© Siemens AG 2016 Flow Measurement SITRANS F M Flow sensor MAG 3100 P ■ Overview ■ Mode of operation The flow measuring principle is based on Faraday’s law of electromagnetic induction according to which the sensor converts the flow into an electrical voltage proportional to the velocity of the flow. ■ Integration The complete flowmeter consists of a flow sensor and an associated transmitter MAG 5000, 6000 and 6000 I. The flexible communication concept USM II simplifies integration and update to a variety of fieldbus systems such as HART, FOUNDATION Fieldbus H1, DeviceNet, PROFIBUS DP and PA, Modbus RTU/RS 485. Pressure/temperature curve to EN (DIN) flanges, material A 105 carbon steel Pressure - temperature curve to EN (DIN) flanges material A 105 carbon steel 120 100 80 The SITRANS F M MAG 3100 P is designed to meet the most common specifications within chemical and process industries. bar 60 40 ■ Benefits • DN 15 to DN 300 (½” to 12”) • Included in Quick Ship Program (delivery time see PIA LCP) • Most used flowmeter in the chemical and process industries with PTFE/PFA liner and Hastelloy electrodes • Excellent chemical resistance • Full scope of global approvals for hazardous areas: - ATEX, FM, CSA, IEcEx - 24 V and 115/230 V Ex compact and remote - intrinsically safe ia analog output • Comprehensive self-diagnostic for error indication and error logging • Fully welded construction provides a ruggedness that suits the toughest applications and environments • Easy commissioning, the SENSORPROM unit automatically updates settings. • MAG 6000 I full NAMUR compliance - compliant with NE 21, NE 32, NE 43, NE 53 and NE 70 ■ Application The main applications of the SITRANS F M electromagnetic flow sensors can be found in the following fields: • Chemical industry • Process industry • Pulp and paper • Industrial waste water 20 0 PN 40 PN 16 PN 10 -20 -10 50 ºC 100 150 180 Pressure/temperature curve to ANSI B16.5 flanges Pressure - temperature curve to ANSI B16.5 flanges 800 700 600 500 psi 400 300 A 105 class 150 200 100 0 -20 100 200 ºF 300 400 Note: The pressure-temperature curves only assist in the selection of a system. No responsibility is taken for the correctness of the information. For further information on the PED standard and requirements, see page 9/6. ■ Design • Compact or remote mounting possible • Easy “plug & play“ field changeability of transmitter • High temperature sensor for applications with temperatures up to 150 °C (302 °F) • Meets EEC directives: PED, 2014/68/EU pressure directive for EN1092-1 flanges • Build-in length according to ISO 13359 • Onsite or factory upgrade to IP68/NEMA 6P of a standard sensor. Siemens FI 01 · 2016 3/85 3 © Siemens AG 2016 Flow Measurement SITRANS F M Flow sensor MAG 3100 P ■ Technical specifications Product characteristic 3 Chemical and process industryoriented (Included in Quick Ship Program (delivery time see PIA LCP)) Nominal size • PTFE: DN 15 ... 300 (½“ … 12”) • PFA: DN 15 ... 150 (½“ … 6”) Measuring principle Electromagnetic induction Excitation frequency (Mains supply: 50 Hz/60 Hz) • DN 15 ... 65 (½“ … 2½”): 12.5 Hz/15 Hz • DN 80 ... 150 (3” ... 6”): 6.25 Hz/7.5 Hz • DN 200 ... 300 (8” ... 12”): 3.125 Hz/3.75 Hz Process connection EN 1092-1, raised face1) (EN 1092-1, DIN 2501 and BS 4504 have the same mating dimensions) • DN 15 ... 