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I n s u l a t e d To o l s f o r L i v e A p p l i c a t i o n s ( u p t o 1 0 0 0 V A C / 1 5 0 0 V D C )
S c re w d r i v e r s , To rq u e S c re w d r i v e r s a n d P l i e r s
NEW
SlimLine Screwdrivers and Standard Screwdrivers
• New SlimLine blades are 33% slimmer for use with Z Series terminals
and for deep-set screws
• Ergonomic design & SoftFinish material reduce fatigue and ensure grip
to prevent slipping.
• Blade tips from fully hardened high-alloy steel with insulation molded
directly on the blade.
Torque Screwdrivers
• Audible and physically noticeable click upon reaching torque
• Interchangeable blades available with slotted, Pozidrive and
Phillips cross-head tips
• Includes adjustment tool and integral scale to ensure the right
torque setting
NEW
Pliers
• Full range of pliers, including combination and cutting pliers
with hardened cutting edges
• Heat and cold-resistant ergonomic handle with guards to prevent
accidental contact with conductive parts
• Nickel-chromium electrogalvanized coating protects against corrosion
Canada
Mexico
United States
Weidmuller, Canada
10 Spy Court
Markham, Ontario L3R 5H6
Telephone: (800) 268-4080
Facsimile: (877) 300-5635
Email: [email protected]
Website: www.weidmuller.ca
Weidmuller, Mexico
Blvd. Hermanos Serdán 698
Col. San Rafael Oriente
Puebla, Puebla, Mexico
C.P. 72029
Telephone: 01 222 2686267
Facsimile: 01 222 2686219
Email: [email protected]
Website: www.weidmuller.com.mx
Weidmuller
821 Southlake Blvd.
Richmond, Virginia 23236
Telephone: (800) 849-9343
Facsimile: (804) 379-2593
Email: [email protected]
Website: www.weidmuller.com
I n s u l a t e d To o l s Overview
About Insulated Tools and
Compliance to Standards
Insulation
• D
IN EN 60900 – The Deutsches Institute for Normung,
German standard
• NFPA – 70E – National Fire Protection Assoc., the
focus is on electrical safety in the workplace:
oElectric Shock
oArc Flash
oArc-Blast
Each tool is individually tested in a water bath at 10,000
volts for 10 seconds according to DIN EN 60900.
Additional tests include, water bath testing for longer
intervals, impact testing at various temperatures, and
testing specific to the insulation, such as adhesion and
burning/melting tests.
Weidmuller’s insulating material is made from a cadmium
free TPE (thermoplastic elastomer), offering protection up to
The purpose of using insulated tools is to decrease
1000V AC and 1500V DC while providing a grip that is kind
potential injury if a hand tool should accidently make
to the skin (feels soft). Insulated tools are safe for use within
contact with an energized source. Anyone who works on
or near live applications at 50 Volts or more should be using a wide temperature range from -4°F to 158°F as long as
the insulation remains in-tact. Any tool with split or cracked
insulated tools. It is never advisable to work on or near live
insulation should be replaced.
electrical equipment; therefore be sure to de-energize all
• Screwdrivers: Protective insulation is molded directly
circuits before working.
on the screwdriver blades revealing a maximum of
.78” (18mm) metal at the tip to ensure electrical safety,
Standards for Working Near Energized
even in critical applications. Grips include a “SoftFinish”
Conductors or Circuit Parts:
zone to prevent slipping in critical situations while
In 1990, the Occupational Safety and Health Administration
enabling torques.
(OSHA) published the initial regulations for electrical
• Pliers: Slip guards at the top of the handle prevent
safety in the workplace in an effort to reduce the high
contact with conductive parts.
number of fatalities and injuries resulting from accidental
electrocutions. Although the OSHA regulation 29 CFR
Testing
1910.335(a)(2)(i) mandated using insulated tools when
Weidmuller’s insulated tools have been tested by, and
working near exposed energized conductors or circuit
comply with the requirements for insulated tool certification
parts, several agencies set further guidelines for insulation
set forth by the Association of German Electro Technicians
performance standards and specification, including:
(VDE) and EN/IEC. The VDE and EN/IEC are independent
• IEC 60900:2004 – International Electrotechnical
agencies that require individual Tool testing and provide
Commission, original standard revised in 2004
certificates of compliance for testing procedures, equip• ASTM F1505-01 – American Society for Testing and
ment and production unit compliance for insulation integrity.
