© Siemens AG 2016 Positioners SIPART PS2 Technical description ■ Overview Electropneumatic positioner SIPART PS2 in the aluminum enclosure SIPART PS2 electropneumatic positioner in flameproof aluminum enclosure with manometers ■ Benefits SIPART PS2 positioners offer decisive advantages: • Simple installation and automatic commissioning (self-adjustment of zero and span) • Simple operation with - Local operation (manual operation) and configuration of the device using three buttons and a user-friendly two-line display - Parameterization via SIMATIC PDM • Very high-quality control thanks to an online adaptation procedure • Negligible air consumption in stationary operation • "Tight closing" function (ensures maximum positioning pressure on the valve seat) • "Fail in place" function: Current position is retained on failure of auxiliary electrical power and/or pneumatic failure (does not apply in conjunction with SIL). Example: For an actuator with a volume of 8 liters, the typical position stability of a SIPART PS2 with "Fail in Place" is 0.3 % per hour. • Numerous functions can be activated by simple configuring (e. g. characteristic curves and limits) • Extensive diagnostic functions for valve and actuator • Only one device version for linear and part-turn actuators • Few moving parts, hence insensitive to vibrations • External non contacting sensor as option for extreme ambient conditions • "Intelligent solenoid valve": Partial Stroke Test and solenoid valve function in one device • Partial Stroke Test e. g. for safety valves • Full Stroke Test, Multi Step Response Test, Valve Performance Test for performance and maintenance evaluation of the valve • Can also be operated with purified natural gas, carbon dioxide, nitrogen or noble gases • SIL (Safety Integrity Level) 2 ■ Application The SIPART PS2 positioner is used, for example, in the following industries: • Chemical/petrochemical • Power stations • Paper and glass • Water, waste water • Food and pharmaceuticals • Offshore plants SIPART PS2 in stainless steel enclosure with manometers The SIPART PS2 electropneumatic positioner is used to control the final control element of pneumatic linear or part-turn actuators. The electropneumatic positioner moves the actuator to a valve position corresponding to the setpoint. Additional function inputs can be used to block the valve or to set a safety position. A binary input is present as standard in the basic device for this purpose. The SIPART PS2 positioner can be used with all pneumatic actuators and is available for delivery: • In various enclosure designs and various materials (Makrolon, aluminum, and stainless steel) • For non-hazardous applications • For hazardous applications in the versions - Intrinsic safety type of protection - Flameproof enclosure type of protection - Non-sparking type of protection - Dust protection by enclosure type of protection and in the versions: • With 0/4 ... 20 mA control with/without communication through HART signal • With PROFIBUS PA communication interface • With FOUNDATION Fieldbus (FF) communications interface Siemens FI 01 · 2016 5/3 5 © Siemens AG 2016 Positioners SIPART PS2 Technical description Explosion-proof versions • Device with protection type "intrinsic safety" for use in Zone 1, 2, 21, 22 or Class I, II, III/Division 1/Groups A-G • Device with protection type "dust protection with enclosure" for use in Zone 21, 22 or Class II, III/Division 1/Groups E-G • Device with protection type "non-sparking" for use in Zone 2 or Class I, Division 2, Groups A-D • Device with protection type "flameproof enclosure" for use in Zone 1 or Class I, Division 1, Groups A-D Limit value signal via mechanical contacts (mechanical limit switch module) Stainless steel enclosure for extreme ambient conditions Separate mounting of position detection system and controller unit The SIPART PS2 is available in a stainless steel enclosure (with no window in the cover) for use in particularly aggressive environments (e.g. offshore operation, chlorine plants etc.). The device functions are the same as for the basic version. ■ Design The SIPART PS2 positioner is a digital field device with a highlyintegrated microcontroller. 5 The positioner consists of the following components: • Enclosure and cover • PCB with corresponding electronics with or without communication through HART 7 or with electronics for communication in accordance with - PROFIBUS PA specification, IEC 61158-2; bus-supplied device, or - FOUNDATION Fieldbus (FF) specification, IEC 61158-2, bus-supplied device • Position detection system • Terminal housing with screw terminals • Pneumatic valve manifold with piezoelectric valve precontrol. The valve manifold is located in the housing, the pneumatic connections for the inlet air and the positioning pressure on the righthand side. A pressure gauge block and/or a safety solenoid valve can be connected there as options. The SIPART PS2 positioner is fitted to the linear or part-turn actuator using an appropriate mounting kit. The circuit board container in the casing provides slots for separately ordered boards with the following functions: Position feedback module • Position feedback as a two-wire signal 4 to 20 mA Two limits can be signaled redundantly by switching contacts. An alarm output is also integrated in the module (see "Alarm Module"). Valid for all modules described above: All signals are electrically isolated from one another and from the basic unit. The outputs indicate self-signaling faults. The modules are easy to retrofit. The position detection system and controller unit can be connected separately for all casing versions of the SIPART PS2 (except flameproof design). Measurement of the travel or angle is carried out directly on the actuator. The controller unit can then be fitted a certain distance away, e. g. on a mounting pipe or similar, and is connected to the position detection system by an electric cable and to the actuator by one or two pneumatic lines. Such a split design is frequently advantageous if the ambient conditions at the fitting exceed the specified values for the positioner (e. g. strong vibrations). The following can be used for measuring the travel or angle: • NCS sensor • External position detection system C73451-A430-D78 • A commercially available potentiometer (10 k resistance), e. g. for higher application temperatures or customer-specific applications The use of potentiometers is recommended for very small linear actuators with a short valve travel since, on the one hand, the space required by the potentiometer is very small and, on the other, the transmission characteristic is optimum for a small travel. 1 5 6 4 1 Pneumatic connection 2 Pneumatic connection for double-acting actuators 3 Position detection system (10 kΩ potentiometer or NCS) 4 Electric cable 5 Retrofitted EMC filter module (in device) 6 SIPART PS2 2 3 Alarm module (3 outputs, 1 input) • Signaling of two limits of the travel or angle by binary signals. The two limits can be set independently as maximum or minimum values. • Output of an alarm if the setpoint position of the final control element is not reached in automatic mode or if a device fault occurs. • Second binary input for alarm signals of for triggering safety reactions, e. g. blocking function or safety position. Separate mounting of position detection system and controller unit Limit signaling through slot-type initiators (SIA module) Non contacting sensor (NCS) Two limits can be signaled redundantly as NAMUR signals (EN 60947-5-6) by slot-type initiators. An alarm output is also integrated in the module (see "Alarm Module"). NCS for part-turn actuator (6DR4004-.N.10) mounted with mounting console (left) and NCS for linear actuator 14 mm (0.55 inch) (6DR4004-.N.20) mounted with actuator-specific mounting solution (right) 5/4 Siemens FI 01 · 2016 © Siemens AG 2016 Positioners SIPART PS2 Technical description The positioner outputs a continuous signal in the area where there is a large system deviation (fast step zone); in areas of moderate system deviation (slow step zone) it outputs a sequence of pulses. No positioning signals are output in the case of a small system deviation (adaptive or variable deadband). The linear or rotary motion of the actuator is detected by the mounting kit and transferred to a high-quality potentiometer over a shaft and a non-floating gear transmission. The angular error of the pick-up in cases where the assembly is mounted on a linear actuator is corrected automatically. When connected in a 2-wire system, the SIPART PS2 draws its power exclusively from the 4 to 20 mA setpoint