Sensor connection can be completed... ...easily... ...by anyone... Round Waterproof Pressure-welded Assembly Connectors ...with unified parts. XS5C/G Click! Because Smartclick Connectors are used, you get easy connection with just a twist. * Smartclick is registered trademark of OMRON Corporation. Insert fully. Rotate 1/8 turn. Features Dimensions XS5G-D418 Plug (Units: mm) waterproof bushing with a tab XS5C-D418 Socket (Units: mm) 66 58 M12 Unified parts... Wires up to AWG 26 to 18 can be pressure-welded. for less stock management. Handles cable diameters of 3 to 8 mm. For 5 to 8-mm dia., just remove the tabbed, waterproof bushing. 17.5 dia. 14.9 dia. 17.5 dia. 14.9 dia. M12 62.4 54.4 Assembling procedure 7) Assembling the Contact block 1) Preparations (Make sure they are all at hand.) • Insert the cap unit core wire end processing has completed in a contact block. • Use a pink marking ( mark of a housing and an arrow of a IDC cover ), as a guideline of alignment. The location of the arrow is the side of the terminal No.1. *A 5-mm dia. cable connects with or without the bushing. IDC cover Contact block Cap Cap unit Anyone... Visual confirmation is possible. ...with no torque management The titightened position is clear, so tor torque management is not required. 2) Dressing the cable end • Peel covering of a cable. Pink marking approx. 40 mm Cable External diameter of applicable cable Conductor cross section 3 to 8 mm 0.14 to 0.75 mm2 / AWG 26 to 18 Just six steps to complete mplete wiring with no special sp tools. 3) Choose the waterproof bushing 4 1 * Confirm that the color of the housing and the IDC cover is same before insertion. • Choose the waterproof bushing type according to the cable size. <External diameter of cable: In case of 3 to 5 mm> Easy... Remove the cable sheath. Cut off the ends of the wires that extend from the Unit. 2 5 The only tools you’ll need are wire cutters and a wrench. Soldering iron Torque wrench Wire cutters • After inserting the cap unit and tightening a screw up lightly by hand, screw up the cap by a tool of a spanner or wrench (size 15 mm).*2 <External diameter of cable: In case of 5 to 8 mm> When using, pick tab both sides of the waterproof bushing with a tab and pull it out in the direction of an arrow. Pressure-welding for easy connection. Pressurewelded 8) Tightening up the cap Use the cap unit in the delivery state. ...with no special tools Insert the wires into the Cap Unit. Insert the Cap Unit into the Contact Block. 3 6 (Not required.) waterproof bushing with a tab * When it isn't necessary to pull out bushing, do not pull a tab or pull out bushing carelessly. Do not insert the pulled-out bushing again. Wrench Insert the wires into the wire guides in the IDC (Insulation Displacement Contact) cover. Twist the Cap Unit and Contact Block to pressure-weld the wires. Ordering Information Plug Rated current Rated voltage Contact resistance (connector) Dielectric strength (connector) Degree of protection Insertion tolerance Lock strength Cable holding strength Ambient operating temperature range 4A 250 VDC 40 mΩ max. (20 mV max., 100 mA max.) 1,500 VAC for 1 min (leakage current: 1 mA max.) IP67 (IEC60529) 50 times Tensile: 100 N/15 s, Torsion: 1 N·m/15 s Cable diameter: Less than 4 mm 12 N/15 s 4 mm to less than 6 mm 30 N/15 s 6 mm or larger 100 N/15 s -25 to 70 °C Number of pressure-weld 10 times max. repairs (Limited to the same external diameter and wire diameter.) * Insert fully until a cable doesn't enter any more. * It's shown by a figure in case of cable external diameter 3 to 5 mm. • Confirm the terminal number indication*1 of a IDC (Insulation Displacement Contact) cover, insert a core wire in each wire guide according to the terminal number and push in to the lowermost part of a core wire storage part. 4 XS5G-D418 Ratings and Specifications • Insert a cable in the cap unit. 5) Wiring Socket Number of poles Model 4 XS5C-D418 Core wire storage part *1 Terminal No.1: Brown Terminal No.2: White Terminal