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Round Water-resistant Connectors (M12 Threads)
XS2
CSM_XS2_DS_E_7_3
Water- and Environment-resistive FA
Connectors Save Wiring and Maintenance
Effort
• Compact FA connectors meet IP67 requirements and ensure a
94V-0 fire retardant rating.
• A wide array of connectors makes a wiring system more modular,
simplifies maintenance, and reduces downtime.
• Connectors with Cables and Connector Assemblies are available.
• Three types of Connector Assembly: Crimping, soldering, and
screw-on.
• Connectors with Cables are UL certified.
• Based on IEC61076-2-101 (IEC60947-5-2) and NECA 4202.
Refer to Safety Precautions on page 21.
Ratings and Specifications
Rated current
4A
Rated voltage
250 VAC/VDC
Materials and Finish
Item
Materials
Finish
Materials
Finish
Contacts
Contact resistance (Connector) 40 mΩ max. (20 mV max., 100 mA max.)
Thread
bracket
Insulation resistance
1,000 MΩ min. (at 500 VDC)
Dielectric strength (Connector)
1,500 VAC for 1 min (leakage current:
1 mA max.).
Degree of protection
IP67 (IEC60529)
Pin block
Insertion tolerance
200 times
Finish
O-ring/rubber bushing
Cable holding strength
Cable diameter: 6 mm
98 N/15 s
4 to 5 mm 49 N/15 s
3 mm
29 N/15 s
Ambient operating temperature
range
Operating: − 25°C to 70°C
Ambient humidity range
20% to 85%
XS2F/H/W
XS2M/R/P
XS2C/G
Phosphor bronze
Brass
Nickel base, 0.4-μm gold plating
Brass *
Nickel plated *
PBT resin
PA resin
PBT resin
(UL94V-0)
(UL94V-0) (UL94V-0)
For DC: light gray; for AC: dark gray
Rubber
Soft PBT resin
PBT resin
--(UL94V-0)
(UL94V-0)
UL AWM2464 CL3,
6 mm dia.
----AWG20 (0.5mm2)
Structure:
0.08 mm/110 wires
6 mm dia.
AWG20 (0.5mm2)
----Structure:
0.12 mm/45 wires
Materials
Cover
Fire-retardant,
Robot cable
Non-polar DC
Connectors
with Standard
Cable
E2E models with
conventional
connector pin
with Fireretardant, Robot
cable
Cable
UL AWM2464 CL3,
6 mm dia.
AWG20 (0.5mm2)
Structure:
0.08 mm/110 wires
6 mm dia.
AWG20 (0.5mm2)
Structure:
0.12 mm/45 wires
6.6 mm dia.
SpatterAWG20 (0.5mm2)
resistant Cables Structure:
0.08 mm/110 wires
Heat-resistant
cable up to
105°C
---
---
---
---
---
---
*The T-joint of the XS2R is aluminum/white.
Socket Appearance
DC type
Male (plug)
contacts
AC type
Female (socket)
contacts
1
Male (plug)
contacts
1
2
4
2
2
4
3
1
3
Female (socket)
contacts
4
2
3
1
3
4
Note: The AC and DC connectors are different as shown here and therefore
cannot be connected together.
1
XS2
List of Products
Name
Model
Appearance
XS2W Sockets and Plugs on Cable Ends
XS2F Sockets on One Cable End
1. Connectors attached to Cable
XS2F Sockets on One Cable End with Indicator
XS2H Plugs on One Cable End
XS2G Plug Assemblies
XS2C Socket Assemblies
2. Connector Assemblies (Crimping, Soldering, or Screw-on)
XY2F Crimp Tool (for Crimping Connectors)
Used to enable using connectors for sensor cables and relay
cables.
XW4Z Screwdriver (for Screw-on Connectors)
3. Terminal Box Connectors
Used to enable using connectors for terminal boxes.
XS2P Panel-mounting Sockets
A
T-Joints
4. T-Joints and Y-Joints
Used for branching and for
daisy-chain connections.
B
C
XS2R T-Joint/Y-Joint
Plug/Socket Connectors
Y-Joints
5. Sensor Connector Assemblies
Used to enable using connectors in sensors.
XS2M Plugs
Embedded Plugs with
No Screw Threads
Flange-mounting Plugs
6. Panel-mounting Connectors
Used to enable using I/O box
connectors mounted to panels.
Embedded Plugs with
Screw Threads
XS2M Plugs
Screw-mounting Plugs
2
XS2
XS2W Sockets and Plugs on Cable Ends
Model Number Legend
Use this model number legend to identify products from their model number. When ordering, use a model number from the table in Ordering Information.
[email protected]@-@@1-@@
1
2
3
4
5
6
7
8
9
1. Type
W: Connectors connected to cable, socket and plug on cable ends
2. AC/DC (Mating Section Form)
D: For DC
3. Connector Poles
4: 4 poles
5: 5 poles
4. Contact Plating
2: 0.4-μm gold plating
5. Cable Connection Direction
1:
2:
3:
4:
Straight/straight
L-shaped/L-shaped
Straight (Socket)/L-shaped (Plug)
L-shaped (Socket)/straight (Plug)
6. Cable Length
A: 0.3 m (straight/straight only)
B: 0.5 m (straight/straight only)
C: 1 m (straight/straight only)
D: 2 m
E: 3 m (straight/straight only)
F: 4 m (straight/straight only)
G: 5 m
H: 7 m (straight/straight only)
J: 10 m (straight/straight only)
K: 15 m (straight/straight only)
L: 20 m (straight/straight only)
7. Connections
Pin No.
A
B
C
D
8: Brown White Blue Black (for DC)
Terminal No.
A
B
C
D
E
G: Brown White Blue Black Gray
8. Connectors on One End/Both Ends
1: Both ends
9. Cable Specifications
F: Fire-retardant, Robot cable
SA: Spatter-resistant Cable
3
XS2
XS2W Sockets and Plugs on Cable Ends
● Connectors with Fire-retardant, Robot cable
● Spatter-resistant Cable
XS2W-D42@[email protected]
[email protected]
Dimensions
(Unit: mm)
Straight/Straight Connectors
14.9 dia.
14.9 dia.
40.7
44.7
L
L-shaped/L-shaped Connectors
14.9 dia.
14.9 dia.
32.3
28.3
Wiring Diagram for 4 Cores
25.3
25.3
L
Cable lead
colors
1 Brown
2 White
3 Blue
4 Black
(DC)
Contact No.
14.9 dia.
Straight/L-shaped Connectors
1
2
3
4
32.3
14.9 dia.
40.7
Wiring Diagram for 5 Cores
25.3
L
Cable lead
colors
1
Brown
2
White
3
Blue
4
Black
5
Gray
Contact No.
L-shaped/Straight Connectors
1
2
3
4
5
14.9 dia.
28.3
14.9 dia.
44.7
25.3
L
Ordering Information
Cable
Cable connection Cable
No. of
Cable core crossCable
Specifications
direction
diameter cable cores sectional area (mm2) length (m)
(mm)
Straight/Straight
Fire-retardant, L-shaped/
Robot cable
L-shaped
6.0 mm
dia.
Straight (Socket)/
L-shaped (Plug)
4
0.5
L-shaped (Socket)/
Straight (Plug)
SpatterStraight/Straight
resistant Cables
6.6 mm
dia.