Materials, American standard based on IEC
Weidmuller’s Insulated Tools
Weidmuller meets and exceeds the requirements of the
above standards by offering a premium insulating process,
third-party testing, and providing clear rating and testing
marks on a multi-colored handle for easy “insulated tool”
identification.
Clear Markings & Multi-Colored Handle
In contrast to Weidmuller’s standard orange premium tool
handles, our bright red and yellow handles are specific to
insulated tools and include the following markings:
• Manufacturer’s Name or Trademark and Manufacturer’s
Part Number.
1000 V
• AC Voltage Rating (official international symbol):
• GS Mark: Tested by the certifying body of
the International Electrotechnical Commission
(EN/IEC)
• VDE Mark: Tested to meet standards by
The Association of German Electro Technicians
2
I n s u l a t e d S c re w d r i v e r s - S l i m L i n e I n s u l a t e d To o l s
NEW
Insulated Screwdriver SlimLine
A blade that is up to 33% thinner
The SlimLine design allows you to reach deeply inset
fittings and tension clamp terminals.
SDI SL S
Insulated slot-head screwdriver, SDI SL DIN 7437, ISO 2380/2,
drive output acc. to DIN 5264, ISO 2380/1. SoftFinish grip
SDI SL 0.6x3.5x100*
B
9/64"
b
c
Inches
0.023 0.137 3.9
SDI SL 0.8x4.0x100*
B
5/32"
0.031 0.157
3.9
1274670000
SDI SL 1.0x5.5x125*
B
3/16"
0.039 0.177
4.9
1274680000
SDI SL 1.2x6.5x150*
B
1/4"
0.047 0.255
5.9
1274690000
Description
Blade
type
Size / AF
Screw
size
a
Part No.
1274660000
*Description in mm
SDIK SL PH
Insulated crosshead screwdriver, Phillips type, SDIK SL PH
DIN 7438, ISO 8764/2-PH, output acc. to ISO 8764-PH, SoftFinish grip
SDIK SL PH1
1
3.1
1274710000
SDIK SL PH2
2
3.9
1274720000
SDIK SL PZ1
1
3.1
1274730000
SDIK SL PZ2
2
3.9
1274740000
SDIK SL PZ
Insulated crosshead screwdriver Pozidrive type, SDIK SL PZ
DIN 7438, ISO 8764/2-PZ, output acc. to ISO 8764-PZ, SoftFinish grip
NEW
SDI Sets
6 Piece SlimLine
Slotted & Crosshead
PH Set
Model
Part No.
SDIS SL 3.5-6.5/PH/1/2
1274750000
includes:
SDI SL 0.6x3.5x100
SDI SL 0.8x4.0x100
SDI SL 1.0x5.5x125
SDI SL 1.2x6.5x150
SDIK SL PH1
SDIK SL PH2
2
3
I n s u l a t e d To o l s I n s u l a t e d S c re w d r i v e r s
SDI S
VDE-insulated slot-head screwdriver, SDI DIN 7437, ISO 2380/2,
drive output acc. to DIN 5264, ISO 2380/1. SoftFinish grip
Description
Blade
type
Size / AF
Screw
size
a
b
c
Inches
Part No.