No.3: Blue Terminal No.4: Black Contacts Fixtures O-ring PBT resin (UL94V-0) PBT resin (UL94V-0) Phosphor bronze / nickel base Gold-plated contacts (0.15 µm) Nickel-plated zinc alloy Rubber Recommended Cables Cable outer diameter Core sizes Minimum wire diameter Outer diameter of wire covering Sheath material Material of wire covering 3 to 8 mm 0.14 to 0.75 mm2 (AWG 26 to 18) 0.08 mm 0.7 to 2.6 mm PVC, PE, PUR PVC, PE Fixture Mold cover completion position * When the operation has completed, mark of cap comes into the square of the indicator formed into a mold cover ( ), so also use it as guideline to know to complete. * Avoid tightening a cap up beyond the completion position. It may cause damage. 9) Final checking • When the connector has been assembled, make sure the line insulation is as specified. Repair work procedure Materials and Finish Pin block Overmolding / Cover *2 When screwing up the cap by large size tool, it may cause damage. completion position • When a gap between a mold cover of contact block and a cap disappeared assembly and wire connection has completed. 4) Cable insertion Number of poles Model Housing * Color : Housing/ IDC cover XS5C : Gray XS5G : White Core wire Wire guide part * There is a difference in a storing state depending on core wire diameter. 6) Processing the core wire end • Cut the end part of each core wire with nippers. Cutting the core wire end in the range of cut-area of figure. Cap unit removal • When releasing wire connection, remove the cap unit in the opposite procedure of assembly work. [ 8) 7) ] * The core wire remain connected to the IDC connection part rarely. In that case, remove core wire end part to the vertical direction by tweezers etc. Do not touch the IDC contact directly at that time. * When IDC cover was left on the housing side, remove it by pulling a cable. In case IDC cover has been removed by holding strongly and pulling, it may cause damage. Cable removal • When removing the cable from the cap unit, pull the cable to the opposite direction of assembly work procedure 4). When tip of the core wire end has been pushed lightly into the IDC cover by tweezers etc, cable removal becomes easy. Terminal number indication surface Boss Core wire Repair work • When connecting the wire again, do assembly (repair work) according to assembling procedure 1) 8). * Please be careful not to cut the boss. Cut-area * In case of repair, use a cable of the same diameter and a core wire of the same diameter. The number of times of repair wire connection is maximum 10 times. * When doing a repair, work after enough removing the foreign substance and moisture adhering to a connector. Be careful so that the foreign substance and moisture do not enter the wire connection part. It may cause short-circuit etc. Features Dimensions XS5G-D418 Plug (Units: mm) waterproof bushing with a tab XS5C-D418 Socket (Units: mm) 66 58 M12 Unified parts... Wires up to AWG 26 to 18 can be pressure-welded. for less stock management. Handles cable diameters of 3 to 8 mm. For 5 to 8-mm dia., just remove the tabbed, waterproof bushing. 17.5 dia. 14.9 dia. 17.5 dia. 14.9 dia. M12 62.4 54.4 Assembling procedure 7) Assembling the Contact block 1) Preparations (Make sure they are all at hand.) • Insert the cap unit core wire end processing has completed in a contact block. • Use a pink marking ( mark of a housing and an arrow of a IDC cover ), as a guideline of alignment. The location of the arrow is the side of the terminal No.1. *A 5-mm dia. cable connects with or without the bushing. IDC cover Contact block Cap Cap unit Anyone... Visual confirmation is possible. ...with no torque management The titightened position is clear, so tor torque management is not required. 2) Dressing the cable end • Peel covering of a cable. Pink marking approx. 40 mm Cable External diameter of applicable cable Conductor cross section 3 to 8 mm 0.14 to 0.75 mm2 / AWG 26 to 18 Just six steps to complete mplete wiring with no special sp tools. 