provides the highest detection accuracy in the industry when combined with a ZX Displacement Sensor.
And even more precise measurements are possible with the compensation function that adjusts to the size of the
workpiece.
Workpiece Distance Compensation
Long-distance, High-precision Measurements
The best sensing range in the industry at 100 mm/ ±50 kV.
Sensors that measure static charges are greatly affected by the measurement
distance. The ZJ-SD solves this problem by combining with a ZX-series
Displacement Sensor to enable communicating distance information and thus
achieve high-accuracy measurements.
Static Electricity vs. Sensing Distance (Fixed at 1 kV)
1.2
Accurate measurement over entire
range with distance compensation.
1
Note: Ultrasonic Displacement Sensors are also available. Contact your OMRON representative for details.
Displacement Sensor (See note.)
Static electricity (kV)
The unpredictable nature of static electricity creates the
need for a sensor for constant in-line monitoring to
properly capture static electricity.
Smart collection of effective data to improve production
site countermeasures is now possible.
0.8
0.6
Electrometer with no
compensation
0.4
Electrometer with feedback
Distance information
Smart In-line Measurement of Production Site Static Electricity
0.2
0
20
40
60
80
100
Sensing distance (mm)
Electrostatic Sensor
Compact Sensor Head and Smart Amplifier
Smart Static Electricity Monitoring
Hand-held devices and large measuring devices are not suitable
for easily measuring static charges of workpieces in-line.
The Sensor Head of the Smart Electrostatic Sensor is small
(6 × 6 × 67 mm) and the bracket has a rotating mechanism,
making it possible to mount it even where space is limited.
For effective discharge, measurements must be made at more
than one location and changes over time need to be monitored.
With the ZJ-SD, multi-point measurements from up to 5 Units
can be made easily if a Calculating Unit is connected between
Amplifiers. And the Electrostatic Sensor measurement data can
be displayed and logged on a personal computer via an
Interface Unit and used for static electricity countermeasures.
Compact Sensor Head
Smart Amplifier
6 × 6 mm
square head
Unaffected by Measurement Distance
In addition to distance data compensation performed by the
Displacement Sensor, errors from distance fluctuations can also
be reduced by directly inputting the installation distance into the
Amplifier.
Electrostatic Sensor
67 mm
The bracket on the Head
enables changing the sensing
direction even after installation.
Direct display of static charge
Input distance data.
Workpiece Size Compensation
Accurate Static Charge Measurements
for Small Workpieces
The Electrostatic Sensor's sensing area is approximately five times
the installation distance.
Enter the workpiece size to measure the static charge of workpieces
smaller than the sensing area. (See note.)
The ZJ-SD can compensate the static charge based on a
comparison of the installation distance recorded in the Preamplifier
and the size of the sensing area.
Note: Except for the workpiece, static charge inside the sensing area must be 0 V. Use a
measurement error of approximately 10% as a guide for a measurement distance of
5 mm and a workpiece of 10 mm in diameter.
Our Highest Priority: Easy Onsite Operation
Simple Settings Using Key Operations
Remote Detection
A seven-segment, two-row display is provided for workpiece
charge and threshold displays.
Settings are easy to make using Up, Down, Left, and Right Keys.
Judgment Output Indicators
Use the [email protected] (order separately) to extend the cable to 2,
5, or 9 m.
OPE1, OPE2, and OPE3
three-color indicators
Intuitive Operation Using Up,
Down, Left, and Right Keys.
Extendable
Sensing area
Workpiece size
1 m (fixed)
Dual Digital Display
Displays the charge and threshold
after the power is turned ON.
LED character height: 7 mm
Smart Sensing
4
Long distance,
Highly accurate detection
5
Ordering Information
Electrostatic Sensor
Sensor Head
Amplifier
Appearance
Sensing distance
Model
5 to 100 mm
ZJ-SD100
Accessories (Order Separately)
Appearance
Cable length
Power supply
Output method
Model
2m
DC
NPN output
ZJ-SDA11
Preamplifier Mounting Brackets
Appearance
Calculating Unit
Appearance
Model
Remarks
ZX-XBT1
Included with Sensor Head.
ZX-XBT2
For DIN Track mounting
Model
ZX-CAL2
SmartMonitor Sensor Setup Tool for Personal Computer Connection
Appearance
Name
Model
Communications Interface
Unit and software for setup
and display
+CD-ROM
ZJ-SFW11
Cables with Connectors on Both Ends (for Extension)
Cable length
Model
1m
ZX-XC1A
4m
ZX-XC4A
8m
ZX-XC8A
Quantity
1
Sensor Head Mounting Bracket for Distance Compensation
Appearance
Model
Remarks
ZJ-XBU1
Used for distance compensation
using a Displacement Sensor.
Specifications
Sensor Head
Item
Model
ZJ-SD100
Applicable Amplifier
Sensing distance
Measurement voltage
Display resolution
Linearity (See note 3.)
Response time
Ambient temperature range
Ambient humidity range
Dielectric strength
ZJ-SDA11
5 to 100 mm
Standard mode: ±50 KV, Precision mode: ±5 KV max. (See note 1.)
Standard mode: 10 V, Precision mode: 1 V (See note 2.)
±5% FS (See note 4.)
20 ms
Operating and storage: 0 to 50°C (with no condensation or icing)
Operating and storage: 35% to 85% (with no condensation)
1,000 VAC, 50/60 Hz, 1 min (See note 5.)
Sensor Head: 3-mm double amplitude at 10 to 55 Hz for 45 min each in the X, Y, and Z directions,
Vibration resistance
Preamplifier: 1.5-mm double amplitude at 10 to 55 Hz for 2 h each in the X, Y, and Z directions
Degree of protection
IP20
Connection method
Pre-wired Connector (standard length: 2 m)
Weight (packed state)
Approx. 150 g
Sensor Head: Stainless steel
Materials
Preamplifier: PC
Accessories
Instruction sheet, Preamplifier Mounting Brackets (ZX-XBT1)
Note 1. Even within the measurement voltage range, the measurement may become saturated if the
Sensor is too close to the object being measured. If that happens, the display value will remain
almost constant. Use the distance from the measurement surface (mm) times 1 KV as a guide.
2. This is the minimum value obtainable when a ZJ-SDA11 Amplifier Unit is connected.
Ionizer
Item
Model
Measurement period
Possible average count settings (See note 1.)
ZJ-SDA11
1 ms
1, 2, 4, 8, 16, 32, 64, 128, 256, 512, or 1,024
Linear output (See note 2.)
Judgment outputs
(3 outputs: OPE1, OPE2, and OPE3)
Bank shift input, zero reset input,
timing input, reset input
Functions
Indications
NPN open-collector output, 30 VDC, 20 mA max.
Residual voltage: 1.2 V max.
ON: Short-circuited with 0-V terminal or 1.5 V or less
OFF: Open (leakage current: 0.1 mA max.)
Measurement value display, display reverse, scaling, peak and bottom hold, distance compensation, present value display,
limit number of display digits, monitor focus, mask hold, sensing area compensation, output value display, zero reset,
linear output compensation, distance trigger, warning output, setting value display, zero reset memory, peak hold, delay hold, bank switching,
resolution display, various timers, bottom hold, delay time setting, enable display, initialization, sample hold, timing inputs, zero reset display,
teaching, peak-to-peak, key lock, judgment output display, direct threshold value setting, hold, clamp value setting, ECO mode,
hysteresis adjustment, average hold, precise measurement mode
Operation indicators (OPE1 (orange), OPE2 (green), OPE3 (yellow), 7-segment main digital display (red),
7-segment sub-digital display (yellow), power ON indicator (green), zero reset indicator (green), enable indicator (green)
Power supply voltage
Current consumption
Ambient temperature range
Ambient humidity range
Insulation resistance
Dielectric strength
Shock resistance
Vibration resistance
Connection method
Weight (packed state)
Materials
Accessories
Note 1. The response time of the linear outputs is calculated as follows: Measurement period ´ (Average count setting + 1).
The response time of the judgment outputs is calculated as follows: Measurement period ´ (Average count setting + 1).
2. The output can be switched between a current output and voltage output using a switch on the bottom of the Amplifier.
3. Setting is possible using the monitor focus function.
6
ZJ-SD
Engineering Data (Reference Value)
1.00
Measurement Distance vs. Error
Error (% FS)
Linearity (% FS)
Measurement Voltage vs. Linearity
0.80
0.60
0.40
0.6
0.4
0.2
0.20
0
0
−0.20
−0.2
−0.40
−0.60
−0.4
−0.80
−1.00
−5
−4
−3
−2
−1
0
1
2
3
4
5
Measurement voltage (kV)
Measurement object: Charged plate (150 × 150 mm, 20 pF)
Measurement distance: 10 mm
Measurement mode: Standard
−0.6
0
20
40
60
80
100
Measurement distance (mm)
Measurement object: Charged plate (150 × 150 mm, 20 pF)
Measurement voltage: 5 kV
Measurement mode: Standard
Measurement after teaching the measurement
distance to the Amplifier.
7
ZJ-SD
Dimensions
(Unit: mm)
Electrostatic Sensor
Accessories (Order Separately)
Sensor Head
ZJ-SD100
Preamplifier Mounting Brackets
ZX-XBT1
Angle 1
(66.6)
(39.5)
ZX-XBT2
4 × R1.6
Mounting Hole Dimensions
Two, M3
3.7 dia. vinyl-insulated round cable, standard length: 1 m
27.1
33.5
6
4.8
3.2
Two, 3.2 dia. mounting holes
27
20
5.2 dia. vinyl-insulated round cable, standard length: 0.2 m
3.6 20.3
9.1
Eight, M3 pan screws (with M3 spring washers)
27±0.1
(16.4)
16
(91.1)
75
29
(16.4)
(28.1)
11.8
(28.1)
(38) 10 6.2
6
39.2
88±1
97±1
Sensing section
Connector
(91.1)
1.8 1.8
35.3
58
84.8
Material: Stainless steel
10
9.4
11.4
Material: Stainless steel
22.2 20
18
46
20
11.4
Sensor Head Mounting Bracket for Distance Compensation
ZJ-XBU1
15 dia.
29
(78.5)
84.8
77
a.
2
Angle 2
19 16±0.1
Mounting Hole Dimension
±0
.1
21.9
6
o,
32±0.1
1.5
dia
3.
62±0.1
di
38.5±0.1
Tw
15±0.1
.
27.7
53.2±0.15
26±0.1
Two, M3
18.5
20±0.1
32.1±0.1
12.5
60.15
13.6
7.6
52
35±0.1 (70.4)
1.7±0.1
1.8 1.5
o,
Tw
ho
le
5
s
R5
R
7.4
39
S
4. ix,
2 +0
Amplifier
ZJ-SDA11
Tw
3.2 o,
dia
.
20±0.1
44
4.2
3
64.3
13.2
36.8
R5
16
es
re 0.2
Th .2+ 0
4
5.2-dia. vinyl-insulated round cable with 10 conductors
2
(conductor cross-section: 0.09 mm , insulator diameter: 0.7 mm),
standard length: 2 m
.h
a
di
38.5±0.1
62±0.1
■ Dimensions with ZX-LD100 Sensor Head
11.7
15±0.1
ol
e,
15.8
13
5.1-dia. vinyl-insulated round cable,
standard length: 100 mm
ee,
Thr
9±0.2
4.2
31.5
15.5 dia.
