TechnicalInformation 6PS04012E4DG36022 PrimeSTACK™ Preliminarydata Keydata 3x306Armsat400Vrms,forcedair(fannotimplemented) Generalinformation Stacksforvariousinverterapplication.IGBT's,heatsinks,capacitors,driversand sensorsincluded. Pleasereadcarefullythecompletedocumentandmaintaintheproperdesignenvironment Topology B6I Application / Modulation Inverter / Sine Load type resistive, inductive Cooling forced air (fan not implemented) Implemented sensors current, voltage, temperature Semicond. (Unit 1) none DC Link 2.4mF Semicond. (Unit 2) IGBT 6x FF200R12KE4 Driver signals IGBT electrical CMOS 0 .. 15V Standards EN50178, UL94 Sales - name 6PS04012E4DG36022 Internal ID 36022 Mechanical drawing number 36022_MB Electrical drawing number 2PS-CD-V preparedby:OW dateofpublication:2012-10-17 approvedby:AR revision:2.1 1 TechnicalInformation PrimeSTACK™ 6PS04012E4DG36022 Preliminarydata Notes Overvoltage sensor is located only in the middle phase. Electricaldata DCLink Voltage Overvoltage shutdown within 5000µs min typ max units VDC 650 850 V 850 V Unit2AC min typ max units Voltage depending on controller VUnit2 400 VRMS Continuous current VUnit2 = 400VRMS, VDC = 650V, Tinlet = 40°C, TJ ≤ 125°C, fUnit2 = 50Hz, fsw2 = 5000Hz, cos(phi) = 0,85 IUnit2 306 ARMS Continuous current overload cap. Tinlet = 40°C, for overload capability 150% for 60s 217 ARMS DC current no rotating field, Tinlet = 40°C IUnit2 DC 159,0 Overcurrent shutdown within 15µs Switching frequency Power losses VUnit2 = 400V, VDC = 650V, Tinlet = 40°C, TJ ≤ 125°C, fUnit2 = 50Hz, fsw2 = 5000Hz, cos(phi) = 0,85, IUnit2 = 306ARMS Power factor EMC test according to IEC61800-3 at named interfaces 20000 Hz Ploss2 3030 W cos(phi)Unit2 -1,00 1,00 min typ max units 40 W Ploss aux VBurst 2 kV control VBurst 1 kV aux (24V) VSurge 1 kV power Insulation management is designed for VLine Insulation test voltage according to EN50178, f = 50Hz, t = 60s Visol Importantcomponentdata 690 typ CDC 2,40 type Foil Temperature range -40 Rated voltage per device Rated capacitance per device CR Capacitance tolerance per device Tol Maximum ripple current per device, Tamb = 55°C IRmax wiring system series,parallel Balance or discharge resistors per DC Link unit preparedby:OW dateofpublication:2012-10-17 approvedby:AR revision:2.1 UR max units mF +85 1100 °C VDC 400 -10 VRMS kVRMS 2,5 min DC Link capacitor Apeak fsw2 Generaldata Power losses (PCB) Aav 640 µF +10 % 45 ARMS 1s, 6p Rb 2 164,0 kΩ TechnicalInformation PrimeSTACK™ 6PS04012E4DG36022 Preliminarydata Controllerinterfacedata min typ max units 13 24 30 Vav Auxiliary voltage Vaux Auxiliary power requirement Vaux = 24Vav Paux 120 Driver and interface board see separate technical information 3 x DR240 Driver core EiceDRIVER 2ED300C17-S Digital input level resistor to GND 10,0kΩ, capacitor to GND 1nF, high = on, min 15mA Digital output level open collector, low = ok, max 15mA Vout Analog current outputs Unit 2 load max 1mA; at 306A Vana out Analog DC Link voltage output load max 1mA; at 850V VDC out Analog temperature output load max 1mA; at TNTC = 75°C correspond to Tj = 125°C VT out Overtemperature shutdown at TNTC = 81°C correspond to Tj = 135°C 15,0 V 0,0 30,0 V 4,80 4,90 5,00 V 8,33 8,50 8,67 V 8,70 V VT out OT 10 V min typ max units ∆V/∆tAir 1710 Vin Heatsinkaircooled/Thermaldata Airflow Air pressure drop TAir = 20°C, Pair = 1013hPa, dry- and dust free, measured