1
2
5
10
2
5
2
5
2
5
2
5
DC
Model
XS2W-D421-C81-F
XS2W-D421-D81-F
XS2W-D421-G81-F
XS2W-D421-J81-F
XS2W-D422-D81-F
XS2W-D422-G81-F
XS2W-D423-D81-F
XS2W-D423-G81-F
XS2W-D424-D81-F
XS2W-D424-G81-F
XS2W-D421-D81-SA
XS2W-D421-G81-SA
UL
Minimum order -listed
10
5
1
Yes
5
5
---
Note: Ask your OMRON representative about other cable lengths, and about 5-core cables.
4
XS2
XS2F Socket on One Cable End
Model Number Legend
Use this model number legend to identify products from their model number. When ordering, use a model number from the table in Ordering Information.
XS2F-@@2@-@@0-@@
1
2
3
4
5
6
7
8
9
8. Connectors on One End/Both Ends
1. Type
0: One end
F: Connector connected to cable, socket on one
cable end
2. AC/DC (Mating Section Form)
A: For AC
D: For DC
E: For DC, stainless steel lock
9. Cable Specifications
A: Standard cable
F: Fire-retardant, Robot cable
E: Heat-resistant cable up to 105°C
SA: Spatter-resistant Cable
E type and SA type is a 4-core cable.
3. Connector Poles
4: 4 poles
5: 5 poles
Designations for DC Polarity (For Limit Switches and
Sensors)
4. Contact Plating
6. Cable Length
2: 0.4-μm gold plating
3: 2 m
4: 5 m
5. Cable Connection Direction
1: Straight
2: L-shaped
7. Connections
6. Cable Length
A: 0.3 m
B: 0.5 m
C: 1 m
D: 2 m
E: 3 m
F: 4 m
G: 5 m
H: 7 m
J: 10 m
K: 15 m
L: 20 m
Only the 2 m (D), 5 m (G) and 10 m (J) cables are
available for cables with 5 poles.
Pin No.
A
B
1: -----
C
D
Black White
8. Connectors on One End/Both Ends
0: One end
9. Cable Specifications
Not designated.
Note: Model number standards are different for items 6, 7, and 9 for non-polar
connectors.
7. Connections
Terminal No.
A
B
C
D
A: Brown ----Blue (for DC)
B: ----- Brown Blue (for DC)
C: Brown --Blue Black
D: ----Blue Brown
8: Brown White Blue Black (for DC)
9: Brown White Blue Black (for AC)
Terminal No.
A
B
C
D
E
G: Brown White Blue Black Gray
5
XS2
XS2F Sockets on One Cable End
● Connectors with Fire-retardant, Robot Cable [email protected]@-@@0-F
● Non-polar DC Connectors with Standard Cable [email protected]@-@@0
● E2E models with conventional connector pin with Fire-retardant, Robot Cable XS2F-D42@[email protected]
● Heart-resistant Cable up to 105°C XS2F-E42@[email protected]
● Spatter-resistant Cables [email protected]
Dimensions
(Unit: mm)
Straight Connectors
M12 × 1
5 dia.
M12 × 1
5 dia.
45°
45°
6 dia.
14.9 dia.
DC
30
40.7
AC
L
5
50
L-shaped Connectors
L
25.3
6 dia.
28.3
30
5
50
14.9 dia.
M12 × 1
5 dia.
M12 × 1
5 dia.
DC
AC
45°
45°
Wiring Diagram
Two-core model
Fire-retardant,
Robot cable
Spatter-resistant Cables*
Heat-resistant
Cables up to
105°C *
Standard
cable
(non-polar
DC)
Fire-retardant,
Robot cable
(E2E models
with
conventional
connector pin)
[email protected]@
-@@0-F
[email protected]
XS2F-E42@@80-E
Contact No.
1
2
3
4
Blue
(DC)
Contact No.
1
2
3
4
Cable lead
colors
Contact No.
Cable lead
colors
1
2
3
4
Brown
Blue
Black
(DC)
Cable lead
colors
Brown
White
Blue
Black
(DC/AC)
Contact No.
1
2
3
4
Brown
Blue
(AC)
1
2
3
4
Cable lead
colors
Black
White
Contact No.
XS2F-D42@
[email protected]
Four-core model
Brown
Contact No.
[email protected]@
-@@0
Three-core model
Cable lead
colors
1
2
3
4
---
---
---
---
Cable lead
colors
Blue
Brown
*Spatter-resistant Cables and Heat-resistant Cables (105°C) are available only for four cores and DC.
6
XS2
Ordering Information
Cable
Cable
No. of
Cable core
Cable
Cable
outer
connection cable
cross-sectional length
Specifications
diameter
direction cores
area (mm2)
(m)
(mm)
Straight
Fire-retardant,
Robot cable
L-shaped
Standard cable
(non-polar)
Straight
L-shaped
Fire-retardant,
Straight
Robot cable (E2E
models with
conventional
L-shaped
connector pin)
Heat-resistant
cable up to
105°C *
2
3
4
2
3
4
2
3
4
2
3
4
2
3
4
2
3
4
2
3
4
2
3
4
2
2
2
2
2
2
2
1
2
5
10
1
2
6.0 mm
dia.
2
5
2
5
2
5
2
2
4
L-shaped
4
5
10
Straight
SpatterStraight/
resistant Cables Straight
0.5
6.6 mm
dia.
DC
AC
Model
Model
XS2F-D421-CA0-F
XS2F-D421-CC0-F
XS2F-D421-C80-F
XS2F-D421-DA0-F
XS2F-D421-DC0-F
XS2F-D421-D80-F
XS2F-D421-GA0-F
XS2F-D421-GC0-F
XS2F-D421-G80-F
XS2F-D421-JA0-F
XS2F-D421-JC0-F
XS2F-D421-J80-F
XS2F-D422-CA0-F
XS2F-D422-CC0-F
XS2F-D422-C80-F
XS2F-D422-DA0-F
XS2F-D422-DC0-F
XS2F-D422-D80-F
XS2F-D422-GA0-F
XS2F-D422-GC0-F
XS2F-D422-G80-F
XS2F-D422-JA0-F
XS2F-D422-JC0-F
XS2F-D422-J80-F
XS2F-D421-310
XS2F-D421-410
XS2F-D422-310
XS2F-D422-410
XS2F-D421-DD0
XS2F-D421-GD0
XS2F-D422-DD0
XS2F-A421-CB0-F
--XS2F-A421-C90-F
XS2F-A421-DB0-F
--XS2F-A421-D90-F
XS2F-A421-GB0-F
--XS2F-A421-G90-F
XS2F-A421-JB0-F
--XS2F-A421-J90-F
XS2F-A422-CB0-F
----XS2F-A422-DB0-F
----XS2F-A422-GB0-F
----XS2F-A422-JB0-F
----XS2F-A421-310
XS2F-A421-410
XS2F-A422-310
XS2F-A422-410
-------
5
XS2F-D422-GD0
---
2
5
2
5
2
5
XS2F-E421-D80-E
XS2F-E421-G80-E
XS2F-E422-D80-E
XS2F-E422-G80-E
XS2F-D421-D80-SA
XS2F-D421-G80-SA
-------------
Minimum ULorder
listed
10
5
1
Yes
10
5
1
---
--5
---
---
Note: Ask your OMRON representative about other cable lengths.
*The heat-resistant fixture material is SUS316L stainless steel without surface treatment.