7.1
45
39.1±0.2
52.6
133
30
15.7±0.1
0 .2
di
a.
25
37
30±0.1
■ Dimensions with ZX-UD30L Sensor Head
95.3
11.7
2.2
29
(110)
62±0.2
16.5
Current/voltage switch (Factory-set to voltage output.)
62±0.2
47±0.2
47±0.2
16.5 23.5±0.2
23.5±0.2
Six, dia.
4.2
Voltage output
Six, dia.
4.2
54.7
54.7
35±0.2
35±0.2
92.6
92.6
55
55
35.7
ZX-UD30L
Sensing section ZJ-SD
26.4
16.5
52.6
a.
(See note.)
4.
e,
re
Th
4.
e,
re
Th
45
9
23.5±0.2
47±0.2
62±0.2
ZJ-SD
30
16
1.4
2
dia
.
9
Sensing section
(40.16)
52.6
45
30
Sensing
section
di
Optical
axis
16
1.4
2
ZX-LD100
35.7
23.5±0.2
47±0.2
62±0.2
Note: Mounting holes for the type ZX-LD100.
8
9
ZJ-SD
Dimensions
(Unit: mm)
Electrostatic Sensor
Accessories (Order Separately)
Sensor Head
ZJ-SD100
Preamplifier Mounting Brackets
ZX-XBT1
Angle 1
(66.6)
(39.5)
ZX-XBT2
4 × R1.6
Mounting Hole Dimensions
Two, M3
3.7 dia. vinyl-insulated round cable, standard length: 1 m
27.1
33.5
6
4.8
3.2
Two, 3.2 dia. mounting holes
27
20
5.2 dia. vinyl-insulated round cable, standard length: 0.2 m
3.6 20.3
9.1
Eight, M3 pan screws (with M3 spring washers)
27±0.1
(16.4)
16
(91.1)
75
29
(16.4)
(28.1)
11.8
(28.1)
(38) 10 6.2
6
39.2
88±1
97±1
Sensing section
Connector
(91.1)
1.8 1.8
35.3
58
84.8
Material: Stainless steel
10
9.4
11.4
Material: Stainless steel
22.2 20
18
46
20
11.4
Sensor Head Mounting Bracket for Distance Compensation
ZJ-XBU1
15 dia.
29
(78.5)
84.8
77
a.
2
Angle 2
19 16±0.1
Mounting Hole Dimension
±0
.1
21.9
6
o,
32±0.1
1.5
dia
3.
62±0.1
di
38.5±0.1
Tw
15±0.1
.
27.7
53.2±0.15
26±0.1
Two, M3
18.5
20±0.1
32.1±0.1
12.5
60.15
13.6
7.6
52
35±0.1 (70.4)
1.7±0.1
1.8 1.5
o,
Tw
ho
le
5
s
R5
R
7.4
39
S
4. ix,
2 +0
Amplifier
ZJ-SDA11
Tw
3.2 o,
dia
.
20±0.1
44
4.2
3
64.3
13.2
36.8
R5
16
es
re 0.2
Th .2+ 0
4
5.2-dia. vinyl-insulated round cable with 10 conductors
2
(conductor cross-section: 0.09 mm , insulator diameter: 0.7 mm),
standard length: 2 m
.h
a
di
38.5±0.1
62±0.1
■ Dimensions with ZX-LD100 Sensor Head
11.7
15±0.1
ol
e,
15.8
13
5.1-dia. vinyl-insulated round cable,
standard length: 100 mm
ee,
Thr
9±0.2
4.2
31.5
15.5 dia.
7.1
45
39.1±0.2
52.6
133
30
15.7±0.1
0 .2
di
a.
25
37
30±0.1
■ Dimensions with ZX-UD30L Sensor Head
95.3
11.7
2.2
29
(110)
62±0.2
16.5
Current/voltage switch (Factory-set to voltage output.)
62±0.2
47±0.2
47±0.2
16.5 23.5±0.2
23.5±0.2
Six, dia.
4.2
Voltage output
Six, dia.
4.2
54.7
54.7
35±0.2
35±0.2
92.6
92.6
55
55
35.7
ZX-UD30L
Sensing section ZJ-SD
26.4
16.5
52.6
a.
(See note.)
4.
e,
re
Th
4.
e,
re
Th
45
9
23.5±0.2
47±0.2
62±0.2
ZJ-SD
30
16
1.4
2
dia
.
9
Sensing section
(40.16)
52.6
45
30
Sensing
section
di
Optical
axis
16
1.4
2
ZX-LD100
35.7
23.5±0.2
47±0.2
62±0.2
Note: Mounting holes for the type ZX-LD100.
8
9
Ordering Information
Ionizer
Ionizer
Accessories (sold separately)
Basic Fan Type
Model
ZJ-FA20
Appearance
ZJ-FA20
f r o m t h e FA C T O RY
Model
Replacement Filter
ZJ9-FL120N1 (pack of 10)
Replacement Discharger Electrode
ZJ9-NDT06FN1 (pack of 6)
Ratings and Specifications
Ionizer
High-performance,
Low-price Standard Ionizer
AC Adapter (Provided: UIA336-24-JR01A-998 by UNIFIVE CO., LTD.)
Item
Achieve a High-performance, Reliable Ionization
Environment at a Reasonable Investment
24 VDC (See note 1.)
Current consumption
900 mA max. (input from included AC adapter)
Discharge voltage
±7 kV
Discharge method
Airflow (m3/min.)
Variable DC
1.4 to 2.3 m3/min (typical)
Ionization time (See note 2.)
1.2 s (0.8 s with no Filter)
Indicators
Output voltage
24 VDC
Output current
1.5 A max.
Ambient humidity range
Weight
0.01 ppm max. (measured at a distance of 50 mm from air outlet)
Approx. 175 g (excluding power cable)
43.8 × 28 × 95.9 (W × D × H) mm
* If an additional AC adapter is required, please contact your OMRON
sales representative
Operating and storage: 0 to 50°C (with no icing or condensation)
Ambient humidity range
Operating: 35% to 65%, storage: 35% to 85% (with no condensation)
Weight (packed state)
Approx. 2.0 kg
Materials
Unit: ABS, Discharger: Tungsten, stand: SPCC
Accessories
Instruction sheet, AC adapter, warning labels (2 types), FG connection cable (2 m)
Note 1: Be sure to use the included AC adapter for Ionizer operation.
Note 2: Typical default settings:
Measurement conditions: Center of air outlet at a distance of 300 mm, with maximum fan speed
Ionization time: Time required to lower charge from ±1,000 V to ±100 V
Ion balance measurement time: 10 s
Plate monitor: 150 × 150 mm, 20 pF
Airflow Control System (AFCS)
Conventional
ZJ-FA20
Engineering Data
The newly developed airflow control system (AFCS) structure
optimally controls the airflow of the fan to efficiently carry the
discharged ions to the target workpiece. This gives the ZJ-FA20
the highest ionization performance in its class.
Even with the airflow at a low setting, ionization is completed in
approximately 2 seconds. Small, light workpieces are not blown
away by the airflow, and static electricity is effectively neutralized.
Airflow vs. Ionization Time
Ionization Area vs. Ionization Time
3
300
Adjustment dial setting
Ionization time (s)
The front louvers and
internal structure keep
the airflow uniform.
More Versatile Use
MIN: 1
ZJ-FA20
2
3
1.5
0
4
MAX: 5
1
Ion
balance
sensor
Senses
the ion
balance
0
+ Positive
discharge
voltage
0V
Discharge Voltage
100
Measurement Conditions
Installation distance: 300 mm
Ionization time: ±1,000 V to ±100 V
Plate monitor: 150 × 150 mm, 20 pF
0.5
0.8
1.0
1.3
1.5
1.8
300
0
20 0
40 0
(mm) Distance direction
2.0
Airflow (m/s)
Time
Measurement Conditions
Airflow: Max.
Ionization time: ±1,000 V to ±100 V
Plate monitor: 150 × 150 mm, 20 pF
200
Time
0V
− Negative
discharge
voltage
100
2
Variable DC System
A built-in ion balance sensor constantly senses the ion
condition, and a variable DC system maintains the optimal ion
balance at all times. This provides a long-term, stable balance
for reliable ionization.
4s
200
0.5
Long-term Ionization Performance
3s
2s
2.5
lowering efficiency.
60 0
800
(mm)
(Unit: mm)
Dimensional tolerance when not specified: International tolerance grade IT16
Dimensions
197.5
Increase
8.5
140
80
The ion balance is sensed and the voltage applied to the discharger
electrodes is varied to adjust the ion output.
12
Mounting Hole Dimensions
Clean and Easy Maintenance
120°
60°
5
,M
200
0
n
ve
Se
220
2
50±0.2
Cleaning
the discharger
electrodes
Replacing
the discharger
electrodes
15±0.2
100±0.2
149
4
Easy-to-see lamps
12
120
20
0
Rotation Range
A Variety of Installation Possibilities
165
165
In addition to table-top or bench-top installation, the ZJ-FA20
can be easily mounted to an aluminum pipe. The angle can
also be freely adjusted using the angle-adjustment knob and
oblong stand.
4
80
60°
120°
60°
60°
dia
5.5
ee,
Thr
50 d
ia.
.
75
100 dia.
10
0 to 40°C
35% to 85% (with no condensation)
Dimensions
Automatic ion balance adjustment, airflow adjustment, manual ion balance adjustment
Ambient temperature range
The ZJ-FA20 features a fully opening front cover.
Removing it allows neat and thorough cleaning, without
spreading dust and other particles around.
The discharger electrodes can also be replaced for long-term
operation. LED lamps show the ion-generating condition and
indicate when cleaning is required.
100 VAC: 70 VA MAX
240 VAC: 115 VA max.
Ambient temperature range
High-voltage output lamp: ION (yellow), Cleaning lamp: CLEANING (orange), Power lamp: POWER (green)
Main functions
100 to 240 VAC, 50/60 Hz
Power consumption
±10 V max.
Amount of generated ozone
A Unique Structure Provides
a Uniform Airflow
Input voltage
Power supply voltage
Ion balance (See note 2.)
High-speed Ionization
Item
ZJ-FA20
Model
11
Ordering Information
Ionizer
Accessories (sold separately)
Model
Appearance
ZJ-FA20
Model
Replacement Filter
ZJ9-FL120N1 (pack of 10)
Replacement Discharger Electrode
ZJ9-NDT06FN1 (pack of 6)
Ratings and Specifications
Ionizer
AC Adapter (Provided: UIA336-24-JR01A-998 by UNIFIVE CO., LTD.)
Item
Item
ZJ-FA20
Model
Input voltage
Power supply voltage
24 VDC (See note 1.)
Current consumption
900 mA max. (input from included AC adapter)
Discharge voltage
±7 kV
Discharge method
Airflow (m
Variable DC
1.4 to 2.3 m3/min (typical)
Ionization time (See note 2.)
