Process Instrumentation Field Instruments for Process Automation July 2012 Supplement Introduction The Process Instrumentation & Analytics Business Segment of Siemens Industry, Inc. is a leader in providing innovative solutions to process instrumentation and control challenges. It is the operational center for Siemens’ process instrumentation and control business in North America. The Process Instrumentation business provides a complete line of reliable measurement and control products, including: transmitters for level, pressure, temperature, and flow; loop controllers; valve instrumentation products, regulators and relays; process protection instruments; weigh feeders and belt scales. Siemens Process Instrumentation solutions help increase productivity and plant safety, reduce time-to-market and improve product quality across the process industries, such as chemical, pharmaceutical, bio-pharmaceutical, oil & gas, water and wastewater treatment, mining, pulp & paper and refining. This catalog supplement includes only those items manufactured in Spring House, sold here in the US, and not covered in the Siemens Field Instruments FI 01 catalog. If you do not find the product you are looking for in this supplement, please contact our factory for more information. We will be happy to connect you with a sales representative in your area that covers the products and services that you need. Siemens Industry, Inc. Process Instrumentation 1201 Sumneytown Pike PO Box 900 Spring House, PA 19477 215-646-7400 Siemens Industry, Inc. assures no liability for errors or omissions in this and any attached documents or for the application and use of information included in this and any attached documents. The information herein is subject to change without notice. 1.1 1 Table of Contents Introduction........................................................................................... 1.0 Introduction........................................................................................................... 1.1 Table of Contents ................................................................................................. 1.2 Control Solutions................................................................................. 2.0 Controllers............................................................................................................ 2.1 Model 353 Process Automation Controller............................................................... 2.1 i|config™ Controller Configuration Utility.................................................................. 2.6 Model 353 Ethernet Remote I/O............................................................................... 2.7 i|ware OPC Server.................................................................................................... 2.9 i|ware for 353 Series Controllers............................................................................... 2.10 i|station for 353 Series Controllers............................................................................ 2.12 Valve Control Products........................................................................ 3.0 Valve Positioners ................................................................................................. 3.1 Series 760 P/E Valve Positioner............................................................................... 3.1 Series 73 Built-In Valve Positioner............................................................................ 3.7 Series 74 Valve Positioner........................................................................................ 3.9 Transducers ......................................................................................... 3.12 Models 77 and 771 Current-to-Pneumatic Transducers.......................................... 3.12 Regulators and Relays......................................................................... 4.0 Regulators.............................................................................................................. 4.1 Models 40, 41, and 42 Precision Pressure Regulators.............................................. 4.1 Model 91-HF Filter-Regulator....................................................................................4.7 Model 2306 Instrument Air Filter...............................................................................4.9 Relays..................................................................................................................... 4.10 Series 61 Booster Relays.......................................................................................... 4.10 Series 62 Constant-Differential Relays......................................................................4.14 Series 63 Constant Differential Flow Controllers.......................................................4.16 Model 66 Amplifying and Reducing Relays...............................................................4.18 Model 661 Amplifying Relays with Bias.....................................................................4.20 1.3 1 Controllers Model 353 Process Automation Controller with Ethernet Communication (Design Level B) Introduction Features & Benefits Affords easy integration with and migration to existing systems Multiple loop capabilities for indication, control, logic, or sequencing accommodate comprehensive process control needs Scalable hardware provides lower entry costs, without limiting future needs Full configuration capability via front faceplate push-buttons allows quick field changes without requiring additional tools 2 Ethernet communication is standard, providing peer-to-peer communications. RS485 MODBUS® network connection allows multi-drop wiring for operation, monitoring, troubleshooting, or configuration from a system workstation Front panel PC connection accommodates local configuration, monitoring, or troubleshooting using the graphical configuration software Real Time Clock provides status ouput based on time of day. Removeable configuration media stores a complete backup copy of the control strategy configuration Factory Configured Options (FCOs) facilitate fast configuration for common applications Password protection provides individual security for various plant personnel Graphical configuration program provides a choice of function block or ladder logic configuration Short case design allows mounting in 12" deep cabinets Coated circuit boards ensure reliable operation and environmental integrity Description The Model 353 Process Automation Controller is a stand-alone, microprocessor-based industrial controller designed for a broad range of process applications. It can serve as a simple single-loop controller or as a multi-loop controller with complete control and logic