3) Choose the waterproof bushing 4 1 * Confirm that the color of the housing and the IDC cover is same before insertion. • Choose the waterproof bushing type according to the cable size. <External diameter of cable: In case of 3 to 5 mm> Easy... Remove the cable sheath. Cut off the ends of the wires that extend from the Unit. 2 5 The only tools you’ll need are wire cutters and a wrench. Soldering iron Torque wrench Wire cutters • After inserting the cap unit and tightening a screw up lightly by hand, screw up the cap by a tool of a spanner or wrench (size 15 mm).*2 <External diameter of cable: In case of 5 to 8 mm> When using, pick tab both sides of the waterproof bushing with a tab and pull it out in the direction of an arrow. Pressure-welding for easy connection. Pressurewelded 8) Tightening up the cap Use the cap unit in the delivery state. ...with no special tools Insert the wires into the Cap Unit. Insert the Cap Unit into the Contact Block. 3 6 (Not required.) waterproof bushing with a tab * When it isn't necessary to pull out bushing, do not pull a tab or pull out bushing carelessly. Do not insert the pulled-out bushing again. Wrench Insert the wires into the wire guides in the IDC (Insulation Displacement Contact) cover. Twist the Cap Unit and Contact Block to pressure-weld the wires. Ordering Information Plug Rated current Rated voltage Contact resistance (connector) Dielectric strength (connector) Degree of protection Insertion tolerance Lock strength Cable holding strength Ambient operating temperature range 4A 250 VDC 40 mΩ max. (20 mV max., 100 mA max.) 1,500 VAC for 1 min (leakage current: 1 mA max.) IP67 (IEC60529) 50 times Tensile: 100 N/15 s, Torsion: 1 N·m/15 s Cable diameter: Less than 4 mm 12 N/15 s 4 mm to less than 6 mm 30 N/15 s 6 mm or larger 100 N/15 s -25 to 70 °C Number of pressure-weld 10 times max. repairs (Limited to the same external diameter and wire diameter.) * Insert fully until a cable doesn't enter any more. * It's shown by a figure in case of cable external diameter 3 to 5 mm. • Confirm the terminal number indication*1 of a IDC (Insulation Displacement Contact) cover, insert a core wire in each wire guide according to the terminal number and push in to the lowermost part of a core wire storage part. 4 XS5G-D418 Ratings and Specifications • Insert a cable in the cap unit. 5) Wiring Socket Number of poles Model 4 XS5C-D418 Core wire storage part *1 Terminal No.1: Brown Terminal No.2: White Terminal No.3: Blue Terminal No.4: Black Contacts Fixtures O-ring PBT resin (UL94V-0) PBT resin (UL94V-0) Phosphor bronze / nickel base Gold-plated contacts (0.15 µm) Nickel-plated zinc alloy Rubber Recommended Cables Cable outer diameter Core sizes Minimum wire diameter Outer diameter of wire covering Sheath material Material of wire covering 3 to 8 mm 0.14 to 0.75 mm2 (AWG 26 to 18) 0.08 mm 0.7 to 2.6 mm PVC, PE, PUR PVC, PE Fixture Mold cover completion position * When the operation has completed, mark of cap comes into the square of the indicator formed into a mold cover ( ), so also use it as guideline to know to complete. * Avoid tightening a cap up beyond the completion position. It may cause damage. 9) Final checking • When the connector has been assembled, make sure the line insulation is as specified. Repair work procedure Materials and Finish Pin block Overmolding / Cover *2 When screwing up the cap by large size tool, it may cause damage. completion position • When a gap between a mold cover of contact block and a cap disappeared assembly and wire connection has completed. 4) Cable insertion Number of poles Model Housing * Color : Housing/ IDC cover XS5C : Gray XS5G : White Core wire Wire guide part * There is a difference in a storing state depending on core wire diameter. 