1.2 s (0.8 s with no Filter)
3/min.)
Amount of generated ozone
Indicators
Output voltage
24 VDC
Output current
1.5 A max.
Ambient humidity range
Weight
0.01 ppm max. (measured at a distance of 50 mm from air outlet)
0 to 40°C
35% to 85% (with no condensation)
Approx. 175 g (excluding power cable)
43.8 × 28 × 95.9 (W × D × H) mm
Dimensions
High-voltage output lamp: ION (yellow), Cleaning lamp: CLEANING (orange), Power lamp: POWER (green)
Main functions
100 VAC: 70 VA MAX
240 VAC: 115 VA max.
Ambient temperature range
±10 V max.
Ion balance (See note 2.)
100 to 240 VAC, 50/60 Hz
Power consumption
* If an additional AC adapter is required, please contact your OMRON
sales representative
Automatic ion balance adjustment, airflow adjustment, manual ion balance adjustment
Operating and storage: 0 to 50°C (with no icing or condensation)
Ambient temperature range
Ambient humidity range
Operating: 35% to 65%, storage: 35% to 85% (with no condensation)
Weight (packed state)
Approx. 2.0 kg
Materials
Unit: ABS, Discharger: Tungsten, stand: SPCC
Accessories
Instruction sheet, AC adapter, warning labels (2 types), FG connection cable (2 m)
Note 1: Be sure to use the included AC adapter for Ionizer operation.
Note 2: Typical default settings:
Measurement conditions: Center of air outlet at a distance of 300 mm, with maximum fan speed
Ionization time: Time required to lower charge from ±1,000 V to ±100 V
Ion balance measurement time: 10 s
Plate monitor: 150 × 150 mm, 20 pF
Engineering Data (Reference Value)
Airflow vs. Ionization Time
Ionization Area vs. Ionization Time
3
300
Adjustment dial setting
Ionization time (s)
3s
2s
2.5
4s
200
MIN: 1
ZJ-FA20
2
100
2
3
1.5
0
4
MAX: 5
1
100
Measurement Conditions
Installation distance: 300 mm
Ionization time: ±1,000 V to ±100 V
Plate monitor: 150 × 150 mm, 20 pF
0.5
0
0.5
0.8
1.0
1.3
1.5
1.8
Measurement Conditions
Airflow: Max.
Ionization time: ±1,000 V to ±100 V
Plate monitor: 150 × 150 mm, 20 pF
200
300
0
20 0
40 0
(mm) Distance direction
2.0
Airflow (m/s)
60 0
800
(mm)
(Unit: mm)
Dimensional tolerance when not specified: International tolerance grade IT16
Dimensions
197.5
8.5
140
80
12
Mounting Hole Dimensions
120°
60°
5
,M
200
0
n
ve
Se
220
2
50±0.2
15±0.2
100±0.2
149
4
12
120
20
0
Rotation Range
165
165
4
80
60°
120°
60°
60°
100 dia.
dia
5.5
ee,
Thr
50 d
ia.
.
75
11
Ionizer
Improving Ease of Use
Digital Bar Ionizer
ZJ-BAS
Industry
First
The Digital Ion Display Supports Safe, Reliable Settings.
f frroom
m FFAACCTTOORRYY
From either the Remote Control or the Ionizer...
The Digital Ion Display guides you when making settings. Settings that are important for ionization
performance, such as the frequency and ion balance, can be made and displayed safety and reliably from
the Ionizer itself, or by using the Remote Control.
The highest level of
ionization in its class.
Settings can be made from the Ionizer itself.
Three Technologies Supporting Effective and Efficient Ionization
A Variety of Displays
Industry
First
Ion Sensing and Variable-AC System
Ion Balance Display
The charged state is
displayed using colors.
Applied voltage is varied.
An ion sensor installed on the bottom of the Ionizer detects
the charge and ion balance.
The applied voltage is flexibly controlled according to the
ion balance conditions to raise ionization efficiency.
Negative ions
When there are many negative ions
Positive ions
When there are many positive ions
+
ZJ-BAS-R01/R02 (sold separately)
−
Set Value Display
The current set value is shown on the right side of the display.
The set value can be numerically confirmed, so the setting can be quantified.
This allows identical settings to be made reliably and in a short time even across
multiple Ionizers.
Frequency setting
Micro Power Spraying (MPS) Structure
Ion balance adjustment
Cleaning sensitivity
Ring guard
High-speed airflow is achieved by minimizing the air
nozzle diameter. An optimal cone shape is also
employed for the inside of the nozzle to further improve
ion dispersion. By using a special ring guard shape to
pull passive (external) air into the active air stream, the
total airflow is dramatically increased.
Cleaning Display
Setting Lock
Notifies when cleaning is required.
Disables all operations.
Passive air is
pulled in.
Ion generation
Operation Stop Mode Makes Maintenance Easy
Active air
The Operation Stop Mode allows for safe cleaning and replacement work. The
digital display and LED lamps tell you that the Ionizer is in Operation Stop Mode
so you won't forget to return to Operation Mode when you are finished doing
maintenance. Both regular operations and maintenance can be done safety and
reliably.
Optimized Discharge Electrode Pitch Optimized Discharge Electrode Pitch
Setting the discharge electrodes at a pitch that is 80 mm
longer than in our previous models achieves an optimal
layout that unifies ionizing performance and reduces ion
recombination. This model ionizes over long distances
with or without the use of an Air Purge Ionizer.
■ ZJ-BAS
■ Previous Models
A small amount of ion
recombination.
80 mm
ALARM
A large amount of ion
recombination.
Narrow
The larger pitch causes
uneven ion discharge.
Operation Stop Mode
Wide
The LED lamp will flash to indicate that the Ionizer
is in Operation Stop Mode.
Operations from external equipment, such as
stopping ionization and performing status
management, can be done easily by connecting the
Ionizer to a PLC using an I/O cable.
PLC
12
13
Ionizer
Improving Ease of Use
Digital Bar Ionizer
ZJ-BAS
Industry
First
The Digital Ion Display Supports Safe, Reliable Settings.
f frroom
m FFAACCTTOORRYY
From either the Remote Control or the Ionizer...
The Digital Ion Display guides you when making settings. Settings that are important for ionization
performance, such as the frequency and ion balance, can be made and displayed safety and reliably from
the Ionizer itself, or by using the Remote Control.
The highest level of
ionization in its class.
Settings can be made from the Ionizer itself.
Three Technologies Supporting Effective and Efficient Ionization
A Variety of Displays
Industry
First
Ion Sensing and Variable-AC System
Ion Balance Display
The charged state is
displayed using colors.
Applied voltage is varied.
An ion sensor installed on the bottom of the Ionizer detects
the charge and ion balance.
The applied voltage is flexibly controlled according to the
ion balance conditions to raise ionization efficiency.
Negative ions
When there are many negative ions
Positive ions
When there are many positive ions
+
ZJ-BAS-R01/R02 (sold separately)
−
Set Value Display
The current set value is shown on the right side of the display.
The set value can be numerically confirmed, so the setting can be quantified.
This allows identical settings to be made reliably and in a short time even across
multiple Ionizers.
Frequency setting
Micro Power Spraying (MPS) Structure
Ion balance adjustment
Cleaning sensitivity
Ring guard
High-speed airflow is achieved by minimizing the air
nozzle diameter. An optimal cone shape is also
employed for the inside of the nozzle to further improve
ion dispersion. By using a special ring guard shape to
pull passive (external) air into the active air stream, the
total airflow is dramatically increased.
Cleaning Display
Setting Lock
Notifies when cleaning is required.
Disables all operations.
Passive air is
pulled in.
Ion generation
Operation Stop Mode Makes Maintenance Easy
Active air
The Operation Stop Mode allows for safe cleaning and replacement work. The
digital display and LED lamps tell you that the Ionizer is in Operation Stop Mode
so you won't forget to return to Operation Mode when you are finished doing
maintenance. Both regular operations and maintenance can be done safety and
reliably.
Optimized Discharge Electrode Pitch Optimized Discharge Electrode Pitch
Setting the discharge electrodes at a pitch that is 80 mm
longer than in our previous models achieves an optimal
layout that unifies ionizing performance and reduces ion
recombination. This model ionizes over long distances
with or without the use of an Air Purge Ionizer.
■ ZJ-BAS
■ Previous Models
A small amount of ion
recombination.
80 mm
ALARM
A large amount of ion
recombination.
Narrow
The larger pitch causes
uneven ion discharge.
Operation Stop Mode
Wide
The LED lamp will flash to indicate that the Ionizer
is in Operation Stop Mode.
Operations from external equipment, such as
stopping ionization and performing status
management, can be done easily by connecting the
Ionizer to a PLC using an I/O cable.
PLC
12
13
ZJ-BAS
Low Running Cost
Ratings and Characteristics
Ionizer
ZJ-BAS
M.P.S. Construction Prolongs the Required Maintenance Period by 5 Times
Compared to Our Previous Model
Greatly Reduces Maintenance Requirements
I/O Cable
ZJ-BAS-FC
Power Supply Cable
Select from the two available types.
Used for
connecting
external
devices.
The M.P.S. nozzle emits clean air from around the discharge electrode, thus decreasing the amount of foreign
matter adhesion, and dramatically extending the time before cleaning is required.
Ionization time (s)
ZJ-BA
ZJ-BAS
16
14
Special Remote Control
Measurement conditions
Installation distance: 1,000 mm
Air pressure: 0.3 Mpa
Charge plate monitor: 150 mm × 150 mm, 20 pF
Ionization time: ±1,000 V to ±100 V
Ionization time after 1,000 hours
Ionization time approx. 2 times.
12
10
Used when using a DC power supply.
Used when using an AC adapter.
When Linking Ionizers
Linking Bracket Set
ZJ9-BAS-L01
UP
Remote Control
ZJ-BAS-R01
EXIT
Enter
DOWN
Remote Control Receiver
ZJ-BAS-R02
ZJ-BA initial status
6
After 1,000 hours
No change in ionization time
4
2
Cable with Connectors on Both Ends
ZJ-BAS-MC@@B
AC Adapter
ZJ-BAS-PS01
20
18
8
Cable with Connector on One End
ZJ-BAS-MC@@A
Power Supply Cable
ZJ-BAS-MC@@RB
ZJ-BAS initial status
(for linking Ionizers)
0
200
400
600
800
1000
Elapsed time (hours)
Ordering Information
Ionizer
Energy-saving is a Basic Concept for OMRON Ionizers
Generally, bar-type Ionizers use compressed air. Therefore, a large amount
of compressed air is needed, especially for long-distance or high-speed
ionization. This increases the load rate of the compressor, and consumes
large amounts of electricity. The ZJ-BAS uses an optimized discharge
electrode pitch and M.P.S. nozzle to improve ionization performance while
using an energy-saving structure (low-current consumption) that is
environmentally friendly.
Total length
Appearance
The M.P.S. nozzle allows for
efficient airflow while reducing
current consumption.
