PC Vision System FJ Series All-in-One Vision System • • • • • PC-based, flexible image processing system A variety of ready-to-use image processing parts Customized samples to quickly build ideal machine vision Highly robust, advanced measurement algorithm Lineup of connection-guaranteed peripheral devices, including Windows Embedded Standardbased FJ Controller System configuration Standard Configuration Controllers integrated with LCD Box-type Controllers Input device PC FJ controller Camera connected RS-232C connected Parallel I/O Keyboard Mouse PLC USB connection Ethernet PC Analogue RGB Ethernet RGB monitor Camera connecter Analogue RGB RS-232C connected RGB monitor Parallel I/O USB connection Touch pen (accessory attached) Input device Input device FJ controller PLC Mouse Keyboard USB connection Mouse Keyboard For Customization Development environment Application producer Sample codes and Development Wizard for easy customization are available. Ordering Information Controller CPU Type Core i5 2.4 GHz Controller integrated with LCD Controller integrated Box-type Controller with LCD Box-type Controller Atom 1.6 GHz Box-type Controller Dual-task HALCON installed (See note 1) No. of Cameras Output Yes No 2 NPN FJ-3000 Yes No 4 NPN FJ-3000-10 Yes No 2 PNP FJ-3005 Yes No 4 PNP FJ-3005-10 Yes Yes 2 NPN FJ-H3000 Yes Yes 4 NPN FJ-H3000-10 Yes Yes 2 PNP FJ-H3005 Model Yes Yes 4 PNP FJ-H3005-10 Yes No 2 NPN FJ-3050 (See note 2) Yes No 4 NPN FJ-3050-10 (See note 2) Yes No 2 PNP FJ-3055 (See note 2) Yes No 4 PNP FJ-3055-10 (See note 2) Yes Yes 2 NPN FJ-H3050 Yes Yes 4 NPN FJ-H3050-10 Yes Yes 2 PNP FJ-H3055 Yes Yes 4 PNP FJ-H3055-10 No No 2 NPN FJ-350 (See note 2) No No 4 NPN FJ-350-10 (See note 2) No No 2 PNP FJ-355 (See note 2) No No 4 PNP FJ-355-10 (See note 2) Note: 1. HALCON runtime license has been installed. The development of HALCON requires HDevelop. 2. The production of the FJ-series Controllers FJ-305@/-305@-10/-35@/-35@-10 will be discontinued at the end of October 2015. 1 FJ Series Development Environment Type Application Producer Model FJ-AP1 Operating environment · CPU: Intel Pentium Processor (SSE2 or higher) · OS: Windows XP Professional (32bit) Service pack 3 or later, or Windows 7 Professional (32bit) or Enterprise (32bit) or Ultimate (32bit) · .NET Framework: .NET Framework 3.5 or higher · Memory: At least 2 GB RAM Available disk space: At least 2 GB · Browser: Microsoft® Internet Explorer 6.0 or later · Display: XGA (1024×768), True Color (32-bit) or higher · Optical drive: CD/DVD drive · The following software is required to customize the software: Microsoft® Visual Studio® 2010 Professional Cameras Appearance Type Digital Cameras Digital Cameras Digital Cameras Small Digital Cameras Small Digital Cameras High-speed Cameras Intelligent Compact Cameras Model Color FZ-SC Monochrome FZ-S Color FZ-SC2M Monochrome FZ-S2M Color FZ-SC5M2 Monochrome FZ-S5M2 Color FZ-SFC Monochrome FZ-SF Color FZ-SPC Monochrome FZ-SP Color FZ-SHC Monochrome FZ-SH Remarks 300,000-pixels Lens required 2 million pixels 5 million pixels 300,000-pixel flat type Lens for small cameras required 300,000-pixel pen type 300,000-pixels Lens required Wide View (Long-distance) Color FZ-SQ100F Wide View (Short-distance) Color FZ-SQ100N Standard Color FZ-SQ050F Narrow View Color FZ-SQ010F Camera + Lens + High-power Lighting 2 FJ Series Cameras Peripheral Devices Appearance Type Model Remarks CCTV Lenses 3Z4S-LE Series --- Extension Tubes Low-distortion Lenses 3Z4S-LE SV-0614H/ SV-0814H/SV-1214H/ SV-1614H/SV-2514H/ SV-3514H/SV-5014H/ SV-7525H/SV-10028H Low distortion lens for 2-million and 5million Pixel Cameras Lenses for Small Camera FZ-LES3/LES6/LES16/LES30 Lens for 300,000-pixel Small Cameras Extension Tubes for Small Camera FZ-LESR Extension Tubes for 300,000-pixel Small Cameras Mounting brackets FQ-XL/XL2 --- For Intelligent Compact Camera Polarizing Filter Attachment FQ-XF1 Cables Appearance Type Cable length: Model 2m FZ-VS3 2M 3m FZ-VS3 3M 5m FZ-VS3 5M 10m (See note 2) FZ-VS3 10M 2m FZ-VSB3 2M 3m FZ-VSB3 3M 5m FZ-VSB3 5M 10m (See note 2) FZ-VSB3 10M 2m FZ-VSL3 2M 3m FZ-VSL3 3M 5m FZ-VSL3 5M 10m (See note 2) FZ-VSL3 10M 2m FZ-VSLB3 2M 3m FZ-VSLB3 3M 5m FZ-VSLB3 5M 10m (See note 2) FZ-VSLB3 10M Long-distance Camera Cable 15m (See note 3) FZ-VS4 15M Long-distance Right-angle Camera Cable (See note 1) 15m (See note 3) FZ-VSL4 15M Camera Cable Bend resistant Camera Cable Right-angle Camera Cable (See note 1) Bend resistant Right-angle Camera Cable (See note 1) Cable Extension Unit Up to two Extension Units and threecables can be connected. (Maximum cable length: 45 m) (See note 4) --- FZ-VSJ 2m FZ-VM 2M 5m FZ-VM 5M 2m FZ-VP 2M 5m FZ-VP 5M 2m FZ-VPX 2M 5m FZ-VPX 5M Monitor Cable Parallel Cable Parallel I/O Cable for Connector-terminal Conversion Unit (See note 5) Note: 1. 2. 3. 4. 5. This Cable has an L-shaped connector on the Camera end. The 10-m Cable cannot be used for the 5-million pixel camera. The 15-m Cable cannot be used for the 5-million pixel camera. Maximum cable length depends on type of camera and cable length to connect. For details, refer to "Cameras / Cables Connection Table" on page 7. Connector-Terminal Block Conversion Units can be connected (Recommended Products: OMRON XW2R-J50G-T, XW2R-E50G-T, XW2R-P50G-T). 3 FJ Series Peripheral Devices Appearance Type Model LCD Monitor Remarks FZ-M08 For box-type controller FZ-MEM2G Capacity: 2 GB FZ-MEM8G Capacity: 8 GB VESA attachment FZ-VESA For installing the controller integrated with LCD Desktop controller stand FZ-DS For installing the controller integrated with LCD Lighting Controller FL-TCC1 Required to control external lighting from a Controller USB Memory --- For FL-Series External Lighting FL-Series --- Lenses High-resolution, Low-distortion Lenses Model Appearance/ Dimensions (mm) 3Z4S-LE SV-0614H 42 dia. Focal length Brightness 3Z4S-LE SV-0814H 57.5 39 dia. 6mm F1.4 M40.5 P0.5 Filter size 52.5 3Z4S-LE SV-1214H 30 dia. 8mm F1.4 M35.5 P0.5 3Z4S-LE SV-1614H 12mm F1.4 M27.0 P0.5 30 dia. 47.5 30 dia. 51.0 3Z4S-LE SV-2514H 16mm F1.4 M27.0 P0.5 3Z4S-LE SV-3514H 36.0 44 dia. 25mm F1.4 M27.0 P0.5 45.5 35mm F1.4 M35.5 P0.5 3Z4S-LE SV-5014H 44 dia. 57.5 50mm F1.4 M40.5 P0.5 3Z4S-LE SV-7525H 36 dia. 42.0[WD:∞] to 54.6[WD:1200] 3Z4S-LE SV-10028H 39 dia. 66.5[WD:п] to 71.6[WD:2000] 75mm F2.5 M34.0 P0.5 100mm F2.8 M37.5 P0.5 3Z4S-LE SV-7527V 3Z4S-LE SV-10035V CCTV Lenses Model Appearance/ Dimensions (mm) Focal length Brightness Filter size 3Z4S-LE SV-03514V 29.5 dia. 3Z4S-LE SV-04514V 3Z4S-LE SV-0614V 29.5 29 dia. 30.4 29.5 dia. 3Z4S-LE SV-0813V 30.0 28 dia. 3Z4S-LE SV-1214V 34.0 29 dia. 3Z4S-LE 3Z4S-LE SV-1614V SV-2514V 29.5 29 dia. 24.0 29 dia. 3Z4S-LE SV-3518V 24.5 29 dia. 33.5[WD:∞] to 37.5[WD:300] 3.5mm F1.4 4.5mm F1.4 --- --- 6mm F1.4 M27 P0.5 8mm F1.3 M25.5 P0.5 12mm F1.4 M27 P0.5 16mm F1.4 M27 P0.5 25mm F1.4 M27 P0.5 35mm F1.8 M27 P0.5 3Z4S-LE SV-5018V 32 dia. 37.0[WD:҄] to 39.4[WD:1000] 50mm F1.8 M30.5 P0.5 32 dia. 42.0[WD:∞] to 44.4[WD:1000] 75mm F2.7 M30.5 P0.5 32 dia. 43.9[WD:∞] to 46.3[WD:1000] 100mm F3.5 M30.5 P0.5 Lenses for small camera