TechnicalInformation PrimeSTACK™ 6PS18012E4FG38393 Preliminarydata Generalinformation IGBTStackfortypicalvoltagesofupto400VRMS Ratedoutputcurrent800ARMS · Solar power · Motor drives · High power converter · 62mm power module · TrenchstopTM IGBT4 Topology B6I Application Inverter Load type Resistive, inductive Semiconductor (Inverter Section) 12x FF450R12KE4 DC Link 4.8 mF Heatsink Forced air cooled (fan not included) Implemented sensors Current, temperature Driver signals IGBT Electrical Approvals UL 508C Sales - name 6PS18012E4FG38393 SP - No. SP001054242 DC Link Inverter Section ~ ~ ~ Signal conditioning & monitor Driver 1 phase Signal conditioning & monitor Electrical interface preparedby:OW dateofpublication:2014-07-09 approvedby:YZ revision:2.0 Driver 1 phase Electrical interface 1 Signal conditioning & monitor Driver 1 phase Electrical interface TechnicalInformation PrimeSTACK™ 6PS18012E4FG38393 Preliminarydata Absolutemaximumratedvalues Collector-emitter voltage IGBT; Tvj = 25°C Repetitive peak reverse voltage Diode; Tvj = 25°C DC link voltage VCES 1200 V VRRM 1200 V VDC 1000 V Insulation management according to installation height of 2000 m Vline 500 VRMS Insulation test voltage according to EN 50178, f = 50 Hz, t = 1 s VISOL 2.5 kVRMS Repetitive peak collector current inverter section (IGBT) tp = 1 ms ICRM2 2560 A Repetitive peak forward current tp = 1 ms inverter section (Diode) IFRM2 2440 A Continuous current inverter section IAC2 820 ARMS Junction temperature under switching conditions Tvjop 150 °C Switching frequency inverter section limited due to snubber caps fsw2 3 kHz Notes Further maximum ratings are specified in the following dedicated sections Characteristicvalues DCLink min. Rated voltage typ. max. VDC 650 1000 4.8 Capacitor 1 s, 12 p, rated tol. 10 % CDC Maximum ripple current per device, Tamb = 55 °C Iripple V mF 49 ARMS Notes Activ clamping diodes not implemented, max. DC link voltage for short circuit protection 500V Max. DC link voltage under switching conditions 1000V up to 300A InverterSection min. typ. max. Rated continuous current VDC = 650 V, VAC = 400 VRMS, cos(ϕ) = 0.85, fAC sine = 50 Hz, fsw = 3000 Hz, Tinlet = 40°C, Tj ≤ 125 °C IAC 800 ARMS Continuous current at low frequency VDC = 650 V, fAC sine = 0 Hz, fsw = 3000 Hz, Tinlet = 40 °C, Tj ≤ 125 °C IAC low 360 ARMS Rated continuous current for 150% overload capability IAC 150% = 826 ARMS, ton over = 60 s, Tj ≤ 125 °C IAC over1 550 ARMS Rated continuous current for 150% overload capability IAC 150% = 950 ARMS, ton over = 3 s, Tj ≤ 125 °C IAC over2 630 ARMS Over current shutdown within 15 µs IAC OC 1790 Apeak Power losses IAC = 400 A, VDC = 650 V, cos(ϕ) = 0.85, fAC sine = 50 Hz, fsw = 3000 Hz, Tinlet = 40 °C, Tj ≤ 120 °C Ploss 5900 W Notes Maximum junction temperature limited to 125°C under all operating conditions InverterSection(specificcondition) Specific continuous current min. VDC = 800 V, VAC = 440 VRMS, fAC sine = 50 Hz, fsw = 2667 Hz, Tinlet = 40 °C, Tj ≤ 125 °C IACsp Notes With optimized cooling condition higher load current is possible. Details see customized application note. preparedby:OW dateofpublication:2014-07-09 approvedby:YZ revision:2.0 2 typ. 800 max. ARMS TechnicalInformation PrimeSTACK™ 6PS18012E4FG38393 Preliminarydata Controllerinterface Driver and interface board ref. to separate Application Note DR240 Auxiliary voltage Vaux min. typ. max. 18 24 30 V 40 W 4 V Auxiliary power