functions for a small unit batch or continuous process. The Model 353’s standard Ethernet communication enables it to function as an integral element in a plant system. using the L (Loop) & S (Station) indicator lights along with the priority assignments and flashing options of each alarm. User defined pushbuttons in each loop can be used for traditional functions, such as Console/Local, External/Internal Switching or individual user requirements, such as Start, Stop or Jog. Multiple variables are displayed on the operator faceplate and viewed using the D button. User defined units assigned to each variable are displayed via the UNITS button. Complete configuration of the Model 353 is available using buttons located behind the flipdown ID door. A built-in library of preconfigured control strategies (FCOs) enable selection of common basic controller types for quick field set-up. A large selection of reusable function blocks enable simple changes to FCOs or the design of a custom control strategy to meet the needs of specific process control application. The Model 353 Configuration Utility accommodates design, downloading, uploading, and on-line monitoring capabilities for improved management of controller configurations. In addition, sequencer/logic loops can be configured and monitored on-line in ladder diagram format for those more familiar with this language. Loops are configured for control, sequence, or logic as needed within the Model 353. Each configured loop can have a virtual operator display that is viewed locally using the LOOP button on the faceplate and is mapped to network communication for a plant operator station. Alarm management is handled 2.1 Controllers Model 353 Process Automation Controller with Ethernet Communication (Design Level B) Technical data Specifications Electrical & Environmental Power Requirements Thermocouple: J, K, T, E, S, R, B & N RTD: DIN 43760, US (NBS126), JIS C-1604 Slidewire: 500-5000 Ohms: 0-5000 Millivolt: Narrow: -19.0 to 19.0 mV; Wide:-30.0 to 77.0 mV I/O Expander Board: Qty 2 25 Watts, 40 VA (max.) Digital/Frequency Input, Universal (isolated) 2-Wire Transmitter Power Frequency Range: 0 to 25,000 Hz Minimum Operating Frequency: 0.05 Hz ON Voltage: 4-30 Vdc OFF Voltage: 0-1 Vdc Input Current: <5 mA @ 30 Vdc I/O Expander Board: Qty 2 Power Supply Standard: 120/240 Vac (85 to 264 Vac); 47 to 63 Hz Optional: 24 Vdc, +20%, -15% 2 Analog Input, Universal (isolated) Voltage: 25 Vdc ±3V Current: 120 mA, short circuit protected Hazardous Area Approvals Pending FM/CSA: Class I, Division 2, Groups A, B, C & D ABS CE (Consult Siemens for current approvals) Ambient Temperature Range Operating: 32 to 122°F (0 to 50°C) Storage: -40 to 185°F (-40 to 85°C) Climate Conditions - IEC654-1 Outputs Analog Outputs (non-isolated) 4-20 mA into 800 ohms (max.) MPU Controller Board: Qty 2 I/O Expander Board: Qty 1 Digital Outputs (non-isolated) IEC 801-2 Open Collector Transistor (emitter @ station common) Load Voltage: 30Vdc (maximum) Load Current: 100 mA (maximum) Off State Leakage Current: <200 A @ 30 Vdc MPU Controller Board: Qty 2 RFI Protection Relay Outputs (SPDT) IEC 801-3 Contact Rating: 5A @ 120 Vac, 2.5 A @ 230 Vac, Resistive Load Minimum Current: 100 mA @ 10 mVdc; 150 mA @ 50 mVac I/O Expander Board: Qty 2 Class B3 - Standard Mounting Class D1 - Installed per instructions in Class D1 enclosure Electrostatic Discharge Electrical Transients IEC 801-4 Net Weight 6 lbs. Heat Dissipation 80 BTU/Hr. Scan Time Optional Boards Local I/O Expander Communication Front configuration port: RS232 MODBUS Rear port: RS485 MODBUS Ethernet: MODBUS/TCP Varies with configuration: 20 msec (minimum) Standard Configuration Inputs Analog Inputs (non-isolated) 1-5 Vdc, 4-20 mA with included 250 resistor MPU Controller Board: Qty 3 I/O Expander Board: Qty 1 Digital Inputs (isolated) 0-1 Vdc OFF, 15-30 Vdc ON MPU Controller Board: Qty 3 I/O Expander Board: Qty 1 Nine of the most common control strategies have been stored in a built-in library and can be selected with a single pushbutton entry. These control strategies, which can be customized to accommodate individual needs, are: Single-Loop Controller with Tracking Setpoint Single-Loop Controller with Fixed Setpoint Ratio Set Controller with Operator Setpoint Limits Single-Loop Controller with Operator Setpoint Limits Cascade Loop Controller Cascade Loop Controller with Operator Setpoint Limits External Set Controller with Tracking Setpoint External Setpoint with Fixed Setpoint Dual Loop controller 2.2 Controllers Model 353 Process Automation Controller with Ethernet Communication (Design Level B) Technical data Function Blocks Control strategies within the Model 353 are configured using the following function blocks, which are stored in memory. The total number and type of I/O function blocks available in the Model 353 depend on the installed hardware, and when available, can be used as needed within a configured loop. Loop function blocks can be used in the quantities indicated within each loop. Each configured loop can contain one operator display block & one controller block*. Station Hardware I/O AIN1-4 - Analog Input AINU1-2 - Analog Input Universal AOUT1-3 - Analog Output DIN1-4 - Digital Input DINU1-2 - Digital Input, Universal DOUT1-2 - Digital Output ROUT1-2 - Relay Output Ethernet Peer-To-Peer I/O AIE01-32 - Analog Input Ethernet AOE01-32 - Analog Output Ethernet AWE01-32 - Analog Write Ethernet CIE01-32 - Coil Input Ethernet CWE01-32 - Coil Write Ethernet DIE01-32 - Digital Input Ethernet DOE01-32 - Digital Output Ethernet DWE01-32 - Digital Write Ethernet Loop Function Blocks A/M - Auto/Manual ACS01-99 - ARC Cosine ADD01-99 - Addition AGA3 - Orifice Metering of Natural Gas AGA7 - Measurement of Gas by Turbine Meters AGA8 - Compressibility Factors of Natural Gas ALARM - Alarm AND01-99 - AND Logic ASN01-99 - ARC Sine ATD01-05 - Analog Trend Display ATN01-09 - Arc Tangent BATOT - Batch Totalizer BATSW - Batch Switch BIAS - Bias CHR01-99 - Characterizer CMP01-99 - Comparator COS01-99 - Cosine DAM01-99 - Deviation Amplifier DIV01-99 - Division DNC01-99 - Divide by N Counter DTM01-99 - Dead Time Table DYT01-99 - Delay Timer E/I - External/Internal Transfer ESL - Event Sequence Logger EXP01-99 - Natural Exponentiation EXT01-99 - Exponentiation FTG01-99 - Falling Edge Trigger GB01-99 HLD01-99 ID* LL01-99 LMT01-99 LN01-99 LOG01-99 MTH01-99 MUL01-99 NND01-99 NOR01-99 NOT01-99 ODC* ODS* ODA* ODD* ODP* ONOFF* OR01-99 ORSL OST01-99 PB1SW PB2SW PB3SW PCOM PD* PID* PIDAG* PRSEQ QHD01-99 RATIO RCT01-99 RLM01-99 ROT01-99 RSF01-99 RTG01-99 RTT01-99 SCL01-99 SEL01-99 SETPT SIN01-99 SPLIM SRF01-99 SRT01-99 SUB01-99 TAN01-99 TH01-99 TOT01-99 TSW01-99 XOR01-99 - Gain & Bias Hold ID Controller Lead/Lag Limit Natural Logarithm Logarithm Base 10 Math Multiplication NAND Logic NOR Logic NOT Logic Operator Display for Controllers Operator Display for Sequencers Operator Display for Analog Operator Display for Discrete Operator Display for Pushbutton ON OFF Controller OR Logic Override Selector One Shot Timer PB1 Switch PB2 Switch PB3 Switch Phase Communication PD Controller PID Controller PIDAG Controller Program Sequencer Quickset Hold Ratio Repeat Cycle Timer Rate Limiter Retentive On Timer RS Flip-Flop Rising Edge Trigger Real Time Clock Trip Scaler Signal Selector Setpoint Sine Setpoint Limit SR Flip-Flop Square Root Subtraction Tangent Track & Hold Totalizer Transfer Switch Exclusive OR Logic NOTE: Each configured loop can have one operator display block and one controller block. 