7
XS2
Applicable Proximity Sensors
Refer to page the E2E Datasheet for information on connecting to E2E Proximity Sensors
● 5-pole Connectors for DC [email protected]
Dimensions
(Unit: mm)
Straight Connectors
Note: Use the [email protected] in
combination with the [email protected]
M12 × 1
45°
6 dia.
5 dia.
14.9 dia.
40.7
30
Wiring Diagram
Pin Arrangements (Engagement Side)
Cable lead
colors
Contact No.
2
4
5
50
L
Brown
White
Blue
Black
Gray
1
3
5
2
5
3
1
4
Ordering Information
No. of cable
cores
Cable core
cross-sectional
area (mm2)
5
0.3
Cable length
(m)
2
5
10
DC
Model
Minimum order
XS2F-D521-DG0-A
XS2F-D521-GG0-A
XS2F-D521-JG0-A
5
5
5
Note: Ask your OMRON representative about other cable lengths.
8
XS2
XS2F Sockets on One Cable End with Indicator
Model Number Legend
XS2F-M12 PVC @ A @@M@ LED
1
2
3
4
5
6
7
8
1. Type
F: Connector connected to cable,
sockets on one cable end
4. Connector Poles
3: 3 poles
4: 4 poles
7. Applicable Sensors
P: PNP
N: NPN
2. Mating Section Form
M12: M12
5. Cable Connection Direction
A: L-shaped
8. With indicator
LED: With indicator
3. Cable material
PVC: PVC
6. Cable Length
2: 2 m
5: 5 m
10: 10 m
Dimensions
(Unit: mm)
L
35
28.2
5
30
28
9.1
50
14.9 dia.
45°
M12×1
Wiring Diagram
3 poles
NPN type
+ BROWN
1
YELLOW
GREEN
4
4 poles
PNP type
PNP type
1
+ BROWN
4
BLACK
BLACK
YELLOW
3
- BLUE
3
GREEN
- BLUE
+ BROWN
WHITE
BLACK
1
2
4
R1
R2
R3
D1
D2
D3
- BLUE
3
Ordering Information
Cable
Cable
Cable connection
No. of
outer
Specifications
direction
diameter cable cores
(mm)
5 mm
dia.
PVC
Cable
length
(m)
0.34
2
5
10
2
5
10
2
5
10
3
L-shaped
5.4 mm
dia.
Cable core
cross-sectional
area (mm2)
4
LED
PNP
NPN
PNP
Model
XS2F-M12PVC3A2MPLED
XS2F-M12PVC3A5MPLED
XS2F-M12PVC3A10MPLED
XS2F-M12PVC3A2MNLED
XS2F-M12PVC3A5MNLED
XS2F-M12PVC3A10MNLED
XS2F-M12PVC4A2MPLED
XS2F-M12PVC4A5MPLED
XS2F-M12PVC4A10MPLED
Minimum ULorder
listed
1
Yes
9
XS2
XS2H Plugs on One Cable End
Model Number Legend
XS2H-@@21-@@0-@@
1
2
3
4 5
6
7
8
9
1. Type
H: Connector connected to cable, plug on one cable end
2. AC/DC
A: For AC
D: For DC
3. Connector Poles
Using this model number legend to identify products from their
model number. When ordering, use a model number from the
table in Ordering Information.
4: 4 poles
5: 5 poles
4. Contact Plating
2: 0.4-μm gold plating
5. Cable Connection Direction
1: Straight
6. Cable Length
A: 0.3 m
B: 0.5 m
C: 1 m
D: 2 m
G: 5 m
7. Connections
Terminal No.
A
B
Terminal No.
C
D
8: Brown White Blue Black (for DC)
9: Brown White Blue Black (for AC)
A
B
C
A: Brown ---
---
B:
---
Terminal No.
D
Blue (for DC)
A
B
C
D
E
G: Brown White Blue Black Gray
--- Brown Blue (for AC)
C: Brown ---
Blue Black (for DC)
8. Connectors on One End/Both Ends
0: One end
9. Cable Specifications
A: Standard cable
F: Fire-retardant, Robot cable
SA: Spatter-resistant Cable
10
XS2
XS2H Plugs on One Cable End
● Connectors with Fire-retardant, Robot Cable XS2H-@421-@@0-F
● Spatter-resistant Cable [email protected]
Dimensions
(Unit: mm)
Straight Connectors
M12 × 1
45°
5 dia.
44.7
45°
6 dia.
5 dia.
14.9 dia.
DC
30
AC
5
L
50
Wiring Diagram
Contact No.
Cable lead
colors
1
2
3
4
Brown
Contact No.
Blue
(DC)
1
2
3
4
Cable lead
colors
Contact No.
1
2
3
4
Cable lead
colors
Cable lead
colors
Brown
White
Blue
Black
(DC/AC)
Contact No.
1
2
3
4
Brown
Blue
Black
(DC)
Brown
Blue
(AC)
Three-core Model
Two-core Model
Four-core Model
● Connectors on DC Cable (Five Poles) [email protected] (for DC)
Dimensions
(Unit: mm)
Straight Connectors
M12 × 1
45°
Note: Use the [email protected] in
combination with the [email protected]
6 dia.
5 dia.
14.9 dia.
44.7
30
5
50
L
Wiring diagram
Pin Arrangements (Engagement Side)
Cable lead
colors
Contact No.
2
4
1
1
Brown
White
Blue
Black
Gray
1
3
5
5
5
2
2
4
4
3
3
Five-core Model
Ordering Information
Cable
Specifications
Fire-retardant,
Robot cable
No. of
connector
poles
Cable
connection
direction
4
Straight
No. of
cable
cores
2
3
4
2
3
4
Spatterresistant Cables
4
4
Standard cable
5
5
Cable
Cable core
Cable
outer
cross-sectional length
diameter
area (mm2)
(m)
(mm)
0.3
6.0 mm
dia.
6.6 mm
dia.
6.0 mm
dia.
0.5
0.3
1
0.3
1
0.3
1
DC
AC
Model
Model
XS2H-D421-AA0-F
XS2H-D421-AC0-F
XS2H-D421-A80-F
XS2H-D421-CA0-F
XS2H-D421-CC0-F
XS2H-D421-C80-F
XS2H-D421-A80-SA
XS2H-D421-C80-SA
XS2H-D521-AG0-A
XS2H-D521-CG0-A
XS2H-A421-AB0-F
--XS2H-A421-A90-F
XS2H-A421-CB0-F
--XS2H-A421-C90-F
---------
Minimum ULorder
listed
Yes
10
-----
11
XS2
XS2@ Sensor I/O Connectors on Cables (8-pole)
Ordering Information
Connector type
Cable connection Applicable wire
Number of cores Cable length (m)
direction
diameter
Panel-mounting socket
---
AWG22 to 28
---
---
8
0.3
1
2
5
2
5
Panel-mounting plug
Plug on one cable end
Socket on one cable end
Straight
---
Plug and socket on cable ends
Model
XS2P-D821-2
XS2P-D822-2
XS2M-D824-4
XS2H-D821-AH0-C
XS2H-D821-CH0-C
XS2F-D821-DH0-C
XS2F-D821-GH0-C
XS2W-D821-DH1-C
XS2W-D821-GH1-C
Pin Numbers and Cable Lead Colors
XS2F/XS2H/XS2W cable lead
colors
1
White
2
Brown
3
Green
Ratings and Characteristics
Pin number
4
5
Yellow
Gray
6
Pink
7
Blue
8
Shield
Materials and Finish
Rated current
Rated voltage
1.5 A
36 VDC
40 MΩ max.
Contact resistance
(at 20 mVDC max. and 100 mA max.)