requirement Vaux = 24 V Paux Digital input level resistor to GND 10 kΩ, capacitor to GND 1 nF Vin low 0 Vin high 11 15 V Digital output level open collector, logic low = no fault, max. 15 mA Vout low 0 1.5 V Vout high Analog current sensor output inverter section load max 5 mA, @ 800 ARMS VIU ana2 VIV ana2 VIW ana2 Over temperature shutdown inverter section load max 5 mA, @TNTC = 94 °C VError OT2 Systemdata EMC robustness 15 4.3 typ. V V max. power VBurst 2 kV control VBurst 1 kV aux (24V) Vsurge Storage temperature Operational ambient temperature PCB, DC link capacitor, bus bar, excluding cooling medium Cooling air velocity PCB, DC link capacitor, bus bar, standard atmosphere Humidity no condensation Vibration according to IEC 60721 Shock according to IEC 60721 1 kV Tstor -40 80 °C Top amb -25 60 °C Vair 2 Rel. F 0 Protection degree m/s 85 % 5 m/s² 50 m/s² 299 mm IP00 Pollution degree Dimensions 4.5 12.5 min. according to IEC 61800-3 at named interfaces 4.4 V 2 width x depth x height 664 Weight 438 53 kg Notes System data valid for continuous operation Heatsinkaircooled min. Air flow Tair = 20 °C, Pair = 1013 hPa, dry and dust free, measured at the side of the heat sink according to DIN 41882 Air pressure drop at min. air flow ∆V/∆t Tinlet Notes Conditions are standard Infineon characterization for heatsinks. preparedby:OW dateofpublication:2014-07-09 approvedby:YZ revision:2.0 3 max. 1500 ∆p Air inlet temperature typ. m³/h 200 -30 Pa 60 °C TechnicalInformation PrimeSTACK™ 6PS18012E4FG38393 Preliminarydata Unit 1 Overviewofoptionalcomponents Inverter Section Parallel interface board Optical interface board Voltage sensor Current sensor × Temperature sensor × Temperature simulation DC link capacitors × Data cable for control signals × Fan Collector-emitter Active Clamping × Snubber capcitors Notes Datacable not specified for the STACK permitted temperature range.The included cables are standard computer cable. preparedby:OW dateofpublication:2014-07-09 approvedby:YZ revision:2.0 4 Unit 3 TechnicalInformation 6PS18012E4FG38393 PrimeSTACK™ Preliminarydata fAC sine - derating curve IGBT (motor), Diode (generator) VDC = 650 V, VAC = 400 VRMS, fsw = 3 kHz, cosϕ = ±0.85, Tinlet = 40 °C and nom. cooling conditions fsw - derating curve IGBT (motor), Diode (generator) VDC = 650 V, VAC = 400 VRMS, fAC sine = 50 Hz, cosϕ = ±0.85, Tinlet = 40 °C and nom. cooling conditions 120 110 110 100 100 90 90 80 70 70 IAC/Inom [%] IAC/Inom [%] 80 60 50 40 50 40 30 30 20 20 IGBT, cosϕ = 0.85 Diode, cosϕ = -0.85 10 0 60 0 5 10 15 20 IGBT, cosϕ = 0.85 Diode, cosϕ = -0.85 10 25 30 35 40 45 0 1000 50 1500 2000 fAC sine [Hz] Tinlet - derating curve IGBT (motor), Diode (generator) VDC = 650 V, VAC = 400 VRMS, fAC sine = 50 Hz, cosϕ = ±0.85, Tinlet = 40 °C and nom. cooling conditions 13 100 12 11 90 10 80 9 70 8 VTheta NTC [V] IAC/Inom [%] 3000 Analog temperature sensor output VTheta NTC Sensing NTC of heatsink 110 60 50 40 7 6 5 4 30 3 20 2 IGBT, cosϕ = 0.85 (100% = 800A) Diode, cosϕ = -0.85 (100% = 800A) 10 0 -30 2500 fsw [Hz] -20 -10 0 10 20 30 40 1 50 0 60 Tinlet [°C] preparedby:OW dateofpublication:2014-07-09 approvedby:YZ revision:2.0 20 30 40 50 60 TNTC [°C] 5 70 80 90 100 TechnicalInformation 6PS18012E4FG38393 PrimeSTACK™ Preliminarydata Zth,ha - thermal impedance heatsink to ambient per switch nom. cooling conditions 0.24 0.22 i: 1 2 3 4 ri[K/W]: 0.02986 0.101 0.02764 0.05998 τi[s]: 3.891 45.34 152.4 152.4 