6PS04012E4DG36022 Data Sheet (1.5 MB, EN/DE)

TechnicalInformation
6PS04012E4DG36022
PrimeSTACK™
Preliminarydata
Keydata
3x306Armsat400Vrms,forcedair(fannotimplemented)
Generalinformation
Stacksforvariousinverterapplication.IGBT's,heatsinks,capacitors,driversand
sensorsincluded.
Pleasereadcarefullythecompletedocumentandmaintaintheproperdesignenvironment
Topology
B6I
Application / Modulation
Inverter / Sine
Load type
resistive, inductive
Cooling
forced air (fan not implemented)
Implemented sensors
current, voltage, temperature
Semicond.
(Unit 1)
none
DC Link
2.4mF
Semicond.
(Unit 2)
IGBT 6x FF200R12KE4
Driver signals IGBT
electrical CMOS
0 .. 15V
Standards
EN50178, UL94
Sales - name
6PS04012E4DG36022
Internal ID
36022
Mechanical drawing number
36022_MB
Electrical drawing number
2PS-CD-V
preparedby:OW
dateofpublication:2012-10-17
approvedby:AR
revision:2.1
1
TechnicalInformation
PrimeSTACK™
6PS04012E4DG36022
Preliminarydata
Notes
Overvoltage sensor is located only in the middle phase.
Electricaldata
DCLink
Voltage
Overvoltage shutdown
within 5000µs
min
typ
max
units
VDC
650
850
V
850
V
Unit2AC
min
typ
max
units
Voltage
depending on controller
VUnit2
400
VRMS
Continuous current
VUnit2 = 400VRMS, VDC = 650V, Tinlet = 40°C,
TJ ≤ 125°C, fUnit2 = 50Hz, fsw2 = 5000Hz,
cos(phi) = 0,85
IUnit2
306
ARMS
Continuous current overload
cap.
Tinlet = 40°C, for overload capability 150% for 60s
217
ARMS
DC current
no rotating field, Tinlet = 40°C
IUnit2 DC
159,0
Overcurrent shutdown
within 15µs
Switching frequency
Power losses
VUnit2 = 400V, VDC = 650V, Tinlet = 40°C,
TJ ≤ 125°C, fUnit2 = 50Hz, fsw2 = 5000Hz,
cos(phi) = 0,85, IUnit2 = 306ARMS
Power factor
EMC test
according to IEC61800-3 at named
interfaces
20000
Hz
Ploss2
3030
W
cos(phi)Unit2
-1,00
1,00
min
typ
max
units
40
W
Ploss aux
VBurst
2
kV
control
VBurst
1
kV
aux (24V)
VSurge
1
kV
power
Insulation management is
designed for
VLine
Insulation test voltage
according to EN50178, f = 50Hz, t = 60s
Visol
Importantcomponentdata
690
typ
CDC
2,40
type
Foil
Temperature range
-40
Rated voltage
per device
Rated capacitance
per device
CR
Capacitance tolerance
per device
Tol
Maximum ripple current
per device, Tamb = 55°C
IRmax
wiring system
series,parallel
Balance or discharge resistors
per DC Link unit
preparedby:OW
dateofpublication:2012-10-17
approvedby:AR
revision:2.1
UR
max
units
mF
+85
1100
°C
VDC
400
-10
VRMS
kVRMS
2,5
min
DC Link capacitor
Apeak
fsw2
Generaldata
Power losses
(PCB)
Aav
640
µF
+10
%
45
ARMS
1s, 6p
Rb
2
164,0
kΩ
TechnicalInformation
PrimeSTACK™
6PS04012E4DG36022
Preliminarydata
Controllerinterfacedata
min
typ
max
units
13
24
30
Vav
Auxiliary voltage
Vaux
Auxiliary power requirement
Vaux = 24Vav
Paux
120
Driver and interface board
see separate technical information
3 x DR240
Driver core
EiceDRIVER
2ED300C17-S
Digital input level
resistor to GND 10,0kΩ, capacitor to GND 1nF, high =
on, min 15mA
Digital output level
open collector, low = ok, max 15mA
Vout
Analog current outputs Unit 2
load max 1mA; at 306A
Vana out
Analog DC Link voltage output load max 1mA; at 850V
VDC out
Analog temperature output
load max 1mA; at TNTC = 75°C correspond to Tj = 125°C
VT out
Overtemperature shutdown
at TNTC = 81°C correspond to Tj = 135°C
15,0
V
0,0
30,0
V
4,80
4,90
5,00
V
8,33
8,50
8,67
V
8,70
V
VT out OT
10
V
min
typ
max
units
∆V/∆tAir
1710
Vin
Heatsinkaircooled/Thermaldata
Airflow