Insulation resistance
1,000 MΩ min. (at 500 VDC)
1,000 VAC for 1 min
Dielectric strength
(leakage current: 1 mA max.)
Degree of protection
IP67
Insertion durability
200 times min.
Operating temperature −25 to 70°C
Brass/nickel base,
0.4-μm goldplating
Bracket, body, M16 nuts Brass/nickel plated
Pin block
PBT resin (UL94V-0)/light gray
Cover *1
PBT resin (UL94V-0)
Seal rubber and O-ring
Rubber
*2
Contacts
*1. XS2F/XS2H/XS2W only.
*2. O-rings are on sockets only.
Wiring Example
Sensor, actuator, etc.
XS2M
XS2H
XS2W
Relay box,
In-panel terminal block
XS2P
XS2F
12
XS2
Dimensions
(Unit: mm)
XS2H Plug on One Cable End (M12)
1
2
6 dia.
7
3
14.9 dia.
6
4
8
5
M12 × 1
30
44.7
L
5
50
XS2F Socket on One Cable End (M12)
2
1
7
3
6
4
6 dia.
14.9 dia.
8
5
M12 × 1
30
40.7
L
5
50
XS2W Plug and Socket on Cable Ends (M12)
M12 × 1
5
2
1
7
3
6
4
6 dia.
4
14.9 dia.
14.9 dia.
8
8
6
3
7
1
5
2
44.7
M12 × 1
40.7
L
XS2P-D821-2 Panel-mounting Socket (M12) with Solder
Cup Pins and Rear Lock
1
2
1
3
7
7
2
10.6 dia.
4
6
3
6
6
5
5
2
4
4
3
M12 × 1
2.5
10.5 3
20.4
5
6
1
7
1
3
7
7
2
7
20 dia. 14 dia.
20 dia.
4
1.5
Seal rubber
Panel
20.9
5
8.7
3 33
Panel
M16 nut
5
3
XS2M-D824-4 Panel-mounting Plug (M12) with Solder Cup
Pins and Front Lock
M12 × 1
M16 × 1
M16 × 1
M16 nut
Seal rubber
5
XS2P-D822-2 Panel-mounting Socket (M12) with Solder
Cup Pins and Front Lock
Panel Cutouts
7
+0.1
0
Connector Pin Numbers
(from Mating Side)
1
2
+0.2
0 dia.
16
3
Panel 3
M16 nut
1
7
2
M16 × 1
8.7
20.4
6 3
5
6
5
14 dia.
3
20 dia. 14 dia.
4
M12 × 1
7
7
6
6
2
3
Seal rubber
1.5
4
7
1
24 min.
8
5
Plug
4
5
8
Socket
Note 1. Mounting panel thickness: 1 to 4 mm.
2.Applicable core wire size for solder cup pins: 0.5 mm2 max.
3.The M16 nut and seal rubber are included.
13
XS2
XS2G Crimping/Soldering Plug Assemblies
Dimensions
(Unit: mm)
[email protected]@ (Crimping Model)
[email protected]@ (Soldering Model)
Straight Connectors
45°
45°
5 dia.
M12 × 1
5 dia.
14.9 dia.
DC
47.1
AC
XS2G-D42@ (Soldering Model)
L-shaped Connectors
14.2 dia.
45°
35.7
5 dia.
14.9 dia. M12 × 1
23
DC
Ordering Information
Suitable cable dia.
(mm)
6 mm dia. model
(5 to 6 mm dia.)
4 mm dia. model
(4 to 5 mm dia.)
3 mm dia. model
(3 to 4 mm dia.)
Suitable core
size (mm2)
Suitable
Sheath
material
0.18 to 0.3
0.5 to 0.75 *
Cable
Connection
connection
method
direction
Straight
0.5 max.
L-shaped
0.18 to 0.3
0.5 to 0.75 *
0.5 max.
PVC, PE,
PUR
Straight
L-shaped
0.18 to 0.3
0.5 to 0.75 *
0.5 max.
Straight
L-shaped
DC
AC
Model
Model
Crimping
XS2G-D4C1
XS2G-A4C1
Soldering
Soldering
XS2G-D421
XS2G-D422
XS2G-A421
---
Crimping
XS2G-D4C3
XS2G-A4C3
Soldering
Soldering
XS2G-D423
XS2G-D424
XS2G-A423
---
Crimping
XS2G-D4C5
XS2G-A4C5
Soldering
Soldering
XS2G-D425
XS2G-D426
XS2G-A425
---
Minimum
order
50
*There are two types of contacts.
Note: Crimping plug contacts are sold separately.
Use a cable of mentioning. When not using a cable of mentioning, there is a possibility that the performance can't be met.
Ask your OMRON representative about selecting a cable of other than above.
XS2U Crimping Pin for XS2G
Dimensions
(Unit: mm)
Note: A special tool must be used for crimping. For details, refer to page 24.
XS2U-312@ (Plug Pin)
Dimensions
Slit
1 dia.
C dia.
1.5
B
A
2 dia. 2.3 dia.
Model
Suitable
core size
(mm2)
Dimension
(mm)
A
B
C
No. of
slits
XS2U-3121
0.18 to 0.3
20.0 6.1
0.8
1
XS2U-3122
0.5 to 0.75
20.1 6.2
1.3
0
Ordering Information
Suitable core size (mm2)
0.18 to 0.3
0.5 to 0.75
Model
XS2U-3121
XS2U-3122
Minimum order
100
Note: Orders are accepted in multiples of the minimum order.
14
XS2
XS2C Crimping/Soldering Socket Assemblies
Dimensions
(Unit: mm)
[email protected]@ (Crimping Model)
[email protected]@ (Soldering Model)
Straight Connectors
45°
45°
5 dia.
M12 × 1
5 dia.
M12 × 1
14.9 dia.
DC
L-shaped Connectors
45°
AC
14.2 dia.
43.2
45°
5 dia.
M12 × 1
31.8
5 dia.
M12 × 1
14.9 dia.
23
DC
AC
Ordering Information
Suitable cable dia.
(mm)
6 mm dia. model
(5 to 6 mm dia.)
4 mm dia. model
(4 to 5 mm dia.)
3 mm dia. model
(3 to 4 mm dia.)
Suitable core
size (mm2)
0.18 to 0.3
0.5 to 0.75 *
0.5 max.
0.18 to 0.3
0.5 to 0.75 *
0.5 max.
0.18 to 0.3
0.5 to 0.75 *
0.5 max.
0.18 to 0.3
0.5 to 0.75 *
0.5 max.
0.18 to 0.3
0.5 to 0.75 *
0.5 max.
0.18 to 0.3
0.5 to 0.75 *
0.5 max.