signal. The electric power is also connected through the 2-wire bus signal with PROFIBUS operation (SIPART PS2 PA). The same applies for the FOUNDATION Fieldbus version. Pneumatic valve manifold with piezoelectric valve precontrol NCS (6DR4004-.N.30) for travels > 14 mm (0.55 inch) mounted using mounting kit for NAMUR linear actuator The NCS sensor consists of a non-contacting position sensor. All coupling elements are omitted such as coupling wheel and driver pin with part-turn actuators or lever and pick-up bracket with linear actuators for up to 14 mm travel. This results in: • Even greater resistance to vibration and shock • No wear of sensor • Problem-free mounting on very small actuators • Negligible hysteresis with very small travels. The sensor does not require an additional power supply, i. e. SIPART PS2 (not for Ex d version) can be operated in a 2-wire system. The NCS (Non Contacting Sensor) consists of a potted sensor housing which must be mounted permanently and a magnet which is mounted on the spindle of linear actuators or on the shaft butt of part-turn actuators. For the version for travels >14 mm (0.55 inch), the magnet and the NCS are premounted on a stainless steel frame and offer the same interface mechanically as the positioner itself, i. e. they can be mounted using the standard mounting kits 6DR4004-8V, -8VK and -8VL. The installation of a EMC filter module in the positioner (controller unit) is necessary in order to ensure a connection level with EMC according to EC Declaration of Conformity when using external sensors (see "Selection and Ordering Data", "EMC Filter Module"). ■ Function The SIPART PS2 positioner works in a completely different way to normal positioners. Mode of operation Comparison of the setpoint and the actual value takes place electronically in a microcontroller. If the microcontroller detects a deviation, it uses a 5-way switch procedure to control the piezoelectric valves, which regulates the flow of air into and from the chambers of the pneumatic actuator or blows it in the opposite direction. The microcontroller then outputs an electric control command to the piezoelectric valve in accordance with the size and direction of the deviation (deviation between setpoint and actual values). The piezoelectric valve converts the command into a pneumatic positional increment. The piezoelectric valve can release very short control pulses. This helps achieve a high positioning accuracy. The pilot element is a piezoelectric bending converter which switches the pneumatic main controller unit. The valve manifold is characterized by an extremely long service life. Local operation Local operation is performed using the built-in display and the three buttons. Switching between the operating levels Automatic, Manual, Configuring and Diagnosis is possible at the press of a button. In manual mode the drive can be adjusted over the entire range without interrupting the circuit. Operation and monitoring with the SIMATIC PDM configuration software The configuration software SIMATIC PDM permits simple operation, monitoring, configuration and parameterization of the device. The diagnostic information available can be read via SIMATIC PDM from the device. Communication is carried out via the HART protocol or PROFIBUS PA. For the HART protocol, the device can be accessed both via a HART modem and via a HART-compatible input/output module (remote IO). The corresponding device description files, such as GSD and (Enhanced) EDD are available for both types of communication. In addition, the SITRANS DTM provides software based on tried and tested EDD technology that can be used to parameterize field devices via a DTM (Device Type Manager) using an FDT frame application (e. g. PACTware). SITRANS DTM and the necessary device-specific enhanced EDD are available for download free of charge. The software provides the relevant communication interfaces for HART and PROFIBUS. Automatic commissioning With a simple configuration menu the SIPART PS2 can be quickly adapted to the fitting and adjusted by means of an automatic startup function. During initialization, the microcontroller determines the zero point, full-scale value, the direction of action and the positioning speed of the fitting. From this data it establishes the minimum pulse time and the deadband, thus optimizing the control. Low air consumption A hallmark of the SIPART PS2 is its own extremely low consumption of air. Normal air losses on conventional positioners are very costly. Thanks to the use of modern piezoelectric technology, the SIPART PS2 consumes air only when it is needed, which means that it pays for itself within a very short time. Siemens FI 01 · 2016 5/5 5 © Siemens AG 2016 Positioners SIPART PS2 Technical description 5 Comprehensive monitoring functions Maintenance required for valve The SIPART PS2 has various monitoring functions with which changes on the actuator and valve can be detected and signaled if applicable when a selectable limit has been exceeded. This information may be important for diagnosis of the actuator or valve. The measuring data to be determined and monitored, some of whose limits can be adjusted, include: • Travel integral • Number of changes in direction • Alarm counter • Self-adjusting deadband • Valve end limit position (e. g. for detection of valve seat wear or deposits) • Operating hours (also according to temperature and travel ranges) as well as min./max. temperature • Operating cycles of piezoelectric valves • Valve positioning time • Actuator leakages The Full Stroke Test, Step Response Test, Multi Step Response Test and Valve Performance Test provide detailed information about the maintenance required of the valve. With the help of HART communication, you receive comprehensive test results and can identify the extent of the maintenance measures. In order to quantify the performance capability of valves, characteristic values such as step response times (T63, T86, user-selectable Txx), dead times, overshoot, hysteresis, errors of measurement, non-linearity, etc., are determined. At a glance with the Diagnostics Cockpit This positioner meets the following requirement: • Functional safety up to SIL 2 in accordance with IEC 61508 or IEC 61511 for safe venting. With the Diagnostics Cockpit, the HART variants of the SIPART PS2 provide a straightforward way of getting started with the world of diagnostic capabilities. All relevant information (setpoint, actual value, control deviation, status of the diagnostic system, etc.) of the valve is available at a glance. Additional facts and details are just a few mouse clicks away from the Diagnostics Cockpit. Status monitoring with 3-stage alarm concept The intelligent electropneumatic SIPART PS2 positioner is equipped with additional monitoring functions. The status indications derived from these monitoring functions signal active faults of the unit. The severity of these faults are graded using "traffic light signaling", symbolized by a wrench in the colors green, yellow and red (in SIMATIC PDM and Maintenance Station): • Need for maintenance (green wrench) • Urgent need for maintenance (yellow wrench) • Imminent danger of unit failure or general failure (red wrench) This allows users to put early measures into action before a serious valve or actuator fault occurs which could result in a system shutdown. The fact that a fault indication is signaled, such as the onset of a diaphragm break in the actuator or the progressive sluggishness of a unit, enables the user to ensure system reliability at any time by means of suitable maintenance strategies. This three-stage alarm hierarchy also allows early detection and signaling of other faults, such as the static friction of a packing box, the wearing of a valve plug/seating, or precipitations or incrustations on the fittings. These fault indications can be output either line-conducted over the alarm outputs (see above) of the positioner (max. 3), or via communication over the HART or field bus interfaces. In this case, the HART, PROFIBUS and FF versions of SIPART PS2 permit a differentiation of the various fault indications, as well as a trend representation and histogram function of all key process variables with regard to the fittings. The device display also displays the graded maintenance requirements, complete with identification of the source of the fault. 5/6 Siemens FI 01 · 2016 Functional safety acc. to SIL2 The positioner is suitable for use on valves that satisfy the special requirements in terms of functional safety up to SIL 2 in accordance with IEC 61508 or IEC 61511. The variants 6DR5.1.