50 (½“ … 2”): PN 40 (580 psi) • DN 65 ... 300 (2½“ … 12”): PN 16 (232 psi) • DN 200 ... 300 (8“ … 12“): PN 10 (145 psi) ANSI B16.5 (~BS 1560), raised face • ½” ... 12”: Class 150 (20 bar (290 psi)) Flanges Design Weight See dimensional drawings Flange and housing material Carbon steel ASTM A 105, with corrosion resistant two component epoxy coating Corrosivity category C4, according to ISO 12944-2 Measuring pipe material AISI 304/1.4301 Electrode material PTFE: Hastelloy C276/2.4819 PFA: Hastelloy C22/2.4602 Grounding electrode material PTFE: Hastelloy PFA: Hastelloy Terminal box (remote version only) • Standard fibre glass reinforced polyamide • Option Stainless steel AISI 316/1.4436 • Ex sensor: Stainless steel AISI 316/1.4436 Cable entries Rated operation conditions Ambient temperature (conditions also dependent on liner characteristiques) • Remote installation 2 x M20 or 2 x ½" NPT • Compact installation - MAG 5000/MAG 6000: 4 x M20 or 4 x ½” NPT - MAG 6000 I: 2 x M25 or 2 x ½" NPT (for supply/output) - MAG 6000 I Ex: 2 x M25 or 2 x ½" NPT (for supply/output) Certificates and approvals • Standard sensor -40 … +100 ºC (-40 … +212 °F) Calibration • Ex sensor -20 … +60 ºC (-4 … +140 °F) Standard production calibration, calibration report shipped with sensor Zero-point, 2 x 25 % and 2 x 90 % - MAG 5000/60002) -20 … +60 ºC (-4 … +140 °F) Conforms to - MAG 6000 I -20 … +60 ºC (-4 … +140 °F) PED (All EN1092-1 flanges conforms to PED) – 2014/68/EU3) - MAG 6000 I Ex -20 … +60 ºC (-4 … +140 °F) Material certificate EN 10204 3.1 Available when ordering together with meter4) Ex approvals Ex sensor • ATEX 2G D: DN 15 ... 300: EEx de ia IIC T3 - T6 • IEC Ex de ia IIC T3-T6 • FM Class I/II/III, Div 1 (compact only) • FM Class I, Zone 1/21 • CSA Class I, Zone 1/21 Standard sensor • FM Class I, Div 2 • CSA Class I, Div 2 Custody transfer (CT) (only together with MAG 5000/ 6000 CT), order as special Other media than water OIML R 117 (Denmark) • With compact transmitter • PTFE Teflon Operating pressure [abs. bar] - DN 15 ... 300 (½“ … 12”) : (maximum operating pressure 0.3 ... 40 bar (4 ... 580 psi) decreases with increasing operating temperature and with stainless • PFA steel flanges) - DN 15 ... 150 (½“ … 6”): Vacuum 0.02 ... 50 bar (0.29 ... 725 psi) Enclosure rating IP67 to EN 60529/NEMA 4X/6, 1 mH2O for 30 min Option: IP68 to EN 60529/NEMA 6P, 10 mH2O cont. (not for Ex) Pressure drop at 3 m/s As straigth pipe Test pressure 1.5 x PN (where applicable) Mechanical load (vibration) • 18 ... 1000 Hz random in x, y, z, directions for 2 hours according to EN 60068-2-36 • Sensor: 3.17 g RMS • Sensor with compact MAG 5000/ 6000 mounted transmitter: 3.17 g RMS • Sensor with compact MAG 6000 I/ 6000 I Ex mounted transmitter: 1.14 g RMS Temperature of medium • PTFE -20 … +130 °C (-4 … +266 °F) • PFA -20 … +150 °C (-4 … +302 ºF) EMC 2014/30/EU 3/86 Siemens FI 01 · 2016 DN 600 type 01 (SORF); DN > 600 type 11 (WNRF) With compact transmitter MAG 5000 CT/6000 CT -20 ... +50 °C (-4 ... +122 °F) 3) For further information on the PED standard and requirements, see page 9/6. 4) Has to be ordered with the meter. It is not possible to order the certificate afterwards. 