Model Appearance/ Dimensions (mm) Focal length Brightness FZ-LES3 12 dia. 16.4 3mm F2.0 FZ-LES6 12 dia. 19.7 6mm F2.0 FZ-LES16 12 dia. 23.1 FZ-LES30 12 dia. 16mm F3.4 25.5 30mm F3.4 Extension Tubes Model Contents 3Z4S-LE SV-EXR Set of 7 tubes (40 mm, 20 mm, 10 mm, 5 mm, 2.0 mm, 1.0 mm, and 0.5 mm) Maximum outer diameter: 30 mm dia. Extension Tubes for small camera Model Contents FZ-LESR Set of 3 tubes(15 mm, 10 mm, 5 mm) Maximum outer diameter: 12 mm dia. • Do not use the 0.5-mm, 1.0-mm, and 2.0-mm Extension Tubes attached to each other. Since these Extension Tubes are placed over the threaded section of the Lens or other Extension Tube, the connection may loosen when more than one 0.5-mm, 1.0-mm or 2.0-mm Extension Tube are used together. • Reinforcement is required to protect against vibration when Extension Tubes exceeding 30 mm are used. 4 FJ Series Ratings and Performance Controller NPN Output PNP Output Controller type No. of cameras FJ-3000 FJ-3000-10 FJ-3050 FJ-3050-10 FJ-3005 FJ-3005-10 FJ-3055 FJ-3055-10 Controller integrated with LCD Box-type controller 2 4 2 4 CPU Intel Core i5-520E Processor 2.40 GHz Main memory Storage OS Dual-task HALCON installed Connected camera 3 GB Compact Flash 2 GB Windows Embedded Standard 2009 Model Yes No Yes Can be connected to all cameras. Controller integrated with LCD: touch pen, mouse, etc. Box-type controller: mouse, etc. Intelligent Compact Camera: 752 (H) × 480 (V) 300,000-pixel camera: 640 (H) × 480 (V) 2-million pixel camera: 1600 (H) × 1200 (V), 5-million pixel camera: 2488 (H) × 2044 (V) 32 Operation Processing resolution No. of scenes When connected to an Intelligent Compact Camera When connected to a 300,000-pixel camera Number of logged images When connected to a 2 million-pixel camera When connected to a 5 million-pixel camera FJ-H3000 FJ-H3000-10 FJ-H3050 FJ-H3050-10 FJ-350 FJ-350-10 FJ-H3005 FJ-H3005-10 FJ-H3055 FJ-H3055-10 FJ-355 FJ-355-10 Controller integrated with LCD Box-type controller Box-type controller 2 4 2 4 2 4 Intel Atom N270 Processor 1.6 GHz 2 GB Connected to 1 camera Connected to 2 cameras Connected to 3 cameras Connected to 4 cameras Connected to 1 camera Connected to 2 cameras Connected to 3 cameras Connected to 4 cameras Connected to 1 camera Connected to 2 cameras Connected to 3 cameras Connected to 4 cameras Connected to 1 camera Connected to 2 cameras Connected to 3 cameras Connected to 4 cameras 214 107 71 53 Color camera: 250, Monochrome Camera: 252 Color camera: 125, Monochrome Camera: 126 Color camera: 83, Monochrome Camera: 84 Color camera: 62, Monochrome Camera: 63 Color camera: 40, Monochrome Camera: 40 Color camera: 20, Monochrome Camera: 20 Color camera: 13, Monochrome Camera: 13 Color camera: 10, Monochrome Camera: 10 Color camera: 15, Monochrome Camera: 15 Color camera: 7, Monochrome Camera: 7 Color camera: 5, Monochrome Camera: 5 Color camera: 3, Monochrome Camera: 3 Serial communications RS-232C/422A: 1CH Network communications Ethernet 100BASE-TX/10BASE-T EtherNet/IP Ethernet port baud rate: 100 Mbps (100BASE-TX) Parallel I/O 17 inputs (RESET, STEP0/ENCTRIG_Z0, STEP1/ENCTRIG_Z1, DSA0 to 1, ENCTRIG_A0 to 1, ENCTRIG_B0 to 1, DI0 to 7) 29 outputs (RUN/BUSY1, BUSY0, GATE0 to 1, OR0 to 1, READY0 to 1, ERROR, STGOUT0 to 3∗, DO0 to 15) Monitor interface USB interface Power supply voltage When connected to an Intelligent Compact Camera Current consumption When connected to a 300,000(at 24.0 VDC) pixel, 2 million-pixel, or 5 million-pixel camera Ambient temperature range Ambient humidity range Weight Accessories