-0....-....-Z C20 are available for this. These are single-acting positioners for mounting on pneumatic actuators with spring return. The positioner vents the valve actuator on demand/in the event of a fault and puts the valve in the preset safety position. SIPART PS 2 as "intelligent solenoid valve“ Open/Close valves, safety fittings in particular, are generally pneumatically controlled over a solenoid valve. If you use SIPART PS2 instead of this type of solenoid valve, the positioner performs two tasks in a single device (without extra wiring) • Firstly, it switches the fitting off on demand by venting the actuator (functional safety acc. to SIL 2 (see above) • Secondly, it can perform a Partial Stroke Test at regular intervals (1 - 365 days), which prevents the blocking of the fitting, e. g. due to corrosion or furring. As in this case SIPART PS2 is constantly working in normal operation (e. g. 99 % position), it also acts as a permanent test function for the pneumatic output circuit, which is not usually possible when using a solenoid valve. Solenoid valves on control valves can also not normally be tested during operation. They are therefore not necessary when using SIPART PS 2 with a 4-wire connection system as the venting is carried out on demand by SIPART PS2. This means that on control valves, both the control function and the shut-off function can be carried out by a single device. © Siemens AG 2016 Positioners SIPART PS2 Technical description Configuring In configuring mode, the SIPART PS2 positioner can be configured to requirements and include the following settings: • Input current range 0 to 20 mA or 4 to 20 mA • Rising or falling characteristic curve at the setpoint input • Positioning speed limit (setpoint ramp) • Splitrange operation; adjustable start-of-scale and full-scale values • Response threshold (deadband); self-adjusting or fixed • Direction of action; rising or falling output pressure with rising setpoint • Limits (start-of-scale and full-scale values) of positioning range • Limits (alarms) of the final control element position; minimum and maximum values • Automatic "tight closing" (with adjustable response threshold) • The travel can be corrected in accordance with the valve characteristic curve. • Function of binary inputs • Function of alarm output etc. 5 Configuration of the various SIPART PS2 versions is largely identical. Siemens FI 01 · 2016 5/7 © Siemens AG 2016 Positioners SIPART PS2 Technical specifications ■ Technical specifications SIPART PS2 (all versions) Rated conditions 5 Ambient conditions For indoor and outdoor use Ambient temperature In hazardous areas, observe the maximum permitted ambient temperature according to the temperature class. • Outlet air valve (deaerate actuator for fail in place version) - 2 bar (29 psi) 4.3 Nm³/h (19.0 USgpm) 7.3 Nm³/h (32.2 USgpm) - 4 bar (58 psi) - 6 bar (87 psi) 9.8 Nm³/h (43.3 USgpm) Restrictor ratio Adjustable up to : 1 • Permitted ambient temperature for -30 ... +80 °C (-22 ... +176 °F) operation2)3) Auxiliary power consumption in the < 3,6 10-2 Nm³/h (0.158 USgpm) controlled state • Altitude 2 000 m above sea level. At altitudes greater than 2 000 m above sea level, use a suitable power supply. Sound pressure • Relative humidity 0 ... 100 % Mode of operation Degree of protection1) IP66 according to IEC/EN 60529/NEMA 4X Mounting position Any; pneumatic connections and exhaust opening not facing up in wet environment • Range of stroke (linear actuators) 3 ... 130 mm (0.12 ... 5.12 inch) (angle of positioner shaft 16 ... 90°) Larger range of stroke on request. Design • Angle of rotation range (part-turn actuators) Vibration resistance • Harmonic oscillations (sine-wave) 3.5 mm (0.14"), 2 ... 27 Hz, according to 3 cycles/axis EN 60068-2-6/10.2008 98.1 m/s² (321.84 ft/s²), 27 ... 300 Hz, 3 cycles/axis • Bumping (half-sine) according to EN 60068-2-27/02.2010 • Recommended continuous duty range of the complete fitting 30 m/s² (98.4 ft/s²) without resonance sharpness Climatic class According to EN 60721-3 • Storage 1K5, but -40 ... +80 °C (1K5, but -40 ... +176 °F) • Transport 2K4, but -40 ... +80 °C (2K4, but -40 ... +176 °F) Pneumatic data 30 ... 100° Mounting type • On linear actuators Using mounting kit 6DR4004-8V and where necessary with an additional lever arm 6DR4004-8L on actuators according to IEC 60534-6-1 (NAMUR) with ribs, bars or flat face. • On part-turn actuators Using mounting kit 6DR4004-8D or TGX:16300-1556 on actuators with mounting plane according to VDI/VDE 3845 and IEC 60534-6-2. The actuator-specific mounting console can be ordered separately, see the selection and ordering data. 150 m/s² (492 ft/s²), 6 ms, 1000 shocks/axis • Noise (digitally controlled) accord- 10 ... 200 Hz; 1 (m/s²)²/Hz ing to EN 60068-2-64/04.2009 (3.28 (ft/s²)²/Hz) 200 ... 500 Hz; 0.3 (m/s²)²/Hz (0.98 (ft/s²)²/Hz) 4 hours/axis LAeq < 75 dB LAmax < 80 dB Weight, positioner without option modules or accessories • 6DR5..0 Glass-fiber reinforced en- Approx. 0.9 kg (1.98 lb) closure made from polycarbonate Approx. 1.3 kg (2.86 lb) Auxiliary power (air supply) Compressed air, carbon dioxide (CO2), nitrogen (N), noble gases or cleaned natural gas • 6DR5..1 Aluminum enclosure, narrow • Pressure4) 1.4 ... 7 bar (20.3 ... 101.5 psi) • 6DR5..3 Aluminum enclosure Approx. 1.6 kg (3.53 lb) Approx. 5.2 kg (11.46 lb) • Solid particulate size and density Class 2 • 6DR5..5 Flameproof aluminum enclosure • Pressure dew point Class 2 (min. 20 K (36 °F) below ambient temperature) • 6DR5..6 Flameproof stainless steel Approx. 8.4 kg (18.5 lb) enclosure • Oil content Class 2 Material Air quality to ISO 8573-1 • Enclosure Unrestricted flow (DIN 1945) • Inlet air valve (ventilate actuator)5) - 2 bar (29 psi) 4.1 Nm³/h (18.1 USgpm) - 4 bar (58 psi) 7.1 Nm³/h (31.3 USgpm) - 6 bar (87 psi) 9.8 Nm³/h (43.1 USgpm) • Outlet air valve (deaerate actuator for all versions except fail in place)5) - 2 bar (29 psi) 8.2 Nm³/h (36.1 USgpm) - 4 bar (58 psi) 13.7 Nm³/h (60.3 USgpm) - 6 bar (87 psi) 19.2 Nm³/h (84.5 USgpm) 5/8 Siemens FI 01 · 2016 • 6DR5..2 Stainless steel enclosure Approx. 3.9 kg (8.6 lb) - 6DR5..0 Makrolon Glass-fiber reinforced polycarbonate (PC) - 6DR5..1 Aluminum, narrow GD AISi12 - 6DR5..2 Stainless steel Austenitic stainless steel 316 Cb, mat. No. 1.4581 - 6DR5..3 Aluminum GD AISi12 - 6DR5..5 Aluminum, flameproof GK AISi12 - 6DR5..6 Flameproof stainless steel enclosure Stainless steel 316 L, mat. No. 1.4409 • Pressure gauge block Aluminum AIMgSi, anodized or stainless steel 316 © Siemens AG 2016 Positioners SIPART PS2 Technical specifications Dimensions See "Dimensional Drawings" on page 5/23 Explosion protection • In Makrolon enclosure 6DR5..0 Single-acting and double-acting • Intrinsic safety "i" • In aluminum enclosure 6DR5..1 Single-acting • Im aluminum enclosure 6DR5..3 and 6DR5..5 Single-acting and double-acting • In stainless steel enclosure 6DR5..2 and 6DR5..6 Single-acting and double-acting Device versions • Degree of protection For enclosure 6DR5..0/1/2/3 • II 2 G Ex ia IIC T6/T4 Gb • II 3 G Ex ic IIC T6/T4 Gc • II 2 D Ex tb IIIC T100°C Db IP31 - Gauge made of steel IP44 - Gauge made of stainless steel 316 IP54 • Vibration resistance According to EN 837-1 • Non-sparking "nA" For enclosure 6DR5..1-0D; 6DR5..2/3 • II 3 G Ex nA IIC T6/T4 Gc • Flameproof enclosure "d" For enclosure 6DR5..5/6 • II 2 G Ex d IIC T6/T4 Gb Connections, electrical • Screw terminals For enclosure 6DR5..1-0D; 6DR5..2/3/6 • II 2 D Ex ia IIIC T110°C Db • Dust, protection with "t" enclosure For enclosure 6DR5..1-0D/K; 6DR5..2/3/6 Gauge - Gauge made of plastic Explosion protection according to ATEX/IECEx 2.5 mm2 AWG30-14 • Cable gland Explosion protection in accordance with FM/CSA Suitable for installations according to NEC 500/NEC 505 - Without explosion protection as well as with Ex i M20x1.5 or ½-14 NPT - With explosion protection Ex d Ex d certified M20x1.5; ½-14 NPT or M25x1.5 • IS / I, II / 1 / A-D • IS / 1 / (A)Ex / Ex ib / IIC, Gb Female thread G¼ or ¼-18 NPT For enclosure 6DR5..1/2/3 Connections, pneumatic • Intrinsic safety "IS" • IS / III / 1 / E-G • IS / 21 / (A)Ex / Ex ib / IIIC, Db, T110°C Controller Controller unit • Five-point switch Self-adjusting • Dust, protection with "DIP" enclosure • Deadband - dEbA = Auto Self-adjusting - dEbA = 0.1 … 10 % Can be set as fixed value For enclosure 6DR5..0/1/2/3 For enclosure 6DR5..1-0D/K; 6DR5..2/3/6 • DIP / II, III / 1 / EFG / T6/T4 • DIP / 21 / (A)Ex tb / IIIC / T100°C / Ta=85°C • Non-sparking "NI" Analog-to-digital converter For enclosure 6DR5..1/2/3 • NI / I / 2 / A-D • NI / 2 / (A)Ex nA / Ex ic / IIC, Gc • Scan time 10 ms • Resolution 0,05 % • Transmission error 0,2 % FM • Temperature influence effect 0.1 %/10 K ( 0.1 %/18 °F) • XP, CL.I, DIV.1, GP.ABCD • XP, CL.I, ZN. 1, (A)Ex d IIC • Flameproof enclosure "XP" Certificates and approvals Classification according to pressure For gases of fluid group 1, comequipment directive plies with requirements of (PED 2014/68/EU) article 3, paragraph 3 (sound engineering practice SEP) CE conformity UL conformity You can find the appropriate directives and standards, including the relevant versions, in the EC Declaration of Conformity on the Internet. You can find the appropriate directives and standards, including the relevant versions, in the UL-CERTIFICATE OF COMPLIANCE on the Internet. For enclosure 6DR5..5/6 CSA • XP, CL.I, DIV.1, GP.CD • XP, CL.I, ZN. 1, Ex d IIC Natural gas as driving medium For technical specifications using natural gas as driving medium, see operating instructions. 