TechnicalInformation 2PS13512E43W35222 PrimeSTACK™ Preliminarydata Keydata 1x900Armsat400Vrms,watercooled Generalinformation Stacksforvariousinverterapplication.Semiconductors,heatsinks,driversandsensorsincluded. Theseareonlytechnicaldata Pleasereadcarefullythecompletedocumentationandmaintaintheproperdesignenvironment EspeciallynotetheEMCenvironmentandthecontroller'sfunctionality. Topology 1/2 B2I Application / Modulation Inverter / Sine Load type resistive, inductive Cooling water cooled Implemented sensors current, voltage, temperature Semicond. (Unit 1) none DC Link none Semicond. (Unit 2) IGBT 3x FF450R12KE4 Driver signals IGBT electrical CMOS 0 .. 15V Standards EN50178, UL94, prepared for UL508C Sales - name 2PS13512E43W35222 Internal ID 35222 Mechanical drawing number 34482_MB Electrical drawing number 2PS-C3-V preparedby:OW dateofpublication:2014-03-17 approvedby:KV revision:2.3 1 TechnicalInformation PrimeSTACK™ 2PS13512E43W35222 Preliminarydata Note The inverter current is limited by the current sensor. Heat sink with aluminum cooling channel. Composites of fluid: Water and 52 vol. % Antifrogen N. Alignment over temperature shutdown for water inlet temperatures up to 70°C. Electricaldata DCLink min Voltage Overvoltage shutdown VDC within 600µs min Voltage depending on controller VUnit2 Continuous current VUnit2 = 400VRMS, VDC = 650V, Tinlet = 40°C, TJ ≤ 125°C, fUnit2 = 50Hz, fsw2 = 5000Hz, cos(phi) = 0,85 IUnit2 Continuous current overload cap. Tinlet = 40°C, for overload capability 150% for 60s DC current no rotating field, Tinlet = 40°C Overcurrent shutdown within 15µs V typ VUnit2 = 400V, VDC = 650V, Tinlet = 40°C, TJ ≤ 125°C, fUnit2 = 50Hz, fsw2 = 5000Hz, cos(phi) = 0,85, IUnit2 = 900ARMS ARMS ARMS 547,0 Aav -1,00 W 1,00 typ Ploss aux max units 40 W VBurst 2 kV control VBurst 1 kV aux (24V) VSurge 1 kV power Insulation management is designed for VLine according to EN50178, f = 50Hz, t = 60s Visol Controllerinterfacedata Auxiliary voltage Vaux Paux Driver core VRMS 2,5 kVRMS min typ max 13 24 30 DR240 EiceDRIVER 2ED300C17-ST open collector, low = ok, max 15mA Vout 0,0 Analog current outputs Unit 2 load max 1mA; at 900A Vana out 4,80 4,90 Analog DC Link voltage output load max 1mA; at 850V VDC out 8,33 VT out 4,47 load max 1mA; at TNTC = 55°C correspond to Tj = 125°C at TNTC = 81°C preparedby:OW dateofpublication:2014-03-17 approvedby:KV revision:2.3 VT out OT Vav Digital output level Overtemperature shutdown units 40 resistor to GND 10,0kΩ, capacitor to GND 1nF Analog temperature output Vin 500 Digital input level 2 Hz 2940 min according to IEC61800-3 at named interfaces Apeak 8000 Ploss2 Power losses (PCB) see separate technical information VRMS 727 Generaldata Driver and interface board units 900 cos(phi)Unit2 Vaux = 24Vav max 400 fsw2 Auxiliary power requirement V 1860 Power factor Insulation test voltage units 850 IUnit2 DC Switching frequency EMC test max 850 Unit2AC Power losses typ 650 0,0 W 15,0 V 30,0 V 5,00 V 8,50 8,67 V 4,56 4,65 V 10 V TechnicalInformation PrimeSTACK™ 2PS13512E43W35222 Preliminarydata Heatsinkwatercooled/Thermaldata Water flow Water pressure drop min according cooling water specification from infineon ∆V/∆tWater typ ∆pWater Tinlet Water connection 30 -40 3/4 preparedby:OW dateofpublication:2014-03-17 approvedby:KV revision:2.3 3 units dm³/min Water pressure Cooling water inlet temperature max 10 mbar 8 bar 70 °C in TechnicalInformation PrimeSTACK™ 2PS13512E43W35222 Preliminarydata