No No RS-232C: 1CH Ethernet 1000BASE-T/ 100BASE-TX/10BASE-T 11 inputs (RESET, STEP, DSA, DI0 to 7) 26 outputs (RUN, BUSY, GATE, OR, READY, ERROR, STGOUT0 to 3∗, DO0 to 15) Controller integrated with LCD: integrated controller and LCD 12.1 inch TFT color LCD (Resolution: XGA 1,024 × 768 dots) Box-type controller: Analog RGB video output, 1 channel (Resolution: XGA 1,024 × 768 dots) 2 channels (supports 4 channels (supports USB 1.1 and 2.0) USB 1.1 and 2.0) 20.4 to 26.4 VDC 5.0 A max. 7.5 A max. 5.0 A max. 7.5 A max. 5.0 A max. 7.5 A max. 5.0 A max. 7.5 A max. 4.0 A max. 5.5 A max. 3.7 A max. 4.9 A max. 3.7 A max. 4.9 A max. 3.7 A max. 4.9 A max. 3.7 A max. 4.9 A max. 2.6 A max. 2.9 A max. Operating: Operating: 0 to 50°C 0 to +45°C for low cooling fan speeds Storage: -20 to 65°C 0 to +50°C for high cooling fan speeds (with no icing or Storage: -20 to 65°C (with no icing or condensation) condensation) Operating and storage: 35 to 85°C (with no condensation) Approx. 3.4 kg Approx. 1.9 kg Approx. 3.4 kg Approx. 1.9 kg Approx. 1.8 kg Controller integrated with LCD: touch pen (one, inside the front panel), Instruction Manual, 6 mounting brackets, Member registration sheet Box-type controller: Instruction Manual, Member registration sheet * STGOUT 2 to 3 only for camera 4ch type 5 FJ Series Digital Cameras Image elements Color/Monochrome Effective pixels Pixel size Shutter function Partial function Frame rate (image read time) Field of vision, installation distance Ambient temperature range Ambient humidity range Weight Accessories FZ-S FZ-SC FZ-S2M FZ-SC2M Interline transfer reading all pixels, 1/3-inch Interline transfer reading all pixels, 1/1.8-inch CCD image elements CCD image elements Monochrome Color Monochrome Color 640 (H) × 480 (V) 1600 (H) × 1200 (V) 7.4 (μm) × 7.4 (μm) 4.4 (μm) × 4.4 (μm) Electronic shutter; select shutter speeds from Electronic shutter; select shutter speeds from 1/10 to 1/50,000 s 1/10 to 1/50,000 s 12 to 480 lines 12 to 1200 lines 80 fps (12.5 ms) 30 fps (33.3 ms) Selecting a lens according to the field of vision and installation distance Operating: 0 to 50°C Operating: 0 to 40°C Storage: -25 to 65°C (with no icing or condensation) Storage: -25 to 65°C (with no icing or condensation) Operating and storage: 35% to 85% (with no condensation) Approx. 55 g Approx. 76 g Instruction manual Small Digital Cameras FZ-SF FZ-SFC FZ-SP FZ-SPC Image elements Interline transfer reading all pixels, 1/3-inch CCD image elements Color/Monochrome Monochrome Color Monochrome Color Effective pixels 640 (H) × 480 (V) Pixel size 7.4 (μm) × 7.4 (μm) Shutter function Electronic shutter; select shutter speeds from 1/10 to 1/50,000 s Partial function 12 to 480 lines Frame rate (image read time) 80 fps (12.5 ms) Field of vision, installation distance Selecting a lens according to the field of vision and installation distance Operating: 0 to 50°C (camera amp) Operating: 0 to 50°C (camera amp) 0 to 45°C (camera head) 0 to 45°C (camera head) Ambient temperature range Storage: -25 to 65°C (with no Storage: -25 to 65°C (with no icing or condensation) icing or condensation) Operating and storage: 35% to Operating and storage: 35% to Ambient humidity range 85% (with no condensation) 85% (with no condensation) Weight Approx.150 g Approx.150 g Instruction manual, installation Accessories bracket, Four mounting Instruction manual brackets(M2) FZ-S5M2 FZ-SC5M2 Interline transfer reading all pixels, 2/3-inch CCD image elements Monochrome Color 2448 (H) × 2044 (V) 3.45 (μm) × 3.45 (μm) Electronic shutter; select