1) Max. impact energy 1 Joule for enclosure with inspection window 6DR5..0 and 6DR5..1 or max. 2 Joule for 6DR5..3. 2) At -10 °C ( 14 °F) the display refresh rate of the indicator is limited. When using position feedback module, only T4 is permitted. 3) The following applies to order suffix (order code) -Z M40: -40 ... +80 °C (-40 ... +176 °F). 4) The following applies to fail in place: 3 ... 7 bar (43.5 ... 101.5 psi). 5) With Ex d version (6DR5..5-…) values are reduced by approx. 20 %. Siemens FI 01 · 2016 5/9 5 © Siemens AG 2016 Positioners SIPART PS2 Technical specifications SIPART PS2 with and without HART Basic electronics without Ex protection 5 Electrical specifications Current input IW • Rated signal range • Test voltage • Binary input BIN1 (terminals 9/10; electrically connected to the basic device) 2-wire connection (terminals 6/8) 6DR50.. and 6DR53.. without HART 6DR51.. and 6DR52.. with HART Current to maintain the auxiliary power supply Required load voltage UB (corresponds to at 20mA) • Without HART (6DR50..) - Typical - max. • Without HART (6DR53..) - Typical - max. • With HART (6DR51..) - Typical - max. • With HART (6DR52..) - Typical - max. • Static destruction limit Effective internal capacitance Ci • Without HART • With HART Effective internal inductance Li • Without HART • With HART For connecting to circuits with the following peak values Basic electronics with Ex d explosion protection Basic electronics with "ia"explosion protection Basic electronics with explosion protection "ic", "nA", "t" 0/4 ... 20 mA 840 V DC, 1 s Suitable only for floating contact; max. contact load < 5 A at 3 V 3.6 mA 6.36 V (= 318 ) 6.48 V (= 324 ) 6.36 V (= 318 ) 6.48 V (= 324 ) 7.8 V (= 390 ) 8.3 V (= 415 ) 7.8 V (= 390 ) 8.3 V (= 415 ) 7.9 V (= 395 ) 8.4 V (= 420 ) - - - 6.6 V (= 330 ) 6.72 V (= 336 ) 6.6 V (= 330 ) 6.72 V (= 336 ) - - 40 mA 8.4 V (= 420 ) 8.8 V (= 440 ) 40 mA 8.4 V (= 420 ) 8.8 V (= 440 ) - 8.4 V (= 420 ) 8.8 V (= 440 ) - - - 11 nF 11 nF "ic": 11 nF "ic": 11 nF - - 207 µH 310 µH Ui = 30 V Ii = 100 mA Pi = 1 W "ic": 207 µH "ic": 310 µH "ic": Ui = 30 V Ii = 100 mA "nA"/"t": Un 30 V In 100 mA 3-/4-wire connection (terminals 2/4 and 6/8) 6DR52.. with HART, explosion-protected 6DR53.. without HART, not explosion-protected) Load voltage at 20 mA Power supply UH Current consumption IH Effective internal capacitance Ci Effective internal inductance Li For connecting to circuits with the following peak values 0.2 V (= 10 ) 18 ... 35 V DC 0.2 V (= 10 ) 1 V (= 50 ) 18 ... 35 V DC 18 ... 30 V DC (UH -7.5 V)/2.4 k [mA] 22 nF 0.12 mH Ui = 30 V DC Ii = 100 mA Pi = 1 W Electrical isolation between UH and IW - between UH and IW between UH and IW (2 intrinsically safe circuits) 1 V (= 50 ) 18 ... 30 V DC "ic": 22 nF "ic": 0,12 mH "ic": Ui = 30 V Ii = 100 mA "nA/"t": Un 30 V In 100 mA between UH and IW HART communication HART version PC parameterization software 5/10 Siemens FI 01 · 2016 7 SIMATIC PDM; supports all device objects. The software is not included in the scope of delivery. © Siemens AG 2016 Positioners SIPART PS2 Technical specifications SIPART PS2 with PROFIBUS PA/with FOUNDATION Fieldbus Basic electronics without Ex protection Basic electronics with Ex d explosion protection 9 ... 32 V 9 ... 32 V Basic electronics with "ia"explosion protection Basic electronics with explosion protection "ic", "nA", "t" Electrical specifications Power supply, bus circuit Bus voltage Bus-supplied 9 ... 24 V 9 ... 32 V • Bus connection with FISCO supply unit Ui = 17.5 V Ii = 380 mA Pi = 5.32 W "ic": Ui = 17.5 V Ii = 570 mA "nA"/"t": Un 32 V • Bus connection with barrier Ui = 24 V Ii = 250 mA Pi = 1.2 W "ic": Ui = 32 V "nA"/"t": Un 32 V For connecting to circuits with the following peak values Effective internal capacitance Ci - - Negligibly Negligibly Effective internal inductance Li - - 8 µH "ic": 8 µH 11.5 mA 10 % Current consumption Additional error signal 0 mA electrically isolated from bus circuit and binary input Safety shutdown can be activated with "jumper" (terminals 81/82) • Input resistance 0 ... 4.5 V or unconnected • Signal state "1" (shutdown not active) 13 ... 30 V For connecting to power supply with the following peak values Effective Internal capacitance and inductance Binary input BE1 for PROFIBUS (terminals 9/10); electrically connected to the bus circuit) 5 > 20 k • Signal state "0" (shutdown active) - - Ui = 30 V Ii = 100 mA Pi = 1 W "nA": Un 30 V In 100 mA "ic": Ui = 30 V Ii = 100 mA Negligibly Negligibly Bridged or connection to switching contact. Suitable only for floating contact; max. contact load < 5 µA at 3 V Electrical isolation • For basic device without Ex protection and for basic device with Ex d • For basic device Ex "ia" • For basic device Ex "ic", "nA", "t" Test voltage Electrical isolation between basic device and the input for safety shutdown, as well as the outputs of the option modules The basic device and the input to the safety shutdown, as well as the outputs of the option modules, are separate, intrinsically safe circuits. Electrical isolation between basic device and the input for safety shutdown, as well as the outputs of the option modules 840 V DC, 1 s PROFIBUS PA communication Communication Layers 1 and +2 according to PROFIBUS PA, transmission technology according to IEC 61158-2; slave function; layer 7 (protocol layer) according to PROFIBUS DP, EN 50170 standard with the extended PROFIBUS functions (all data acyclic, manipulated variable, feedbacks and status also cyclic) C2 connections Four connections to master class 2 are supported; automatic connection setup 60 s after break in communication Device profile Response time to master message Device address PC parameterization software PROFIBUS PA profile B, version 3.02, more than 150 objects Typically 10 ms 126 (when delivered) SIMATIC PDM; supports all device objects. The software is not included in the scope of delivery. Siemens FI 01 · 2016 5/11 © Siemens AG 2016 Positioners SIPART PS2 Technical specifications Basic electronics without Ex protection Basic electronics with Ex d explosion protection Basic electronics with "ia"explosion protection Basic electronics with explosion protection "ic", "nA", "t" FOUNDATION Fieldbus communication Communications group and class Function blocks/Functions Execution times of the blocks Physical layer profile According to technical specification of the Fieldbus Foundation for H1 communication Group 3, Class 31PS (Publisher Subscriber) 1 Resource Block (RB2) 1 Analog Output Function Block (AO) 1 PID Function Block (PID) 1 Transducer Block (Standard Advanced Positioner Valve) Link Active Schedular (LAS)-Funktion AO: 30 ms PID: 40 ms 123, 511 FF registration Tested with ITK 6.0 Device address 22 (when delivered) 5 5/12 Siemens FI 01 · 2016 © Siemens AG 2016 Positioners SIPART PS2 Technical specifications Option modules Alarm module Without Ex protection/ with Ex protection Ex d With explosion protection "ia" With explosion protection "ic", "nA", "t" 6DR4004-8A 6DR4004-6A 6DR4004-6A 3 binary output circuits • Alarm output A1: Terminals 41 and 42 • Alarm output A2: Terminals 51 and 52 • Alarm output: Terminals 31 and 32 35 V - - - High (not activated) Conductive, R = 1 k, +3/-1 % *) 2.1 mA 2.1 mA - Low *) (activated) Blocked, IR < 60 µA 1.2 mA 1.2 mA • Power supply UH • Signal state *) Low is also the status when the basic device is faulty or is without additional electrical power supply. *) When used in the flameproof enclo- Switching threshold with supply to sure the current consumption must EN 60947-5-6: be limited to 10 mA per output. UH = 8.2 V, Ri = 1 k • For connecting to circuits with the following peak values Switching threshold with supply to EN 60947-5-6: UH = 8.2 V, Ri = 1 k Ui = 15 V Ii = 25 mA Pi = 64 mW "ic": Ui = 15 V Ii = 25 mA "nA"/"t": Un 15 V Effective internal capacitance Ci - 5.2 nF 5.2 nF Effective internal inductance Li - Negligibly Negligibly 1 binary output circuit 5 Binary input BE2: Terminals 11 and 12, terminals 21 and 22 (bridge) • Electrically connected to the basic device - Signal state 0 Floating contact, open - Signal state 1 Floating contact, closed - Contact load 3 V, 5 A • Electrically isolated from the basic device 4.5 V or open - Signal state 0 13 V - Signal state 1 25 k - Natural resistance • Static destruction limit 35 V • For connecting to circuits with the following peak values - - Ui = 25.2 V "ic": Ui = 25.2 V "nA"/"t": Un 25.5 V Effective internal capacitance Ci - Negligibly Negligibly Effective internal inductance Li - Negligibly Negligibly The 3 outputs, the input BE2 and the basic device are electrically isolated from each other Electrical isolation Test voltage Position feedback module 840 V DC, 1 s 6DR4004-8J 6DR4004-6J 6DR4004-6J DC output for position feedback 1 current output: Terminals 61 and 62 2-wire connection 4 ... 