2.3 2 Controllers Model 353 Process Automation Controller with Ethernet Communication (Design Level B) Ordering data Model Number Process Automation Controller w/Ethernet Communication Order No. TGX: 353 Controller Board • 120/240 Vac (85-264 Vac); 47-63 Hz • 24 Vdc, +20%, -15% Mounting Case • Standard Case with Ethernet Connector • High Shock & Vibration Case w/ Ethernet Connector Operator's Display Panel • Fixed Analog & Digital Displays Expander Board • Not Required • Local I/O Expander (T/C, RTD, Frequency, Relay, ..) Multi Media Card • MMC ModificationOption • Not required • Controller modified as detailed in order Bill of Material) Design Level • Design Level B Electrical Approval • Not required • FM/CSA Class I, Div. 2, Groups A, B, C, D suitable for non-incendive (CE Compliant) • FM/CSA Class I, Div. 2, Groups A, B, C, D suitable for non-incendive (CE Compliant & ABS Approved) Sample Model Number TGX:353 ■■■■ - ■■■■ ▲▲▲▲ ▲▲▲▲ A D 4 5 2 F N 1 C N X B N 4 W A4 FN CNB 4 2.5 Controllers Model 353 Process Automation Controller Ethernet Remote I/O Introduction Features & Benefits Web Browser Configuration enables simple setup and calibration without the need for special configuration or calibration software. Ethernet Protocol allows the use of standard Ethernet network hardware and cables. Direct Network Interface. Each module has its own built-in micro controller for Ethernet communication thus eliminating the need for bus couplers or common bus interfaces. Complete Isolation of the I/O, power, & network circuits provide easier installation including greater improved safetyand noise immunity. 2 Network Security is provided by password protection for configuration & calibration. Wide Ambient Temperature Range provides reliable operation from -20 to 70°C. Simple System Integration provided by standard 353 function blocks enable configuration of update rates, range units, engineering units, etc in less time. Wide Range of Module Types including Current & Voltage inputs; Discrete inputs and outputs; Thermocouple, RTD, ACCurrent, & Resistance inputs solve complete I/O needs. Description These modules will extend the I/O of the 353 controller in applications requiring larger data collection. Modules transfer data using standard Ethernet networking techniques.Modules can be mounted local to the controller or in remoteareas. A wide range of analog and discrete modules are available to meet most process applications. 2.7 Controllers Model 353 process Automation Controller Ethernet Remote I/O Ordering data Model Number Remote I/O 2 Order No. A6X: ■■■■■■■■ ▲▲▲▲▲▲▲▲ Ethernet I/O Modules • DC Current Input - 6 Differential Channels [961EN-4006] • DC Voltage Input - 6 Differential Channels [962EN-4006] • DC Current Input - 12 Single Ended Channels [963EN-4012] • DC Voltage Input - 12 Single Ended Channels [964EN-4012] • Thermocouple/MV Input - 4 Channels [965EN-4004] • Thermocouple/MV Input - 6 Channels [965EN-4006] • RTD/Resistance Input - 4 Channels [966EN-4004] • RTD/Resistance Input - 6 Channels [966EN-4006] • DC Current Output - 4 Channels [972EN-4004] • DC Current Output - 6 Channels [972EN-4006] • DC Voltage Output - 4 Channels [973EN-4004] • DC Voltage Output - 6 Channels [973EN-4006] • Discrete Input - 12 Channels [981EN-4012] • Discrete Output - 12 Channels [982EN-4012] • Discrete Input/Output - 12 Channels [983EN-4012] 30001750 30001751 30001752 30001753 30001754 30001755 30001822 30001823 30001824 30001827 30001829 30001831 30001832 30001833 30001835 Ethernet I/O Module Accessories • Ethernet Switch - 5 Port [900EN-5005] • AC Current Sensor [5020-350] • Ethernet Cat5 Cable - 3 ft. [5035-355] • Ethernet Cat5 Cross-Over Cable - 5 ft. [[5035-360] • Universal Power Supply - 24Vdc/600mA [PS5R-B24] • Universal Power Supply - 24Vdc/2.1A [PS5R-D24] • Universal Power Supply - 24Vdc/5A [PS5R-F24] • DIN Rail - 3.0 in. long [DIN RAIL 3.0] • DIN Rail - 16.7 in. long [DIN RAIL 16.7] • Rack Mount Kit - 19 in. [20RM-16-DIN] • User Manuals on CD [5035-547] 30001964 30001965 30001966 30001967 30001969 30001970 30001955 30001956 30001957 30001958 30001959 2.8 Controllers i|ware OPC Server Introduction Description Features & Benefits Universal location for all process information so you only have to enter information once, which significantly minimizes manual errors The OPC data server automatically reads the network, identifies attached controllers, and generates a global system database within a few minutes i|ware OPC data server can be used with any OPC client to facilitate plantwide communications Ability to test communication with the controller prior to generating an HMI interface Support of other protocols, such as Moore’s Local Instrument Link (LIL), Modbus, and Ethernet, to integrate with your other control systems and field devices Monitoring mode that allows on-line value viewing and checking Alarm Logger Client Procidia AlarmWorxTM Alarm Database i|ware server is an OPC-compliant data server that generates a system-wide global database with the click of a mouse. i|ware OPC server acts as the universal location for all of your process information, including tags, alarms and history. So, you only ever have to enter information once, which significantly minimizes the possibility of manual errors and cuts your configuration time in half. The OPC data server automatically reads the network to see what controllers are attached and generates a global system database. This database maintains itself and updates live process variables, plus changes to the controllers, such as tag and range values. Your system database and HMI— complete with status screens, group displays, and control and sequencer faceplates—are automatically created from your control strategy data. Because it is an OPC-compliant server, the i|ware OPC server integrates with the HMI and any other OPC-compliant clients to facilitate plant-wide communication. It also provides a standard mechanism to transfer data from one to the other. Besides decreasing your costs