Suitable
Sheath
material
Cable
connection
direction
Straight
L-shaped
Straight
PVC, PE,
PUR
L-shaped
Straight
L-shaped
DC
AC
Model
Model
Crimping
XS2C-D4C1
XS2C-A4C1
Soldering
XS2C-D421
XS2C-A421
Crimping
XS2C-D4C2
XS2C-A4C2
Soldering
XS2C-D422
XS2C-A422
Crimping
XS2C-D4C3
XS2C-A4C3
Soldering
XS2C-D423
XS2C-A423
Crimping
XS2C-D4C4
XS2C-A4C4
Soldering
XS2C-D424
XS2C-A424
Crimping
XS2C-D4C5
XS2C-A4C5
Soldering
XS2C-D425
XS2C-A425
Crimping
XS2C-D4C6
XS2C-A4C6
Soldering
XS2C-D426
XS2C-A426
Connection
method
Minimum
order
50
*There are two types of contacts.
Note: Crimping plug contacts are sold separately.
Use a cable of mentioning. When not using a cable of mentioning, there is a possibility that the performance can't be met.
Ask your OMRON representative about selecting a cable of other than above.
XS2U Crimping Pin for XS2C
Dimensions
(Unit: mm)
Note: A special tool must be used for crimping. For details, refer to page 24.
Dimensions
XS2U-222@ (Socket Pin)
Slit
C dia.
1.5
B
2 dia. 2.3 dia.
Model
Suitable
core size
(mm2)
Dimension
(mm)
A
B
C
No. of
slits
XS2U-2221
0.18 to 0.3
16.7 6.1
0.8
1
XS2U-2222
0.5 to 0.75
16.8 6.2
1.3
0
A
Ordering Information
Suitable core size (mm2)
0.18 to 0.3
0.5 to 0.75
Model
XS2U-2221
XS2U-2222
Minimum order
100
Note: Orders are accepted in multiples of the minimum order.
15
XS2
XS2G Screw-on Plug Assemblies
Dimensions
(Unit: mm)
XS2G-D5S7 (5-pole, Straight, Applicable Cable Outer Diameter: 8 mm)
XS2G-D5S9 (5-pole, Straight, Applicable Cable Outer Diameter: 7 mm)
XS2G-D4S7 (4-pole, Straight, Applicable Cable Outer Diameter: 8 mm)
XS2G-D4S9 (4-pole, Straight, Applicable Cable Outer Diameter: 7 mm)
58.7
M12 × 1
16 dia.
20 dia. 14.9 dia.
XS2G-D5S1 (5-pole, Straight, Applicable Cable Outer Diameter: 6 mm)
XS2G-D4S@ (4-pole, Straight, Applicable Cable Outer Diameter: 3, 4, or 6 mm)
M12 × 1
58.7
14 dia.
20 dia. 14.9 dia.
XS2G-D5S2 (5-pole, L-shaped, Applicable Cable Outer Diameter: 6 mm)
XS2G-D4S@ (4-pole, L-shaped, Applicable Cable Outer Diameter: 3, 4, or 6 mm)
M12 × 1
39.7
20 dia. 14.9 dia.
39.6
14 dia.
Ordering Information
No. of
poles
5
4
Suitable cable dia. (mm)
8 mm dia. model (7 to 8 mm dia.)
7 mm dia. model (6 to 7 mm dia.)
6 mm dia. model (5 to 6 mm dia.)
8 mm dia. model (7 to 8 mm dia.)
7 mm dia. model (6 to 7 mm dia.)
6 mm dia. model (5 to 6 mm dia.)
4 mm dia. model (4 to 5 mm dia.)
3 mm dia. model (3 to 4 mm dia.)
Suitable
core size
(mm2)
0.18 to
0.75
Suitable
Sheath
material
PVC, PE,
PUR
Straight connectors
(for DC)
Model
XS2G-D5S7
XS2G-D5S9
XS2G-D5S1
XS2G-D4S7
XS2G-D4S9
XS2G-D4S1
XS2G-D4S3
XS2G-D4S5
L-shaped connectors
(for DC)
Model
----XS2G-D5S2
----XS2G-D4S2
XS2G-D4S4
XS2G-D4S6
Minimum
order
50
Note: XS2G Screw-on Plugs cannot be connected to side by side to the CN1 and CN2 connectors of XS2R Y-Joint Sockets/Plugs.
Use a cable of mentioning. When not using a cable of mentioning, there is a possibility that the performance can't be met.
Ask your OMRON representative about selecting a cable of other than above.
16
XS2
XS2C Screw-on Socket Assemblies
Dimensions
(Unit: mm)
XS2C-D5S7 (5-pole, Straight, Applicable Cable Outer Diameter: 8 mm)
XS2C-D5S9 (5-pole, Straight, Applicable Cable Outer Diameter: 7 mm)
XS2C-D4S7 (4-pole, Straight, Applicable Cable Outer Diameter: 8 mm)
XS2C-D4S9 (4-pole, Straight, Applicable Cable Outer Diameter: 7 mm)
54.9
M12 × 1
20 dia. 14.9 dia.
16 dia.
XS2C-D5S1 (5-pole, Straight, Applicable Cable Outer Diameter: 6 mm)
XS2C-D4S@ (4-pole, Straight, Applicable Cable Outer Diameter: 3, 4, or 6 mm)
M12 × 1
54.9
20 dia. 14.9 dia.
14 dia.
XS2C-D5S2 (5-pole, L-shaped, Applicable Cable Outer Diameter: 6 mm)
XS2C-D4S@ (4-pole, L-shaped, Applicable Cable Outer Diameter: 3, 4, or 6 mm)
M12 × 1
35.9
20 dia. 14.9 dia.
39.6
14 dia.
Ordering Information
No. of
poles
5
4
Suitable cable dia. (mm)
Suitable
core size
(mm2)
8 mm dia. model (7 to 8 mm dia.)
7 mm dia. model (6 to 7 mm dia.)
6 mm dia. model (5 to 6 mm dia.)
8 mm dia. model (7 to 8 mm dia.) 0.18 to
7 mm dia. model (6 to 7 mm dia.) 0.75
6 mm dia. model (5 to 6 mm dia.)
4 mm dia. model (4 to 5 mm dia.)
3 mm dia. model (3 to 4 mm dia.)
Suitable
Sheath
material
PVC, PE,
PUR
Straight connectors
(for DC)
Model
XS2C-D5S7
XS2C-D5S9
XS2C-D5S1
XS2C-D4S7
XS2C-D4S9
XS2C-D4S1
XS2C-D4S3
XS2C-D4S5
L-shaped connectors
Minimum
(for DC)
order
Model
----XS2C-D5S2
--50
--XS2C-D4S2
XS2C-D4S4
XS2C-D4S6
Note: Use a cable of mentioning. When not using a cable of mentioning, there is a possibility that the performance can't be met.
Ask your OMRON representative about selecting a cable of other than above.
17
XS2
XS2P Panel-mounting Sockets for Terminal Boxes
Dimensions
(Unit: mm)
[email protected] (with Solder Cup Pins)
Rear Lock Model
M12 × 1
Rubber bushing
M12 × 1
Panel
M16 × 1
20 dia.14.6 dia.
DC
7.8
AC
[email protected] (with DIP Pins)
[email protected] (with Solder Cup Pins)
Front Lock Model
M12 × 1
Panel
M16 × 1
M12 × 1
7
Panel
M16 × 1
Rubber bushing
14 dia.
6
8.7
17
23.5
27
With Solder Cup Pins
Panel Cutout
+0.1
0
7
5 dia.
16 dia.
20.5
24
AC
Rubber bushing
2 dia.
20 dia. 14 dia.
7
DC
7
2.5
20.5
24
17
2.5
With DIP Pins
PCB-mounting Dimensions
16
+0.15
dia.
0
5
Land
5
24 min.