IGBTdataunit2 min Type assumed collector-emitter saturation voltage Ic = 450A; Vge = 15V; Tvj = 150°C parameter for linear model Tvj = 25°C parameter for linear model parameter for linear model parameter for linear model typ max units VCE sat 2,05 V Vce1 0,922 V Tvj = 25°C rce1 1,84 mΩ Tvj = 150°C Vce2 0,79 V Tvj = 150°C rce2 2,8 mΩ mJ turn-on / turn-off energy loss per pulse Tvj = 25°C E1 19 / 33 turn-on / turn-off energy loss per pulse Tvj = 150°C E2 36 / 56 mJ thermal resistance, junction to case per IGBT Rthjc 0,062 K/W thermal resistance, case to heatsink per IGBT Rthch 0,031 K/W Diodedataunit2 min typ max units Type assumed forward voltage IF = 450A; Vge = 0V; Tvj = 150°C VF parameter for linear model Tvj = 25°C VF1 1,05 V parameter for linear model Tvj = 25°C rF1 1,444 mΩ parameter for linear model Tvj = 150°C VF2 0,833 V parameter for linear model Tvj = 150°C rF2 2,037 mΩ reverse recovery energy Tvj = 25°C Erec1 19 mJ reverse recovery energy Tvj = 150°C Erec2 39 mJ thermal resistance, junction to case per Diode Rthjc 0,11 K/W thermal resistance, case to heatsink per Diode Rthch 0,055 K/W preparedby:OW dateofpublication:2014-03-17 approvedby:KV revision:2.3 4 1,75 V TechnicalInformation PrimeSTACK™ 2PS13512E43W35222 Preliminarydata Environmentalconditions min Storage temperature Ambient temperature Operating temperature max units Tstor -40 typ 85 °C Tamb -25 55 °C VAir PCB 0,3 pAir 900 Rel. F see chapter Heat sink water cooled / Thermal data Cooling air velocity (PCB) Air pressure standard atmosphere Humidity no condensation Installation height m/s 1100 hPa 5 85 % 0 1000 m Vibration according to IEC60721 5 m/s² Shock according to IEC60721 40 m/s² Protection degree IP00 Pollution degree 2 Torque at DC Terminals MDC 6,0 10,0 Nm Torque at AC Terminals MAC 16,0 20,0 Nm 120 mm Dimensions width × depth × height Weight with heat sink approximation 260 7,7 kg Weight without heat sink approximation 2,9 kg preparedby:OW dateofpublication:2014-03-17 approvedby:KV revision:2.3 5 280 TechnicalInformation 2PS13512E43W35222 PrimeSTACK™ Preliminarydata fo - derating curve IGBT (motor), Diode (generator) cos(phi) = ± 0,85 Tcool medium = 40°C fsw - derating curve IGBT (motor), Diode (generator) cos(phi) = ± 0,85 Tcool medium = 40°C 120 120 110 100 90 80 70 I/Inorm [%] I/Inorm [%] 80 60 50 40 40 30 20 motor ; 100% = 900 A rms generator ; 100% = 900 A rms 10 0 -5 0 5 motor ; 100% = 900 A rms generator ; 100% = 900 A rms 0 1000 10 15 20 25 30 35 40 45 50 55 2000 3000 4000 f0 [Hz] 120 120 110 110 100 100 90 90 80 80 70 70 60 50 7000 8000 60 50 40 40 30 30 20 0 400 6000 Continuous current derating curves vs. Tcool medium cos(phi) = ± 0,85 I/Inorm [%] I/Inorm [%] Continuous current derating curves vs. dc link voltage cos(phi) = ± 0,85 Tcool medium = 40°C 10 5000 fsw [Hz] 20 motor ; 100% = 900 A rms generator ; 100% = 900 A rms 450 500 550 600 650 700 motor ; 100% = 900 A rms generator ; 100% = 900 A rms 10 750 800 0 850 Vdc [V] preparedby:OW dateofpublication:2014-03-17 approvedby:KV revision:2.3 40 45 50 55 Tcool medium [°C] 6 60 65 70 TechnicalInformation 2PS13512E43W35222 PrimeSTACK™ Preliminarydata Transient thermal impedance per switch 0.080 Zth heat sink to ambient [K/W] 0.070 0.060 0.050 0.040 0.030 0.020 i: 1 2 3 4 ri[K/W]: 0.00002 0.03324 0.01822 0.00958 τi[s]: 0.9141 1.4372 3.9329 14.5531 0.010 0.000 0.1 1 10 100 1000 10000 time [s] preparedby:OW dateofpublication:2014-03-17 approvedby:KV revision:2.3 7 TechnicalInformation PrimeSTACK™ 