• Revised • 11/10/14 Industrial Control Power Transformers Class MT General Features b Enclosed coils (50-5000VA); Completely encloses the transformer coils against moisture, dust, dirt and industrial contaminants for maximum protection in hostile and industrial environments. b Fuse clips (most models). Factory mounted for integral fusing on the s econdary side to save panel space, save wiring time and save the cost of buying an add-on fuse block or kit b Integrally finger safe terminals. Between terminals and transformer, protect against electrical creepage. Up to 30% greater terminal contact area permits low-loss connections. Extra-deep barriers reduce the chance of shorts from frayed leads or careless wiring b Terminals. Molded into the transformer, are difficult to break during wiring. A full quarter-inch of thread on the 8-32 terminal screws prevents stripping and pullout b Jumpers supplied. Two jumper links are standard with all transformers which can be wired for dual primary voltages Operation Industrial control circuits and motor control loads typically require more current when they are initially energized than under normal operating conditions. This period of high current demand, referred to as inrush, may be as great as ten times the current required under steady state (normal) operating conditions, and can last up to 40 milliseconds. A transformer in a circuit subject to inrush will typically attempt to provide the load with the required current during the inrush period. However, it will be at the expense of the secondary voltage stability by allowing the voltage to the load to decrease as the current increases. This period of secondary voltage instability, resulting from increased current, can be of such magnitude that the transformer is unable to supply sufficient voltage to energize the load. The transformer must therefore be designed and constructed to accommodate the high inrush current, while maintaining secondary voltage stability. According to NEMA standards, the secondary voltage would typically be at 85% of the rated voltage. Siemens Industry, Inc. Industrial Controls Catalog Industrial Control Power Transformers are specifically designed and built to provide adequate voltage to the load while accommodating the high current levels present at inrush. These transformers deliver excellent secondary voltage regulation and meet or exceed the standards established by NEMA, ANSI, UL and cUL. Their rugged construction and excellent electrical characteristics ensure reliable operation of electromagnetic devices and trouble-free performance. Specifications b Laminations are built with silicon steel to minimize core losses and to increase optimum performance and efficiency Copper magnet wire of the highest b quality assures efficient operation b Factory mounted type “K” fuse clips are standard on all secondary transformers where possible Two jumper links are standard with b all transformers which can be wired for dual primary voltages b UL listed and CSA certified b 50/60 Hz rated b Insulation materials are of the highest rating available for the temperature class b Mounting plate is heavy gauge steel to add strength to core construction and provide stable mounting. Slotted mounting feet permit easy installation Attractive black finish; easy-to-read b nameplate with complete rating data and wiring diagram b Class 105°C (221°F) insulation system. 55°C (131°F) temperature rise. (50 – 100VA typical) b Class 130°C (226°F) insulation system. 80°C (176°F) temperature rise. (150-750VA typical) Class 180°C (356°F) insulation b system. 120°C (248°F) temperature rise. (1000 – 5000VA typical) Optional field mounted 2-pole b primary Class CC fuse block is available 9/93 Industrial Control Power Transformers Class MTG • Revised • 11/10/14 General the transformer and are available for 4 terminal configurations. The international fuse block kits have inherent touch safe terminals and fuse clips. Siemens Meets International Standards CSA (Canadian Standards Association) was utilized as a Competent Body in reviewing, interpreting and properly complying with the requirements of IEC-742 to place a CE mark on its MTG Series product. As a National Certification Body, CSA also has the proper documentation and reports on file for MTG Series to utilize the CB Scheme ensuring acceptance throughout the world. The standard