0.20 0.18 Zth,ha [K/W] 0.16 0.14 0.12 0.10 0.08 0.06 0.04 0.02 0.00 0.1 1 10 100 1000 t [s] preparedby:OW dateofpublication:2014-07-09 approvedby:YZ revision:2.0 6 TechnicalInformation PrimeSTACK™ 6PS18012E4FG38393 Preliminarydata Mechanicaldrawing preparedby:OW dateofpublication:2014-07-09 approvedby:YZ revision:2.0 7 TechnicalInformation PrimeSTACK™ 6PS18012E4FG38393 Preliminarydata Circuitdiagram Representation of one phase PWM BOT X1:15 PWM TOP X1:2 Fault X1:3 OT Error Signal conditioning & Gate signals EiceDRIVERTM X1:14 Top Bottom Sensor signals Failure management X1:4 P24 X1:16 X1:6 P24 GND X1:18 GND X1:20 VI ana X1:19 VTheta NTC Power supply X1:7 GNDanalog X1:1 TE, Shield C TNTC DR240 13 1 14 AC 25 X1 (male connector) Error Table Error outputs (open collector) X1:2 X1:3 X1:22 Error driver core x Over current x Over temp. output stage x DC- x Over temperature PCB Under voltage power supply DC+ x x x High voltage domain Low voltage domain preparedby:OW dateofpublication:2014-07-09 approvedby:YZ revision:2.0 8 PrimeSTACKTM X = high level with external pull up resistor Technical Information PrimeSTACK™ 6PS18012E4FG38393 Preliminary data Terms & Conditions of usage The data contained in this product data sheet is exclusively intended for technically trained staff. You and your technical departments will have to evaluate the suitability of the product for the intended application and the completeness of the product data with respect to such application. This product data sheet is describing the characteristics of this product for which a warranty is granted. Any such warranty is granted exclusively pursuant the terms and conditions of the supply agreement. There will be no guarantee of any kind for the product and its characteristics. Should you require product information in excess of the data given in this product data sheet or which concerns the specific application of our product, please contact the sales office, which is responsible for you (see www.infineon.com, sales&contact). For those that are specifically interested we may provide application notes. Due to technical requirements our product may contain dangerous substances. For information on the types in question please contact the sales office, which is responsible for you. Should you intend to use the Product in aviation applications, in health or live endangering or life support applications, please notify. Please note, that for any such applications we urgently recommend - to perform joint Risk and Quality Assessments; - the conclusion of Quality Agreements; - to establish joint measures of an ongoing product survey, and that we may make delivery depended on the realization of any such measures. If and to the extent necessary, please forward equivalent notices to your customers. Changes of this product data sheet are reserved. Safety Instructions Prior to installation and operation, all safety notices and warnings and all warning signs attached to the equipment have to be carefully read. Make sure that all warning signs remain in a legible condition and that missing or damaged signs are replaced. To installation and operation, all safety notices and warnings and all warning signs attached to the equipment have to be carefully read. Make sure that all warning signs remain in a legible condition and that missing or damaged signs are replaced. prepared by: OW date of publication: 2014-07-09 approved by: YZ revision: 2.0 9