2PS13512E43W35222 Preliminarydata Mechanicaldrawing preparedby:OW dateofpublication:2014-03-17 approvedby:KV revision:2.3 8 TechnicalInformation 2PS13512E43W35222 PrimeSTACK™ Preliminarydata Circuitdiagram Circuit diagram + Input VCE(sat) / supply Fault Output X1:3 Over-Temp. X1:22 Over-Voltage X1:13 GND digital X1:25 GND digital TOP A BOT - Digital circuit X1:2 EiceDRIVER™ IGBT plus IGBT minus Error messages X1:15 X1:14 + B - Error messages + X1:4 Supply DC plus - In X1:6 Supply DC GND X1:18 Supply DC GND X1:5 +15V DC/50mA Out X1:17 +15V DC/50mA ϑ Power supply X1:16 Supply DC plus X1:20 C PTC Option DC link capacitors + Current Output Temperature Mana X1:21 Voltage DC-Link X1:7 GND analog X1:8 GND analog X1:9 GND analog - Analog circuit X1:19 High voltage area in grey Option V Voltage measurement reinforced isolation between high voltage area and low voltage area NC X1:11 NC X1:12 NC X1:23 NC X1:24 NC Error Table Error outputs (open collector) Error Pin 2 SUB-D-Connector 25pole male X1:1 True earth/shield Temp. Pin 3 Error Driver Core X Overcurrent X Overtemperature output stage X X Overtemperature PCB X Overvoltage DC-Link (Option) X Undervoltage power supply X X= high level with required external pull up resistor. female thread UNC4/40 Voltage Pin 22 X X 1 front view For detailed technical information please refer the PrimeSTACK manual. preparedby:OW dateofpublication:2014-03-17 approvedby:KV revision:2.3 9 2PS-C3-V-Rev04 X1:10 TechnicalInformation PrimeSTACK™ 2PS13512E43W35222 Preliminarydata Terms&Conditionsofusage Thedatacontainedinthisproductdatasheetisexclusivelyintendedfortechnicallytrainedstaff.Youandyourtechnical departmentswillhavetoevaluatethesuitabilityoftheproductfortheintendedapplicationandthecompletenessoftheproduct datawithrespecttosuchapplication. Thisproductdatasheetisdescribingthecharacteristicsofthisproductforwhichawarrantyisgranted.Anysuchwarrantyis grantedexclusivelypursuantthetermsandconditionsofthesupplyagreement.Therewillbenoguaranteeofanykindforthe productanditscharacteristics. Shouldyourequireproductinformationinexcessofthedatagiveninthisproductdatasheetorwhichconcernsthespecific applicationofourproduct,pleasecontactthesalesoffice,whichisresponsibleforyou(seewww.infineon.com,sales&contact). Forthosethatarespecificallyinterestedwemayprovideapplicationnotes. Duetotechnicalrequirementsourproductmaycontaindangeroussubstances.Forinformationonthetypesinquestionplease contactthesalesoffice,whichisresponsibleforyou. ShouldyouintendtousetheProductinaviationapplications,inhealthorliveendangeringorlifesupportapplications,please notify.Pleasenote,thatforanysuchapplicationsweurgentlyrecommend -toperformjointRiskandQualityAssessments; -theconclusionofQualityAgreements; -toestablishjointmeasuresofanongoingproductsurvey, andthatwemaymakedeliverydependedontherealization ofanysuchmeasures. Ifandtotheextentnecessary,pleaseforwardequivalentnoticestoyourcustomers. Changesofthisproductdatasheetarereserved. SafetyInstructions Priortoinstallationandoperation,allsafetynoticesandwarningsandallwarningsignsattachedtotheequipmenthavetobe carefullyread.Makesurethatallwarningsignsremaininalegibleconditionandthatmissingordamagedsignsarereplaced.To installationandoperation,allsafetynoticesandwarningsandallwarningsignsattachedtotheequipmenthavetobecarefully read.Makesurethatallwarningsignsremaininalegibleconditionandthatmissingordamagedsignsarereplaced. preparedby:OW dateofpublication:2014-03-17 approvedby:KV revision:2.3 10