on side of heat sink. according to DIN 41882 Cooling air inlet temperature heat sink temperature < -25°C preparedby:OW dateofpublication:2012-10-17 approvedby:AR revision:2.1 0,0 ∆pAir Tinlet 3 W m³/h 135 -40 Pa 60 °C TechnicalInformation PrimeSTACK™ 6PS04012E4DG36022 Preliminarydata IGBTdataunit2 min Type assumed collector-emitter saturation voltage Ic = 200A; Vge = 15V; Tvj = 150°C parameter for linear model Tvj = 25°C parameter for linear model parameter for linear model parameter for linear model typ max units VCE sat 2,05 V Vce1 0,944 V Tvj = 25°C rce1 4,031 mΩ Tvj = 150°C Vce2 0,89 V Tvj = 150°C rce2 5,799 mΩ mJ turn-on / turn-off energy loss per pulse Tvj = 25°C E1 10 / 17 turn-on / turn-off energy loss per pulse Tvj = 150°C E2 17 / 29 mJ thermal resistance, junction to case per IGBT Rthjc 0,135 K/W thermal resistance, case to heatsink per IGBT Rthch 0,034 K/W min typ max Type assumed forward voltage IF = 200A; Vge = 0V; Tvj = 150°C VF parameter for linear model Tvj = 25°C VF1 parameter for linear model Tvj = 25°C rF1 parameter for linear model Tvj = 150°C parameter for linear model Tvj = 150°C reverse recovery energy reverse recovery energy Diodedataunit2 units 1,65 1,06 V 2,951 mΩ VF2 0,833 V rF2 4,084 mΩ Tvj = 25°C Erec1 9 mJ Tvj = 150°C Erec2 17,5 mJ thermal resistance, junction to case per Diode Rthjc 0,2 K/W thermal resistance, case to heatsink per Diode Rthch 0,05 K/W Environmentalconditions V min typ max units Storage temperature Tstor -40 80 °C Ambient temperature Tamb -25 55 °C Operating temperature see chapter Heat sink air cooled / Thermal data Cooling air velocity (PCB) VAir PCB 2,0 m/s Air pressure standard atmosphere Humidity no condensation Installation height Vibration pAir 900 1100 hPa Rel. F 5 85 % 0 1000 m according to IEC60721 5 m/s² Shock according to IEC60721 40 Protection degree Pollution degree Torque at DC Terminals MDC 6,0 Torque at AC Terminals MAC Dimensions width × depth × height Weight with heat sink approximation preparedby:OW dateofpublication:2012-10-17 approvedby:AR revision:2.1 4 m/s² IP00 2 10,0 16,0 20,0 Nm 645 276 298 mm 35,0 kg Nm TechnicalInformation 6PS04012E4DG36022 PrimeSTACK™ Preliminarydata fo - derating curve IGBT (motor), Diode (generator) cos(phi) = ± 0,85 Tcool medium = 40°C fsw - derating curve IGBT (motor), Diode (generator) cos(phi) = ± 0,85 Tcool medium = 40°C 120 140 110 130 120 100 110 90 100 90 70 I/Inorm [%] I/Inorm [%] 80 60 50 60 40 30 30 20 20 motor ; 100% = 306 A rms generator ; 100% = 328 A rms 10 -5 0 5 0 10 15 20 25 30 35 40 45 50 55 0.240 i: 1 2 3 4 ri[K/W]: 0.0348096 0.0950382 0.0336552 0.0250194 τi[s]: 3.18459 45.7653 161.5938 161.5938 Zth heat sink to ambient [K/W] 0.160 0.120 0.080 0.040 1 10 100 0 4000 8000 12000 fsw [Hz] Transient thermal impedance per switch Tcool medium = 40°C 0.200 motor ; 100% = 306 A rms generator ; 100% = 328 A rms 10 f0 [Hz] 0.000 70 50 40 0 80 1000 10000 time [s] preparedby:OW dateofpublication:2012-10-17 approvedby:AR revision:2.1 5 16000 20000 6 F E D C B 1 2 A A 0.2 603.7 -20 620 0.2 210 420 629.5 3 11 15 0.2 30 0.2 0.2 210 645 0.2 3 212.5 A 2 4 26.5 4 325 0.2 209 0.5 230 revision:2.1 75.5 dateofpublication:2012-10-17 approvedby:AR 0.2 preparedby:OW 30 7 0.2 120 0.2 194 0.2 300.1 A 0.1 6.5 3.9 x 10 0.1 0.2 1:2 A L- L+ 36022 3 x Sub-D DB25-M 5 Vers. Revision Date Name Papenfort Date 13.04.11 Surface Norm 6 Scale V Constructed for