20 mA, short-circuit proof Rated signal range Total operating range Power supply UH 3.6 … 20.5 mA +12 … +35 V +12 … +30 V +12 … +30 V (UH [V] – 12 V)/I [mA] External loads RB [k] 0,3 % Transmission error 0.1 %/10 K ( 0.1 %/18 °F) Temperature influence effect 0,1 % Resolution 1% Residual ripple • For connecting to circuits with the following peak values Ui = 30 V Ii = 100 mA Pi = 1 W "ic": Ui = 30 V, Ii = 100 mA "nA"/"t": Un 30 V, In 100 mA Pn 1 W Effective internal capacitance Ci - 11 nF 11 nF Effective internal inductance Li - Negligibly Negligibly Electrical isolation Test voltage Electrically isolated from the alarm option and safely isolated from the basic device 840 V DC, 1 s Siemens FI 01 · 2016 5/13 © Siemens AG 2016 Positioners SIPART PS2 Technical specifications SIA module Limit transmitter with slot-type initiators and alarm output Without Ex protection With explosion protection "ia" With explosion protection "ic", "nA", "t" 6DR4004-8G 6DR4004-6G 6DR4004-6G 2 slot-type initiators • Binary output (limit transmitter) A1: Terminals 41 and 42 • Binary output (limit transmitter) A2: Terminals 51 and 52 • Connection 2-wire system to EN 60947-5-6 (NAMUR), for switching amplifier to be connected on load side • Signal state High (not activated) > 2.1 mA • Signal state Low (activated) < 1.2 mA Type SJ2-SN • 2 slot-type initiators • Function 5 NC (normally closed) • Connecting to circuits with the following peak values Rated voltage 8 V current Ui = 15 V consumption: Ii = 25 mA 3 mA (limit value not responded), Pi = 64 mW 1 mA (limit value responded) "ic": Ui = 15 V Ii = 25 mA "nA": Un 15 V Pn 64 mW Effective internal capacitance Ci - 41 nF 41 nF Effective internal inductance Li - 100 µH 100 µH 1 alarm output Binary output: Terminals 31 and 32 • Connection On switching amplifier according to EN 60947-5-6: (NAMUR), UH = 8.2 V, Ri = 1 k). • Signal state High (not activated) R = 1.1 k > 2.1 mA > 2.1 mA • Signal state Low (activated) R = 10 k < 1.2 mA < 1.2 mA • Power supply UH UH 35 V DC I 20 mA - - • Connecting to circuits with the following peak values - Ui = 15 V Ii = 25 mA Pi = 64 mW "ic": Ui = 15 V Ii = 25 mA "nA": Un 15 V Pn 64 mW Effective internal capacitance Ci - 5.2 nF 5.2 nF Effective internal inductance Li - Negligibly Negligibly Electrical isolation 840 V DC, 1 s Test voltage 5/14 The 3 outputs are electrically isolated from the basic device. Siemens FI 01 · 2016 © Siemens AG 2016 Positioners SIPART PS2 Technical specifications Mechanical limit switch module Without Ex protection With explosion protection "ia" With explosion protection "ic", "t" 6DR4004-8K 6DR4004-6K 6DR4004-6K Limit transmitter with mechanical switching contacts 2 limit value contacts • Binary output A1: Terminals 41 and 42 • Binary output A2: Terminals 51 and 52 • Max. switching current AC/DC 4A - - • Connecting to circuits with the following peak values - Ui = 30 V Ii = 100 mA Pi = 750 mW "ic": Ui = 30 V Ii = 100 mA "t": Un 30 V In = 100 mA Effective internal capacitance Ci - Negligibly Negligibly Effective internal inductance Li - Negligibly Negligibly • Max. switching voltage AC/DC 250 V/24 V 30 V DC 30 V DC 1 alarm output Binary output: Terminals 31 and 32 • Connection On switching amplifier according to EN 60947-5-6: (NAMUR), UH = 8.2 V, Ri = 1 k). - • Signal state High (not activated) R = 1.1 k > 2.1 mA > 2.1 mA • Signal state Low (activated) R = 10 k < 1.2 mA < 1.2 mA • Auxiliary power UH 35 V DC I 20 mA - - • Connecting to circuits with the following peak values - Ui = 15 V Ii = 25 mA Pi = 64 mW "ic": Ui = 15 V Ii = 25 mA "t": Un = 15 V In = 25 mA Effective internal capacitance Ci - 5.2 nF 5.2 nF Effective internal inductance Li - Negligibly Negligibly Electrical isolation The 3 outputs are electrically isolated from the basic device 3 150 V DC, 2 s Test voltage Rated conditions altitude Max. 2 000 m NN At altitudes over 2 000 m NN, use a suitable power supply - - Without Ex protection With explosion protection "ia" With explosion protection "ic", "nA", "t" EMC filter module type C73451-A430-D23 is required for NCS sensor or an external potentiometer. External position sensor (potentiometer or NCS; as option) with the following peak values EMC filter module Resistance of external potentiometer Peak values when suppled via the PROFIBUS basic device 10 k - Peak values when suppled via other basic devices Electrical isolation 5 Uo = 5 V Io = 75 mA statisch Io = 160 mA kurzfristig Po = 120 mW Uo = 5 V Io = 75 mA Po = 120 mW Uo = 5 V Io = 100 mA Po = 33 mW Co = 1 F Lo = 1 mH Uo = 5 V Io = 75 mA Po = 120 mW Co = 1 F Lo = 1 mH Electrically connected to the basic device Siemens FI 01 · 2016 5/15 © Siemens AG 2016 Positioners SIPART PS2 Technical specifications Without Ex protection With explosion protection "ia" With explosion protection "ic", "nA" NCS sensor Position range • Linear actuator 6DR4004-.N.20 3 ... 14 mm (0.12 ... 0.55") • Linear actuator 6DR4004-.N.30 10 ... 130 mm (0.39 ... 5.12"); up to 200 mm (7.87") on request • Part-turn actuator 30° ... 100° Linearity (after correction by positioner) 1% • Linear actuator 1% • Part-turn actuator 0,2 % Hysteresis 0,1 %/10 K ( 0.1 %/18 °F) for -20 ... +90 °C (-4 ... +194 °F) 0,2 %/10 K ( 0.2 %/18 °F) for -40 ... -20 °C (-40 ... -4 °F) Temperature influence (range: rotation angle 120° or stroke 14 mm) Climatic class According to EN 60721-3 • Storage 1K5, but -40 ... +90 °C (1K5, but -40 ... +194 °F) • Transport 2K4, but -40 ... +90 °C (2K4, but -40 ... +194 °F) Vibration resistance 5 • Harmonic oscillations (sine) according to IEC 60068-2-6 3.5 mm (0.14"), 2 ... 27 Hz; 3 cycles/axis 98.1 m/s² (321.84 ft/s²), 27 ... 300 Hz, 3 cycles/axis 300 m/s2 (984 ft/s2), 6 ms, 4 000 shocks/axis • Bumping according to IEC 60068-2-29 Degree of protection of enclosure IP68 according ot IEC EN 60529; NEMA 4X / Encl. Type 4X • Connecting to circuits with the following peak values - Ui = 5 V Ii = 160 mA Pi = 120 mW Ui = 5 V Effective internal capacitance Ci - 180 nF 180 nF Effective internal inductance Li - 922 µH 922 µH Explosion protection according to ATEX/IECEx - Intrinsic safety "ia": II 2 G Ex ia IIC T6/T4 Gb Intrinsic safety "ic": II 3 G Ex ic IIC T6/T4 Gc Non-sparking "nA": II 3 G Ex nA IIC T6/T4 Gc Explosion protection according to FM - Intrinsic safety "ia": IS, Class I, Divison 1, ABCD IS, Class I, Zone 1, AEx ib, IIC Non-sparking, "nA": NI, Class I, Divison 2, ABCD NI, Class I, Zone 2, AEx nA, IIC Permissible ambient temperature • ATEX/IECEx - T4: -40 ... +90 °C (-40 ... +194 °F) T6: -40 ... +70 °C (-40 ... +158 °F) • FM/CSA - T4: -40 ... +85 °C (-40 ... +185 °F) T6: -40 ... +70 °C (-40 ... +158 °F) 5/16 Siemens FI 01 · 2016 © Siemens AG 2016 Positioners SIPART PS2 Selection and Ordering data SIPART PS2 Selection and ordering data Article No. SIPART PS2 electropneumatic positioner in enclosure made of Makrolon, aluminum and stainless steel 6 DR 5 Order code Selection and ordering data Article No. 6 DR 5 777 - 0 7777 - 0 7A7 777 SIPART PS2 electropneumatic positioner in enclosure made of Makrolon, aluminum and stainless steel Click on the Article No. for the online configuration in the PIA Life Cycle Portal. Limit monitor Installed, incl. 2nd cable gland Without Alarm module; electronic (6DR4004-.A) SIA module; slot-type initiators (6DR4004-.G) Mechanical limit switch module (mechanical switching contacts (6DR4004-.K))4) Version 2-wire (4 to 20 mA) • Without HART } 0 • With HART, not explosion} 1 protected 2-, 3-, 4-wire (0/4 to 20 mA) • With HART, explosion-protected } 2 • Without HART, not explosion 3 -protected PROFIBUS PA connection 5 FOUNDATION Fieldbus connection 6 For actuator Single-acting Double-acting Enclosure Makrolon4) Aluminum, narrow; only single-acting Stainless steel, without inspection window Aluminum Explosion protection Without With protection type • Intrinsic safety With protection type1) • Non-sparking • Dust protection via enclosure With protection type2) • Intrinsic safety • Non-sparking With protection type2) • Non-sparking With protection type1) • Intrinsic safety • Non-sparking • Dust protection via enclosure Connection thread electrical/pneumatic M20x1.5/G¼ ½-14 NPT / ¼-18 NPT M20x1.5/¼-18 NPT ½-14 NPT / G¼ M12 connector, A coding/ G¼3) M12 connector, A coding/ ¼-18 NPT3) } } 1 2 } 0 11 3 } } Customer-specific design Without N E Brief instructions German/English French/Spanish/Italian/Chinese D G K G N M P R S } Available ex stock We can offer shorter delivery times for configurations designated with the Quick Ship Symbol . For details see page 9/5 in the appendix. 