Air pressure drop
TAir = 20°C, Pair = 1013hPa, dry- and dust free,
measured on side of heat sink. according to DIN 41882
Cooling air inlet temperature
heat sink temperature < -25°C
preparedby:OW
dateofpublication:2012-10-17
approvedby:AR
revision:2.1
0,0
∆pAir
Tinlet
3
W
m³/h
135
-40
Pa
60
°C
TechnicalInformation
PrimeSTACK™
6PS04012E4DG36022
Preliminarydata
IGBTdataunit2
min
Type
assumed
collector-emitter saturation
voltage
Ic = 200A; Vge = 15V; Tvj = 150°C
parameter for linear model
Tvj = 25°C
parameter for linear model
parameter for linear model
parameter for linear model
typ
max
units
VCE sat
2,05
V
Vce1
0,944
V
Tvj = 25°C
rce1
4,031
mΩ
Tvj = 150°C
Vce2
0,89
V
Tvj = 150°C
rce2
5,799
mΩ
mJ
turn-on / turn-off energy loss
per pulse
Tvj = 25°C
E1
10 /
17
turn-on / turn-off energy loss
per pulse
Tvj = 150°C
E2
17 /
29
mJ
thermal resistance, junction to
case
per IGBT
Rthjc
0,135
K/W
thermal resistance, case to
heatsink
per IGBT
Rthch
0,034
K/W
min
typ
max
Type
assumed
forward voltage
IF = 200A; Vge = 0V; Tvj = 150°C
VF
parameter for linear model
Tvj = 25°C
VF1
parameter for linear model
Tvj = 25°C
rF1
parameter for linear model
Tvj = 150°C
parameter for linear model
Tvj = 150°C
reverse recovery energy
reverse recovery energy
Diodedataunit2
units
1,65
1,06
V
2,951
mΩ
VF2
0,833
V
rF2
4,084
mΩ
Tvj = 25°C
Erec1
9
mJ
Tvj = 150°C
Erec2
17,5
mJ
thermal resistance, junction to
case
per Diode
Rthjc
0,2
K/W
thermal resistance, case to
heatsink
per Diode
Rthch
0,05
K/W
Environmentalconditions
V
min
typ
max
units
Storage temperature
Tstor
-40
80
°C
Ambient temperature
Tamb
-25
55
°C
Operating temperature
see chapter Heat sink air cooled / Thermal data
Cooling air velocity
(PCB)
VAir PCB
2,0
m/s
Air pressure
standard atmosphere
Humidity
no condensation
Installation height
Vibration
pAir
900
1100
hPa
Rel. F
5
85
%
0
1000
m
according to IEC60721
5
m/s²
Shock
according to IEC60721
40
Protection degree
Pollution degree
Torque at DC Terminals
MDC
6,0
Torque at AC Terminals
MAC
Dimensions
width × depth × height
Weight with heat sink
approximation
preparedby:OW
dateofpublication:2012-10-17
approvedby:AR
revision:2.1
4
m/s²
IP00
2
10,0
16,0
20,0
Nm
645
276
298
mm
35,0
kg
Nm
TechnicalInformation
6PS04012E4DG36022
PrimeSTACK™
Preliminarydata
fo - derating curve IGBT (motor), Diode (generator)
cos(phi) = ± 0,85
Tcool medium = 40°C
fsw - derating curve IGBT (motor), Diode (generator)
cos(phi) = ± 0,85
Tcool medium = 40°C
120
140
110
130
120
100
110
90
100
90
70
I/Inorm [%]
I/Inorm [%]
80
60
50
60
40
30
30
20
20
motor ; 100% = 306 A rms
generator ; 100% = 328 A rms
10
-5
0
5
0
10 15 20 25 30 35 40 45 50 55
0.240
i:
1
2
3
4
ri[K/W]: 0.0348096 0.0950382 0.0336552 0.0250194
τi[s]:
3.18459
45.7653
161.5938 161.5938
Zth heat sink to ambient [K/W]
0.160
0.120
0.080
0.040
1
10
100
0
4000
8000
12000
fsw [Hz]
Transient thermal impedance per switch
Tcool medium = 40°C
0.200
motor ; 100% = 306 A rms
generator ; 100% = 328 A rms
10
f0 [Hz]
0.000
70
50
40
0
80
1000
10000
time [s]
preparedby:OW
dateofpublication:2012-10-17
approvedby:AR
revision:2.1
5
16000
20000
6
F
E
D
C
B
1
2
A
A
0.2
603.7 -20
620
0.2
210
420
629.5
3
11
15 0.2
30 0.2
0.2
210
645
0.2
3
212.5
A
2
4
26.5
4
325
0.2
209
0.5
230
revision:2.1
75.5
dateofpublication:2012-10-17
approvedby:AR
0.2
preparedby:OW
30
7
0.2
120 0.2
194 0.2
300.1
A
0.1
6.5
3.9
x
10
0.1
0.2
1:2
A
L-
L+
36022
3 x Sub-D
DB25-M
5
Vers.