6) Processing the core wire end • Cut the end part of each core wire with nippers. Cutting the core wire end in the range of cut-area of figure. Cap unit removal • When releasing wire connection, remove the cap unit in the opposite procedure of assembly work. [ 8) 7) ] * The core wire remain connected to the IDC connection part rarely. In that case, remove core wire end part to the vertical direction by tweezers etc. Do not touch the IDC contact directly at that time. * When IDC cover was left on the housing side, remove it by pulling a cable. In case IDC cover has been removed by holding strongly and pulling, it may cause damage. Cable removal • When removing the cable from the cap unit, pull the cable to the opposite direction of assembly work procedure 4). When tip of the core wire end has been pushed lightly into the IDC cover by tweezers etc, cable removal becomes easy. Terminal number indication surface Boss Core wire Repair work • When connecting the wire again, do assembly (repair work) according to assembling procedure 1) 8). * Please be careful not to cut the boss. Cut-area * In case of repair, use a cable of the same diameter and a core wire of the same diameter. The number of times of repair wire connection is maximum 10 times. * When doing a repair, work after enough removing the foreign substance and moisture adhering to a connector. Be careful so that the foreign substance and moisture do not enter the wire connection part. It may cause short-circuit etc. Safety Precautions Precautions for Correct Use Do not use the Connectors in an atmosphere or environment that exceeds the specifications. Connector Connection and Disconnection • When connecting or disconnecting Connectors, be sure to hold the Connectors by hand. • Do not hold the cable when disconnecting Connectors. • When mating Connectors, be sure to insert the plug all the way to the back of the socket before attempting to lock the Connectors. • Do not use tools of any sort to mate the Connectors. Always use your hands. Pliers or other tools may damage the Connectors. • When mating to an M12 Threaded Connector, such as on the XS2, tighten the lock with your hands.(The suitable tightening torque is 0.39 to 0.49 N·m.) Wiring • Always confirm wiring diagrams before wiring sensors, limit switches, or other devices. • Lay the cables so that external force is not applied to the Connectors. Otherwise, the degree of protection (IP67) may not be achieved. Degree of Protection • The degree of protection of Connectors (IP67) is not for a fully watertight structure. Do not the Connectors underwater. • Do not step on or place any objects on the Connectors. Doing so may damage the Connectors. General Precautions • Do not pull excessively on the Connectors or cables. Do not install the Connectors or cables in any way that would place a load directly on the mating section or cable connections. Doing so can damage the Connectors or break the wires inside the cables. • Install the Connectors and cables where they will not be stepped on to prevent the wires inside the cables from being broken and to prevent the Connectors from being damaged. If the Connectors or cables must be installed where they might be stepped on, protect them with covers. • Refer to the specifications for your cables before bending the cables and do not bend them past their minimum bending radius. • If sensors or switches are not attached during installation, protect the mating surface of the Connector with a XS2Z-22 Waterproof Cover of XS2Z-14/15 Dust Cover. OMRON Corporation Industrial Automation Company Authorized Distributor: Tokyo, JAPAN Contact: www.ia.omron.com Regional Headquarters OMRON EUROPE B.V. Wegalaan 67-69-2132 JD Hoofddorp The Netherlands Tel: (31)2356-81-300/Fax: (31)2356-81-388 OMRON ELECTRONICS LLC One Commerce Drive Schaumburg, IL 60173-5302 U.S.A. Tel: (1) 847-843-7900/Fax: (1) 847-843-7787 OMRON ASIA PACIFIC PTE. LTD. No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967 Tel: (65) 6835-3011/Fax: (65) 6835-2711 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, China Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 © OMRON Corporation 2012 All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. CSM_2_1_1113 Cat. No. G078-E1-01 0413 (0413) (W)