and increasing your bottom-line, this approach allows you to move to start-up more quickly. HMI Client Procidia i|ware i|ware OPC Server Trend Logger Client Procidia TrendWorxTM Trend Database Reports Controller (Configuration) (i|pac) 2.9 2 Controllers i|ware for 353 Series Controller Introduction Features & Benefits Five levels of screens are automatically created, based on controller strategy, eliminating days of HMI development time 50 ms dynamic animation updates provide operators with up-to-the-minute information Powerful display creation and animation tools, coupled with an advanced symbol library, expedite operator interface customization 2 Built-in expressions and calculations, as well as display, trending, and alarm management functions, deliver comprehensive operator information Scalable and fixed scale displays that allow information to be displayed in the form and manner required for a particular application Embedding of ActiveX® controls and OLE objects to display information from other systems and devices Specifications Ability to log, time-stamp, and store controller alarms and events on a PC hard drive for later review and analysis Recommended Requirements Description i|ware is a comprehensive operator interface—including status screens, group displays, control faceplates, and loop detail and tuning screens—that is automatically created from the controller database. That makes your job easier and significantly reduces costs by completely eliminating your initial HMI development effort. But, you can still add graphics and modify the screens that i|ware makes for you to customize the overall look and feel. i|ware enhances the interface between client and server applications using a standard mechanism to transfer data from one to the other. The standard, OPC, facilitates plant-wide communication, because it integrates i|ware with any other OPC-compliant software or system. i|ware also includes Ethernet communications that eliminate the need for integration with fieldbus technology and dramatically reduce networking costs. Enterprise Edition The Enterprise Edition provides alarm monitoring and historical trending. The alarm and trend servers support a comprehensive list of features. ArchiveX viewers permit quick and easy customization of viewer display format. Alarm logging and trend repports are also available. i|ware supports VBA scripting for custom applications. Login sercurity is available. 2.10 i|station operator workstation - or Plant Workstation Pentium 2.0 GHz or higher processor 1 GB RAM 40 MB of available hard disk space for applications - 1 GB hard disk space for historical database CD ROM drive SVGA 800x600 resolution monitor (256 colors) or better - Microsoft Windows 95/98 or Windows NT 4.0 service release 6.0, XP Professional - Microsoft DCOM - Microsoft Internet Explorer version 3.02 or higher - Trend WorX32 Controllers i|ware for 353 Series Controller Ordering data Model Number i|ware iware PC Operator Interface Software Ver. 3.00 • BasicV3.00_500pt • EnterpriseV3.00_500pt • EnterpriseV3.00_1500pt • EnterpriseV3.00_unlimited • EnterpriseV3.00_TimeDemo_1yr_500pt • OPCServers_Modbus_EN_LIL iWare PC Operator Interface Software Ver. 3.00 Upgrades • BasicV3.00_500pt_Basic_500pt • EnterpriseV3.00_500pt_Basic_500pt • EnterpriseV3.00_1500pt_Basic_500pt • EnterpriseV3.00_unlim_Basic_500pt • EnterpriseV3.00_500pt_Enterprise_500pt • EnterpriseV3.00_1500pt_Enterprise_500pt • EnterpriseV3.00_unlim_Enterprise_500pt • EnterpriseV3.00_1500pt_Enterprise_1500pt • EnterpriseV3.00_unlim_Enterprise_1500pt • EnterpriseV3.00_unlim_Enterprise_unlim Order No. TGX: ■■■■■■■■■■■■■ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲▲ ▲ ▲ ▲ ▲ I I I I I I WA R E B 0 5 V 3 0 0 WA R E E 0 5 V 3 0 0 WA R E E 1 5 V 3 0 0 WA R E E U L V 3 0 0 WA R E E T D V 3 0 0 WA R E OP C V 3 0 0 2 I WUB 0 5V 3 0 0 B 0 5 I WUE 0 5 V 3 0 0 B 0 5 I WUE 1 5 V 3 0 0 B 0 5 I WUE UL V 3 0 0 B 0 5 I WUE 0 5 V 3 0 0 E 0 5 I WUE 1 5 V 3 0 0 E 0 5 I WUE UL V 3 0 0 E 0 5 I WUE 1 5 V 3 0 0 E 1 5 I WUE U L V 3 0 0 E 1 5 I WUE U L V 3 0 0 E U L 2.11 Controllers i|station for 353 Series Controller Introduction Features & Benefits Proven operator interface prepacked with i|config, i|ware, and i|ware OPC server, reduces system start-up and test time - 15" color Thin Film Transistor (TFT) 1024 x 768 LCD - Desk-top operation for greater application versatility Industrial-grade luminance of 200 cd/m2 and backlight lifetime of up to 20,000 hours that afford a long, troublefree life 2 Description i|station is an industrial operator workstation with pre-installed user interface and configuration software, allowing you to connect to a live process right away. This sleek unit, which features an analog resistive screen with a guaranteed 30 million-touch lifetime, boasts a wide viewing angle for better operator observation. Designed for reliable operation in the harshest of industrial environments, i|station is built to NEMA 4/12 and IP65 specifications. It also features advanced communication capabilities via four serial ports and an onboard Ethernet controller. Plus, i|station’s modular design reduces your maintenance and upgrade effort to little more than removal of the front panel. Specifications i|station WINDOWS XP General Display Type: TFT color LCD Size: (diagonal) 15" (381 mm) Max. resolution: 1024 x 768 Max. colors or grayscales: 256 K Dot size: 0.012" x 0.012" (0.297 x 0.297 mm) Luminance: 200 cd/m2 Viewing angle: 100° Temperature: 32 to 122°F (0 to 50°C) VR controls: Brightness Simultaneous mode: Yes LCD MTBF: 50,000 hours Backlight MTBF: 20,000 hours CPU: Intel® Pentium 2.4 GHz Dimensions: 16.54" x 12.72" x 4.17" (420 x 323 x 106 mm) Weight: 14.3 lbs. (6.5 kg) Front panel protection: IP65/NEMA4-compliant HDD: IDE HDD interface [2.5" (63.5 mm) HDD bay] Memory: 1 GB 2.12 Network (LAN): Novell NE2000 compatible, 100/01Base-T interface I/O ports: - 4 serial ports: 3 RS-232, 1 RS-232/422/485 - 1 parallel port - PCMCIA Type II x 2, Type III x 1 - 1 PS/2 mouse and keyboard interface - Mic-in, Line-in, Line-out, and game port - 2 USB ports Bus expansion: One expansion slot for half-size PCI/ISA card Power Supply Output rating: 80 W (max.) AC 85 to 264 V inlet Input voltage: 115 to 230 Vac at 47 to 63 Hz Output voltage: +5 V at 12 A, +12 V at 1 A MTBF: 50,000 hrs Safety: Meets UL, CSA, CE Environmental Operating temperature: 32 to 122°F (0 to 50°C) Relative humidity: 10 to 95% at 104°F (40°C), non-condensing Shock: 10 G peak acceleration (11 msec. duration) EMI: Meets FCC/CE Class A Touchscreen Type: Resistive Resolution: Continuous Light transmission: 75% Controller: RS-232 interface Power consumption: +5 V at 200 mA Lifetime: 30 million touches Accessories - Table top stand - Keyboard & mouse - DB9F/MJ11 cable adapter - MJ11 cable assembly Controllers i|station for 353 Series Controller Description Mounting Dimensions 4.2 (106) 16.5 (420) 2 12.7 (323.3) 11.6 (294.5) 0.44 (11.1) 15.3 (391) 15.4 (392) Dimensions are in inches (millimeters). Cutout for mounting. 