Ring guard
Effective length
500 mm
580 mm
740 mm
900 mm
1,300 mm
1,540 mm
370 mm
450 mm
610 mm
770 mm
1,170 mm
1,410 mm
Type
Appearance
Cable with Connector on One End
(one ferrite core provided, 30-dia × 39 mm)
Cable with Connector on Both Ends
(one ferrite core provided, 30-dia × 39 mm)
80-mm Discharge Electrode Pitch Dramatically Reduces Replacement Costs
Used for connecting Ionizers
The 80 mm discharge electrode pitch and variable-AC system reduce the number of discharge
electrodes required by 60%. In addition to reducing the cleaning time, the periodic replacement of
the electrodes has also been reduced, thereby dramatically reducing the running cost of the
Ionizer.
I/O Cable
80 mm
580
6
740
8
900
10
1,300
15
1,540
18
Cable length
2m
5m
10 m
15 m
20 m
2m
5m
10 m
15 m
20 m
710 mm
790 mm
950 mm
1,110 mm
1,510 mm
1,750 mm
Model
ZJ-BAS-MC02A
ZJ-BAS-MC05A
ZJ-BAS-MC10A
ZJ-BAS-MC15A
ZJ-BAS-MC20A
ZJ-BAS-MC02B
ZJ-BAS-MC05B
ZJ-BAS-MC10B
ZJ-BAS-MC15B
ZJ-BAS-MC20B
ZJ-BAS-MC07RB
ZJ-BAS-MC08RB
ZJ-BAS-MC09RB
ZJ-BAS-MC11RB
ZJ-BAS-MC15RB
ZJ-BAS-MC17RB
Linking Bracket Set
Appearance
Cable length
2m
5m
10 m
15 m
20 m
Effective length (mm) Number of Discharge Modules
5
Model
ZJ-BAS050
ZJ-BAS058
ZJ-BAS074
ZJ-BAS090
ZJ-BAS130
ZJ-BAS154
Power Supply Cable
Passive air is
pulled in.
500
The length of the cables that can be linked depends on the
number of Ionizers to be linked together.
Contact your OMRON sales representative for details.
Model
ZJ-BAS-FC02A
ZJ-BAS-FC05A
ZJ-BAS-FC10A
ZJ-BAS-FC15A
ZJ-BAS-FC20A
Appearance
Specifications
Appearance
Input: 100 to 240 VAC
Output: 24 VDC × 2
Model
Linking Bracket (1)
6-dia. Elbow Air Joint (×2)
ZJ9-BAS-L01
Discharge Electrode Module
Appearance
AC Adapter
Contents
Model
Quantity
Model
Set of 5
ZJ9-BAS-NT105
Set of 10
ZJ9-BAS-NT110
Quantity
Model
Pack of 20
ZJ9-BA-CT01
ZJ-BAS-PS01
Cleaning Tool
Appearance
Special Remote Control
Appearance
14
Type
Model
Remote Control
ZJ-BAS-R01
Remote Control Receiver
(Receiver, USB cable, Bracket)
ZJ-BAS-R02
15
ZJ-BAS
Low Running Cost
Ratings and Characteristics
Ionizer
ZJ-BAS
M.P.S. Construction Prolongs the Required Maintenance Period by 5 Times
Compared to Our Previous Model
Greatly Reduces Maintenance Requirements
I/O Cable
ZJ-BAS-FC
Power Supply Cable
Select from the two available types.
Used for
connecting
external
devices.
The M.P.S. nozzle emits clean air from around the discharge electrode, thus decreasing the amount of foreign
matter adhesion, and dramatically extending the time before cleaning is required.
Ionization time (s)
ZJ-BA
ZJ-BAS
16
14
Special Remote Control
Measurement conditions
Installation distance: 1,000 mm
Air pressure: 0.3 Mpa
Charge plate monitor: 150 mm × 150 mm, 20 pF
Ionization time: ±1,000 V to ±100 V
Ionization time after 1,000 hours
Ionization time approx. 2 times.
12
10
Used when using a DC power supply.
Used when using an AC adapter.
When Linking Ionizers
Linking Bracket Set
ZJ9-BAS-L01
UP
Remote Control
ZJ-BAS-R01
EXIT
Enter
DOWN
Remote Control Receiver
ZJ-BAS-R02
ZJ-BA initial status
6
After 1,000 hours
No change in ionization time
4
2
Cable with Connectors on Both Ends
ZJ-BAS-MC@@B
AC Adapter
ZJ-BAS-PS01
20
18
8
Cable with Connector on One End
ZJ-BAS-MC@@A
Power Supply Cable
ZJ-BAS-MC@@RB
ZJ-BAS initial status
(for linking Ionizers)
0
200
400
600
800
1000
Elapsed time (hours)
Ordering Information
Ionizer
Energy-saving is a Basic Concept for OMRON Ionizers
Generally, bar-type Ionizers use compressed air. Therefore, a large amount
of compressed air is needed, especially for long-distance or high-speed
ionization. This increases the load rate of the compressor, and consumes
large amounts of electricity. The ZJ-BAS uses an optimized discharge
electrode pitch and M.P.S. nozzle to improve ionization performance while
using an energy-saving structure (low-current consumption) that is
environmentally friendly.
Total length
Appearance
The M.P.S. nozzle allows for
efficient airflow while reducing
current consumption.
Ring guard
Effective length
500 mm
580 mm
740 mm
900 mm
1,300 mm
1,540 mm
370 mm
450 mm
610 mm
770 mm
1,170 mm
1,410 mm
Type
Appearance
Cable with Connector on One End
(one ferrite core provided, 30-dia × 39 mm)
Cable with Connector on Both Ends
(one ferrite core provided, 30-dia × 39 mm)
80-mm Discharge Electrode Pitch Dramatically Reduces Replacement Costs
Used for connecting Ionizers
The 80 mm discharge electrode pitch and variable-AC system reduce the number of discharge
electrodes required by 60%. In addition to reducing the cleaning time, the periodic replacement of
the electrodes has also been reduced, thereby dramatically reducing the running cost of the
Ionizer.
I/O Cable
80 mm
580
6
740
8
900
10
1,300
15
1,540
18
Cable length
2m
5m
10 m
15 m
20 m
2m
5m
10 m
15 m
20 m
710 mm
790 mm
950 mm
1,110 mm
1,510 mm
1,750 mm
Model
ZJ-BAS-MC02A
ZJ-BAS-MC05A
ZJ-BAS-MC10A
ZJ-BAS-MC15A
ZJ-BAS-MC20A
ZJ-BAS-MC02B
ZJ-BAS-MC05B
ZJ-BAS-MC10B
ZJ-BAS-MC15B
ZJ-BAS-MC20B
ZJ-BAS-MC07RB
ZJ-BAS-MC08RB
ZJ-BAS-MC09RB
ZJ-BAS-MC11RB
ZJ-BAS-MC15RB
ZJ-BAS-MC17RB
Linking Bracket Set
Appearance
Cable length
2m
5m
10 m
15 m
20 m
Effective length (mm) Number of Discharge Modules
5
Model
ZJ-BAS050
ZJ-BAS058
ZJ-BAS074
ZJ-BAS090
ZJ-BAS130
ZJ-BAS154
Power Supply Cable
Passive air is
pulled in.
500
The length of the cables that can be linked depends on the
number of Ionizers to be linked together.
Contact your OMRON sales representative for details.
Model
ZJ-BAS-FC02A
ZJ-BAS-FC05A
ZJ-BAS-FC10A
ZJ-BAS-FC15A
ZJ-BAS-FC20A
Appearance
Specifications
Appearance
Input: 100 to 240 VAC
Output: 24 VDC × 2
Model
Linking Bracket (1)
6-dia. Elbow Air Joint (×2)
ZJ9-BAS-L01
Discharge Electrode Module
Appearance
AC Adapter
Contents
Model
Quantity
Model
Set of 5
ZJ9-BAS-NT105
Set of 10
ZJ9-BAS-NT110
Quantity
Model
Pack of 20
ZJ9-BA-CT01
ZJ-BAS-PS01
Cleaning Tool
Appearance
Special Remote Control
Appearance
14
Type
Model
Remote Control
ZJ-BAS-R01
Remote Control Receiver
(Receiver, USB cable, Bracket)
ZJ-BAS-R02
15
Ratings and Characteristics
Ionizer
AC Adaptor
Model
Item
Ionizer length (mm)
ZJ-BAS058
ZJ-BAS050
ZJ-BAS074
ZJ-BAS130
ZJ-BAS090
Item
ZJ-BAS154
ZJ-BAS-PS01
Model
370
450
610
770
1,170
1,410
Input voltage
100 to 240 VAC
580
740
900
1,300
1,540
Input current
1.2A max.
Effective ionization length (mm) *1
500
Power supply voltage
24 VDC ±10%, ripple (p-p) 10% max.
Current consumption
520 Ma max. (discharge frequency 0.08 to 0.5 Hz: 400 mA (typical), 1 to 10 Hz: 350 mA (typical), 20 to 40 Hz: 300 mA (typical)
Output current 3.75A max.
Discharge method
Sensing and a Variable-AC System
Number of output ports 2 ports
Discharge voltage
6.5 k VP-P
Discharge electrode
Tungsten electrode
Product
configuration
Adaptor box, AC adaptor
AC power cable
Recommended installation distance
50 to 2,000 mm
Ion balance *2
±30 V max.
Weight
(without
package)
Adapter box: Approx. 30 g
AC Adapter: Approx. 475 g
AC power supply cable: Approx. 260 g
Power supply connector
Modular type, 8-pin connector (at both ends of Unit)
Air inlet
6-dia., one-touch coupling (at both ends of Unit)
Special Remote Control
Maximum air pressure
0.3 MPa max.
Item
Model
ZJ-BAS-R01
Product
Remote
configuration Control only
External I/O
Output voltage 24 VDC
Input
Discharge stop input (Turns ON at 12 to 24 VDC), input impedance: 8.2 kΩ
Output
Discharge stop output, cleaning output, alarm output, high-pressure error output:
Signal output from photo MOS relay (100 mA max at 24 VDC)
Display
Seven-segment LED display
ID number
001 to 050
Ion balance adjustment function
Yes
Maximum number of linkable units
7 Units
Material
Ionizer: ABS-resin, facing electrodes: Stainless steel
Ambient temperature range
Operating: 10 to 40°C, Storage: 0 to 40°C (with no icing or condensation)
Ambient humidity range
Communications method Infrared communications
Operating: 35% to 65%, Storage: 35% to 85% (with no condensation)
Weight (Ionizer only)
Approx. 0.58 kg Approx. 0.64kg
Accessories
Two mounting brackets, two M4
screws, instruction manual
*1 Measurement conditions
ZJ-BAS-R02
Receiver
Cable (150 mm)
Brackets (not including
Remote Control)
Approx. 0.8 kg
Installation distance: 50 mm
Airflow: 1 L /min per hole
Frequency: 10 Hz
Charge plate monitor: 150 × 150 mm, 20 pF
Ionization time: (1,000 V to 100V/–1,000V to –100V): 1 s max.)