9205690000
SDI 0,4x2,0x60*
A
5/64"
0.016 0.079
2.3
SDI 0,4x2,5x75*
A
3/32"
0.016 0.098
2.9
9008370000
SDI 0,5x3,0x100*
B
1/8"
0.020 0.118
3.9
9008380000
SDI 0,6x3,5x100*
B
9/64"
0.023 0.137
3.9
9008390000
SDI 0,8x4,0x100*
B
5/32"
0.031 0.157
3.9
9008400000
SDI 1,0x4,5x125*
B
3/16"
0.039 0.177
4.9
9008910000
SDI 1.0X4.5X175*
B
3/16"
0.039 0.177
6.8
9205700000
SDI 1,0x5,5x125*
B
7/32"
0.039 0.216
4.9
9008410000
SDI 1.0X5.5X175*
B
7/32"
0.039 0.216
6.8
9205710000
SDI 1,2x6,5x150*
B
1/4"
0.047 0.255
5.9
9008420000
SDI 1,6x8,0x175*
B
5/16"
0.063 0.315
6.8
9008430000
*Description in mm
SDIK PH
VDE-insulated crosshead screwdriver, Phillips type, SDIK PH
DIN 7438, ISO 8764/2-PH, output acc. to ISO 8764-PH, SoftFinish grip
SDIK PH0
0
2.3
9008560000
SDIK PH1
1
3.1
9008570000
SDIK PH2
2
3.9
9008580000
SDIK PH3
3
5.9
9008590000
SDIK PZ1
1
3.1
9008900000
SDIK PZ2
2
3.9
9008890000
SDIK PZ
VDE-insulated crosshead screwdriver Pozidrive type, SDIK PZ
DIN 7438, ISO 8764/2-PZ, output acc. to ISO 8764-PZ, SoftFinish grip
SDIZ
VDE-insulated slot-head screwdriver, SDI DIN 7437, ISO 2380/2,
drive output acc. to DIN 5264, ISO 2380/1. SoftFinish grip
SDIZ 0.6X3.5X100*
0.023 0.138
3.9
9008450000
SDIZ 0.8X4.0X100*
0.031 0.157
3.9
9008460000
9008640000
SDIZ 0.8X5.5 150/248*
*Description in mm
SDI Sets
6 Piece Slotted Set
6 Piece Slotted & Crosshead PH Set
Model
Part No.
Model
Part No.
SDIS 2.0-5.5
9205550000
SDIS 2.5-5.5/PH1/2
9009730000
includes:
SDI 0.4x2.5x60
SDI 0.4x2.5x75
SDI 0.5x3.0x100
SDI 0.6x3.5x100
SDI 0.8x4.0x100
SDI 1.0x5.5x125
includes:
SDI 0.4x2.5x75
SDI 0.5x3.0x100
SDI 0.8x4.0x100
SDI 1.0x5.5x125
SDI PH1
SDI PH2
6 Piece Slotted & Crosshead PZ Set
Model
Part No.
SDIS 2.5-5.5/PZ/1/2
1128540000
includes:
SDI 0.4x2.5x75
SDI 0.5x3.0x100
SDI 0.8x4.0x100
SDI 1.0x5.5x125
SDI PZ 1
SDI PZ 2
4
To rq u e S c re w d r i v e r s I n s u l a t e d To o l s
Torque Screwdrivers
DMSI manual
VDE-insulated torque screwdriver
EN ISO 6798, BS EN 26789, ASME B107.14M
Type
Size / AF
Screw
size
a
b
Inches
c
Part No.