Siemens MTG product is available with terminal covers which meets the requirements of IEC-529, IP20 degree of protection and meets the applicable requirements for covers per IEC-742. Features b Class MTG Industrial Control Transformers are 100% certified for all domestic and International Applications The MTG line has full compliance with IEC Safety b standards EN 61 558 b CE Mark in accordance with requirements for EN 61 558 b Meets IP-20 specifications per IEC 529 for finger-safe protection when used with Siemens Touch Safe snap on terminal cover kits. Meets IP-00 specifications when covers are not used. UL Listed b Exceeds applicable requirements for control transformers as b determined by NEMA and ANSI b Insulation requirements is twice that of UL5085 b Available in 50 to 750 VA sizes, in all standard voltage combinations Class 105°C (221°F) insulation system. 55°C (131°F) b temperature rise. (50 –100VA typical) b Class 130°C (226°F) insulation system. 80°C (176°F) temperature rise. (150-750VA typical) b Class 180°C (356°F) insulation system. 120°C (248°F) temperature rise. (1000–5000VA typical) Primary and secondary fusing capability available as field b installed kits for domestic or international fusing b Integrally-molded terminals and barriers between terminals make breakage virtually impossible during wiring. The MTG transformer construction is the same as our high quality Class MT transformers Optional Field Installed Fuse Clip Kits For Panel Mounting b 2-Pole primary Class CC fuse block b 1-Pole secondary midget fuse block for 13⁄32 u 11⁄2 fuses b 2-Pole primary international type fuse blocks b 1-Pole secondary international type fuse blocks Optional Touch-Safe Snap-On Terminal Cover Kits The Touch-Safe terminal covers are designed to comply with IEC 742 and IP 20 requirements. When installed, the covers prevent contact with current carrying parts on 9/94 IEC-742 The requirements for industrial control circuit transformers to be used in the European Common Market are identified by the International Electrotechnical Commission (IEC) and specified under IEC-742, Non-Short Circuit Proof Isolating Transformers, under the Low Voltage Directive 73/23/EEC. Manufacturers of control transformers indicate compliance with these requirements by placing a CE mark on the product. b Winding to winding insulation requirements may be twice that for IEC-742 compared to UL506 T b he electrical clearances between current carrying parts are one-third greater to comply with IEC-742 requirements for units up to 250VA with voltages up to 440 volts ac b Transformers manufactured to IEC-742 requirements will have a minimum of 10% higher overload capacity than those manufactured only to UL506 requirements While no requirement exists in IEC-742 for the electrical connections to be either finger safe or touch proof, the specification does state that IF a transformer is supplied with a cover to prevent incidental contact with current carrying parts, that cover must utilize two separate methods or places of securing it to the component, with neither being dependent upon the other. Additionally, one of these methods MUST require a tool to remove it. IEC-529 The requirements for finger-safe or touch-proof electrical connections are identified by the International Electrotechnical Commission (IEC) under specification 529, Classification of Degrees of Protection Provided by Enclosures. These various degrees of protection are identified and differentiated by IP ratings. The IP specification which most closely approximates protection to a human finger is IP20. This IP rating would be the most common degree of touch-proof connection for electrical components such as transformers. EN 61 558 The requirements for industrial control transformers to be used in the European Common Market are identified by the IEC and specified in EN 61 558, Safety of Power Control Transformers, under Low Voltage Directive 73/23/EEC. CE mark on the product indicates compliance. Siemens Industry, Inc. Industrial Controls Catalog Industrial Control Power Transformers • Revised • 11/10/14 Class MT, MTG General Transformer Selection Process Once the circuit variables have been determined, transformer selection is a simple 5-step process as follows: Selecting a transformer for industrial control circuit applications requires knowledge of the following terms: 