Approx. 0.94kg
Approx. 1.28 kg Approx. 1.5 kg
---
Number of detectable Units 50 Units
Power supply Three AAA
batteries
Supplied from the
ZJ-BAS Ionizer
Weight
(without
package)
Approx. 115 g
Receiver: Approx. 5 g
Cable: Approx. 6 g
Bracket: Approx. 5 g
Accessories
Instruction manual
Two mounting brackets, two M4 screws,
1 medium bracket, instruction manual
*2 Measurement conditions
Installation distance: 300 mm
Airflow: 1 L /min per hole
Frequency: 10 Hz
Charge plate monitor: 150 × 150 mm, 20 pF
Engineering Data (Reference Value)
Relationship of Air Pressure and Installation
Distance to Ionization Time
Bar Length vs. Air Pressure and Airflow
350
20
Ionization time (s)
0.05MPa
0.1MPa
0.2MPa
0.3MPa
10
5
Airflow (L/min nor)
300
15
250
BAS050
BAS058
BAS074
BAS090
BAS130
BAS154
200
150
100
50
0
0
50
10 0
0
20
30 0
60 0 100 0 1500
5
0.1 2
0.0
0.
0.3
Air pressure (Mpa)
Installation distance (mm)
Ionization Time for Each Ionization Area
Ionization time (s)
1
0.8
0.6
0.4
0.2
0
−400 −300
−200
−100
0
100
200
Ionization area (mm)
300
400
Measuring conditions:
Model: ZJ-BAS050
Installation distance: 50 mm
Air pressure: 0.3 MPa
Frequency: 10 Hz
Charge plate monitor: 150 mm ´
150 mm, 20 pF
Ionization time: ±1,000 V to ±100 V
Ionization time (s)
With installation distance of 1,500 mm (reference value)
With installation distance of 50 mm (reference value)
10
8
6
4
2
−400 −300
−200
−100
0
100
Ionization area (mm)
200
300
400
Measuring conditions:
Model: ZJ-BAS050
Installation distance: 1,500 mm
Air pressure: 0.3 MPa
Frequency: 10 Hz
Charge plate monitor: 150 mm ´ 150
mm, 20 pF
Ionization time: ±1,000 V to ±100 V
Safety Precautions
Refer to Warranty and Limitations of Liability.
WARNING
This product cannot be used in applications to
directly or indirectly detect people for the purpose
of providing safety.
Do not use this product as a sensing device to
protect people.
16
Precaution for Correct Use
Do not use the product in ambient atmospheres or
environments that exceed the ratings.
ZJ-BAS
Ratings and Characteristics
Ionizer
AC Adaptor
Model
Item
ZJ-BAS058
ZJ-BAS050
ZJ-BAS074
ZJ-BAS130
ZJ-BAS090
Item
ZJ-BAS154
Ionizer length (mm)
370
450
610
770
1,170
1,410
Input voltage
100 to 240 VAC
500
580
740
900
1,300
1,540
Input current
1.2A max.
Power supply voltage
24 VDC ±10%, ripple (p-p) 10% max.
Current consumption
520 Ma max. (discharge frequency 0.08 to 0.5 Hz: 400 mA (typical), 1 to 10 Hz: 350 mA (typical), 20 to 40 Hz: 300 mA (typical)
Output current 3.75A max.
Discharge method
Sensing and a Variable-AC System
Number of output ports 2 ports
Discharge voltage
6.5 k VP-P
Product
configuration
Adaptor box, AC adaptor
AC power cable
Weight
(without
package)
Adapter box: Approx. 30 g
AC Adapter: Approx. 430 g
AC power supply cable: Approx. 260 g
Tungsten electrode
Recommended installation distance
50 to 2,000 mm
Ion balance *2
±30 V max.
Power supply connector
Modular type, 8-pin connector (at both ends of Unit)
Air inlet
6-dia., one-touch coupling (at both ends of Unit)
Special Remote Control
Maximum air pressure
0.3 MPa max.
Item
Model
ZJ-BAS-R01
Product
Remote
configuration Control only
Input
Discharge stop input (Turns ON at 12 to 24 VDC), input impedance: 8.2 kΩ
Output
Discharge stop output, cleaning output, alarm output, high-pressure error output:
Signal output from photo MOS relay (100 mA max at 24 VDC)
Display
Seven-segment LED display
ID number
001 to 050
Ion balance adjustment function
Yes
7 Units
Material
Ionizer: ABS-resin, facing electrodes: Stainless steel
Ambient temperature range
Operating: 10 to 40°C, Storage: 0 to 40°C (with no icing or condensation)
Operating: 35% to 65%, Storage: 35% to 85% (with no condensation)
Weight (Ionizer only)
Approx. 0.58 kg Approx. 0.64kg
Accessories
Two mounting brackets, two M4
screws, instruction manual
*1 Measurement conditions
4.4
C
B
32.4
(34)
Display
p y
60.7
0.7
(4)
25
Mounting bracket
Approx. 0.8 kg
Installation distance: 50 mm
Airflow: 1 L /min per hole
Frequency: 10 Hz
Charge plate monitor: 150 × 150 mm, 20 pF
Ionization time: (1,000 V to 100V/–1,000V to –100V): 1 s max.)
Approx. 0.94kg
Approx. 1.28 kg Approx. 1.5 kg
Supplied from the
ZJ-BAS Ionizer
Weight
(without
package)
Approx. 115 g
Receiver: Approx. 5 g
Cable: Approx. 6 g
Bracket: Approx. 5 g
Accessories
Instruction manual
*2 Measurement conditions
39
5
Airflow (L/min nor)
10
30 0
50
(9)
L*
BAS050
BAS058
BAS074
BAS090
BAS130
BAS154
200
150
100
8
7.5
60 0 100 0 1500
L*
(25)
4.5 dia.
0.1
0.2
L*: 2 m/5 m/10 m/15 m/20 m
AC Adapter
(Adapter box)
ZJ-BAS-PS01
39.5
Remote Control
ZJ-BAS-R01
0.3
43.5
30
Receiver for
the Remote Control
(Bracket)
ZJ-BAS-R02
70
Air pressure (Mpa)
Installation distance (mm)
45
4 dia.
10.8
25. 6
0.0 5
(9)
L*:
ZJ-BAS-MC@@B: 2 m/5 m/10 m/15 m/20 m
ZJ-BAS-MC@@RB: 710 mm/790 mm/950 mm/1,110 mm/1,510 mm/1,750 mm
22 5
22.5
L*: 2 m/5 m/10 m/15 m/20 m
I /O Cable
ZJ-BAS-FC@@A
250
23
12
8
0
20 0
4.2 dia.
50
50
10 0
Eight, 3.2 dia.
ZJ-BAS-MC@@B/MC@@RB
22 5
22.5
300
0.05MPa
0.1MPa
0.2MPa
0.3MPa
3.5
45°
Power Supply Cable
ZJ-BAS-MC@@A
350
47
54.2
12
20
27
44.5
4
4.5
52.5
2
2.5
R8
Installation distance: 300 mm
Airflow: 1 L /min per hole
Frequency: 10 Hz
Charge plate monitor: 150 × 150 mm, 20 pF
20
4.2
10 dia.
Bar Length vs. Air Pressure and Airflow
15
33
22 5
22.5
Two mounting brackets, two M4 screws,
1 medium bracket, instruction manual
Relationship of Air Pressure and Installation
Distance to Ionization Time
50
Four,
R2.1
4.4
---
Number of detectable Units 50 Units
Power supply Three AAA
batteries
Engineering Data (Reference Value)
Ionization time (s)
20
4.2
15
16
L*
0
66
50
A
ZJ-BAS-R02
Receiver
Cable (150 mm)
Brackets (not including
Remote Control)
5
6
8
10
15
18
416
496
656
816
1,216
1,456
394
474
634
794
1,194
1,434
Auxiliary mounting bracket
Provided with the ZJ-BAS130/BAS154
25
80
370
450
610
770
1,170
1,410
Communications method Infrared communications
Maximum number of linkable units
Ambient humidity range
ZJ-BAS050
ZJ-BAS058
ZJ-BAS074
ZJ-BAS090
ZJ-BAS130
ZJ-BAS154
15
Output voltage 24 VDC
Discharge electrode
The dimensions and number of Discharge Electrode Modules
for each model are shown in the following table.
Model
A (mm) B (mm) C (mm) Discharge Electrode Module
Ionizer
ZJ-BAS-PS01
Model
Effective ionization length (mm) *1
External I/O
(Units: mm)
Dimensional tolerance when not specified: International tolerance grade IT16
Dimensions
27
Ionization Time for Each Ionization Area
37
7
19
9
With installation distance of 1,500 mm (reference value)
With installation distance of 50 mm (reference value)
1
0.8
0.6
0.4
0.2
0
−400 −300
−200
−100
0
100
200
300
400
Ionization area (mm)
Ionization time (s)
Ionization time (s)
175
Measuring conditions:
Model: ZJ-BAS050
Installation distance: 50 mm
Air pressure: 0.3 MPa
Frequency: 10 Hz
Charge plate monitor: 150 mm ×
150 mm, 20 pF
Ionization time: ±1,000 V to ±100 V
10
8
6
4
2
−400 −300
−200
−100
0
100
Ionization area (mm)
200
300
400
Measuring conditions:
Model: ZJ-BAS050
Installation distance: 1,500 mm
Air pressure: 0.3 MPa
Frequency: 10 Hz
Charge plate monitor: 150 mm ×
150 mm, 20 pF
Ionization time: ±1,000 V to ±100 V
33
15
Two, 3.2 dia.
14
27
7
(37.2
(37
37
7.2)
7
2)
2
60
20
0
Safety Precautions
Linking Bracket
ZJ-BAS-L01
Refer to Warranty and Limitations of Liability.
WARNING
This product cannot be used in applications to
directly or indirectly detect people for the purpose
of providing safety.
Do not use this product as a sensing device to
protect people.
15
92.5
15
4.4
Precaution for Correct Use
Do not use the product in ambient atmospheres or
environments that exceed the ratings.
Material: Stainless steel (SUS304)
3.75
16
10
85
52.5
44 5
44.5
45°
10 dia.
16
2
130
R8
4.2 dia. Eight, 3.2 dia.
17
Ionizer
Product Configuration
Nozzles
Air Push Type
KS1
Ionizer
●Standard Nozzle
KS1-ANNS01
●Tubes
For Standard Nozzle
KS1-ANNS-@
f r o m t h e FA C T O RY
Wide Range of Nozzles for
Optimal Ionization
●Shower Nozzle
KS1-ANSW@@
●Flat Nozzle
KS1-ANFT90
●Caps
For Flexible Tube Nozzle
Filter and Connector
●Straight Bar Nozzle
KS1-ANSB@@
Shower Nozzle Cap
KS1-ANDC-SW@@
From pin-point to wide-area ionization,
the optimal ionization for the application is now possible.
KS1-AA1T
●Flexible Tube Nozzle
KS1-ANDC@@
Flat Nozzle Cap
KS1-ANDC-FT90
●Air Clean Filter
KS1-AZ04
●Stainless Steel Connector
(See note.)