DMSI MANUAL 0.5-1.7
0.5 - 1.7 Nm
9918390000
DMSI MANUAL 2.0-8.0
2.0 - 8.0 Nm
9918400000
WK SI
VDE-insulated interchangeable bits for VDE-insulated torque
screwdriver; output acc. to DIN 5264, ISO 2380/1
WK SI 0,4x2,5*
Max. 0.4 Nm
3/32"
0.016
0.098
8.6
9918410000
WK SI 0,5x3,0*
Max. 0.6 Nm
1/8"
0.020
0.118
8.6
9918420000
WK SI 0,6x3,5*
Max. 1.1 Nm
9/64"
0.023
0.137
8.6
9918430000
WK SI 0,8x4,0*
Max. 2.5 Nm
5/32"
0.031
0.157
8.6
9918440000
WK SI 1,0x5,5*
Max. 3.8 Nm
7/32"
0.039
0.216
8.6
9918450000
*Description in mm
WK IK PH
VDE-insulated interchangeable bits for VDE-insulated torque
screwdriver; output acc. to DIN 5260-PH, ISO 8764/1-PH
WK IK PH0
Max. 9 Nm
8.6
9918460000
WK IK PH1
Max. 3.8 Nm
8.6
9918470000
WK IK PH2
Max. 5.5 Nm
8.6
9918480000
WK IK PZ
VDE-insulated interchangeable bits for VDE-insulated torque
screwdriver; output acc. to DIN 5260-PZ, ISO 8764/1-PZ
WK IK PZ0
Max. 9 Nm
8.6
9918490000
WK IK PZ1
Max. 3.8 Nm
8.6
9918500000
WK IK PZ2
Max. 5.5 Nm
8.6
9918510000
Note: Non-insulated version available – see catalog.
5
I n s u l a t e d To o l s Insulated Pliers
NEW
Insulated Pliers
Up to 1000 VAC and 1500 VDC
protective insulation to IEC 900,
DIN EN 60900
•Drop-forged from high-quality special
tool steels
•Safety handle with ergonomic and
non-slip TPE VDE sleeve
•Made from shockproof, heat- and
cold-resistant, not readily flammable,
cadmium-free TPE (Thermoplastic elastomer)
• Elastic grip zone and hard core
• Polished surface
•Nickel-chromium electro-galvanized
coating protects against corrosion
KBZ 160 / KBZ 180 / KBZ 200
KBZI 200
Combination pliers
Heavy-duty combination pliers
(telephone pliers)
Combination pliers acc. to
DIN ISO 5746
• With opening gap (see diagram)
• Foil and sheet up to a thickness of 2.5mm
can be gripped with the tip
• When thickness does not exceed 2.5mm,
the gripping force pulls the workpiece
towards the joint
• Extra-long cutter for ribbon and round cables
• For cutting soft and hard wire
• Cutting edges inductively hardened to
approx. 60 HRC
Telegraph pliers (combination pliers),
acc. to DIN 5746
• Heavy-duty model for tough demanding jobs
• Extra-long cutter for ribbon and round cables
• For cutting soft and hard wire
• Cutting edges inductively hardened to
approx. 60 HRC
Technical data
Cutting performance
Conductor diameter, max. (H)
Conductor diameter, max. (MH)
inch
inch
KBZ 160
0.07
0.10
KBZ 180
0.10
0.11
KBZ 200
0.10
0.12
KBZI 200
0.10
0.12
Cutter hardness
HRC
60
60
60
60
Total length
inch
6.3
7.1
7.9
7.9
230/.507
290/.639
362/.798
412/.908
Tool data
Weight
Note
g/lbs
(MH) medium-hard wire; (H) hard wire; (P) piano wire
(MH) medium-hard wire; (H) hard wire; (P) piano wire
Type
KBZ 160
KBZ 180
KBZ 200
Type
KBZI 200
Ordering data
Version
Note
6
Qty
1
1
1
Part No.
9046280000
9046290000
9046300000
Qty
1
Part No.
9046430000
Insulated Pliers
I n s u l a t e d To o l s
Insulated Pliers
Up to 1000 VAC and 1500 VDC
protective insulation to IEC 900,
DIN EN 60900
•Drop-forged from high-quality special
tool steels
•Safety handle with ergonomic and
non-slip TPE VDE sleeve
•Made from shockproof, heat- and
cold-resistant, not readily flammable,
cadmium-free TPE (Thermoplastic elastomer)
• Elastic grip zone and hard core
• Polished surface
•Nickel-chromium electro-galvanized
coating protects against corrosion
KSE 160 / KSE 200 / SE TOP
SE HD 140 / SE HD 160 / SE HD 180
Professional diagonal-cutting pliers for
piano wire
Diagonal-cutting pliers for hard wire
Diagonal-cutting pliers, acc. to
DIN ISO 5749
• Cutting edges inductively hardened to
approx. 64 HRC
• For cutting soft wire and piano wire
Diagonal-cutting pliers, acc.