1. Determine the Application Inrush VA by using the following industry accepted formula: ——————————– Application Inrush VA = √(Inrush VA)2 r (Sealed VA)2 2. R efer to the Regulation Data Chart. If the primary voltage is basically stable and does not vary by more than 5% from nominal, the 90% secondary voltage column should be used. If the primary voltage varies between 5% and 10% of nominal, the 95% secondary voltage column should be used. 3. A fter determining the proper secondary voltage column, read down until a value equal to or greater than the Application Inrush VA is found. In no case should a figure less than the Application Inrush VA be used. 4. R ead left to the Transformer VA Rating column to determine the proper transformer for this application. As a final check, make sure that the Transformer VA Rating is equal to or greater than the total sealed requirements. If not, select a transformer with a VA rating equal to or greater than the total sealed VA. 5. R efer to the following pages to determine the proper catalog number based on the transformer VA, and primary and secondary voltage requirements. Inrush VA is the product of load voltage (V) multiplied by the current (A) that is required during circuit start-up. It is calculated by adding the inrush VA requirements of all devices (contactors, timers, relays, pilot lights, solenoids, etc.), which will be energized together. Inrush VA requirements are best obtained from the component m anufacturer. Sealed VA is the product of load voltage (V) multiplied by the current (A) that is required to operate the circuit after initial start-up or under normal operating conditions. It is calculated by adding the sealed VA requirements of all electrical components of the circuit that will be energized at any given time. Sealed VA requirements are best obtained from the component manufacturer. Sealed VA is also referred to as steady state VA. Primary Voltage is the voltage available from the electrical distribution system and its operational frequency, which is connected to the transformer supply voltage terminals. Secondary Voltage is the voltage required for load operation which is connected to the transformer load voltage terminals. Regulation Data Chart Transformer VA Ratings Inrush VA At 20% Power Factor NEMA/IEC NEMA/IEC 95% Sec 90% Sec Voltage Voltage NEMA/IEC 85% Sec Voltage 25 50 75 100 150 200 250 300 350 500 750 1000a 1000b 1500 2000 3000 5000 100/––– 170/190 310/350 370/410 780/860 810/900 1400/1540 1900/2090 3100/3410 4000/4400 8300/9130 15000/––– 9000/––– 10500/––– 17000/––– 24000/––– 55000/––– 150/––– 240/270 540/600 730/810 1150/1270 1450/1600 2300/2530 3850/4240 4800/5280 7000/7700 14000/15400 27000/––– 18500/––– 205000/––– 34000/––– 47500/––– 115000/––– 130/––– 200/220 410/460 540/600 930/1030 1150/1270 1900/2090 2700/2970 3650/4020 5300/5830 11000/12100 21000/––– 13000/––– 15000/––– 25500/––– 36000/––– 92500/––– To comply with NEMA standards, which require all magnetic devices to operate successfully at 85% of rated voltage, the 90% secondary voltage column is most often used in selecting a transformer. a For b For units with Class 105°C insulation systems. units with Class 180°C insulation systems. Fuse Clip Kit KCCFPX2R Primary Fuse Kit In addition to factory installed secondary fusing, Siemens offers a primary fuse kit for class MT transformers size 50–750 VA for field installation. The primary fuse kit includes a 2-pole Class cc fuse block, instructions and all associated mounting and wiring hardware. Additionally, this fuse kit will fit most competitors’ units. To order this kit, use catalog number KCCFPX2R. The primary fuse kit, when installed, will add a maximum of 0.69 in. (18 mm) to the transformer “A” dimension and 1.94 in. (49 mm) to the “C” dimension. Siemens Industry, Inc. Industrial Controls Catalog Primary Fuse Kit Installation—Class MT Transformer with Primary Fuse Kit, KCCFPX2R 9/95 Industrial Control Power Transformers • Revised • 11/10/14 Domestic, Class MT Selection Ordering Information Voltage Table Use the Voltage Table to determine the primary and secondary voltage required. E Field Modifications see page 9/108. E Dimensions see page 9/149. E Wiring Diagrams see page 9/187. Primary Volts 50/60 Hz Secondary Volts 2 40 X 480, 230 X 460, 220 X 440 240 X 480 120 X 240 115 X 230 550/575/600 208/277 208/230/460 230/460/575 