shutter speeds from 1/10 to 1/50,000 s 12 to 2044 lines 16 fps (62.5 ms) Operating: 0 to 40°C Storage: -25 to 65°C (with no icing or condensation) Approx.140 g High-speed Cameras FZ-SH FZ-SHC Interline transfer reading all pixels, 1/3-inch CCD image elements Color/Monochrome Monochrome Color Effective pixels 640 (H) × 480 (V) Pixel size 7.4 (μm) × 7.4 (μm) Electronic shutter; select shutter Shutter function speeds from 1/10 to 1/50,000 s Partial function 12 to 480 lines Frame rate (image read time) 204 fps (4.9 ms) Selecting a lens according to the field Field of vision, installation distance of vision and installation distance Operating: 0 to 40°C Ambient temperature range Storage: -25 to 65°C (with no icing or condensation) Operating and storage: 35% to Ambient humidity range 85% (with no condensation) Weight Approx.105 g Accessories Instruction manual Image elements Intelligent Compact Cameras Image elements Color/Monochrome Effective pixels Pixel size Shutter function Partial function Frame rate (image read time) Field of vision Installation distance LED class * Ambient temperature range Ambient humidity range Weight Accessories FZ-SQ010F FZ-SQ050F FZ-SQ100F 1/3-inch CMOS image elements Color 752 (H) × 480 (V) 6.0 (μm) × 6.0 (μm) 1/250 to 1/32,258 8 to 480 lines 60 fps 7.5 × 4.7 to 13 × 8.2 mm 13 × 8.2 to 53 × 33 mm 53 × 33 to 240 × 153 mm 38 to 60 mm 56 to 215 mm 220 to 970 mm Risk Group 2 Operating: 0 to 50°C Storage: -25 to 65°C Operating and storage: 35% to 85% (with no condensation) Approx. 150 g Approx. 140 g Mounting bracket (FQ-XL), polarizing filter attachment (FQ-XF1), instruction manual and warning label FZ-SQ100N 29 × 18 to 300 × 191 mm 32 to 380 mm * Applicable standards : IEC62471-2 6 FJ Series LCD Monitor Cable Extension Unit FZ-M08 Size Type Resolution Input signal Power supply voltage Current consumption Ambient temperature range Ambient humidity range Weight Accessories 8.4 inches Liquid crystal color TFT 1,024 × 768 dots Analog RGB video input, 1 channel 21.6 to 26.4 VDC Approx. 0.7 A max. Operating: 0 to 50°C Storage: -25 to 65°C (with no icing or condensation) Operating and storage: 35 to 85% (with no condensation) Approx. 1.2 kg Instruction Sheet and 4 mounting brackets FZ-VSJ 11.5 to 13.5 VDC 1.5 A max. Operating: 0 to 50°C Storage: -25 to 65°C Ambient temperature range (with no icing or condensation) Operating and storage: 35 to 85% Ambient humidity range (with no condensation) Maximum Units connectable 2 Units per Camera Weight Approx. 240 g Accessories Instruction Sheet and 4 mounting screws Note: 1. A 12-VDC power supply must be provided to the Cable Extension Unit when connecting the Intelligent camera, the Intelligent Compact Camera, the Strobe controller, or the Lighting Controller. 2. The current consumption shows when connecting the Cable Extension Unit to an external power supply. Power supply voltage (See note 1.) Current consumption (See note 2.) Long-distance Camera Cables Camera Cables FZ-VS3 (2 m) FZ-VSB3 (2 m) FZ-VSL3 (2 m) FZ-VSLB3 (2 m) FZ-VS4 (15 m) FZ-VSL4 (15 m) Shock resistiveness (durability) 10 to 150 Hz single amplitude 0.15 mm 3 directions, 8 strokes, 4 times Ambient temperature range Operation and storage: 0 to 65 °C (with no icing or condensation) Ambient humidity range Operation and storage: 40 to 70%RH (with no condensation) Shock resistiveness (durability) 10 to 150 Hz single amplitude 0.15 mm 3 directions, 8 strokes, 4 times Ambient temperature range Operation and storage: 0 to 65 °C (with no icing or condensation) Ambient humidity range Operation and storage: 40 to 70%RH (with no condensation) Ambient atmosphere No corrosive gases Ambient atmosphere No corrosive gases Material Cable sheath, connector: PVC Material Cable sheath, connector: PVC Minimum bending radius 78 mm Minimum bending radius 69mm 69mm 69mm 69mm Weight Approx. 