11.7 (296) 2.13 Controllers i|station i|station for 353 Series Controller Ordering data Model Number iStation 2 Order No. TGX: ■■■■■■■■■■■■■ ▲▲▲▲▲▲▲▲▲▲▲▲▲ iStation Flatpanel LCD Operator Interface • iStation 15” Monitor, WinXP (includes iWARE-B05-V3.00 & iCONFIG) • iStation 15” Monitor, WinXP (includes iWARE-E05-V3.00 & iCONFIG) • iStation 15” Monitor, WinXP (includes iWARE-E15-V3.00 & iCONFIG) • iStation 15” Monitor, WinXP (includes iWARE-EUL-V3.00 & iCONFIG) I I I I iStation Accessories • Table Top Mounting Stand (include with 15” Desk Top Applications) • Keyboard (include with all i\stations) • Y Cable Adapter for KB & Mouse (included with iSTATION) • Mouse (included with all I\stations) 16357163571635716357- 2.14 S T AT I S T AT I S T AT I S T AT I ON 1 5 0 1 D ON 1 5 0 2 D ON 1 5 0 3 D ON 1 5 0 4 D 264 262 261 263 Valve Positioners Series 760P/E Valve Positioners Introduction Features & Benefits Universal design and choice of interchangeable NAMUR IEC 534-6 rectilinear VDI/VDE 3845 rotary mountings provide wide application flexibility Double-acting or single-acting service and split ranging afford application versatility in a single unit Non-interaction of the zero and span adjustments and CAMLOC (TM) cam locking mechanism significantly reduce calibration and setup time Modular design reduces inventory because it allows interchangeable spare parts Comes standard with 3 cams, linear, quick opening and equal % for application versatility 3 Description The Series 760 Valve Positioners provide a cost effective universal approach to your valve control. Their modular concept allows all models to be built on the base pneumatic unit (Model 760P). The electro-pneumatic model (Model 760E) is created by adding an I/P transducer to the base pneumatic unit, and a wide range of accessories easily installs inside the unit. The 760 base pneumatic unit provides cam characterization, split ranging, direct or reverse action, and single or double acting without requiring additional parts. Key design features include non-interaction of the zero and span adjustments. Series 760 Valve Positioners include provisions for internal limit switch mounting and position feedback devices without requiring additional housings. Thus, the need to stack housings that impede access to the main enclosure are eliminated. A spool valve is used to load the actuator for positioning in response to an input signal. A characterized cam provides mechanical feedback. There are linear, equal percentage and quick opening operation cam profiles, and a blank profile cam is available for custom applications. Rectilinear action length can range from 1/2 inch to 6 inches. The feedback shaft and characterized cam can be replaced in the field to configure the positioner for use with either a rectilinear or rotary actuator. No additional parts are necessary to change between single or double acting actuators or direct or reverse action. 3.1 Valve Positioners Series 760P/E Valve Positioners Technical data Mounting Dimensions 3 3.2 Valve Positioners Series 760P/E Valve Positioners Technical data Specifications Functional Specifications Performance Specifications Temperature Range 760P: 0.5% of normal span (typical) 760E: 0.75% of normal span (typical) 760P: 760E: –40 to 185°F (–40 to 85°C) –4 to 185°F (–20 to 85°C) High temp. option available to 300°F (148°C) –40 to 167°F (–40 to 75°C) –4 to 167°F (–20 to 75°C) with optional Viton® dynamic elastomers Ingress NEMA 4X, IP 65 Connections Pneumatic – 1/4" NPT Gauge – 1/8" NPT Electrical – 3/4" NPT, 25mm Exhaust – 1/4" NPT Linearity (Independent) Hysteresis 760P: 0.75% of normal span (typical) 760E: 1.0% of normal span (typical) Deadband 2 Less than or equal to 0.25% of span Repeatability Within 0.5% of span 3 Supply Pressure Effect Less than 0.2% of span for a 5 psi change in supply pressure Finish Hazardous Area Class Approval Epoxy/Polyester Powder Coat Series 760 Approvals & Certifications FM Approvals: Intrinsically Safe: Class I, Division 1, Groups A, B, C, D Class II, Division 1, Groups E, F and G Class III, Division 1 When installed in accordance with Siemens drawing 15032-7602 rev.5 Non-incendive: Class I, Division 2, Groups A, B, C, D Suitable for: Class II, Division 2, Groups F and G Class III, Division 2 Output Configuration Single or Double Acting Action Direct or Reverse Supply Pressure 150 psig max. Air Consumption Standard Spool: 0.5 scfm typical Low Gain Spool = 0.5 scfm High Flow Capacity Spool: 1.0 scfm (typical) Flow Capacity (at 60 psi with 25% drop) 9.0 scfm (Cv = 0.3) Standard 18.0 scfm (Cv = 0.6) Optional Input Signal 760P: 3-15 psig, 3-27 psig, 50% split range 760E: 4-20 mA, 50% split range Mechanical Feedback 90°, rotary std. 1/2" to 6" linear optional (longer lengths available on request) Characterization Equal %; Quick Opening; Linear Pressure Gain 160:[email protected] 60 psig standard Span Adjustable –60% to +25% of normal span Zero Adjustable –10% to +60% of normal span ®Viton is a registered trade name of DuPont Performance Elastomers CSA Certification Intrinsically Safe: Class I, Division 1, Groups A, B, C, D Class II, Division 1, Groups E, F, G Class III, Division 1 When installed in accordance with Siemens drawing 15032-7620 Suitable for: Class I, Division 2, Groups A, B, C, D Class II, Division 2, Groups E, F, G Class III, Division 2 CE EN50081-1 and EN50081-2 Emission EN61000-6-1 and EN60000-6-2 Immunity ATEX Certified: II 2G EEx ia IIC T4/T5/T6 II 3G EEx nL IIC T5 See ATEX Certificates for Service Restrictions SIRA 03 ATEX 2577X SIRA 03 ATEX 4578 Enclosure: Type 4X, in accordance with NEMA Std. 250 Type IP65, in accordance with IEC Std. 529 3.3 Valve Positioners Series 760P/E Valve Positioners Ordering data Model Number Order No. Series 760 Valve Controller/Positioner 760 Basic Model Code No. ■■■ ■ ■■■■ ■ ■ ▲ ▲ ▲ ▲ (cont. on page 3.5) • 760 Valve Controller (Positioner) 3 Input signal • 4 to 20 mAdc (not available with High Temp. Option) • 3 to 15 psig • 3-27/6-30 psig • 20 to 100 kPa • 0.2 to 1.0 Bar • 0.2 to 1.0 kg/cm2 Action (Rising Stem/Linear or Rotary) • 1/2 to 4 inch stroke lever with set of (3) 60° cams • 2 to 6 inch stroke lever with set of (3) 60° cams • 1/4 turn - 1/2 inch square shaft with set of (3) 90° cams • 1/2 to 2 inch stroke lever with set of (3) 60° cams • 1/4 turn NAMUR style shaft end with set of (3) 90° cams • 1/4 turn - 1/2 inch square shaft with set of (3) 60° cams • 1/2 to 4 inch stroke lever with (1) 90° linear cam • 2 to 6 inch stroke lever with (1) 90° linear cam • 1/4 turn NAMUR shaft with set of (3) 60° cams Enclosure Type 4X/IP65 (with 3/4 inch NPT Conduit Connection) • Standard • With 90° Beacon Indicator (not available with High Temp. Option) • With 60° Flat Indicator (not available with High Temp. Option) • With 90° Flat Indicator (not available with High Temp. Option) Enclosure Type 4X/IP65 (with M25 Conduit Connection)* • Standard • With 90° Beacon Indicator (not available with High Temp. Option) • With 60° Flat Indicator (not available with High Temp. Option) • With 90° Flat Indicator (not available with High Temp. Option) Flow Capacity • Standard Capacity Spool Valve Assembly (Cv = 0.3) • High Flow Capacity Spool Valve Assembly (Cv = 0.6) • Low Flow Gain Spool Valve Assembly NOTES: 1. Fix feedback pin in lever to hold non-linearity error to 3% max. Consult factory for more details. 