KS1-AZ03
Note: The Connector can be mounted to the Ionizer
even with no Air Clean Filter.
Ordering Information
Ionizer
Model
KS1-AA1T
Select the Nozzle for the Application
Nozzles
●Standard Nozzle
●Flat Nozzle
●Shower Nozzle
• An application example of the
basic standard nozzle.
• Injects ionized air over an
angle of 60° or 90°.
60° or 90°
Tubes
Product
• Injects ionized air over an
angle of 90° to enable
ionization of comparatively
wide objects.
• The air blow direction can be
changed.
Model
Standard Nozzle
KS1-ANNS01
90°
60°
• Attach the Optional Tube to the Standard
Nozzle to blow ionized air close to
the workpiece for pin-point
ionization.
●Straight Bar Nozzle
90°
Efficient Pin-point Ionization
• Combine the nozzle cap at the tip
of the nozzle to enable many
ionization applications.
60° or 90°
With a flexible
shower nozzle
cap
24-VDC Power Supply with No High-voltage Wiring Required
High-speed ionization of the target spot is possible by using a
tube or metal pipe to get closer to the workpiece.
The Ionizer can be brought as close as 1 mm to the workpiece.
Only the 24-VDC power supply for the Ionizer is needed.
No dangerous high-voltage wiring is required.
High-frequency AC Method with Excellent Ion Balance
Compact Type with Built-in Controller
KS1-ANSW90
100 mm
Straight Bar Nozzle
Flexible Tube Nozzle
500-mm Conductive Urethane Tube
KS1-ANNS-U
500-mm Fluororesin Tube
KS1-ANNS-F
500-mm Silicone Tube
KS1-ANNS-S
Product
KS1-ANSB10
200 mm
KS1-ANSB20
300 mm
KS1-ANSB30
Model
Caps
KS1-ANFT90
●Combination of Flexible Tube Nozzle and
Optional Cap
• Neutralizes static electricity over a
wide area.
• Five ionization areas from
100 to 500 mm.
• The air blow direction
can be changed.
KS1-ANSW60
Shower Nozzle
90° Flat Nozzle
●Combination of Standard Nozzle
and Optional Tube
Product
Model
60° Flexible Shower Nozzle Cap
KS1-ANDC-SW60
90° Flexible Shower Nozzle Cap
KS1-ANDC-SW90
90° Flexible Flat Nozzle Cap
KS1-ANDC-FT90
400 mm
KS1-ANSB40
500 mm
KS1-ANSB50
100 mm
KS1-ANDC10
Product
200 mm
KS1-ANDC20
Replacement Dischargers (set of 5)
KS1-AZ01T
300 mm
KS1-ANDC30
Tool for Replacing Dischargers
KS1-AZ02
400 mm
KS1-ANDC40
Stainless Steel Connector
KS1-AZ03
500 mm
KS1-ANDC50
Air Clean Filter
KS1-AZ04
Optional Products
Model
Specifications
Ionizer
Uses more compact high-frequency AC method with excellent
ion balance and stability.
Controller section built in. Simple all-in-one Unit that installs
easily just about anywhere.
Air Clean Filter
Model
Item
KS1-AA1T
Item
Power supply voltage
24 VDC ±5%
Current consumption
Approx. 100 mA
Model
KS1-AZ04
Fluid used
Connection aperture
Air
R(Rc)1/8
0.1 µm
Collected particle size
Collection efficiency
99.9%
40 l/min (ANR) (See note.)
Volume of air processed
Approx.
+2 kV
0V
Approx.
−2 kV
Discharge method
Output voltage
68 KHz
The Ionizer oscillates at a much higher frequency (68 kHz) than the
previous AC method to generate high-density ions.
Noise generation is also reduced by a ±2 kV low-voltage corona
discharge.
Safety circuit
Discharge time
Driven by 24-VDC power supply
with no high-voltage wiring required
Safe because the highvoltage parts are covered by
the nozzle.
Outputs alarms for ionization errors
0.8 s max. (at a distance of 50 mm from air outlet)
±15 V or less (at a distance of 50 mm from air outlet)
Fluid used
Air (refer to Applicable Air)
0.04 ppm or less (when standard nozzle used, at a distance of 300 mm from air
outlet and primary side voltage of 0.25 Mpa)
Supplied air flow
Approx. 100 L/min (ANR) (when standard nozzle used, at primary side voltage of 0.15 Mpa)
Indicators
Green POWER indicator lit while Ionizer ON, red ALM indicator lit for ionizing errors.
Air pressure range
When Standard Nozzle or Flexible Tube Nozzle is used.
0.02 to 0.25 MPa
When Standard Nozzle Tube is attached.
0.02 to 0.12 MPa
When Shower Nozzle, Flat Nozzle, or Straight Bar Nozzle is used.
0.05 to 0.40 MPa
Operating ambient temperature
0 to 40°C (with no condensation or icing)
Operating ambient humidity
35% to 65% (with no condensation)
Weight
Accessories
18
±2 kV
Ion balance
Amount of generated ozone
●With standard nozzle
High-frequency AC (Approx. 68 kHz)
235 g (Ionizer only)
One ground lead (2 m)
Film area
29.9 cm2
Max. voltage used
0.97 MPa
Withstanding pressure
1.47 MPa
Operating temperature range
5 to 45°C
11 g
Weight
Recommended tightening torque
400 to 600 N·cm
Unit material
Aluminum alloy (alumite treated)
Element material
Porous, hollow thread membrane
Note: At 0.7 Mpa (pressure drop of 0.03 Mpa)
Air Used
1. Make sure the pipes are adequately flushed with compressed air before connection. The pipes may
become clogged or malfunctions may occur if the air in the pipes is contaminated by chips, sealing
tape, rust, or other impurities.
2. Use air that does not contain oil or water. We recommend using clean dry air with a dew point of
−10°C or lower and a maximum collected particle size of 0.01 µm.
3. Application is not possible if the air or the surrounding atmosphere contains organic solvents,
phosphate hydraulic oil, sulfur dioxide, chlorine gas, acid or similar substance.
19
Ionizer
Product Configuration
Nozzles
Air Push Type
KS1
Ionizer
●Standard Nozzle
KS1-ANNS01
●Tubes
For Standard Nozzle
KS1-ANNS-@
f r o m t h e FA C T O RY
Wide Range of Nozzles for
Optimal Ionization
●Shower Nozzle
KS1-ANSW@@
●Flat Nozzle
KS1-ANFT90
●Caps
For Flexible Tube Nozzle
Filter and Connector
●Straight Bar Nozzle
KS1-ANSB@@
Shower Nozzle Cap
KS1-ANDC-SW@@
From pin-point to wide-area ionization,
the optimal ionization for the application is now possible.
KS1-AA1T
●Flexible Tube Nozzle
KS1-ANDC@@
Flat Nozzle Cap
KS1-ANDC-FT90
●Air Clean Filter
KS1-AZ04
●Stainless Steel Connector
(See note.)
KS1-AZ03
Note: The Connector can be mounted to the Ionizer
even with no Air Clean Filter.
Ordering Information
Ionizer
Model
KS1-AA1T
Select the Nozzle for the Application
Nozzles
●Standard Nozzle
●Flat Nozzle
●Shower Nozzle
• An application example of the
basic standard nozzle.
• Injects ionized air over an
angle of 60° or 90°.
60° or 90°
Tubes
Product
• Injects ionized air over an
angle of 90° to enable
ionization of comparatively
wide objects.
• The air blow direction can be
changed.
Model
Standard Nozzle
KS1-ANNS01
90°
60°
• Attach the Optional Tube to the Standard
Nozzle to blow ionized air close to
the workpiece for pin-point
ionization.
●Straight Bar Nozzle
90°
Efficient Pin-point Ionization
• Combine the nozzle cap at the tip
of the nozzle to enable many
ionization applications.
60° or 90°
With a flexible
shower nozzle
cap
24-VDC Power Supply with No High-voltage Wiring Required
High-speed ionization of the target spot is possible by using a
tube or metal pipe to get closer to the workpiece.
The Ionizer can be brought as close as 1 mm to the workpiece.
Only the 24-VDC power supply for the Ionizer is needed.
No dangerous high-voltage wiring is required.
High-frequency AC Method with Excellent Ion Balance
Compact Type with Built-in Controller
KS1-ANSW90
100 mm
Straight Bar Nozzle
Flexible Tube Nozzle
500-mm Conductive Urethane Tube
KS1-ANNS-U
500-mm Fluororesin Tube
KS1-ANNS-F
500-mm Silicone Tube
KS1-ANNS-S
Product
KS1-ANSB10
200 mm
KS1-ANSB20
300 mm
KS1-ANSB30
Model
Caps
KS1-ANFT90
●Combination of Flexible Tube Nozzle and
Optional Cap
• Neutralizes static electricity over a
wide area.
• Five ionization areas from
100 to 500 mm.
• The air blow direction
can be changed.
KS1-ANSW60
Shower Nozzle
90° Flat Nozzle
●Combination of Standard Nozzle
and Optional Tube
Product
Model
60° Flexible Shower Nozzle Cap
KS1-ANDC-SW60
90° Flexible Shower Nozzle Cap
KS1-ANDC-SW90
90° Flexible Flat Nozzle Cap
KS1-ANDC-FT90
400 mm
KS1-ANSB40
500 mm
KS1-ANSB50
100 mm
KS1-ANDC10
Product
200 mm
KS1-ANDC20
Replacement Dischargers (set of 5)
KS1-AZ01T
300 mm
KS1-ANDC30
Tool for Replacing Dischargers
KS1-AZ02
400 mm
KS1-ANDC40
Stainless Steel Connector
KS1-AZ03
500 mm
KS1-ANDC50
Air Clean Filter
KS1-AZ04
Optional Products
Model
Specifications
Ionizer
Uses more compact high-frequency AC method with excellent
ion balance and stability.
Controller section built in. Simple all-in-one Unit that installs
easily just about anywhere.
Air Clean Filter
Model
Item
KS1-AA1T
Item
Power supply voltage
24 VDC ±5%
Current consumption
Approx. 100 mA
Model
KS1-AZ04
Fluid used
Connection aperture
Air
R(Rc)1/8
0.1 µm
Collected particle size
Collection efficiency
99.9%
40 l/min (ANR) (See note.)
Volume of air processed
Approx.
+2 kV
0V
Approx.
−2 kV
Discharge method
Output voltage
68 KHz
The Ionizer oscillates at a much higher frequency (68 kHz) than the
previous AC method to generate high-density ions.
Noise generation is also reduced by a ±2 kV low-voltage corona
discharge.
Safety circuit
Discharge time
Driven by 24-VDC power supply
with no high-voltage wiring required
Safe because the highvoltage parts are covered by
the nozzle.
Outputs alarms for ionization errors
0.8 s max. (at a distance of 50 mm from air outlet)
±15 V or less (at a distance of 50 mm from air outlet)
Fluid used
Air (refer to Applicable Air)
0.04 ppm or less (when standard nozzle used, at a distance of 300 mm from air
outlet and primary side voltage of 0.25 Mpa)
Supplied air flow
Approx. 100 L/min (ANR) (when standard nozzle used, at primary side voltage of 0.15 Mpa)
Indicators
Green POWER indicator lit while Ionizer ON, red ALM indicator lit for ionizing errors.