1) 2) } 0 1 2 3 } 0 1 2 5 3 0 } Mounted pressure gauge block Without } Gauge made of plastic Block made of aluminum, singleacting G¼, scaled in MPa and bar Block made of aluminum, doubleacting G¼, scaled in MPa and bar Block made of aluminum, singleacting ¼-18 NPT, scaled in MPa and psi Block made of aluminum, doubleacting ¼-18 NPT, scaled in MPa and psi F } } 777 - 0 7777 - 0 7A7 777 Option modules Installed, incl. 2nd cable gland Without } Position feedback module for position feedback signal (4 ... 20 mA) (6DR4004-.J) EMC filter module for external position sensor in the SIPART PS2 enclosure (C73451-A430-D23), NCS sensor 6DR4004-.N..0 and external position sensing with nonSiemens potentiometer Position feedback module and EMC filter module for external position sensor 2 Order code Enclosure: aluminum narrow 6DR5..1 or stainless steel 6DR5..2, each without inspection window in the cover. Aluminum 6DR5..3; Impact energy max. 2 joule. Enclosure: aluminum; Impact energy max. 2 joule on inspection window for enclosure 6DR5..1 or 6DR5..3. 3) Connector M12 mounted and electrically connected in versions 6DR50.., 6DR55.. and 6DR56.. Connector M12 mounted in versions 6DR50.., 6DR51.., 6DR52.. and 6DR53.. Not for protection type "dust protection by enclosure" 6DR5...-0D... and 6DR5...-0K... Gauge made of steel block made of aluminum, singleacting G¼, scaled in MPa, bar, psi Block made of aluminum, doubleacting G¼, scaled in MPa, bar, psi Block made of aluminum, singleacting ¼-18 NPT, scaled in MPa, bar, psi Block made of aluminum, doubleacting ¼-18 NPT, scaled in MPa, bar, psi 0 1 2 3 4 9 R1A 9 R2A 9 R1B 9 R2B Gauge made of stainless steel 316 Block made of stainless steel 316, single-acting G¼, scaled in MPa, bar, psi Block made of stainless steel 316, double-acting G¼, scaled in MPa, bar, psi Block made of stainless steel 316, single-acting ¼-18 NPT, scaled in MPa, bar, psi Block made of stainless steel 316, double-acting ¼-18 NPT, scaled in MPa, bar, psi 4) A B 9 R1C 9 R2C 9 R1D 9 R2D Not for protection type "non-sparking" Siemens FI 01 · 2016 5/17 © Siemens AG 2016 Positioners SIPART PS2 Selection and Ordering data SIPART PS2 Selection and ordering data Article No. SIPART PS2 electropneumatic positioner in enclosure made of Makrolon, aluminum and stainless steel 6 DR 5 Further designs Order code Selection and ordering data Article No. 6 DR 5 777 - 0 7777 - 0 7A7 777 SIPART PS2 electropneumatic positioner in enclosure made of Makrolon, aluminum and stainless steel Order code Add "-Z" to Article No. and specify Order Code. 5 TAG plate made of stainless steel, 3-line Text line 1: Plain text from Y17 Text line 2: Plain text from Y15 Text line 3: Plain text from Y16 A20 Version with stainless steel sound absorbers Standard with stainless steel enclosure A40 Functional safety (SIL 2) only for 6DR5.1. (single-acting positioners) Device suitable for use according to IEC 61508 and IEC 61511 C20 M12 connector For the following option modules: • Position feedback module D53 • External position detection system D54 • Alarm module D55 • SIA module Can only be ordered in connection with optional module D56 Fail in Place Holding function on failure of auxiliary electrical power and/or pneumatic failure F01 Pneumatic terminal strip made of stainless steel 316 K18 OPOS adapter with interface VDI/VDE 3847 Blanketing, only for single-acting, not for flameproof enclosures K20 Permitted ambient temperature during operation -40 ... 80 °C (-40 ... +176 °F) for 6DR5.11, 6DR5..2, 6DR5..3 (without inspection window) M40 Marine approval GL (Germanischer Lloyd) S10 LR (Lloyds Register) S11 BV (Bureau Veritas) S12 DNV (Det Norske Veritas) S13 ABS (American Bureau of Shipping) S14 KR of shipping (Korean Register of Shipping) S15 5/18 Siemens FI 01 · 2016 777 - 0 7777 - 0 7A7 777 Measuring point description Max. 16 characters for HART, max. 32 characters for PROFIBUS PA, FOUNDATION Fieldbus and 4 ... 20 mA, specify in plain text: Y15: ........ Y15 Measuring point text Max. 24 characters for HART, max. 32 characters for PROFIBUS PA, FOUNDATION Fieldbus and 4 ... 20 mA, specify in plain text: Y16: ........ Y16 Measuring point number (TAG No.) Max. 32 characters, specify in plain text: Y17: ........ Y17 Preset bus address Specify in plain text: Y25: ........ (only for 6DR55.. and 6DR56..) Y25 Customer-specific parameter setting Specify in plain text: Y30: ........ Y30 } Available ex stock Order code © Siemens AG 2016 Positioners SIPART PS2 Selection and ordering data SIPART PS2 for flameproof enclosure Selection and ordering data Article No. SIPART PS2 electropneumatic positioner, in flameproof aluminum enclosure, without cable gland 6 DR 5 Order code Selection and ordering data Article No. 6 DR 5 7 7 5 - 0 E 7 7 7 - 00 7 A 7 7 7 7 SIPART PS2 electropneumatic positioner, in flameproof aluminum enclosure, without cable gland 0 1 Mounted pressure gauge block Without } Gauge made of plastic, block made of aluminum, single-acting G¼, scaled in MPa and bar Gauge made of plastic, block made of aluminum, double-acting G¼, scaled in MPa and bar Gauge made of plastic, block made of aluminum, single-acting ¼-18 NPT, scaled in MPa and psi Gauge made of plastic, block made of aluminum, double-acting ¼-18 NPT, scaled in MPa and psi Click on the Article No. for the online configuration in the PIA Life Cycle Portal. Version 2-wire (4 to 20 mA) • Without HART • With HART 2-, 3-, 4-wire (0/4 to 20 mA) } • With HART • Without HART PROFIBUS PA connection FOUNDATION Fieldbus connection For actuator Single-acting Double-acting Connection thread electrical/pneumatic M20 x 1.5 / G¼ ½-14 NPT / ¼-18 NPT M20 x 1.5 / ¼-18 NPT ½-14 NPT / G¼ M25x1.5 / G¼ Limit monitor Built-in Without Alarm module; electronic (6DR4004-8A) } } } } } Option modules Built-in Without } Position feedback module for position feedback signal (4 ... 20 mA) (6DR4004-8J) EMC filter module for external position sensor Position feedback module and EMC filter module for external position sensor Brief instructions German/English/Chinese French/Spanish/Italian } 2 3 5 6 7 7 5 - 0 E 7 7 7 - 00 7 A 7 7 7 7 0 1 2 3 4 Gauge made of steel Block made of aluminum, singleacting G¼, scaled in MPa, bar, psi Block made of aluminum, doubleacting G¼, scaled in MPa, bar, psi Block made of aluminum, singleacting ¼-18 NPT, scaled in MPa, bar, psi Block made of aluminum, double-acting ¼-18 NPT, scaled in MPa, bar, psi 1 2 G N M P Q 9 R1A 9 R2A 9 R1B 9 R2B Gauge made of stainless steel 316 Block made of stainless steel 316, single-acting G¼, scaled in MPa, bar, psi Block made of stainless steel 316, double-acting G¼, scaled in MPa, bar, psi Block made of stainless steel 316, single-acting ¼-18 NPT, scaled in MPa, bar, psi Block made of stainless steel 316, double-acting ¼-18 NPT, scaled in MPa, bar, psi 0 1 0 1 2 3 A B } Available ex stock We can offer shorter delivery times for configurations designated with the Quick Ship Symbol . For details see page 9/5 in the appendix. Order code 9 R1C 9 R2C 9 R1D 9 R2D Further designs Add "-Z" to Article No. and specify Order Code. Order code TAG plate made of stainless steel, 3-line Text line 1: Plain text from Y17 Text line 2: Plain text from Y15 Text line 3: Plain text from Y16 A20 Functional safety (SIL 2) only for 6DR5.1. (single-acting positioners) Device suitable for use according to IEC 61508 and IEC 61511 C20 Fail in Place Holding function in case of auxiliary electrical power failure F01 Pneumatic terminal strip made of stainless steel 316 K18 Permitted ambient temperature during operation -40 ... 