380/400/415 208/230/460, 200/220/440,240/480 240/416/480/600, 230/400/460/575, 220/380/440/550, 208/500 240 X 480 120/115/110 24 24 24 110/115/120 120 115 95/115 110 X 220 24 X 115, 23 X 110, 25 X 120 99/120/130, 95/115/125, 91/110/120, 85/100/110 120 X 240 E VA Rating 50 75 100 150 200 250 300 350 500 750 1000 1500 2000 3000 5000 VA Rating 50 75 100 150 200 250 300 350 500 750 1000 1500 2000 3000 5000 a Includes b A 2-pole Voltage Letter A ab Catalog No Voltage Letter B bc List Price $ MT0050A MT0075A MT0100A MT0150A MT0200A MT0250A MT0300A MT0350A MT0500A MT0750A MT1000A MT1500A MT2000A MT3000A MT5000A Voltage Letter G ab Catalog No MT0050G MT0075G MT0100G MT0150G MT0200G MT0250G MT0300G MT0350G MT0500G MT0750G MT1000G MT1500G MT2000G MT3000G MT5000G Catalog No List Price $ MT0050B MT0075B MT0100B MT0150B MT0200B MT0250B MT0300B MT0350B MT0500B MT0750B — — — — — — — — — — Voltage Letter Hbd List Price $ Catalog No Catalog No Voltage Letter D bc List Price $ MT0050C MT0075C MT0100C MT0150C MT0200C MT0250C MT0300C MT0350C MT0500C — — — — — — — — — — — — Voltage Letter I bd List Price $ Catalog No MT0050H MT0075H MT0100H MT0150H MT0200H MT0250H MT0300H MT0350H MT0500H MT0750H MT1000H MT1500H MT2000H MT3000H MT5000H secondary fuse clip on sizes 50–750VA. primary Class CC fuse kit is available for field installation. See page 9/95 for details. Catalog Number: KCCFPX2R. 9/96 Voltage Letter C bc — MT0050I MT0075I MT0100I MT0150I MT0200I MT0250I MT0300I MT0350I MT0500I MT0750I MT1000I MT1500I MT2000I MT3000I — Catalog No Voltage Letter E ab List Price $ MT0050D MT0075D MT0100D MT0150D MT0200D MT0250D MT0300D MT0350D MT0500D — — — — — — — — — — — — Voltage Letter J bc List Price $ — Catalog No c Includes secondary fuse clip on sizes d Does not include secondary fuse clip Product Category: NEMA List Price $ MT0050E MT0075E MT0100E MT0150E MT0200E MT0250E MT0300E MT0350E MT0500E MT0750E MT1000E — — — — — — — — — — Catalog No MT0050L — MT0100L MT0150L — MT0250L — MT0350L MT0500L MT0750L — — — — — A B C D E F G H I J L M Voltage Letter F ab — — — — Voltage Letter Lab List Price $ MT0050J MT0075J MT0100J MT0150J MT0200J MT0250J MT0300J MT0350J MT0500J — — — — — — Catalog No Letter Catalog No List Price $ MT0050F MT0075F MT0100F MT0150F MT0200F MT0250F MT0300F MT0350F MT0500F MT0750F — — — — — — — — — — Voltage Letter M bd List Price $ — — — — — — — — Catalog No MT0050M MT0075M MT0100M MT0150M MT0200M MT0250M MT0300M MT0350M MT0500M MT0750M — — — — — List Price $ — — — — — 50–500VA. on any size. Siemens Industry, Inc. Industrial Controls Catalog Industrial Control Power Transformers • Revised • 11/10/14 International, Class MTG Selection Ordering Information Voltage Table Use the Voltage Table to determine the primary and secondary voltage required. E Field Modifications see page 9/108. E Dimensions see page 9/149. E Wiring Diagrams see page 9/187. Primary Volts 50/60 Hz Secondary Volts 2 40 X 480, 230 X 460, 220 X 440 240 X 480 120 X 240 550/575/600 380/400/415 208/230/460, 200/220/440, 240/480 380 120/115/110 24 24 110/115/120 110 X 220 24 X 115, 23 X 110, 25 X 120 24 E VA Rating 50 75 100 150 200 250 300 350 500 750 1000 1500 2000 3000 5000 Voltage Letter A Voltage Letter B Voltage Letter C Voltage Letter E Voltage Letter I Voltage Letter J Letter A B C E I J P Voltage Letter P Catalog No List Price $ Catalog No List Price $ Catalog No List Price $ Catalog No List Price $ Catalog No List Price $ Catalog No List Price $ Catalog No List Price $ MTG0050A MTG0075A MTG0100A MTG0150A MTG0200A MTG0250A MTG0300A MTG0350A MTG0500A MTG0750A MTG1000A MTG1500A MTG2000A MTG3000A MTG5000A MTG0050B MTG0075B MTG0100B MTG0150B MTG0200B MTG0250B MTG0300B MTG0350B MTG0500B MTG0750B MTG1000B — — — — MTG0050E MTG0075E MTG0100E MTG0150E MTG0200E MTG0250E MTG0300E MTG0350E MTG0500E MTG0750E — — — — — MTG0050J MTG0075J MTG0100J MTG0150J MTG0200J MTG0250J MTG0300J MTG0350J MTG0500J MTG0750J MTG1000J — — — — MTG0050P MTG0075P MTG0100P MTG0150P MTG0200P MTG0250P MTG0300P MTG0350P MTG0500P MTG0750P — — — — — Siemens Industry, Inc. Industrial Controls Catalog — — — — MTG0050C MTG0075C MTG0100C MTG0150C MTG0200C MTG0250C MTG0300C MTG0350C MTG0500C MTG0750C MTG1000C — — — — — — — — — — — — — — MTG0050I MTG0075I MTG0100I MTG0150I MTG0200I MTG0250I MTG0300I MTG0350I MTG0500I MTG0750I — — — — — Product Category: NEMA — — — — — — — — — — — — — — 9/97