Air pressure range
When Standard Nozzle or Flexible Tube Nozzle is used.
0.02 to 0.25 MPa
When Standard Nozzle Tube is attached.
0.02 to 0.12 MPa
When Shower Nozzle, Flat Nozzle, or Straight Bar Nozzle is used.
0.05 to 0.40 MPa
Operating ambient temperature
0 to 40°C (with no condensation or icing)
Operating ambient humidity
35% to 65% (with no condensation)
Weight
Accessories
18
±2 kV
Ion balance
Amount of generated ozone
●With standard nozzle
High-frequency AC (Approx. 68 kHz)
235 g (Ionizer only)
One ground lead (2 m)
Film area
29.9 cm2
Max. voltage used
0.97 MPa
Withstanding pressure
1.47 MPa
Operating temperature range
5 to 45°C
11 g
Weight
Recommended tightening torque
400 to 600 N·cm
Unit material
Aluminum alloy (alumite treated)
Element material
Porous, hollow thread membrane
Note: At 0.7 Mpa (pressure drop of 0.03 Mpa)
Air Used
1. Make sure the pipes are adequately flushed with compressed air before connection. The pipes may
become clogged or malfunctions may occur if the air in the pipes is contaminated by chips, sealing
tape, rust, or other impurities.
2. Use air that does not contain oil or water. We recommend using clean dry air with a dew point of
−10°C or lower and a maximum collected particle size of 0.01 µm.
3. Application is not possible if the air or the surrounding atmosphere contains organic solvents,
phosphate hydraulic oil, sulfur dioxide, chlorine gas, acid or similar substance.
19
KS1
Dimensions
Engineering Data (Reference Value)
(Unit: mm)
Ionizer
3
2
1
3
2
100
200
300
400
500
0
Distance (mm)
3
2
4
3
1: 24-VDC input power supply
2: Ground (power supply and output)
3: Output terminal
0.05 Mpa pressure
0.10 Mpa pressure
0.20 Mpa pressure
0.30 Mpa pressure
0.40 Mpa pressure
■Wiring Diagram
(93)
82
(11)
1
9
Power supply
Two, 4.5-dia. holes
1
R60
24 VDC
Ground
2
32 dia.
Alarm output
3
2
5
100
LOAD
50 mA max.
(24 VDC max.)
Note: Alarm outputs are NC.
1
1
1
0
4
2
5
0.05 Mpa pressure
0.15 Mpa pressure
0.20 Mpa pressure
0.30 Mpa pressure
0.40 Mpa pressure
Discharge time (s)
3
4
0.05 Mpa pressure
0.15 Mpa pressure
0.20 Mpa pressure
0.30 Mpa pressure
0.40 Mpa pressure
Discharge time (s)
4
5
5
0.05 Mpa pressure
0.10 Mpa pressure
0.15 Mpa pressure
0.20 Mpa pressure
0.25 Mpa pressure
Discharge time (s)
Discharge time (s)
5
110
■Terminal Block Diagram
32
Flat Nozzle
KS1-ANFT90
20
90° Shower Nozzle
KS1-ANSW90
6
60° Shower Nozzle
KS1-ANSW60
30 dia.
0
100
200
300
400
500
0
100
200
300
400
500
100
300
400
500
R1/8 plug
G1/8
Distance (mm)
Distance (mm)
Distance (mm)
200
G1/8
24
Standard Nozzle
KS1-ANNS01
2
500
300
400
0
500
100
Distance (mm)
500
200
300
14
500
Nozzles and Optional Products Used with the Ionizer
Distance (mm)
2
4
3
Tube length: 500 mm
Tube length: 400 mm
Tube length: 300 mm
Tube length: 200 mm
Tube length: 100 mm
0.12 Mpa pressure
5
4
3
Tube length: 500 mm
Tube length: 400 mm
Tube length: 300 mm
Tube length: 200 mm
Tube length: 100 mm
2
2
1
1
0
0
0.25 Mpa pressure
5
KS1-ANNS-F@ Connected to KS1-ANNS01
Standard Nozzle with Fluororesin Tube
100
200
300
400
10
500
20
30
40
0
0
10
20
30
40
50
(M24 × 1)
20
20
7
10
10
(Double walled)
35
( )
(42)
20
KS1-ANSW90
°
60
30
40
(M24 × 1)
60
°
3.7 dia. (ion air outlet)
(See note.))
Tube length: 500 mm
Tube length: 400 mm
Tube length: 300 mm
Tube length: 200 mm
Tube length: 100 mm
10
90° Shower Nozzle
(M24 × 1)
7
1
Distance (mm)
KS1-ANSW60
2
1
50
Distance (mm)
3
60° Shower Nozzle
KS1-ANNS01
0.12 Mpa pressure
5
4
Standard Nozzle
30 dia.
Discharge time (s)
Discharge time (s)
3
0.10 Mpa pressure
0.20 Mpa pressure
0.30 Mpa pressure
0.40 Mpa pressure
KS1-ANNS-U@ Connected to KS1-ANNS01
Standard Nozzle with Conductive Urethane Tube
Discharge time (s)
Flexible Tube Nozzle
KS1-ANDC@
5
4
Nozzles
Discharge time (s)
500-mm Straight Bar Nozzle
KS1-ANSB50
35
22
400
Distance (mm)
20
(Double
10 walled)
27
°
60
60
(11.5)
200
400
°
45°
100
300
45°
0
200
30 dia.
400
1
100
30°
300
Distance (mm)
2
30°
200
0
3
32
(11.5)
100
2
1
1
0
3
4
31.6
0.10 Mpa pressure
0.20 Mpa pressure
0.30 Mpa pressure
0.40 Mpa pressure
30 dia.
1
3
4
5
0.05 Mpa pressure
0.10 Mpa pressure
0.20 Mpa pressure
0.30 Mpa pressure
0.40 Mpa pressure
5.5 dia.
2
4
5
0.05 Mpa pressure
0.10 Mpa pressure
0.20 Mpa pressure
0.30 Mpa pressure
0.40 Mpa pressure
Discharge time (s)
Discharge time (s)
Discharge time (s)
3
0.05 Mpa pressure
0.10 Mpa pressure
0.20 Mpa pressure
0.30 Mpa pressure
0.40 Mpa pressure
400-mm Straight Bar Nozzle
KS1-ANSB40
7
5
5
4
300-mm Straight Bar Nozzle
KS1-ANSB30
46
200-mm Straight Bar Nozzle
KS1-ANSB20
Discharge time (s)
100-mm Straight Bar Nozzle
KS1-ANSB10
61
32
7
(Double
10 walled)
28
(35)
(34)
Seven, 2 dia.
Seven, 2 dia.
(ion air outlet)
(ion air outlet)
50
Distance (mm)
Distance (mm)
Straight Bar Nozzles
Flat Nozzle
KS1-ANSB@
KS1-ANFT90
Double-wall thickness: 10
Double-wall thickness: 12 (nut)
2
1
1
0
10
20
30
40
50
0
3
2
1
10
Distance (mm)
20
30
Distance (mm)
40
50
0
3
20
30
Distance (mm)
40
50
0
45°
20
(38.3)
(25.4)
7
C
7
20
30
40
(
(19.3)
83
10
(Double walled)
12
(Double walled)
(90)
(L)
10
50
Distance (mm)
A
B
C
L
N
KS1-ANSB10
100
129.7
168
175
11
KS1-ANSB20
200
229.7
268
275
21
KS1-ANSB30
300
329.7
368
375
31
KS1-ANSB40
400
429.7
468
475
41
KS1-ANSB50
500
529.7
568
575
51
Model
Flexible Tube Nozzles
KS1-ANDC@
(M24 × 1)
5 dia. (ion air outlet)
11 dia.
30 dia.
Measurement conditions
Dischange time: Time required to lower charge from 1,000 V to 100 V
Plate monitor: 150 × 150 mm, 20pF
7.6 dia.
6
(B)
(38.3)
1
10
6 dia.
N, 1.2 dia. (ion air outlet)
20
2
12 dia.
Tube length: 500 mm
Tube length: 400 mm
Tube length: 300 mm
Tube length: 200 mm
Tube length: 100 mm
(ion air outlet)
30° 30°
4
30 dia.
Tube length: 500 mm
Tube length: 400 mm
Tube length: 300 mm
Tube length: 200 mm
Tube length: 100 mm
Five, 2 dia.
45°
4
10 10
6 dia.
3
Tube length: 500 mm
Tube length: 400 mm
Tube length: 300 mm
Tube length: 200 mm
Tube length: 100 mm
5
Pitch 10
Double-wall
thickness: 12 (nut)
12 dia.
2
4
5
0.25 Mpa pressure
Double-wall
thickness: 10
(M24 × 1)
10 dia.
3
Tube length: 500 mm
Tube length: 400 mm
Tube length: 300 mm
Tube length: 200 mm
Tube length: 100 mm
5
0.25 Mpa pressure
12
A
30 dia.
4
0.25 Mpa pressure
(M24 × 1)
KS1-ANDC-FT90 Connected to KS1-ANDC@
Flexible Tube and Flat Nozzle Cap
Discharge time (s)
Discharge time (s)
5
KS1-ANDC-SW90 Connected to KS1-ANDC@
Flexible Tube and 90° Shower Nozzle Cap
Discharge time (s)
0.12 Mpa pressure
KS1-ANDC-SW60 Connected to KS1-ANDC@
Flexible Tube and 60° Shower Nozzle Cap
Discharge time (s)
KS1-ANNS-S@ Connected to KS1-ANNS01
Standard Nozzle with Silicon Tube
15
7
A
20
(L)
20
A
L
KS1-ANDC10
102
129
KS1-ANDC20
202
229
KS1-ANDC30
302
329
KS1-ANDC40
402
429
KS1-ANDC50
502
529
Model
21
KS1
Dimensions
Engineering Data (Reference Value)
(Unit: mm)
Ionizer
3
2
1
3
2
100
200
300
400
500
0
Distance (mm)
3
2
4
3
1: 24-VDC input power supply
2: Ground (power supply and output)
3: Output terminal
0.05 Mpa pressure
0.10 Mpa pressure
0.20 Mpa pressure
0.30 Mpa pressure
0.40 Mpa pressure
■Wiring Diagram
(93)
82
(11)
1
9
Power supply
Two, 4.5-dia. holes
1
R60
24 VDC
Ground
2
32 dia.
Alarm output
3
2
5
100
LOAD
50 mA max.
(24 VDC max.)
Note: Alarm outputs are NC.
1
1
1
0
4
2
5
0.05 Mpa pressure
0.15 Mpa pressure
0.20 Mpa pressure
0.30 Mpa pressure
0.40 Mpa pressure
Discharge time (s)
3
4
0.05 Mpa pressure
0.15 Mpa pressure
0.20 Mpa pressure
0.30 Mpa pressure
0.40 Mpa pressure
Discharge time (s)
4
5
5
0.05 Mpa pressure
0.10 Mpa pressure
0.15 Mpa pressure
0.20 Mpa pressure
0.25 Mpa pressure
Discharge time (s)
Discharge time (s)
5
110
■Terminal Block Diagram
32
Flat Nozzle
KS1-ANFT90
20
90° Shower Nozzle
KS1-ANSW90
6
60° Shower Nozzle
KS1-ANSW60
30 dia.