2. The Low Flow Gain Spool Valve Assembly option can provide more stable operation when the positioner is installed on small volume actuators, i.e. piston diameters less than 4”” (10mm). Consult factory for more details. *760 with M25 metric enclosure no longer avaialable. For M25 thread requirements, use adapter TGX:16300-1439 3.4 E1 P1 P2 P4 P5 P6 1 2 3 4 5 7 E F S A B J K E F N P A B C Valve Positioners Series 760P/E Valve Positioners Ordering data Model Number Order No. Series 760 Valve Controller/Positioner (cont’d) 760 Environmental Construction Options • Standard Temperature (-40°F to +185°F) (-40°C to +85°C) • High Temp. (-20°F to +300°F)(-29°C to +149°C) avail. on 760P w/ no elec. options or approvals • Ozone Resistant with Viton® dynamic elastomers and iso-elastomeric spring ■■■ ■■■■■ ■ ■ (see page 3.4) Gauges (Not available with Hi Temp. Environmental Construction “C” • Not Required • Gauges (set of three gauges) Limit Switches (Not avail. with Hi Temp Environmental Construction “C” • Not Required • Mechanical Switches, (2) SPDT • Proximity Switches (2) NAMUR type Feedback Devices (Not avail. with Hi Temp Environmental Construction “C”) • Not Required • Potentiometer - 1K • 4 to 20 mAdc Feedback • Potentiometer - 1K w/SS feedback gear • 4 to 20 mAdc Feedback w/SS feedback gear Design Level • Revision Electrical Approval • None • FM / CSA / ATEX / CE ▲▲▲▲ ▲ ▲ A C E N G 3 N 1 2 N 1 2 3 4 D N 6 Series 760 Approvals & Certifications FM (Factory Mutual) Approvals: • Intrinsically Safe: – Class I, Division 1, Groups A, B, C, D; – Class II, Division 1, Groups E, F, G; – Class III, Division 1; • Non-Incendive: – Class I, Division 2, Groups A, B, C, D • Suitable for: – Class II, Division 2, Groups E, F, G – Class III, Division 2 CSA (Canadian Standards Association) Certification • Intrinsically Safe: – Class I, Division 1, Groups A, B, C, D; – Class II, Division 1, Groups E, F, G; – Class III, Division 1; • Suitable for: – Class I, Division 2, Groups A, B, C, D; – Class II, Division 2, Groups E, F, G – Class III, Division 2 NOTES: 1. Fix feedback pin in lever to hold non-linearity error to 3% max. Consult factory for more details. 2. The Low Flow Gain Spool Valve Assembly option can provide more stable operation when the positioner is installed on small volume actuators, i.e. piston diameters less than 4”(10mm). Consult factory for more details. 3.5 Valve Positioners Series 760P/E Valve Positioners Ordering data 760 Series Valve Controller/Positioner (cont’d) 3 Conversions • Add I/P Module Kit (Converts 760P to 760E) • 3-15 PSI Input Spring (Std. Temp.) • (3) Pressure Gauge Kit • Add 90° Beacon Indicator Kit (for 1/4 Turn Actuators) • Add 60° Flat Indicator Kit (for Lever Action Actuators) • Add 90° Flat Indicator Kit (for 1/4 Turn Actuators) • 3-15 PSI Conversion Kit (Hi Temp) • 3-27/6-30 psi Conversion Kit (Std. Temp) • Hi-temps 3/27 PSI Options • Add Mechanical Limit Switches Kit (2) SPDT • Add Proximity Limit Switches Kit (2) NAMUR type • Add 1K Feedback Potentiometer Kit • Add 4 to 20 mAdc Feedback Kit • Add Mechanical Limit Switches & 1K Feedback Potentiometer Kit • Add Mechanical Limit Switches & 4 to 20 mAdc Feedback Kit • Add Proximity Limit Switches & 1K Feedback Potentiometer Kit • Add Proximity Limit Switches & 4 to 20 mAdc Feedback Kit • Add 1K Feedback Potentiometer Kit w/SS feedback gear • Add 4 to 20 mAdc Feedback Kit w/SS feedback gear • Add Mechanical Limit Switches & 1K Feedback Potentiometer Kit w/SS feedback gear • Add Mechanical Limit Switches & 4 to 20 mAdc Feedback Kit w/SS feedback gear • Add Proximity Limit Switches & 1K Feedback Potentiometer Kit w/SS feedback gear • Add Proximity Limit Switches & 4 to 20 mAdc Feedback Kit w/SS feedback gear Note: Above listed options are limited to standard upper temperature limit of +185° F. • Standard Flow Spool Valve Kit • High Flow Spool Valve Kit • Low Gain Spool Valve Kit • Sealing Plate Kit (converts 760E to 760P) Cams • 760 P/E Cam Kit, rotary 90° Action (3 cams: Linear, QO, =%) • 760 P/E Cam Kit, linear 60° Action (3 cams: Linear, QO, =%) • 75° Rectilinear-Linear • Cam, 180° - CW, Rotary -Linear • Cam, 30° - Rectelinear - Linea • Blank Cam Kit • Cam, 180° - CCW, Rotary-Linear Spare Parts Kits • Spare Parts Kit includes all recommended rebuild parts as shown in SD760, Issue 7 Accessories • Manual • User Manual CD (included with each instrument) 3.6 Order No. 16300-1355 16300-331 16300-442 16300-488 16300-486 16300-487 16300-640 16300-771 16300-772 16300-500 16300-501 16300-503 16300-502 16300-505 16300-504 16300-507 16300-506 16300-580 16300-577 16300-581 16300-578 16300-582 16300-579 16300-468 16300-469 16300-470 16300-641 16300-783 16300-784 16300-805 16300-807 16300-816 16300-267 A6X30005613 16300-686 SD760 Valve Positioners Series 73 Built-In Valve Positioner Technical data Spring Table Instrument Input Pressure Span (PSI) 4 5 Valve Stroke Inches 3 6 8 10 12 16 20 24 - Item No. of Range Spring Series 12395 Series ±5% Stroke Range Tolerance Example: 12395-1212 1/4 1212 1012 812 612 512 412 5/16 1612 1212 1012 712 612 512 3/8 1812 1412 1212 1012 712 612 7/16 2012 1812 1412 1012 812 712 1/2 2412 2012 1612 1212 1012 812 9/16 2812 2012 1812 1412 1012 1012 5/8 3212 2412 2012 1612 1212 1012 3/4 3612 2812 2412 1812 1412 1212 7/8 4412 3612 2812 2012 1812 1412 1 4812 4012 3212 2412 2012 1612 1-1/8 5612 4412 3612 2812 2012 1812 1-1/4 6412 4812 4012 3212 2412 2012 1-1/2 6412* 4812 3612 2812 2412 1-5/8 6412* 4812 4012 3212 2612 1-3/4 6412* 5612 4412 3612 2812 4812 4012 3212 2-1/4 2 6412* 5612 4412 3612 2-1/2 6412* 4812 4012 2-3/4 6412* 4812 4412 6412* 4812 3 3-1/2 5612 4 6412* 1) The maximum zero pressure for Model 73N12F is 9 psig when the 12395 series range spring is used. 2) The maximum zero pressure for Model 73N24F is 15 psig for instrument pressure spans of 16 psi or greater, and 28 psig when used for spans of 12 psi or less. Consult Factory 3) The maximum instrument pressure for Model 73N-FR is 15 psig for instrument pressure spans of 12 psi or less, and 27 psi for spans of 16 psi or greater. Mounting Dimensions Spring Selection 1. Find the valve stroke nearest the desired valve stroke. 