1400 g Weight Approx. 170 g Approx. 180 g Approx. 170 g Approx. 180 g Parallel Cable Monitor Cable Vibration resistiveness Ambient temperature range Ambient humidity range Ambient atmosphere Material Minimum bending radius Weight FZ-VM 10 to 150 Hz single amplitude 0.15 mm 3 directions, 8 strokes, 4 times Operation: 0 to +50°C; Storage: -20 to +65°C (with no icing or condensation) Operation and storage: 35 to 85%RH (with no condensation) No corrosive gases Cable sheath: heat-resistant PVC Connector: PVC 75 mm approx. 170 g Vibration resistiveness Ambient temperature range Ambient humidity range Ambient atmosphere Material Minimum bending radius Weight FZ-VP FZ-VPX 10 to 150 Hz single amplitude 0.15 mm 3 directions, 8 strokes, 4 times Operation: 0 to +50°C; Storage: -20 to +65°C (with no icing or condensation) Operation and storage: 35 to 85%RH (with no condensation) No corrosive gases Cable sheath: heat-resistant PVC Connector: resin 75 mm approx.160 g approx.180 g Cameras / Cables Connection Table Type of camera Model Camera Cables Right-angle camera cables FZ-VS3 FZ-VSL3 Bend resistant camera cables Bend resistant Right-angle Camera Cable FZ-VSB3 FZ-VSLB3 Long-distance camera cable Long-distance right-angle camera cable FZ-VS4 FZ-VSL4 Digital cameras 2 million-pixel Yes Yes Yes Yes Yes Yes Yes Yes 5 million-pixel Yes Yes Yes No Yes Yes Yes No Small digital cameras Pen type / flat type Yes Yes Yes Yes Yes Yes Yes Yes Intelligent compact cameras Yes Yes Yes Yes Yes Yes Yes Yes 300,000-pixel Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No Yes Yes Cable length High-speed cameras 2m 3m 5m 10m 2m 3m 5m 10m 15m Yes Yes Yes Yes Yes Yes Yes Yes 7 FJ Series Processing Items *The red items are available only with controllers with HALCON. Group Inspections / Measurement Image Capturing Correcting images Icon Processing Item Search Used to identify the shapes and calculate the position of measurement objects. Flexible Search Recognizing the shapes of workpieces with variation and detecting their positions. Sensitive Search Search a small difference by dividing the search model in detail, and calculating the correlation. ECM Search Used to search the similar part of model form input image. Detect the evaluation value and position. Ec Circle Search Extract circles using "round " shape information and get position, radius and quantity in high preciseness. Shape Search+ Used to Search the similar part of models from input image. Detect the evaluation value and position. Classification Used when various kinds of products on the assembly line need to be sorted and identified. Edge Position Measure position of measurement objects according to the color change in measurement area. Edge Pitch Detect edges by color change in measurement area. Used for calculating number of pins of IC and connectors. Scan Edge Position Measure peak/bottom edge position of workpieces according to the color change in separated measurement area. Scan Edge Width Measure max/min/average width of workpieces according to the color change in separated measurement area. Color Data Used for detecting presence and mixed varieties of products by using color average and deviation. Gravity and Area Used to measure area, center of gravity of