1) 2) © Siemens AG 2016 Flow Measurement SITRANS F M Flow sensor MAG 3100 P Selection and Ordering data Article No. Selection and Ordering data Sensor SITRANS F M MAG 3100 P (Short delivery time) 7 ME 6 3 4 0 - Additional information 77777 - 7777 Please add “-Z“ to Article No. and specify Order code(s) and plain text. Click on the Article No. for the online configuration in the PIA Life Cycle Portal. Diameter DN 15 (½“) DN 25 (1“) DN 40 (1½“) 1V 2D 2R DN 50 (2“) DN 65 (2½“) DN 80 (3“) 2Y 1) 3 F 3M DN 100 (4“) DN 125 (5“) DN 150 (6“) 3T 4B 4H Flange norm and pressure rating EN 1092-1 PN 10 (DN 200 ... 300 (8“ … 12“)) PN 16 (DN 65 ... 300 (2½“ … 12”)) PN 40 (DN 15 ... 50 (½“ … 2”) B C F ANSI B16.5 Class 150 (½“ ... 12“) J Flange material Carbon steel flanges ASTM A 105 Liner material PTFE (130 °C (266 °F)) PFA (150 ºC (302 ºF)) (DN 15 ... 150 (½" ... 6")) Electrode material Hastelloy C Hastelloy C incl. grounding electrode Transmitter Standard sensor for remote transmitter (Order transmitter separately) Ex sensor for remote transmitter (Order transmitter separately) MAG 6000 I, Aluminum, 18 ... 90 V DC, 115 ... 230 V AC MAG 6000 I, Aluminum, 18 ... 30 V DC, Ex MAG 6000 I, Aluminum, 115 ... 230 V AC, Ex MAG 6000, Polyamide, 11 … 30 V DC/11 ... 24 V AC MAG 6000, Polyamide, 115 ... 230 V AC MAG 5000, Polyamide, 11 ... 30 V DC/11 ... 24 V AC MAG 5000, Polyamide, 115 ... 230 V AC 2) 3 7 2 6 B C D E H J K L Cable glands/terminal box Metric: Polyamide terminal box or 6000 I compact ½" NPT: Polyamide terminal box or 6000 I compact Metric SS terminal box (mandatory for stainless steel MAG 6000 transmitter) ½" NPT SS terminal box (mandatory for stainless steel MAG 6000 transmitter) 1) 1 A PROFIBUS DP Profile 3 (not for Ex) (only MAG 6000/MAG 6000 I) Modbus RTU/RS 485 (not for Ex) (only MAG 6000/MAG 6000 I) FOUNDATION Fieldbus H1 (only MAG 6000/6000 I) C121) Factory certificate according to EN 10204-2.1 C15 Factory certificate according to EN 10204-2.2 C14 • KCC label W28 Terminal blocks • Factory mounted terminal blocks N02 Tag name plate, stainless steel fixed with SS wire (add plain text) Y17 Tag name plate, plastic (self adhesive) Y18 Customer-specific converter setup Y20 Power cable wired (specify cable Article No.) Y40 Sensor for remote transmitter's junction box IP68 with wired cable (specify cable Article No.) (not for ATEX) Y41 Other postproduction requirements (add desired text) Y99 3 Additional calibrations Communication2) No communication, add-on possible HART PROFIBUS PA Profile 3 (only MAG 6000/MAG 6000 I) Material certificate according to EN 10204-3.1 Region specific approvals and certificates 4P 4V 5D DN 200 (8“) DN 250 (10“) DN 300 (12“) Order code • Matched pair - (Standard production calibration where sensor and transmitter is calibrated together) On request2) • Accredited Siemens Flow Instruments matched pair Calibration acc. to ISO/IEC 17025: 2005 On request2) • Customer-specified calibration up to 10 points On request2) • CT verification and authority seal according to: PTB (Denmark and Germany) On request2) • Customer-witnessed calibration Any of above calibration On request2) 1) Under preparation. 