to DIN ISO 5749
• With inlaid joint
• With precision cutting edges
• Cutting edges inductively hardened to
approx. 62 HRC
• Special tool steel
KSE 160 - KSE 200
• Optimized transmission of force
• Optimized precision cutting edge
SE TOP
• With inlaid joint
• Extra-fine precision cutting edge
Technical data
Cutting performance
Conductor diameter, max. (H)
Conductor diameter, max. (MH)
inch
inch
KSE 160
0.10
0.14
KSE 200
0.12
0.17
SE TOP
0.10
0.14
SE HD 140
0.08
0.11
SE HD 160
0.09
0.12
SE HD 180
0.12
0.15
Conductor diameter, max. (P)
inch
0.08
0.10
0.08
0.055
0.06
0.07
Cutter hardness
HRC
64
64
64
60
60
60
Total length
inch
6.3
7.9
6.3
140/5.5
160/6.3
180/7.1
243/.536
325/.717
251/.553
203/.448
253/.558
291/.642
Tool data
Weight
Note
g/lbs
(MH) medium-hard wire; (H) hard wire; (P) piano wire
(MH) medium-hard wire; (H) hard wire; (P) piano wire
Type
KSE 160
KSE 200
SE TOP
Type
SE HD 140
SE HD 160
SE HD 180
Ordering data
Version
Qty
1
1
1
Part No.
9046410000
9046420000
9046340000
Qty
1
1
1
Part No.
9046310000
9046320000
9046330000
Note
7
I n s u l a t e d To o l s Insulated Pliers
Insulated Pliers
Up to 1000 VAC and 1500 VDC
protective insulation to IEC 900,
DIN EN 60900
•Drop-forged from high-quality special
tool steels
•Safety handle with ergonomic and
non-slip TPE VDE sleeve
•Made from shockproof, heat- and
cold-resistant, not readily flammable,
cadmium-free TPE (Thermoplastic elastomer)
• Elastic grip zone and hard core
• Polished surface
•Nickel-chromium electro-galvanized
coating protects against corrosion
FRZ SG 160 / FRZ SG 200
FRZ S 160 / FRZ S 200
Bent half-round-nose pliers with cutter
(telephone pliers)
Half-round-nose pliers with cutter
(telephone pliers)
Bent telephone pliers with cutter acc. to
DIN ISO 5745
• Half-rounded jaws
• Serrated gripping surfaces
• Tip bent at 45°
• Cutting edges inductively hardened to
approx. 60 HRC
• Special tool steel
Telephone pliers with cutter to
DIN ISO 5745
• Half-rounded jaws
• Serrated gripping surfaces
• Cutting edges inductively hardened to
approx. 60 HRC
• Special tool steel
Technical data
Cutting performance
Conductor diameter, max. (H)
Conductor diameter, max. (MH)
inch
inch
FRZ SG 160
0.06
0.10
FRZ SG 200
0.07
0.11
FRZ S 160
0.06
0.10
FRZ S 200
0.07
0.11
Cutter hardness
HRC
60
60
60
60
Total length
inch
6.3
7.9
6.3
7.9
162/.357
207/.456
170/.375
224/.794
Tool data
Weight
Note
g/lbs
(MH) medium-hard wire; (H) hard wire; (P) piano wire
(MH) medium-hard wire; (H) hard wire; (P) piano wire
Type
FRZ SG 160
FRZ SG 200
Type
FRZ S 160
FRZ S 200
Ordering data
Version
Note
8
Qty
1
1
Part No.
9046390000
9046400000
Qty
1
1
Part No.