workpieces by extracting the color to be measured. Labeling Used to measure number, area and gravity of workpieces by extracting registered color. Label Data Selecting one region of extracted Labeling, and get that measurement. Area and Gravity position can be got and judged. Labeling+ Extract objects of registered color, and measure many features such as number and circularity. Defect Used for appearance measurement of plain-color measurement objects such as defects, stains and burrs. PreciseDefect Check the defect on the object. Parameters for extraction defect can be set precisely. Fine Matching Difference can be detected by overlapping and comparing(matching) registered fine images with input images. Character Inspection Recognize character according correlation search with model image registered in [Model Dictionary]. Date Verification Reading character string is verified with internal date. Model Dictionary Register character pattern as dictionary. The pattern is used in [Character Inspection]. Barcode+ (See note 1) Recognize barcode, verify and output decoded characters. 2DCode+ (See note 2) Recognize 2D code, verify and output decoded characters. Circle Angle Used for calculating angle of inclination of circular measurement objects. Camera Image Input To input images from cameras. And set up the conditions to input images from cameras. Camera Image Input HDR Create high-dynamic range images by acquiring several images with different conditions. Camera Image Input HDR Lite HDR function for FZ-SQ@ Intelligent Compact Cameras. Camera Switching To switch the cameras used for measurement. Not input images from cameras again. Measurement Image Switching To switch the images used for measurement. Not input images from camera again. Position Compensation Used when positions are differed. Correct measurement is performed by correcting position of input images. Trapezoidal Correction+ Rectify the trapezoidal deformed image. Filtering Used for processing images input from cameras in order to make them easier to be measured. Note: 1. Bar Codes that can be read : JAN/EAN/UPC (including add-on codes), Code 39, Codabar (NW-7), ITF (Interleaved 2 of 5), Code 93, Code 128, GS1-128, GS1 DataBar (RSS-14 / RSS Limited / RSS Expanded), Pharmacode 2. 2D Codes that can be read : Data Matrix (ECC200), QR Code 8 FJ Series *The red items are available only with controllers with HALCON. Group Correcting images Assisting inspections / measurement Branching processing Outputting results Displaying results on the monitor Icon Processing Item Background Suppression To enhance contrast of images by extracting color in specified brightness. Color Gray Filter Color image is converted into monochrome images to emphasize specific color. Extract Color Filter Convert color image to color extracted image or binary image. Anti Color Shading To remove the irregular color/pattern by uniformizing max.2 specified colors. Stripes Removal Filter+ Remove the background pattern of stripes. Halation Cut+ Remove halation from input image. Panorama+ Combine multiple image to create one big image. Polar Transformation Rectify the image by polar transformation. Useful for OCR or pattern inspection printed on circle. Macro Advanced arithmetic processing can be easily incorporated into workflow as macro processing items. Calculation Used when using the judge results and measured values of ProcItem which are registered in processing units. Line Regression Used for calculating regression line from plural measurement coordinate. Circle Regression