2) Ordering On request as dedicated information from the customer on the individual sensors is required. Operating instructions for SITRANS F M MAG 3100 P Description Article No. • English A5E03005599 • German A5E03086288 This device is shipped with a Quick Start guide and a CD containing further SITRANS F literature. All literature is available to download for free, in a range of languages, at www.siemens.com/processinstrumentation/documentation MAG 5000/6000 transmitters and sensors are packed in separate boxes, the final assembly takes place during installation at the customer's place. MAG 6000 I/MAG 6000 I ATEX 2G D transmitters and sensors are delivered compact mounted from factory. Communication module will be pre-mounted in the transmitter. A B F Accessories G Description E Potting kit for terminal box of flow sensors for IP68/NEMA 6P J 1 2 3 4 Article No. FDK:085U0220 We can offer shorter delivery times for configurations designated with the Quick Ship Symbol . For details see page 9/5 in the appendix. Please use online Product selector to get latest updates. Product selector link: www.pia-portal.automation.siemens.com Only for ANSI flanges. The modules are delivered in a separate box. Siemens FI 01 · 2016 3/87 © Siemens AG 2016 Flow Measurement SITRANS F M Flow sensor MAG 3100 P Selection and Ordering data MAG 3100 P Type E grounding and protection ring 1 pc. AISI 316 grounding and protection rings type E for PTFE liners incl. straps and screws Type E tE 3 DN PN 10 Article No. PN 16 Article No. DN 15 DN 25 DN 40 PN 40 Article No. ANSI1) Class 150 Article No. FDK:083N8365 FDK:083N8271 FDK:083N8278 ½“ 1“ 1½“ FDK:083N8365 FDK:083N8272 FDK:083N8279 FDK:083N8282 DN 50 DN 65 DN 80 FDK:083N8285 FDK:083N8289 2“ 2½“ 3“ FDK:083N8283 FDK:083N8287 FDK:083N8291 DN 100 DN 125 DN 150 FDK:083N8117 FDK:083N8121 FDK:083N8125 4“ 5“ 6“ FDK:083N8118 FDK:083N8122 FDK:083N8126 FDK:083N8130 FDK:083N8137 FDK:083N8145 8“ 10“ 12“ FDK:083N8370 FDK:083N8140 FDK:083N8148 DN 200 DN 250 DN 300 FDK:083N8130 FDK:083N8136 FDK:083N8144 Protection of PTFE liner use 2 pcs. Grounding of PTFE lined flowmeter use 1 pc. Selection and Ordering data MAG 3100 P type E grounding and protecting ring 1 pc. Hastelloy C276 grounding and protection ring type E for PTFE liners incl. straps and screws Type E tE DN 1) ANSI1) Class 150 Article No. FDK:083N8487 FDK:083N8488 FDK:083N8490 ½“ 1“ 1½“ FDK:083N8487 FDK:083N8489 FDK:083N8491 FDK:083N8492 2“ 2½“ 3“ 4“ FDK:083N8493 FDK:083N8497 FDK:083N8501 FDK:083N8506 PN 40 Article No. Article No. DN 15 DN 25 DN 40 DN 50 DN 65 DN 80 DN 100 Size PN 16 FDK:083N8495 FDK:083N8499 FDK:083N8504 For dimensions of MAG 3100 P see table on page 3/90 3/88 Siemens FI 01 · 2016 © Siemens AG 2016 Flow Measurement SITRANS F M Flow sensor MAG 3100 P Selection and Ordering data MAG 3100 P Grounding rings: Flat rings 1 pc. AISI 316 grounding flat ring for all liners t F = 2 mm (0.08 inch) tF DN ANSI1) Class 150 Article No. A5E01191968 A5E01150880 A5E01191952 ½“ 1“ 1½“ A5E01191969 A5E01150022 A5E01191961 A5E01150918 PN 16 PN 40 Article No. Article No. Article No. DN 15 DN 25 DN 40 3 Size PN 10 DN 50 DN 65 DN 80 A5E01191940 A5E01152876 2“ 2½“ 3“ A5E01151121 A5E01191962 A5E01152910 DN 100 DN 125 DN 150 A5E01158875 A5E01191941 A5E01191943 4“ 5“ 6“ A5E01159146 A5E01191963 A5E01191964 A5E01191944 A5E01191946 A5E01191947 8“ 10“ 12“ A5E01191965 A5E01191966 A5E01191967 DN 200 DN 250 DN 300 A5E01191951 A5E01191950 A5E01191949 Selection and Ordering data MAG 3100 P Grounding rings : Flat rings 1 pc. Hastelloy C276 grounding flat ring t F = 2 mm (0.08 inch) tF DN Size ANSI1) Class 150 Article No. A5E01191981 A5E01150882 A5E01191982 ½“ 1“ 1½“ A5E01191989 A5E01150028 A5E01191990 A5E01150922 PN 10 PN 16 PN 40 Article