9046370000
9046380000
Insulated Pliers
I n s u l a t e d To o l s
Insulated Pliers
Up to 1000 VAC and 1500 VDC
protective insulation to IEC 900,
DIN EN 60900
•Drop-forged from high-quality special
tool steels
•Safety handle with ergonomic and
non-slip TPE VDE sleeve
•Made from shockproof, heat- and
cold-resistant, not readily flammable,
cadmium-free TPE (Thermoplastic elastomer)
• Elastic grip zone and hard core
• Polished surface
•Nickel-chromium electro-galvanized
coating protects against corrosion
FZ 160
RZ 160
Flat-nose pliers
Round-nose pliers
Flat-nose pliers acc. to DIN ISO 5745
• Serrated gripping surface
• With long jaw
Round-nose pliers acc. to DIN ISO 5745
• Serrated gripping surface
• With long jaw
Technical data
Tool data
Total length
Weight
inch
g/ibs
FZ 160
6.3
163/.359
RZ 1600
6.3
153/.337
Note
Ordering data
Version
Type
FZ 160
Qty
1
Part No.
9046350000
Type
RZ 160
Qty
1
Part No.
9046360000
Note
9
I n s u l a t e d To o l s Insulated Pliers
Insulated Pliers
Up to 1000 VAC and 1500 VDC
protective insulation to IEC 900,
DIN EN 60900
•Drop-forged from high-quality special
VZZ S
AIZ 160
Multipurpose pliers
Wire stripper
Bent half-round-nose pliers with cutter
to DIN ISO 5745
• For gripping, guiding, stripping, crimping
and many other tasks
• Serrated gripping surfaces
• Tip bent through 35°
• Cutting edges inductively hardened to
approx. 60 HRC
Wire stripper to DIN ISO 5744
• For stripping cables and wires up to
5mm O.D.
• Forged in die
• High-quality finish due to induction
hardening
• Adjusting screw and locknut for setting
appropriate conductor diameter
• Opening spring for convenient working
• Special tool steel
tool steels
•Safety handle with ergonomic and
non-slip TPE VDE sleeve
•Made from shockproof, heat- and
cold-resistant, not readily flammable,
cadmium-free TPE (Thermoplastic elastomer)
• Elastic grip zone and hard core
• Polished surface
•Nickel-chromium electro-galvanized
coating protects against corrosion
Technical data
Stripping
Stripping Diameter, max.
Conductor Cross Section, max.
Cutting performance
Conductor diameter, max. (H)
Conductor diameter, max. (MH)
VZZ S
AIZ 160
0.20
8
inch
inch
inch
inch
0.06
Cutter hardness
HRC
60
Total length
inch
6.3
6.3
175/.39
193/.43
0.10
Tool data
Weight
Note
g/lbs
(MH) medium-hard wire; (H) hard wire; (P) piano wire
Ordering data
Version
Note
10
Type
VZZ S
Qty
1
Part No.
9046470000
Type
AIZ 160
Qty
1
Part No.
9046440000
I n s u l a t e d P l i e r S e t s & To o l b e l t K i t I n s u l a t e d To o l s
Insulated Plier Sets
3 Piece Insulated Plier Set
Model
Part No.
9203710000
Pliers Set
Includes:
KBZ 180
9046290000
FRZ S 200
9046380000
SE HD 160
9046320000
Toolbelt Kit
14 Piece Toolbelt Kit
Model
Subject to technical changes • 8/12-LIT1208
Part No.
WZTE 2 - Toolbelt Kit
9204640000
Includes:
SDI 0,4x2,5x75
9008370000
SDI 0,5x3,0x100
9008380000
SDI 0,8x4,0x100
9008400000
SDI 1.0X5.5X125
9008410000
SDIK PH1
9008570000
SDIK PH2
9008580000
Electrician's Knife
9918160000
Cross Key Universal
9918130000
SE HD 160
9046320000
KBZ 180
9046290000
FRZ S 160
9046370000
SP 303 Test Screwdriver
9006890000
WZTE 20 LR
9204600000
TRGU NE
9204610000
11
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