Four, 2.2-dia.holes
24 min.
Note: The panel thickness is 1 to 4 mm.
Ordering Information
Lock method
Rear lock
Front lock
Pin shape
Solder cup pin
Solder cup pin
DIP pin
Applicable wire
diameter
AWG20 to 28
DC
Model
XS2P-D421-2
XS2P-D422-2
XS2P-D422-1
AC
Model
XS2P-A421-2
XS2P-A422-2
XS2P-A422-1
Minimum order
50
18
XS2
XS2R Y-Joint Plug/Socket Connectors
Dimensions
(Unit: mm)
[email protected]
Connectors on Both Cable Ends (Y-Joint Plug/Socket)
15.0
M12 × 1
Socket
CN2
4.6 dia.
CN2
14.9 dia.
1 2
4 3
35.0
Wiring Diagram
45.5
Plug
6 dia.
14.9 dia.
18.0
1 2
4 3
14.9 dia.
8.5
Blue marking
CN1
CN1
M12 × 1
Wiring Diagram
45.5
Socket
CN2
CN2
4.6 dia.
14.9 dia.
1 2
4 3
1
2
3
4
L
[email protected]
Connectors on One Cable End (Y-Joint Plug/Socket)
15.0
4
3
2
1
3
2
M12 × 1
44.7
13.6
4
1
1
2
3
4
1
2
3
4
Black
6 dia.
35.0
Blue
White
18.0
1 2
4 3
14.9 dia.
CN1
8.5
13.6
Blue marking
CN1
30
Wiring Diagram
XS2R-D426-1
CN2
4
3
2
1
CN1
4
3
2
1
27
M12 × 1
Socket
CN2
CN0
24.5
Plug
18.0
4
1
2 3
14.9 dia.
2
1
4 3
XS2R-D426-5
CN2
4
3
2
1
CN1
4
3
2
1
4.5 dia.
14.9 dia.
1 2
4 3
(37)
7
Brown
50
L
XS2R-D426-1
Y-Joint Plug/Socket without Cable
15
5
1
2
3
4
14.9 dia.
58.3
M12 × 1
CN0
XS2R-D426-81
12.5
CN1
4
3
2
1
CN2
4
3
2
1
CN1
4
3
2
1
4
3
2
1
CN0
4
3
2
1
CN0
XS2R-D426-82
CN2
4
3
2
1
CN1
4
3
2
1
Blue marking
4
3
2
1
CN0
Ordering Information
Type
Connector
Connectors on both cable ends
With cable
Connector on one cable end
Without cable
Y-Joint plug/socket
Cable length L (m)
0.5
1
2
3
2
5
---
DC
Model
XS2R-D426-B11-F
XS2R-D426-C11-F
XS2R-D426-D11-F
XS2R-D426-E11-F
XS2R-D426-D10-F
XS2R-D426-G10-F
XS2R-D426-1
XS2R-D426-5
XS2R-D426-81
XS2R-D426-82
Minimum order
5
10
Note: XS2G Screw-on Plugs cannot be connected side-by-side to the CN1 and CN2 connectors.
Consider using a crimping or soldering model instead. Refer to page 14 for details.
19
XS2
XS2R T-Joint Plug/Socket Connectors
Dimensions
(Unit: mm)
XS2R-D422-1
XS2R-D422-5
Aggregate Models
Wiring Diagram
XS2R-D422-1
B (Female)
4
4
3
3
2
2
1
1
50.6
24.6
M12 × 1
14.6 dia.
A (Female)
A
B
1
C
M12 × 1
2
3
4
C (Male)
29
XS2R-D422-5
A (Female)
B (Female)
4
4
3
3
2
2
1
1
1
2
3
4
C (Male)
XS2R-D423-1
Bifurcated Model
Wiring Diagram
50.6
24.6
A
B
M12 × 1
C
A (Male)
B (Male)
4
4
3
3
2
2
1
1
29
1
2
3
4
C (Female)
14.6 dia.
M12 × 1
XS2R-D424-1
Daisy-chain Model
Wiring Diagram
50.6
24.6
M12 × 1
14.6 dia.
A
B
C
M12 × 1
A (Female)
B (Male)
4
4
3
3
2
2
1
1
29
1
2
3
4
C (Female)
Ordering Information
Type
Aggregate model
Bifurcated model
Daisy-chain model
DC
Model
Minimum order
XS2R-D422-1
XS2R-D422-5
XS2R-D423-1
XS2R-D424-1
20
20
XS2
XS2R Application Examples
• A pair of Two-wire Sensors or
Three-wire Sensors can be
connected as shown in the
illustration.
• The XS2R-D422-5 has feedthrough
connections, thus working as a
connector for the extension cable.
XS2R-D422-1 (Aggregate Model)
Sensor
Sensor
XS2G/XS2H
XS2R-D422-1
A
XS2G/XS2H
B
C
Photoelectric sensor
Photoelectric sensor
XS2W/XS2F/XS2C
XS2R-D423-1 (Bifurcated Model)
XS2W/XS2F/XS2C
XS2R-D423-1
A
XS2W/XS2F/XS2C
• Two or Three-wire Sensor signals
can be bifurcated.
B
C
Proximity sensor
XS2G/XS2H
PLC (A)
PLC (B)
Sensor
XS2R-D424-1 (Daisy Chain Model)
A
B
A
B
C
C
A
B
C
• Two-wire Sensors with contact
output can be connected through a
daisy chain to obtain AND output.
Sensor1
Sensor2
Sensor2
Sensor3
Safety Precautions
Precautions for Correct Use
Do not use this product under ambient conditions that exceed
the ratings.
Before using the XS2R for Sensors, make sure that the wiring
of the Sensors and the internal connections of the XS2R are
correct.
21
XS2
XS2M Sensor-embedded Plugs
Dimensions
(Unit: mm)
XS2M-D421 (DC)
XS2M-A421 (AC)
(Embedded Plug with Screw Threads)
45°
Mounted Dimensions
45°
5 dia.
5 dia.
Resin
filled
M12 × 1
O-ring
6.5
9.45+0.05
dia.
−0
10.5 dia.
DC
8 dia. 9.4 dia.
1.2
AC
4
0.7
10
6.7 min.
16
Note: After mounting, anchor the solder cups
by injecting resin.
XS2M-D422 (DC)
XS2M-A422 (AC)
(Embedded Plug without Screw Threads)
45°
5 dia.
45°
Mounted Dimensions
15.7 min.
Resin
filled
9.6 dia. O-ring
5 dia.
9.45+0.05
dia.
−0
10.5 dia.
DC
9.4 dia.
AC
1.2
10.8
1.5
0.7
16
6.5
M12 × 1
Note: After mounting, anchor the solder cups
by injecting resin.
XS2M Panel-mounting Plugs
Dimensions
(Unit: mm)
XS2M-D423 (For DC)
XS2M-A423 (For AC)
(Flange-mounting Model)
Panel Cutouts
M12 × 1
45°
20
45°
5 dia.
14
20
14
10
14
20
DC
10
Four,
3.2 dia.
9.4 dia.3.2 dia.
10.5 dia.
14
20
+1
0
Rubber bushing
2.5 dia.
6.5
1.5
5 dia.
16
21
14±0.1
0.7
21 min.
14±0.1
AC
[email protected] (With DIP Pins)
[email protected] (With Solder Cup Pins)
(Screw-mounting Model)
Panel Cutouts
+0.2
0
7
Panel
16
+0.3
0 dia.