2. Find the instrument input pressure span nearest the desired instrument input pressure span. 3. Select the proper range spring at the intersection of the valve stroke and the instrument input pressure span columns. 3.8 Valve Positioners Series 74 Valve Positioners Introduction Features & Benefits Double-acting or single-acting service accommodates installation in a variety of environments Field reversibility reduces downtime and simplifies maintenance Choice of continuously adjustable standard stroke ranging from 1/4" to 48" and continuous span and zero adjustability within range spring limits provide application versatility Extra high capacity pilots ensure maximum frequency response and optimum stroking speeds for all actuator sizes Negative feedback pilot circuit allows the positioner to operate with a push-pull gain of more than 900:1 (using 100 psig supply) with no sacrifice in stability 3 Description The Model Series 74 Valve Positioners are universal positioners that provide versatility, dynamic performance, and high positioning accuracy. They use the piston or diaphragm in a pneumatic actuator to position a valve to what is required by a control instrument and hold that position, regardless of the presence of forces that change valve position. As such, supply pressure variations have little or no effect on the positioner output, which eliminates the need for a supply pressure regulator. These valve positioners are two-stage, pilot-operated instruments. The pilot circuit activates dual-output boosters, which perform opposite actions (when one booster is supplying air, the other is exhausting air.) This “push-pull” action applies to a full differential (supply pressure to atmosphere) across the actuator to drive the valve to the position required by the control instrument signal. Model 74 Valve Positioners can also be used for singleacting service on a spring-loaded actuator. In this case, one of the pilot-booster connections is plugged. See below for rotary-type actuators. Overload Protection 150 psig at any connection Response Level Output is sensitive to control signal changes as small as 0.1% of full range Ambient Temperature Range -40 to 180°F (-40 to 82°C) Materials of Construction Aluminum, brass, stainless steel, and Buna-N Rotary Actuators Kit 3-15, 3-9, 3-27, 0-15, and 0-30 psig including split ranges within these basic ranges The Series 74 Rotary Actuator Kits allows for compact installation of a complete assembly (positioner and mounting) to fit inside a 5"x 5"x2-2/3" envelope. The kit’s direct connected feedback spring eliminates error-prone connections and levers, while its spiral feedback spring provides inherent reliability. Valve-Stroke Ranges1 Response Level 1/4" minimum 48" maximum 0.1% F.S. Supply Pressure ±1.5% F.S. 3 psig above full actuator pressure minimum 150 psig maximum Input Range Specifications Input Ranges Air Consumption 0.2 scfm (inbalanced condition with 20 psig supply) Linearity 3-9, 9-152, 3-15 psig Actuator Motion 90° Rotation 1) See next page for additional performance data, design specifications, and a range spring selection chart. 2) 9-15 psig range requires a suppression spring. 3.9 Valve Positioners Series 74 Valve Positioners Ordering data 3 Model Number Order No. Valve Positioner 74■■■ Sensitivity Standard Pilot & Standard Gain • Stabilizing Pilot & Reduced Gain Gauge Option • With 3 Gauges • Without Gauges Intermediate Sensitivity • Standard Pilot & Reduced Gain (74S only) Accessories Rectilinear Range Spring Kits - Rectilinear range spring kits include a range spring, zero screw, (2) range spring seats, and instructions. All kits include the (2) range spring seats, P/N 12372-384 (not listed below). ▲▲▲ S Rotary Range Spring Kits - The table below lists the kit numbers, spring assembly numbers, and their color codes. G N Zero Suppression Spring Kits - Zero suppression spring kits include a suppression spring and a spring seat. All kits include the P/N 12372-254 spring seat (not listed below). -1 Range Spring Kit Table Acutator Stroke - Inches - Kit and Parts Instrument Input Pressure Range - psig 3-15 3-9 3-27 1/4 to 1-1/2 Kit No. Spring No. Color Code Screw No. 14995-101 14996-1 Black 12372-274 1-1/2 to 2-3/4 Kit No. Spring No. Color Code Screw No. 14995-102 14996-2 White 12372-273 2-3/4 to 4 Kit No. Spring No. Color Code Screw No. 14995-103 14996-3 Blue 12372-273 4 to 6 Kit No. Spring No. Color Code Screw No. 14995-119 14996-102 Brown 12372-292 Kit No. Spring No. Color Code Screw No. 14995-117 14996-104 Green 12372-292 Kit No. Spring No. Color Code Screw No. 14995-120 14996-106 Red 12372-3034 Kit No. Spring No. Color Code Screw No. 14995-118 14996-110 Orange 12372-303 N/A Kit No. Spring No. Color Code Screw No. 14995-121 14996-111 None 12372-296 N/A 6 to 9 9 to 12 12 to 19 48 3.10 0-30 0-15 Consult Factory N/A N/A Consult Factory N/A Valve Positioners Series 74 Valve Positioners Technical data Rotary Range Spring Kit Rotation of Actuator Shaft Clockwise Instrument Input Range -psig- 3-9 Counterclockwise 3-15 3-9 3-15 Kit Supplied Without Mounting Plate Kit No. Spring No. Color Code Consult Factory 14923-154 14923-70 White Consult Factory 14923-104 14923-71 Red Kit Supplied With Mounting Plate Kit No. Spring No. Color Code Consult Factory 14923-154 14923-70 White Consult Factory 14923-103 14923-71 Red 3 Mounting Dimensions Mounting Dimensions, Rotary Kit The actuator extension shaft must be 0.3125" ±0.0010" and capable of withstanding 100 inch-pounds of torque (pinned assembly recommended). Installer to drill and mount the base plate so that the appropriate feedback hole (clockwise or counter-clockwise rotation) is concentric with actuator extension shaft. 