80 °C (-40 ... +176 °F) M40 Measuring point description Max. 16 characters for HART, max. 32 characters for PROFIBUS PA and FOUNDATION Fieldbus, specify in plain text: Y15: ........ Y15 Measuring point text Max. 24 characters for HART, max. 32 characters for PROFIBUS PA and FOUNDATION Fieldbus, specify in plain text: Y16: ........ Y16 Measuring point number (TAG No.) Max. 32 characters, specify in plain text: Y17: ........ Y17 Preset bus address Specify in plain text: Y25: ........ only for 6DR55.. and 6DR56..) Y25 } Available ex stock Siemens FI 01 · 2016 5/19 5 © Siemens AG 2016 Positioners SIPART PS2 Selection and ordering data SIPART PS2 for flameproof enclosure Selection and ordering data Article No. SIPART PS2 electropneumatic positioner, in flameproof stainless steel enclosure, without cable gland 6 DR 5 Order code 7 7 6 - 0 E 7 7 7 - 00 7 A 7 7 7 7 Click on the Article No. for the online configuration in the PIA Life Cycle Portal. 5 Connection thread electrical/pneumatic M20 x 1.5 / G¼ ½-14 NPT / ¼-18 NPT M20 x 1.5 / ¼-18 NPT ½-14 NPT / G¼ M25x1.5 / G¼ Limit monitor Built-in Without Alarm module; electronic (6DR4004-8A) } } } } } Option modules Built-in Without } Position feedback module for position feedback signal (4 ... 20 mA) (6DR4004-8J) EMC filter module for external position sensor Position feedback module and EMC filter module for external position sensor Brief instructions German/English/Chinese French/Spanish/Italian Article No. 6 DR 5 Mounted pressure gauge block Without Version 2-wire (4 to 20 mA) • Without HART • With HART 2-, 3-, 4-wire (0/4 to 20 mA) } • With HART • Without HART PROFIBUS PA connection FOUNDATION Fieldbus connection For actuator Single-acting Double-acting Selection and ordering data SIPART PS2 electropneumatic positioner, in flameproof stainless steel enclosure, without cable gland } 2 3 5 6 1 2 G N M P Q 0 1 0 1 2 3 A B } Available ex stock We can offer shorter delivery times for configurations designated with the Quick Ship Symbol . For details see page 9/5 in the appendix. Siemens FI 01 · 2016 } 0 9 R1C 9 R2C 9 R1D 9 R2D Further designs Add "-Z" to Article No. and specify Order Code. Order code TAG plate made of stainless steel, 3-line Text line 1: Plain text from Y17 Text line 2: Plain text from Y15 Text line 3: Plain text from Y16 A20 Functional safety (SIL 2) only for 6DR5.1. (single-acting positioners) Device suitable for use according to IEC 61508 and IEC 61511 C20 Fail in Place Holding function on failure of auxiliary electrical power and/or pneumatic failure F01 Permitted ambient temperature during operation -40 ... 80 °C (-40 ... +176 °F) M40 Measuring point description Max. 16 characters for HART, max. 32 characters for PROFIBUS PA and FOUNDATION Fieldbus, specify in plain text: Y15: ........ Y15 Measuring point text Max. 24 characters for HART, max. 32 characters for PROFIBUS PA and FOUNDATION Fieldbus, specify in plain text: Y16: ........ Y16 Measuring point number (TAG No.) Max. 32 characters, specify in plain text: Y17: ........ Y17 Preset bus address Specify in plain text: Y25: ........ only for 6DR55.. and 6DR56..) Y25 } Available ex stock 5/20 7 7 6 - 0 E 7 7 7 - 00 7 A 7 7 7 7 Gauge made of stainless steel 316 Block made of stainless steel 316, single-acting G¼, scaled in MPa, bar, psi Block made of stainless steel 316, double-acting G¼, scaled in MPa, bar, psi Block made of stainless steel 316, single-acting ¼-18 NPT, scaled in MPa, bar, psi Block made of stainless steel 316, double-acting ¼-18 NPT, scaled in MPa, bar, psi 0 1 Order code © Siemens AG 2016 Positioners SIPART PS2 Selection and Ordering data Accessories/Spare parts ■ Selection and ordering data ■ Selection and ordering data Article No. Accessories Position feedback module for position feedback signal (4 ... 20 mA) • Without explosion protection } 6DR4004-8J • With ATEX/IECEx and FM/CSA explosion protection } 6DR4004-6J Alarm module for 3 alarm outputs and 1 binary input (functionality: 2 limit monitors, 1 fault alarm, 1 binary input) } 6DR4004-8A • With ATEX/IECEx and FM/CSA explosion protection } 6DR4004-6A SIA module (slot-type initiator alarm module, not for Ex d version) • Without explosion protection } 6DR4004-8G • With ATEX/IECEx and FM/CSA explosion protection } 6DR4004-6G Mechanical limit switch module (with mechanical ground contacts, not for Ex d version) • Without explosion protection } 6DR4004-8K • With explosion protection } 6DR4004-6K Internal NCS module For contact-free position detection, for installation in the positioner enclosure } • Without explosion protection } 6DR4004-5L • With explosion protection } 6DR4004-5LE EMC filter module with and without explosion protection for connection of external position sensor (10 k) or NCS sensor } C73451-A430-D23 Article No. Accessories 6 D R 4 00 0 4 - 7 N 7 7 0 Cable length 6 m (19.68 ft) 20 m (65.67 ft) 40 m (131.23 ft) Actuator type For part-turn actuators, glass fiber-reinforced polyester magnet holders1) For linear actuators up to 14 mm (0.55 inch)2) For linear actuators > 14 ... 130 mm (0.55 ... 5.12 inch)3) For part-turn actuators, anodized aluminum magnet holders1) 1) 2 gauges made of plastic, block made of aluminum, single-acting ¼-18 NPT, scaled in MPa and psi } 6DR4004-1MN 3 gauges made of plastic, block made of aluminum, double-acting ¼-18 NPT, scaled in MPa and psi } 6DR4004-2MN 2 gauges made of steel Block made of aluminum, single-acting G¼, scaled in MPa, bar, psi } 6DR4004-1P 3 gauges made of steel Block made of aluminum, double-acting G¼, scaled in Mpa, bar, psi } 6DR4004-2P 2 gauges made of steel Block made of aluminum, single-acting ¼-18 NPT, scaled in MPa, bar, psi } 6DR4004-1PN 3 gauges made of steel Block made of aluminum, double-acting ¼-18 NPT, scaled in MPa, bar, psi } 6DR4004-2PN } 6DR4004-2Q 3 gauges made of stainless steel 316 Block made of stainless steel 316, double-acting G¼, scaled in MPa, bar, psi } 6DR4004-2QN 3 gauges made of stainless steel 316 Block made of stainless steel 316, double-acting ¼-18 NPT, scaled in MP, bar, psi 8 6 Pneumatic terminal strip made of stainless steel 316 to replace the pneumatic terminal strip made of aluminum N P R 1 Single-acting with G¼ } 6DR4004-1R Double-acting with G¼ } 6DR4004-2R Single-acting with ¼-18 NPT } 6DR4004-1RN Double-acting with ¼-18 NPT } 6DR4004-2RN Mounting kit for NAMUR part-turn actuators 2 (VDI/VDE 3845, with plastic coupling wheel, without mounting console) } 6DR4004-8D 3 (VDI/VDE 3845, with stainless steel coupling, without mounting console) } TGX:16300-1556 4 Fitted with mounting console, available for order separately as accessory. Mounted with individual mounting solution. Only a NAMUR mounting bracket can be used as mounting base (order separately as accessory). 3) Mounted with NAMUR interface. Article No. either 6DR4004-8V or 6DR4004-8V + 6DR4004-8L depending on stroke range. Or mounted without NAMUR interface, individual mounting solution. Article No. 6DR4004-8VK or 6DR4004-8VL can be used as individual mounting solution depending on the stroke range. 2) } 6DR4004-2M 3 gauges made of plastic, block made of aluminum, double-acting G¼, scaled in MPa and bar } 6DR4004-1QN 2 gauges made of stainless steel 316 Block made of stainless steel 316, single-acting ¼-18 NPT, scaled in MPa, bar, psi Click on the Article No. for the online configuration in the PIA Life Cycle Portal. Explosion protection Not explosion-proof With protection type (ATEX/IECEx/FM) • Intrinsic safety • Non-sparking } 6DR4004-1M 2 gauges made of plastic, block made of aluminum, single-acting G¼, scaled in MPa and bar } 6DR4004-1Q 2 gauges made of stainless steel 316 Block made of stainless steel 316, single-acting G¼, scaled in MPa, bar, psi } Available ex stock NCS sensor for non-contacting detection of position (not for Ex d version) } C73451-A430-D78 External position detection system (with explosion protection to ATEX/IECEx) for separate mounting of position sensor and controller unit (not for Ex d version), comprising SIPART PS2 Makrolon enclosure with integral potentiometer and sliding clutch (without electronics and valve block) The EMC filter module is additionally required for the controller unit. (separate ordering item, see above). Gauge block with • Without explosion protection Selection and ordering data Article No. SIPART PS2 console for NAMUR installation on part-turn actuators • 80 x 30 x 20 mm } 6DR4004-1D • 80 x 30 x 30 mm } 6DR4004-2D • 130 x 30 x 30 mm } 6DR4004-3D • 130 x 30 x 50 mm } 6DR4004-4D Siemens FI 01 · 2016 5/21 5 © Siemens AG 2016 Positioners SIPART PS2 Selection and Ordering data Accessories/Spare parts Mounting kit for other part-turn actuators Documentation The following mounting consoles can be used together with the NAMUR part-turn actuator mounting kit 6DR4004-8D. The entire documentation is available for download free-of-charge in various languages at: http://www.siemens.com/ processinstrumentation/documentation • SPX (DEZURIK) Power Rac, sizes R1, R1A, R2 } and R2A TGX:16152-328 } TGX:16152-350 • Fisher 1051/1052/1061, sizes 30, 40, 60 to 70 } TGX:16152-364 } TGX:16152-348 • Masoneilan Camflex II • Fisher 1051/1052, size 33 SIPART PS2 Compact Instruction Manual Mounting kit for NAMUR linear actuators A5E03436620 • Estonian, Latvian, Lithuanian, Polish, Romanian, Croatian A5E03436655 • Bulgarian, Czech, Finnish, Slovakian, Slovenian A5E03436664 • NAMUR linear actuator mounting kit with short } lever (2 ... 