No. Article No. Article No. DN 15 DN 25 DN 40 DN 50 DN 65 DN 80 A5E01191971 A5E01152889 2“ 2½“ 3“ A5E01151124 A5E01191991 A5E01152913 DN 100 DN 125 DN 150 A5E01158886 A5E01191973 A5E01191974 4“ 5“ 6“ A5E01159150 A5E01191992 A5E01191993 A5E01191975 A5E01191976 A5E01191977 8“ 10“ 12“ A5E01191994 A5E01191995 A5E01191996 DN 200 DN 250 DN 300 1) A5E01191978 A5E01191979 A5E01191980 For dimensions of MAG 3100 P see table on page 3/90 Siemens FI 01 · 2016 3/89 © Siemens AG 2016 Flow Measurement SITRANS F M Flow sensor MAG 3100 P ■ Dimensional drawings MAG 3100 P sensor with compact or remote transmitter 131 (5.16) 218 (8.58) 155 (6.10) 208 (8.19) 2 x M25 D1 D1 A 3 A1 M20 (½"NPT) A2 131 (5.16) B L B L D TC TE TE T C Dimensions in mm (inch) Metric TF3) Wgt.4) ANSI 16.5 Class 150 [mm] [mm] 200 6 [mm] 2 [kg] 4 [mm] 15 [mm] 187 [mm] 341 [mm] 338 [mm] 59 [mm] 104 25 187 341 338 59 104 - - 200 200 6 2 5 40 197 351 348 82 124 - - 200 200 6 2 8 50 205 359 356 72 139 - - 200 200 6 2 9 65 212 369 366 72 154 - 200/- - 200 6 2 11 80 222 376 373 72 174 - 200/- - 2725) 6 2 12 100 242 396 393 85 214 - 250/- - 250 6 2 16 125 255 409 406 85 239 - 250/- - 250 6 2 19 150 276 430 427 85 282 - 300/- - 300 6 2 27 200 304 458 455 137 338 350 350/- - 350 8 2 40 250 332 486 483 157 393 450 450/- - 450 8 2 60 300 357 511 508 157 444 500 500/- - 500 8 2 80 1) 2) 3) 4) 5) A1) TE3) L2) EN 1092-1-201 PN 10 PN 16 [mm] [mm] - DN A1 A2 B D1 PN 40 [mm] 200 14.5 mm shorter with AISI terminal box (Ex and high temperature version) When grounding flanges are used, the thickness of the grounding flange must be added to the built-in length TE = Type E grounding ring, TF = Flat type grounding rings Weights are approx. (for PN 16) without transmitter Not according to ISO 13359 - not available D = Outside diameter of flange, see flange tables 3/90 Siemens FI 01 · 2016 © Siemens AG 2016 Flow Measurement SITRANS F M Flow sensor MAG 3100 P MAG 3100 P sensor with compact or remote transmitter Imperial Size A1) A1 A2 B D1 L2) EN 1092-1-201 TC3) TE3) TF3) Wgt.4) ANSI 16.5 PN 10 PN 16 PN 40 Class 150 [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] [lb] ½ 7.36 13.4 13.34 2.32 4.09 - - 7.87 7.87 - 0.24 0.08 9 1 7.36 13.4 13.34 2.32 4.09 - - 7.87 7.87 0.05 0.24 0.08 11 1½ 7.76 13.8 13.74 3.23 4.88 - - 7.87 7.87 0.05 0.24 0.08 17 2 8.07 14.1 14.04 2.83 5.47 - - 7.87 7.87 0.05 0.24 0.08 20 2½ 8.35 14.4 14.34 2.83 6.06 - 7.87/- - 7.87 0.05 0.24 0.08 24 3 8.74 14.8 14.74 2.83 6.85 - 7.87/- - 10.715) 0.05 0.24 0.08 26 4 9.53 15.6 15.54 3.35 8.43 - 9.84/- - 9.84 0.05 0.24 0.08 35 5 10.04 16.1 16.04 3.35 9.41 - 9.84/- - 9.84 0.05 0.24 0.08 42 6 10.87 16.9 16.84 3.35 11.10 - 11.81/- - 11.81 0.05 0.24 0.08 60 8 11.97 18.0 17.94 5.39 13.31 13.78 13.78/- - 13.78 0.05 0.31 0.08 88 10 13.07 19.1 19.04 6.18 15.47 17.72 17.72/- - 17.72 0.05 0.31 0.08 132 12 14.05 20.1 20.04 6.18 17.48 19.69 19.69/- - 19.69 0.06 0.31 0.08 176 1) 0.571 inch shorter with AISI terminal box (Ex and high temperature version) When grounding flanges are used, the thickness of the grounding flange must be added to the built-in length TC = Type C grounding ring, TE = Type E grounding ring, TF = Flat type grounding rings 4) Weights are for ANSI 150 without transmitter 5) Not according to ISO 13359 2) 3) - not available D = Outside diameter of flange, see flange tables Siemens FI 01 · 2016 3/91 3