L- 8 0 Version PRIMESTACK 1:5 L+ 36022 Mb Graph-No. Description Material-No. Material U 7 Copyright cINFINEON TECHNOLOGIES AG, All rights reserved Checked13.04.11 gez. Kanschat Agent DIN 2768 -v- general Tolerance 6 Name Origin 01 LV25 hinzugef.10.10.11 Pa Assembly-No. Part-No. 170 A-A 5 40.15 1/1 A3 Sheet W F E D C B A PrimeSTACK™ 20 1 TechnicalInformation 6PS04012E4DG36022 Preliminarydata Mechanicaldrawing Dokumentstatus siehe SAP-Dokumentenverwaltung 276 TechnicalInformation PrimeSTACK™ 6PS04012E4DG36022 Preliminarydata Circuitdiagram PWM BOT X1:15 PWM TOP X1:2 Fault X1:3 OT Error X1:22 OV Error X1:13 X1:25 GNDdigital DC+ Signal conditioning & Gate signals P24 X1:16 P24 X1:6 GND X1:18 GND X1:20 VI ana Top A Bottom DC- Sensor signals DC+ Failure management GNDdigital X1:4 EiceDRIVERTM X1:14 B DC- TNTC High voltage domain Low voltage domain X1:19 VTheta NTC X1:21 VDC ana X1:7 GNDanalog Power supply X1:8 GNDanalog X1:9 GNDanalog X1:1 TE, Shield DR240 13 1 14 25 X1 (male connector) Error Table Error outputs (open collector) X1:2 Error driver core x Over current x Over temp. output stage x X1:3 X1:22 x x Over temperature PCB Over voltage DC Link Under voltage power supply x x PrimeSTACKTM X = high level with external pull up resistor Voltage option only installed in the midle phase v preparedby:OW dateofpublication:2012-10-17 approvedby:AR revision:2.1 7 TechnicalInformation PrimeSTACK™ 6PS04012E4DG36022 Preliminarydata Terms&Conditionsofusage Thedatacontainedinthisproductdatasheetisexclusivelyintendedfortechnicallytrainedstaff.Youandyourtechnical departmentswillhavetoevaluatethesuitabilityoftheproductfortheintendedapplicationandthecompletenessoftheproduct datawithrespecttosuchapplication. Thisproductdatasheetisdescribingthecharacteristicsofthisproductforwhichawarrantyisgranted.Anysuchwarrantyis grantedexclusivelypursuantthetermsandconditionsofthesupplyagreement.Therewillbenoguaranteeofanykindforthe productanditscharacteristics. Shouldyourequireproductinformationinexcessofthedatagiveninthisproductdatasheetorwhichconcernsthespecific applicationofourproduct,pleasecontactthesalesoffice,whichisresponsibleforyou(seewww.infineon.com,sales&contact). Forthosethatarespecificallyinterestedwemayprovideapplicationnotes. Duetotechnicalrequirementsourproductmaycontaindangeroussubstances.Forinformationonthetypesinquestionplease contactthesalesoffice,whichisresponsibleforyou. ShouldyouintendtousetheProductinaviationapplications,inhealthorliveendangeringorlifesupportapplications,please notify.Pleasenote,thatforanysuchapplicationsweurgentlyrecommend -toperformjointRiskandQualityAssessments; -theconclusionofQualityAgreements; -toestablishjointmeasuresofanongoingproductsurvey, andthatwemaymakedeliverydependedontherealization ofanysuchmeasures. Ifandtotheextentnecessary,pleaseforwardequivalentnoticestoyourcustomers. Changesofthisproductdatasheetarereserved. SafetyInstructions Priortoinstallationandoperation,allsafetynoticesandwarningsandallwarningsignsattachedtotheequipmenthavetobe carefullyread.Makesurethatallwarningsignsremaininalegibleconditionandthatmissingordamagedsignsarereplaced.To installationandoperation,allsafetynoticesandwarningsandallwarningsignsattachedtotheequipmenthavetobecarefully read.Makesurethatallwarningsignsremaininalegibleconditionandthatmissingordamagedsignsarereplaced. preparedby:OW dateofpublication:2012-10-17 approvedby:AR revision:2.1 8