Rubber bushing
1.5
M16 × 1
M12 × 1
2 dia.
5 dia.
24 min.
16 dia. 20 dia.
Note: The panel thickness is 1 to 4 mm.
PCB-mounting Dimensions
7
7
DC
AC
2.5
3
1.5
6.5
6.8
8.7
27.7
9
5
17
Land
3.5
5
24 min.
Four,
2.2-dia. holes
22
XS2
Ordering Information
Mounting method
Pin shape
Embedded with screw threads
Embedded with no screw threads Solder cup pin
Flange-mounting
DIP pin
Screw-mounting
Solder cup pin
Applicable wire
diameter
AWG22 to 28
--AWG20 to 28
DC
Model
XS2M-D421
XS2M-D422
XS2M-D423
XS2M-D424-1
XS2M-D424-2
AC
Minimum order
Model
XS2M-A421
XS2M-A422
XS2M-A423
50
XS2M-A424-1
XS2M-A424-2
Connector Covers
Water-resistive Covers
XS2Z-11
XS2Z-11
M12 male screw
M12 × 1
XS2Z-22
Model
XS2Z-22
Minimum order
XS2Z-11
50
XS2Z-22
Dust Covers
XS2Z-13
M12 × 1 female screw (thread bracket)
M12 × 1
Suitable connector
Model
Mounting portion
XS2G/XS2H/XS2M/XS2R/XS2W/XS5H/
M12 male screw
XS5M/XS5W
Brass/nickel plated
XS2C/XS2R/XS2F/XS2P/XS2W/XW3B/
M12 female screw (thread bracket)
XS5F/XS5W/XS5R/XS5P/XW3D
Material
XS2Z-13
M12 male screw
XS2Z-15/XS2Z-14
XS2Z-15
XS2Z-14
M12 female screw (thread bracket)
Pin block (female pins)
Model
XS2Z-13
XS2Z-14
XS2Z-15
Minimum order
50
You can use the Water-resistant Cover
when the connector is not connected to
ensure an IP67 degree of protection. When
mounting the Water-resistive Cover to a
Connector, be sure to apply a torque range
between 0.39 and 0.49 N·m to tighten the
Water-resistive Cover.
Material
Rubber/black
The Dust Cover is for dust prevention and
does not ensure IP67 degree of protection.
When mounting the Dust Cover to a
connector, be sure to press the Dust Cover
onto the Connector until the Connector is
fully inserted into the Dust Cover.
Suitable connector
Model
XS2G/XS2H/XS2M/XS2R
XS2C/XS2R/XS2F/XS2P/
XW3A/XW3B
Mounting portion
M12 male screw
Pin block (female pins)
M12 female screw (thread bracket)
23
XS2
Loosening-preventing C Ring
XS2Z-18
Model
XS2Z-18
Material
POM
Sputter Protective Cover
XS2Z-31
Cover
This C ring prevents the M12 connector
from becoming loose.
When you attach the C ring, press it
securely between the bracket and cover.
C ring M12 (bracket)
Applicable connector
XS2F/H/W
M12 female screw (thread bracket)
XS2Z-31
The Sputter Protective Cover protects the
connector from weld sputter.
Make sure it covers the entire connector.
Pin block (female contact)
Model
XS2Z-31
Material
Silicone rubber/black
Applicable connector
XS2F/XS2H/XS2W
Tools
Torque Wrench
XY2F-0004
Crimp Tool
XY2F-0002
Locator
XY2F-0003
Tool in open position
Tool in closed
position
3
1
R
TE
TA
N
4
PUSH POS
TATE 90 I
°
RO
SE TO RO
AI
8
90° TO
I
7
L
AL
ST
Use the Crimp Tool to crimp a cable core to the XS2U
Crimping Pin used with the XS2C or XS2G Crimping
Connector.
SEL.
NO.
2
TE
TA
O
ER AND
ON INSTA R
LL
TI TO
6
Locator guide
5
Selector dial
(Set to 8.)
XY2F-0002
Crimp Tool
XY2F-0003 Locator
• The XY2F-0002 Crimp Tool is DMC's AFM8 (M22520/201).
• Mount the XY2F-0003 Locator (sold separately) to the
locator guide of the Crimp Tool with a screw provided with
the XY2F-0003 Locator.
24
XS2
Pin-block Extraction Tool
XY2F-0001
Use this tool to extract a Pin Block from the covers in order to
make wiring changes or corrections after the cover has been
mounted to the pin block for Connector Assemblies (XS2C/
XS2G, soldering/crimping).
Extraction Procedure
(1) Disconnecting Components
• Disconnect all components on the cap side from the cover.
• Make sure that the pin block is outside the Tool.
Tool
Pin block
Pin block
Cover
Rubber
bushing
Cable clamp Cap
Cover
Guide
Cover
• Press the Tool so that the guides of the Tool are in close
contact. Then pull the pin block straight.
Guide
(2) Extracting Pin Block
• Insert the claws of the Tool into the four holes of the cover.
Pin block
Holes
Extracting
direction
Precaution
Claws
• The pin block must not be extracted from the same
Connector more than 3 times, otherwise the proper degree
of protection of the pin block or Connector will not be
maintained.
25
XS2
Assembly Procedure for XS2C/XS2G Connector Assemblies
(1) Connector and Cable External Diameters
• Connectors for 8 ,7 ,6 , 4 , and 3 mm diameter Cables (i.e.,
Cables that are 7 to 8, 6 to 7, 5 to 6, 4 to 5, and 3 to 4 mm
in diameter respectively) are available. When assembling a
Connector used with a cable, make sure that the external
diameter of the Connector is suited to that of the cable.
• A watertight bushing for 6/7 mm diameter Cable has no
stripe, that for 8/4 mm-diameter Cable has a single stripe,
and that for 3 mm diameter Cable has two stripes.
(2) Component Insertion
Crimping/Soldering Connectors
Straight Connectors
Watertight Cable
bushing clamp
Cover
Cap
(3) Wiring (Processing Cable Ends)
Soldering Connectors
4
6
6±0.5 *A
• Strip 10 mm of the Cable sheath and 4 mm of each core.
• Before soldering cores and solder cup pins together, soldercoat each of them.
• The following conditions are recommended for soldering
each solder cup pin.
Soldering temperature: 350±5°C
Soldering period: 3±1 s
• The length marked *A should be 6.5 mm max., otherwise
the proper degree of protection of the connector will not be
maintained.
Crimping Connectors
L-shaped Connectors
Crimping
4
10 −0
4
Ring (L-shaped models only) *
Watertight Cable clamp Cap
bushing
Cover
*A ring is not required for Screw-on Connectors.
• As shown in the above illustration, connect the above
components to the Cable with its end processed.
Screw-on Connectors
Confirm that you have all of the required parts.
Cover
Watertight
bushing
Cable clamp
Cap
*2
Ring *1
• Strip 14 mm of the Cable sheath and 4 mm of each core.
• Make sure that each core is not damaged and its end
strands are not spread out.
• Mount the XY2F-0003 Locator to XY2F-0002 Crimping
Tool, both of which are sold separately, and set the selector
dial of the Crimping Tool to 8.
• After mounting the crimping pins to the Locator, fully insert
the cores to the crimping pins.
• Squeeze the handle of the Crimp Tool to press-fit the cores
to the crimping pins.