35 mm (0.08 ... 1.38 inch) 6DR4004-8V • Danish, Greek, Portuguese, Swedish, Hungarian A5E03436683 } 6DR4004-8L SIPART PS2 device documentation • Long lever for travels from 35 ... 130 mm (1.38 ... 5.12 inch) without NAMUR mounting bracket } • Reduced mounting kit (like 6DR4004-8V but without fixing angle and U-bracket), with short lever with up to 35 mm travel (1.38 inch) 6DR4004-8VK } 6DR4004-8VL • Reduced mounting kit (like 6DR4004-8V but without fixing angle and U-bracket), with long lever with > 35 mm travel (1.38 inch) 5 • English, French, German, Spanish, Italian, Dutch • Two terminal strips made of stainless steel 316 } for replacement of the aluminum terminal blocks in the 6DR4004-8V, -8VK and -8VL mounting kits for NAMUR linear actuators 6DR4004-3N SITRANS I200 output isolator HART (see "SITRANS I supply units and isolation amplifiers") with 6DR4004-3M HART modem for connecting to PC or laptop • 24 V DC auxiliary power • with USB interface 1) • Masoneilan type 37/38, size 6 to 51 mm (<2 inch) } TGX:16152-595 • Masoneilan type 87/88 } TGX:16152-1210 • Masoneilan type 37/38, size 51 to 254 mm (>2 inch) } TGX:16152-1215 • Fisher type 657/667, size 30 to 80 } TGX:16152-110 • Samson actuator type 3277 yoke dimension = 101 mm (integrated connection without tube), not for Ex d } 6DR4004-8S 7NG4124-0AA00 } 7NG4131-0AA00 } 7MF4997-1DB Only together with 6DR4004-8S Scope of delivery for positioner • 1 SIPART PS2 positioner as ordered • 1 DVD with the complete documentation for all versions and accessories • Getting Started "SIPART PS2 – Operation - a concise overview" ■ Selection and ordering data Article No. NCS-Sensor spare parts OPOS Interface according to VDI/VDE 3847 } 6DR4004-5PB • OPOS/NAMUR mounting kit with short lever for } installation according to NAMUR or integrated installation without pipe 6DR4004-5PL Connection block, for safety solenoid valve with extended mounting flange to NAMUR • For mounting to IEC 534-6 } 6DR4004-1B • For SAMSON actuator (integrated mounting) see above } 6DR4004-1C1) Siemens FI 01 · 2016 } } Available ex stock Mounting kit for other linear actuators 5/22 A5E00214567 SITRANS I100 output isolator HART (see "SITRANS I supply units and isolation amplifiers") with • 24 V DC auxiliary power } • Roll and disk made of stainless steel 316 for replacement of the Teflon roll and aluminum disk in the 6DR4004-8, -8VK and -8VL mounting kits for NAMUR linear actuators • OPOS adapter with interface VDI/VDE 3847, blanketing, not for flameproof enclosures • DVD with complete documentation for all device versions Magnet holder made of fiberglass-reinforced polyester including magnet for non-contacting position detection for part-turn actuators A5E00078030 Magnet holder made of anodized aluminum including magnet for non-contacting position detection for part-turn actuators A5E00524070 © Siemens AG 2016 Positioners SIPART PS2 Dimensional drawings ■ Dimensional drawings A 60 [2.36] 33 [1.30] M PZ 35 23 [1.38] [0.91] [0.28] 7 8 B C D E 5 J O Y1 6 19.7 [0.78] 2 [0.08] 50 [1.97] 6 4x 2x Y2 29.5 [1.16] 14.5 [0.57] 11.2 [0.44] 5 [0.20] M 4x 6.7 [0.26] 18.7 [0.74] F Y1 M 17.5 [0.688] M8 65 [2.56] 40 [1.57] M20 x 1.5 or adapter NPT 9.8 [0.26] 7 [0.276] N 8 [0.315] H G M L K Non-flameproof enclosure, dimensions in mm (inch) Value A 6DR5..0 6DR5..1 G¼ ¼-NPT 184.5 (7.26) 186.5 (7.34) 6DR5..2 185 (7.28) 186.5 (7.34) 15 (0.59) 6DR5..3 G¼ ¼-NPT 186.5 (7.34) 188.5 (7.42) B - - C 95 (3.74) 84 (3.31) 99 (3.90) 98.6 (3.88) D 48 (1.89) 34.5 (1.36) 49.5 (1.95) 48.6 (1.91) E 88.5 (3.48) 90.5 (3.56) 88.5 (3.48) 88.8 (3.50) F*) 29.5 (1.16) - 29.5 (1.16) 29.5 (1.16) G 39 (1.54) 44 (1.73) 39 (1.54) 39 (1.54) H 14.5 (0.57) 16 (0.63) 16 (0.63) 14.5 (0.57) J 96.6 (3.80) 96.6 (3.80) 98.5 (3.88) 103 (4.06) K 18.5 (0.73) 22 (0.87) 18.5 (0.73) 18.5 (0.73) L 18.5 (0.73) 7 (0.23) 18.5 (0.73) 18.5 (0.73) M - 26.5 41.5 40 N - 7.5 7.5 7.5 O 14.5 (0.57) 14.5 (0.57) 14.5 (0.57) 15.5 (0.61) * Dimension does not apply to double-acting actuators 6DR5..0 Makrolon enclosure; dimensions with pneumatic connection G¼ or ¼ NPT 6DR5..1 Aluminum enclosure, narrow, only single-acting 6DR5..2 Stainless steel enclosure, without inspection window 6DR5..3 Aluminum enclosure; dimensions with pneumatic connection G¼ or ¼ NPT Siemens FI 01 · 2016 5/23 © Siemens AG 2016 Positioners SIPART PS2 Dimensional drawings M8, 14 (0.55) Immersion depth (4x) all air connections G¼ or ¼-NPT 23 (0.91) B 0 Ø 5 7) (1.9 M6, 11 (0.43) Immersion depth (4x) G¼ M6, 8 (0.31) Immersion depth (2x) D E 1) 7.5 (0.30) C 128.5 (5.06) 7 (0.28) 12 (0.47) 4.5 19.25 (0.18) (0.76) 34 25 (1.34) (0.98) 65 (2.56) 7.75 (0.31) 43 (1.69) 10.25 (0.40) A M20, M25 or ½“ NPT (2x) 233.3 (9.19) 14.3 (0.56) 87.2 (3.43) 3.5 (0.14) 5 82.5 (3.25) Ø136.5 (5.37) F 1) Connection 238/Y2 only for double-acting version Ø8 (0.31) h9 G Flameproof enclosure, dimensions in mm (inch) - B 60 (2.36) - C 25.7 (1.01) 21.7 (.85) D 33.5 (1.32) 25 (0.99) E 33.5 (1.32) - F 158.5 (6.24) 160 (6.3) G 235.3 (9.26) 227.6 (8.96) 6DR5..5 Aluminum enclosure, flameproof; dimensions with pneumatic connection G¼ or ¼ NPT Mounting level of positioner >4 (0.16) M6 4+0.1 (0.16+0.04) 25 (0.98) 6DR5..6 5 (0.2) b Maß Mounting plate a 6DR5..5 A a = 4 (0.16) b = 12 (0.47) Part-turn actuator 6DR5..6 Stainless steel enclosure, flameproof 6.5 (0.26) Ø35 (1.38) F05-Lkr.Ø50 (1.97) Mounting onto part-turn actuators; mounting consoles (scope of delivery of actuator manufacturer), extract from VDI/VDE 3845, dimensions in mm (inch) 5/24 Siemens FI 01 · 2016 © Siemens AG 2016 Positioners SIPART PS2 Schematics ■ Schematics Two-wire system Electric connection of 2-wire devices (6DR50.. and 6DR51..) Devices of types 6DR50.. and 6DR51.. are operated in a 2-wire system. + 4 ... 20 mA J + 6 – 7 8 9 BE1 10 4 ... 20 mA Two-wire system J 6 7 – 8 9 BE1 10 Three-/Four-wire system SIPART PS2 electropneumatic positioner, input circuit for 6DR50.. and 6DR51.. + Electric connection of PROFIBUS PA device (6DR55..) and FOUNDATION Fieldbus device (6DR56..) 18 ... 30 V 1) + – ≤ 30 V 81 82 + ≤ 24 V 0/4 ... 20 mA 6 7 – 9 10 1) 2 3 – 4 5 + 1) J PROFIBUS PA and FOUNDATION Fieldbus connection 2 3 4 5 6 7 – 8 9 BE1 10 5 1) Jumper between 5 and 7 only for three-wire system BE1 SIPART PS2 electropneumatic positioner, input circuits for 6DR52.. and 6DR53.. Input for safety shutdown (activated using coding jumper) SIPART PS2 PA and SIPART PS2 FF electropneumatic positioner, input circuit for 6DR55.. and 6DR56.. Electric connection of 2-, 3- and 4-wire device (6DR52.. and 6DR53..) Devices of types 6DR52.. and 6DR53.. can be operated in a 2-, 3- and 4-wire system. + – R ≥ 250 Ω if req. 1) lH+ ly = 4 ... 20 mA I lW- HART modem 2 3 4 5 6 7 8 PC/Laptop 1) Only required with current sources not conforming to HART SIPART PS2 electropneumatic positioner, example of connection for communication through HART for 6DR52.. Siemens FI 01 · 2016 5/25 © Siemens AG 2016 Positioners SIPART PS2 Mounting kit Mounting kit for NAMUR linear actuators • 1 mounting bracket • 2 mounting prisms • 1 U-bracket • 1 lever arm with adjustable pick-up roll • 2 U-bolts • Various screws and lock washers 5 Mounting of SIPART PS2 on linear actuators 5/26 Siemens FI 01 · 2016 Mounting of SIPART PS2 in flameproof aluminum enclosure on linear actuators © Siemens AG 2016 Positioners SIPART PS2 Mounting kit Mounting kit for NAMUR part-turn actuators • 1 coupling wheel • 1 driver pin • 8 scales • 1 pointer • Various screws and lock washers Caution: The mounting consoles and the screws for mounting onto the part-turn actuator are not included in the scope of delivery and must be provided by the customer (see "Technical specifications") 5 Mounting of SIPART PS2 on part-turn actuators Mounting of SIPART PS2 in flameproof aluminum enclosure on part-turn actuators ■ More information Special versions On request Siemens FI 01 · 2016 5/27