3.11 Transducers Models 77 and 771 Current-to-Pneumatic Transducers Technical data Surface Mounting Specifications – Series 771 Two 1/4 x 20 x 5/16" deep blind tapped holes Functional Specifications Enclosure Supply Pressure NEMA 3R NEMA 4 via conduit vent 20 psig (35 psig for 771-8_ _ _) Input/Output Data Electrical Classification FM Approved Model 77 Non-incendive for Class I, Div. 2, Groups A, B, C, D. Dust-ignition proof for Class II, Div. 1, Groups E, F, G. Suitable for Class III, Div. 1 hazardous locations and NEMA 4. Model 77XXF Intrinsically safe for Class I/II/III, Div. 1, Groups A, B, C, D, E, F, G and NEMA 4 when used with approved barriers and converters listed on Siemens drawing #15032-7704/7705. See Model Selection Zero Offset Adjustment +40% and –20% of span 3 Output Capacity Standard: 0.16 scfm Boosted: 2.0 scfm Supply Pressure Effect Less than 2% of span (change of output for supply change from 18 to 22 psig) Temperature Range Performance Specifications -40 to 180°F (-40 to 82°C) Calibration Accuracy Electrical Connections ±0.25% of span Enclosed terminal block, 1/2" threaded Reproducibility Enclosed 0.2% of span NEMA 3R NEMA 4 via conduit vent Response Level Electrical Classification 0.025% of span 6 Model Number Current-to-Pneumatic Transducer Exhaust • Atmospheric • Tapped Exhaust Input/Output Input Output Input Range Impedence Range1 (mA dc) (psig) (Ohms) 1 to 5 3 to 15 2450 0 to 4 3 to 15 2450 4 to 20 3 to 27 610 4 to 20 3 to 15 185 10 to 50 3 to 15 30 Intrinsically-Safe Designation • Intrinsically Safe (omit for other classifications) Accessories • Reverse Acting Output FM Approved Series 771_ _ _ F1: Intrinsically safe for Class I/II/III, Div. I, Groups A, B, C, D, E, F, G when used with approved barriers and converters listed on Siemens drawing #15032-7704/7705. Order No. 77■■■■ - ■ ▲▲▲▲ ▲ E Series 771_ _ _ F2: Non-incendive for Class I, Div. 2, Groups, A, B, C, D. Dust-ignition proof for Class II, Div. 1, Groups E, F and G. Suitable for Class III, Div. 1 hazardous locations. Performance Specifications Calibration Accuracy ±1/2% of span standard unit ±1% of span boosted unit 3 3A 8 16 40 Reproducibility 0.2% of span Response Level F 0.025% of span R 1) Other input ranges available; 0 - 3 mA to 0-60 mA, consult factory. 3.13 Transducers Models 77 and 771 Current-to-Pneumatic Transducers Ordering data Order No. Model Number Current-to-Pneumatic Transducer 3 Input/Output Input Output Range1 Range (mA dc) (psig) 1 to 5 3 to 15 4 to 20 3 to 27 4 to 20 3 to 15 10 to 50 3 to 15 Output Capacity • Boosted • Standard Terminal Strip P/N 12330-100 - Wall Mount Bracket 771■■■■ ▲▲▲▲ Input Impedence (Ohms) 2450 610 185 30 3 8 16 40 B S T Electrical Approval • None Required • Intrinsically Safe • Non-incendive Mounting Dimensions – Model 77 3.14 Accessories N F1 F2 P/N 12334-130 - Pipe Mounting Bracket Reverse Acting (not available on the Model 771-8) Increase input; decrease output. Add “R” to model number. Transducers Models 77 and 771 Current-to-Pneumatic Transducers Dimensional drawings Mounting Dimensions – Model 771 S/B 3 3.15 Regulators Models 40, 41, and 42 Precision Pressure Regulators Technical data Air Consumption See Graph 3 Drift Effect See Graph 4 Exhaust-Flow Rate (at 25-psig setting) Pressure rise of 0.25 psig will result from flow of: Model 40: 1.5 scfm Model 41: 2.4 scfm Model 42: 1.7 scfm Maximum Flow Capacity See Graph on page 4.4 4 Standard Mounting In-line pipe or flush panel up to 1/4" thick (bushing for 3/4" thick panel is optional) Connections: (supply and outlet) Model 40: 1/4" NPT Model 41: 1/8" NPT Model 42: 1/2" NPT Materials of Construction (materials in contact with regulated media) Brass, stainless steel, Neoprene, aluminum, and zinc Accessories P/N 2932-19 - Mounting Bracket for surface mounting (Model 40 and Model 42) P/N 10963-73 - Mounting Bracket for surface mounting (Model 41) P/N 3603-22 - Locknut 4.2 Options Air Loading Provision for supplementary air loading (100 psig max) in addition to spring loading Model 42: 1/4" NPT Model 41: 1/8" NPT Model 40-2: Not available Add [A] into the model number. Example: 40A15 Tapped Exhaust Provision for piping exhaust flow away from the regulator Model 42: 1/8" NPT Model 40 & 41: Not available Add [E] into the model number. Example: 42E15 Deletion of Safety release Valve (SRV) The SRV increases exhaust flow capacity when the regulator must exhaust large flows. Deletion of the SRV will improve drift characteristics (see Graph 4). The SRV is not available with the Seimens 41. It is standard with: Model 40: 2, 7, 15, 30, 50 & H50 pressure ranges Model 42: 15, 30, 50, H30, & H50 pressure ranges To delete the SRV, add an [X] into the model number. Example: 40X15 Regulators Models 40, 41, and 42 Precision Pressure Regulators Technical data Graph 1 Droop Effect 4 Test Procedure: Each 30-psig-range regulator was adjusted to 25 psig with 100 psig supply and no flow. Flow was increased to maximum capacity. All regulated pressure readings were taken at gauge connection in the body of the regulator. 4.3 Regulators Models 40, 41, and 42 Precision Pressure Regulators Technical data Graph 2 Maximum Air Flow, SCFM Delivered 4 * Supply pressure for other models will be determined by multiplying the pressure(s) above by the flow values shown below: Model Model 40H Model 42 Model 42H Graph 3 Air Consumption Value 4.5 4 14 Graph 4 Drift Effect Test Procedure: Regulators were set at 20 psig output with 100 psig air supply. Supply was turned off for one week, after which supply was turned on at time 0. The Nullmatic regulator bleeds only the amount of air that passes through the pilot nozzle when there is no demand for output flow. The exhaust port starts to close as soon as the flow of regulated air is increased to the output, and it closes completely before the pilotplunger valve opens. Full pilot flow is then delivered to the output. 4.4 Regulators Models 40, 41, and 42 Precision Pressure Regulators Technical data Model Selection Supply Pressure psig Model No. 40-21 40-7 40-15 40-30 40-50 40-100 40-200 40-300 40-450 41-15 41N152 41-30 41-50 41-100 41-2550 42-15 42-30 42-50 42-100 42-200 Range psig3 Recommended Maximum (1-50"H2O) (6-200"H2O) 0.5-15 1-30 1-50 1.5-100 3-200 7-300 15-450 0.5-15 0.5-15 1-30 1-50 1.5-100 25-50 0.5-15 1-30 1-50 1.5-100 3-200 5-10 50 75 120 120 150 250 350 500 75 75 120 120 150 120 75 120 120 150 250 25 100 150 150 150 500 500 500 500 150 150 150 150 250 150 150 150 150 500 500 Standard Modifications X A&X A&X A&X H, A & X H&A A A A A 4 A A A A, E & X H, A, E & X H, A, E & X H, A & E A&E Standard Modifications H - High flow capacity. A - With pressure-tight top housing, containing 1/4" NPT connection for supplementary air loading. E - With 1/8" NPT connection to collect exhaust X - Without safety release. 1) Includes locknut on adjusting stem (optional for all other models). 2) For use with Model 65 Square-Root Extractor to maintain minimum 3 psig output. 3) At recommended supply pressure. 4.5 Model61Hi sshown Techni caldat a 4. 14 4. 15 4. 16 4. 17 4. 20 Relays Model 661 Amplifying Relays with Bias Technical data Mounting Dimensions Model Selection Direct Action Model No. 661A2 661A3 661A4 661A6 Function Equation: Pout = G (Pin ±K) 4 Gain 2 3 4 6 Where Pin = input pressure pout = output pressure 4.21 Siemens Industry, Inc. 1201 Sumneytown Pike PO Box 900 Spring House, PA 19477 215-646-7400 [email protected] www.usa.siemens.com/pi Order No.: PIPC-PIPC1-0712 All rights reserved Printed in USA © 2012 Siemens Industry, Inc. The information provided in this brochure contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.