(Squeeze the handle firmly until the handle automatically
returns to the release position.)
Wiring
Pin clamp
Press
Watertight bushing
Cable clamp
Cap
Cover
Insulation caps and insulation tubes are included with
5-pole Connectors (XS2C-D5S@ and XS2G-D5S@).
*1.Rings are not required with 7-mm and 8-mm cables.
*2.Insert the waterproof bushing for 7-mm and 8-mm
cables in the direction shown in the diagram.
1 to 1.5
• After press-fitting the cores to the pins, insert the pins into
the pin clamp as shown in the illustration. Then make sure
that the lead colors correspond to the pin clamp numbers
that are identical to the connector pin numbers.
26
XS2
Insertion
Pin Block
Pin Clamp
• Bend the cable as shown below, attached the enclosed
insulation cap, and then strip the other cores.
Key groove Key groove
XS2C use XS2G use
Key
6±0.5
• Tentatively insert the pins to the pin block holes so that the
key on the pin block will coincide with the key groove on the
pin clamp. Then insert the cable along with the pin clamp.
Screw-on Connectors
Cable End Processing
• Four-pole Connectors
Insulation cap
• Connect the cores to pins 1 to 4.
Connecting Shielded Cables to Five-pole Connectors
• Place the insulation tub on the drain line of the shield and
connect ti to the terminal.
• Tighten the screw and then check visually to see if there is
insulation between the cores.
Drain line
8
12
Insulation tube
12±0.5
• Loosen the screws on pins 1 to 4 and insert the cores
according to the pin numbers.
• Use the special Screwdriver (XW4Z-00B) * and tighten the
screws securely so that the cores do not pull out (tightening
torque: 0.15 to 0.2 N·m).
• Five-pole Connectors
• Strip the cable sheath for a total of 15 mm and strip the core
covering for 8 mm for the core to connect to pin 5.
8
12
Conductors for
pins 1 to 4
7
Conductors for
pin 5
*When tightening the screws, use the dedicated XW4Z-00B
Screwdriver that matches with the screw-slot dimensions.
XW4Z-00B
Screwdriver
(4) Inserting Pin Block
Pin Block
(Soldering Model)
Lock spring
Polarity key
8
(Crimping Model)
• Connect the core to pin 5 (in the center) first.
• Insert the core from the side of the hold with the tab and
tighten the screw securely (tightening torque: Pins 1 to 4:
0.15 to 0.2 N·m, Pins 5: 0.03 to 0.05 N·m), and then cut off
the excess wire with wire cutters.
Screw
Screw
Special
Screwdriver
Special
Screwdriver
Tab
Cover
(Straight Model)
O-ring
Positioning key
(triangle mark)
Triangle mark
(L-shaped Model)
• Mount the cover to the pin block so that the triangle mark on
the pin block will coincide with the triangle mark on the
cover.
• If the cover is used for an L-shaped model, the relationship
between the position of the polarity key on the engaged side
and cable connection direction will be determined by the
direction in which the positioning key is inserted into the
cover, which can be rotated by 90°.
• Fully insert the positioning key until the positioning key is
hidden by the casing.
27
XS2
Safety Precautions
Pin Block
(Screw-mounting Connectors)
Precautions for Correct Use
Triangle mark
Cover lock
Cover
Pin block
• Align the triangular marks on the pin block and cover and
insert the pin block into the cover.
• Press them together firmly (0.39 to 0.49 N·m) until the pin
block does not come out of the cover.
(5) Mounting Cap
• After mounting the cover to the pin block and the cover
snaps into place, tighten the cap securely by hand within a
torque of 0.39 and 0.49 N·m.
Note: If the cap is not tighten securely enough, the degree of protection (IP67)
may not be maintained or vibration may cause the cap to become loose.
Do not tighten the cap with pliers or similar tools; they may damage the
cap.
A
Cutout
Cable external diameter (mm)
6 mm
5 mm
4 mm
3 mm
1
0
------2
1
------2
1
For 6-mm-dia. cable
For 4-mm-dia. cable
For 3-mm-dia. cable
Connector Connection and Disconnection
• When connecting or disconnecting Connectors, be sure to
hold the Connectors by hand.
• Do not hold the cable part when disconnecting Connectors.
• Connectors mating with sockets must be fully inserted into
the sockets. Tighten the thread bracket carefully so that the
threads will not be damaged.
• Fully tighten thread bracket within a torque range between
0.39 and 0.49 N·m and be sure that the threads of the
opposite parts are hidden by the thread bracket.
• When disconnecting Connectors, be sure to loosen the
thread brackets first. Do not loosen the caps.
• Thread brackets must be loosened in the cutout direction.
Cap
• After fully tightening the cap, length A should be
approximately one of the following according to the cable
external diameter and the Connector model.
Connector
Do not use the product in atmospheres or environments that
exceed product ratings.
Tightening Cap (Connector Assemblies)
1. Do not use pliers to tighten caps, otherwise the caps may
be damaged. Be sure to tighten each cap by hand within a
torque range between 0.39 and 0.49 N·m.
2. If caps are not tightened securely, the Connectors may not
maintain their proper degree of protection (i.e., IP67) or the
caps may become loose due to vibration.
(6) After Assembly
• Confirm the insulation between cores after completing
assembly.
Recommended Cables
When connecting a commercially available cable to a
connector assembly, use a cable with an outside diameter of
3 to 6 mm and core sizes of 0.18 to 0.75 mm2 for crimping
connectors and 0.5 mm2 maximum for soldering connectors.
Loosen
Thread
bracket
Degree of Protection
• Do not impose external force continuously on the joints of
pin blocks and covers, otherwise the Connectors may not
keep its proper degree of protection (i.e., IP67).
• The degree of protection of connectors (IP67) is not for a
fully watertight structure. Do not use them underwater.
• Connectors are of resin mold construction. Do not impose
excessive force on them.
Setup
• Do not make any cable bends near the base of the Unit.
• Any bends made must have a minimum radius of 40 mm.
Connector Arrangement
For safety, when constructing a connection system between a
Sensor and panel with a connector, make sure that the
connector plug is on the Sensor side and the connector socket
is on the panel side (i.e., the female pins are located on the
power-supply side).
Sensor Side
(Plug)
Connecting Cable
(Socket)
(Plug)
Panel Side
(Power-supply Side)
(Socket)
28
Terms and Conditions Agreement
Read and understand this catalog.
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you
have any questions or comments.
Warranties.
(a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship
for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron
disclaims all other warranties, express or implied.
(b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT
NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER
ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE
PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the
Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at
Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or
replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount
equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty,
repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products
were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate
modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall
not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or
electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice,
recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above
warranty.
See http://www.omron.com/global/ or contact your Omron representative for published information.
Limitation on Liability; Etc.
OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY.
Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted.
Suitability of Use.
Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the
combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable
third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself
is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine,
system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product
with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE
QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE
OVERALL EQUIPMENT OR SYSTEM.
Programmable Products.
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence
thereof.
Performance Data.
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining
suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate
it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
Change in Specifications.
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our
practice to change part numbers when published ratings or features are changed, or when significant construction changes are
made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers
may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at
any time to confirm actual specifications of purchased Product.
Errors and Omissions.
Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is
assumed for clerical, typographical or proofreading errors or omissions.
2016.3
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2016 All Right Reserved.
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