0
100
200
300
400
500
0
100
200
300
400
500
100
300
400
500
R1/8 plug
G1/8
Distance (mm)
Distance (mm)
Distance (mm)
200
G1/8
24
Standard Nozzle
KS1-ANNS01
2
500
300
400
0
500
100
Distance (mm)
500
200
300
14
500
Nozzles and Optional Products Used with the Ionizer
Distance (mm)
2
4
3
Tube length: 500 mm
Tube length: 400 mm
Tube length: 300 mm
Tube length: 200 mm
Tube length: 100 mm
0.12 Mpa pressure
5
4
3
Tube length: 500 mm
Tube length: 400 mm
Tube length: 300 mm
Tube length: 200 mm
Tube length: 100 mm
2
2
1
1
0
0
0.25 Mpa pressure
5
KS1-ANNS-F@ Connected to KS1-ANNS01
Standard Nozzle with Fluororesin Tube
100
200
300
400
10
500
20
30
40
0
0
10
20
30
40
50
(M24 × 1)
20
20
7
10
10
(Double walled)
35
( )
(42)
20
KS1-ANSW90
°
60
30
40
(M24 × 1)
60
°
3.7 dia. (ion air outlet)
(See note.))
Tube length: 500 mm
Tube length: 400 mm
Tube length: 300 mm
Tube length: 200 mm
Tube length: 100 mm
10
90° Shower Nozzle
(M24 × 1)
7
1
Distance (mm)
KS1-ANSW60
2
1
50
Distance (mm)
3
60° Shower Nozzle
KS1-ANNS01
0.12 Mpa pressure
5
4
Standard Nozzle
30 dia.
Discharge time (s)
Discharge time (s)
3
0.10 Mpa pressure
0.20 Mpa pressure
0.30 Mpa pressure
0.40 Mpa pressure
KS1-ANNS-U@ Connected to KS1-ANNS01
Standard Nozzle with Conductive Urethane Tube
Discharge time (s)
Flexible Tube Nozzle
KS1-ANDC@
5
4
Nozzles
Discharge time (s)
500-mm Straight Bar Nozzle
KS1-ANSB50
35
22
400
Distance (mm)
20
(Double
10 walled)
27
°
60
60
(11.5)
200
400
°
45°
100
300
45°
0
200
30 dia.
400
1
100
30°
300
Distance (mm)
2
30°
200
0
3
32
(11.5)
100
2
1
1
0
3
4
31.6
0.10 Mpa pressure
0.20 Mpa pressure
0.30 Mpa pressure
0.40 Mpa pressure
30 dia.
1
3
4
5
0.05 Mpa pressure
0.10 Mpa pressure
0.20 Mpa pressure
0.30 Mpa pressure
0.40 Mpa pressure
5.5 dia.
2
4
5
0.05 Mpa pressure
0.10 Mpa pressure
0.20 Mpa pressure
0.30 Mpa pressure
0.40 Mpa pressure
Discharge time (s)
Discharge time (s)
Discharge time (s)
3
0.05 Mpa pressure
0.10 Mpa pressure
0.20 Mpa pressure
0.30 Mpa pressure
0.40 Mpa pressure
400-mm Straight Bar Nozzle
KS1-ANSB40
7
5
5
4
300-mm Straight Bar Nozzle
KS1-ANSB30
46
200-mm Straight Bar Nozzle
KS1-ANSB20
Discharge time (s)
100-mm Straight Bar Nozzle
KS1-ANSB10
61
32
7
(Double
10 walled)
28
(35)
(34)
Seven, 2 dia.
Seven, 2 dia.
(ion air outlet)
(ion air outlet)
50
Distance (mm)
Distance (mm)
Straight Bar Nozzles
Flat Nozzle
KS1-ANSB@
KS1-ANFT90
Double-wall thickness: 10
Double-wall thickness: 12 (nut)
2
1
1
0
10
20
30
40
50
0
3
2
1
10
Distance (mm)
20
30
Distance (mm)
40
50
0
3
20
30
Distance (mm)
40
50
0
45°
20
(38.3)
(25.4)
7
C
7
20
30
40
(
(19.3)
83
10
(Double walled)
12
(Double walled)
(90)
(L)
10
50
Distance (mm)
A
B
C
L
N
KS1-ANSB10
100
129.7
168
175
11
KS1-ANSB20
200
229.7
268
275
21
KS1-ANSB30
300
329.7
368
375
31
KS1-ANSB40
400
429.7
468
475
41
KS1-ANSB50
500
529.7
568
575
51
Model
Flexible Tube Nozzles
KS1-ANDC@
(M24 × 1)
5 dia. (ion air outlet)
11 dia.
30 dia.
Measurement conditions
Dischange time: Time required to lower charge from 1,000 V to 100 V
Plate monitor: 150 × 150 mm, 20pF
7.6 dia.
6
(B)
(38.3)
1
10
6 dia.
N, 1.2 dia. (ion air outlet)
20
2
12 dia.
Tube length: 500 mm
Tube length: 400 mm
Tube length: 300 mm
Tube length: 200 mm
Tube length: 100 mm
(ion air outlet)
30° 30°
4
30 dia.
Tube length: 500 mm
Tube length: 400 mm
Tube length: 300 mm
Tube length: 200 mm
Tube length: 100 mm
Five, 2 dia.
45°
4
10 10
6 dia.
3
Tube length: 500 mm
Tube length: 400 mm
Tube length: 300 mm
Tube length: 200 mm
Tube length: 100 mm
5
Pitch 10
Double-wall
thickness: 12 (nut)
12 dia.
2
4
5
0.25 Mpa pressure
Double-wall
thickness: 10
(M24 × 1)
10 dia.
3
Tube length: 500 mm
Tube length: 400 mm
Tube length: 300 mm
Tube length: 200 mm
Tube length: 100 mm
5
0.25 Mpa pressure
12
A
30 dia.
4
0.25 Mpa pressure
(M24 × 1)
KS1-ANDC-FT90 Connected to KS1-ANDC@
Flexible Tube and Flat Nozzle Cap
Discharge time (s)
Discharge time (s)
5
KS1-ANDC-SW90 Connected to KS1-ANDC@
Flexible Tube and 90° Shower Nozzle Cap
Discharge time (s)
0.12 Mpa pressure
KS1-ANDC-SW60 Connected to KS1-ANDC@
Flexible Tube and 60° Shower Nozzle Cap
Discharge time (s)
KS1-ANNS-S@ Connected to KS1-ANNS01
Standard Nozzle with Silicon Tube
15
7
A
20
(L)
20
A
L
KS1-ANDC10
102
129
KS1-ANDC20
202
229
KS1-ANDC30
302
329
KS1-ANDC40
402
429
KS1-ANDC50
502
529
Model
21
Dimensions
MEMO
Caps
Optional Tubes
Flexible Flat Nozzle Cap
Flexible Shower Nozzle Caps
Optional Tubes for Standard Nozzles
KS1-ANDC-FT90
KS1-ANDC-SW@
KS1-ANNS-@
14
C
(Double walled)
11.5
60
12
4.5
°
60
°
(Double walled)
A
12 dia.
45 °
° 30°
A
45 °
20
Five, 2 dia.
(ion air outlet)
Lock nut
500
12
(Double walled)
Seven, 2 dia. (ion
(
air outlet)
5
B
A
(29.5)
3
Model
KS1-ANDC-SW60
Type
A
60°
30°
KS1-ANDC-SW90
90°
45°
Model
KS1-ANNS-U
A
B
C
6 dia.
4 dia.
Conductive Urethane Tube
KS1-ANNS-F
7 dia.
5 dia.
Fluororesin Tube
KS1-ANNS-S
7 dia.
4 dia.
Silicon Tube
Optional Products
Stainless Steel Connector
KS1-AZ03
21
48
Rc1/8
17
6
11
8
9
13 dia.
12 dia.
IN
10
13 dia.
7
6.1
KS1-AZ04
5
Optional Air Clean Filter
R1/8
R1/8
10 (Double walled)
11.5 (opposing)
• Attached to the Ionizer for air tube connection.
• If using products from other manufacturers, consider using
stainless steel products for less impact on the ozone layer.
22
23
Dimensions
MEMO
Caps
Optional Tubes
Flexible Flat Nozzle Cap
Flexible Shower Nozzle Caps
Optional Tubes for Standard Nozzles
KS1-ANDC-FT90
KS1-ANDC-SW@
KS1-ANNS-@
14
C
(Double walled)
11.5
60
12
4.5
°
60
°
(Double walled)
A
12 dia.
45 °
° 30°
A
45 °
20
Five, 2 dia.
(ion air outlet)
Lock nut
500
12
(Double walled)
Seven, 2 dia. (ion
(
air outlet)
5
B
A
(29.5)
3
Model
KS1-ANDC-SW60
Type
A
60°
30°
KS1-ANDC-SW90
90°
45°
Model
KS1-ANNS-U
A
B
C
6 dia.
4 dia.
Conductive Urethane Tube
KS1-ANNS-F
7 dia.
5 dia.
Fluororesin Tube
KS1-ANNS-S
7 dia.
4 dia.
Silicon Tube
Optional Products
Stainless Steel Connector
KS1-AZ03
21
48
Rc1/8
17
6
11
8
9
13 dia.
12 dia.
IN
10
13 dia.
7
6.1
KS1-AZ04
5
Optional Air Clean Filter
R1/8
R1/8
10 (Double walled)
11.5 (opposing)
• Attached to the Ionizer for air tube connection.
• If using products from other manufacturers, consider using
stainless steel products for less impact on the ozone layer.
22
23
This document provides information mainly for selecting suitable models. Please read the Instruction Sheet carefully for information that the
user must understand and accept before purchase, including information on warranty, limitations of liability, and precautions.
Note: Do not use this document to operate the Unit.
OMRON Corporation
Industrial Automation Company
Authorized Distributor:
Tokyo, JAPAN
Contact: www.ia.omron.com
Regional Headquarters
OMRON EUROPE B.V.
Sensor Business Unit
Carl-Benz-Str. 4, D-71154 Nufringen, Germany
Tel: (49) 7032-811-0/Fax: (49) 7032-811-199
OMRON ELECTRONICS LLC
One Commerce Drive Schaumburg,
IL 60173-5302 U.S.A.
Tel: (1) 847-843-7900/Fax: (1) 847-843-7787
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road # 05-05/08 (Lobby 2),
Alexandra Technopark,
Singapore 119967
Tel: (65) 6835-3011/Fax: (65) 6835-2711
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower,
200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120, China
Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200
© OMRON Corporation 2009 All Rights Reserved.
In the interest of product improvement,
specifications are subject to change without notice.
CSM_5_1_0116
Printed in Japan
Cat. No. E374-E1-04
0809 (1205)
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