Revision
Date
Name
Papenfort
Date
13.04.11
Surface
Norm
6
Scale
V
Constructed for
L-
8
0
Version
PRIMESTACK
1:5
L+
36022 Mb
Graph-No.
Description
Material-No.
Material
U
7
Copyright cINFINEON TECHNOLOGIES AG, All rights reserved
Checked13.04.11 gez. Kanschat
Agent
DIN 2768
-v-
general Tolerance
6
Name Origin
01 LV25 hinzugef.10.10.11 Pa
Assembly-No.
Part-No.
170
A-A
5
40.15
1/1
A3
Sheet
W
F
E
D
C
B
A
PrimeSTACK™
20
1
TechnicalInformation
6PS04012E4DG36022
Preliminarydata
Mechanicaldrawing
Dokumentstatus siehe SAP-Dokumentenverwaltung
276
TechnicalInformation
PrimeSTACK™
6PS04012E4DG36022
Preliminarydata
Circuitdiagram
PWM BOT
X1:15
PWM TOP
X1:2
Fault
X1:3
OT Error
X1:22
OV Error
X1:13
X1:25
GNDdigital
DC+
Signal
conditioning
&
Gate signals
P24
X1:16
P24
X1:6
GND
X1:18
GND
X1:20
VI ana
Top
A
Bottom
DC-
Sensor
signals
DC+
Failure
management
GNDdigital
X1:4
EiceDRIVERTM
X1:14
B
DC-
TNTC
High voltage domain
Low voltage domain
X1:19
VTheta NTC
X1:21
VDC ana
X1:7
GNDanalog
Power
supply
X1:8
GNDanalog
X1:9
GNDanalog
X1:1
TE, Shield
DR240
13
1
14
25
X1 (male connector)
Error Table
Error outputs (open collector)
X1:2
Error driver core
x
Over current
x
Over temp. output stage
x
X1:3
X1:22
x
x
Over temperature PCB
Over voltage DC Link
Under voltage power supply
x
x
PrimeSTACKTM
X = high level with external pull up resistor
Voltage option only installed in the midle phase v
preparedby:OW
dateofpublication:2012-10-17
approvedby:AR
revision:2.1
7
TechnicalInformation
PrimeSTACK™
6PS04012E4DG36022
Preliminarydata
Terms&Conditionsofusage
Thedatacontainedinthisproductdatasheetisexclusivelyintendedfortechnicallytrainedstaff.Youandyourtechnical
departmentswillhavetoevaluatethesuitabilityoftheproductfortheintendedapplicationandthecompletenessoftheproduct
datawithrespecttosuchapplication.
Thisproductdatasheetisdescribingthecharacteristicsofthisproductforwhichawarrantyisgranted.Anysuchwarrantyis
grantedexclusivelypursuantthetermsandconditionsofthesupplyagreement.Therewillbenoguaranteeofanykindforthe
productanditscharacteristics.
Shouldyourequireproductinformationinexcessofthedatagiveninthisproductdatasheetorwhichconcernsthespecific
applicationofourproduct,pleasecontactthesalesoffice,whichisresponsibleforyou(seewww.infineon.com,sales&contact).
Forthosethatarespecificallyinterestedwemayprovideapplicationnotes.
Duetotechnicalrequirementsourproductmaycontaindangeroussubstances.Forinformationonthetypesinquestionplease
contactthesalesoffice,whichisresponsibleforyou.
ShouldyouintendtousetheProductinaviationapplications,inhealthorliveendangeringorlifesupportapplications,please
notify.Pleasenote,thatforanysuchapplicationsweurgentlyrecommend
-toperformjointRiskandQualityAssessments;
-theconclusionofQualityAgreements;
-toestablishjointmeasuresofanongoingproductsurvey,
andthatwemaymakedeliverydependedontherealization
ofanysuchmeasures.
Ifandtotheextentnecessary,pleaseforwardequivalentnoticestoyourcustomers.
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SafetyInstructions
Priortoinstallationandoperation,allsafetynoticesandwarningsandallwarningsignsattachedtotheequipmenthavetobe
carefullyread.Makesurethatallwarningsignsremaininalegibleconditionandthatmissingordamagedsignsarereplaced.To
installationandoperation,allsafetynoticesandwarningsandallwarningsignsattachedtotheequipmenthavetobecarefully
read.Makesurethatallwarningsignsremaininalegibleconditionandthatmissingordamagedsignsarereplaced.
preparedby:OW
dateofpublication:2012-10-17
approvedby:AR
revision:2.1
8
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