Used for calculating regression circle from plural measurement coordinate. Calibration+ Transform (X,Y) position to the real coordinate system. Set Unit Data Used to change the ProcItem data (setting parameters,etc.) that has been set up in a scene. Get Unit Data Used to get one data (measured results, setting parameters,etc.) of ProcItem that has been set up in a scene. Set Unit Figure Used for re-setting the figure data (model, measurement area) registered in an unit. Get Unit Figure Used for get the figure data (model, measurement area) registered in an unit. Trend Monitor Used for displaying the information about results on the monitor, facilitating to avoid NG and analyze causes. Image Logging Used for saving the measurement images to the memory and USB memory. Data Logging Used for saving the measurement data to the memory and USB memory. Elapsed Time Used for calculating the elapsed time since the measurement trigger input. Wait Processing is stopped only at the set time. The standby time is set by the unit of [ms]. Focus Focus setting is supported. Iris Focus and aperture setting is supported. Conditional Branch Used where more than two kinds of products on the production line need to detected separately. End This ProcItem must be set up as the last processing unit of a branch. DI Branch Same as ProcItem "Branch". But you can change the targets of conditional branching via external inputs. Data Output Used when you need to output data to the external devices such as PLC or PC via serial ports. Parallel Data Output Used when you need to output data to the external devices such as PLC or PC via parallel ports. Parallel Judgement Output Used when you need to output judgement results to the external devices such as PLC or PC via parallel ports. Fieldbus Data Output Outputs data to an external device, such as a Programmable Controller, through a fieldbus interface. Result Display Used for displaying the texts or the figures in the camera image . Display Image File Display selected image file. Display Last NG Image Display the last NG images. 9 FJ Series External Dimensions (Unit: mm) Controllers LCD-integrated type Box-type FJ-300@/FJ-300@-10 FJ-H300@/FJ-H300@-10 FJ-305@/FJ-305@-10 FJ-H305@/FJ-H305@-10 120 120 20 165 90 The 2-camera type has only two camera connectors on its right side. Four, M3 mounting holes with a depth of 6 mm 12.8(28.4)10 80 (68) (68) 190 126 (163.5) Four, M4 mounting holes with a depth of 6 mm Four, 20 dia. The size of the 2-camera type is 83. 11 33 (6) 296 6 64 13 (6.8) 11.5 20 26 100 (39) FJ-35@/FJ-35@-10 182.3 80 120 197 120 12 104 54 18 (15.45) 11 8 7 308 80 Four, M4 mounting holes with a depth of 17 6 mm 33 17 68 246 110 260 + - Four, M4 mounting holes with a depth of 6 mm 126 (7) 130 * Only the two camera connectors on the left are used for Controllers that support only two cameras. 10 FJ Series Cable Camera Cable Camera Cable Camera Cable Bend resistant Camera Cable FZ-VS3 FZ-VSB3 (30) L [Note 1] (30) (9) (40) L [Note 1] (9) (40) (100) 26-pin rectangular connector (11) [Note 2] Right-angle Camera Cable 8.0 dia. 26-pin rectangular connector (11) 7.5 dia. (25) (25) (100) [Note 2] Bend resistant Right-angle Camera Cable FZ-VSL3 FZ-VSLB3 (30) L [Note 1] (40) (25) 26-pin rectangular connector [Note 2] 26-pin rectangular connector 26-pin rectangular connector [Note 2] (11) (11) (18) (18) (10) Long-distance Camera Cable Long-distance Right-angle Camera Cable FZ-VS4 FZ-VSL4 (34) L [Note 3] L [Note 3] (24) (25) 7.8 dia. (10) [Note 2] 26-pin rectangular connector 26-pin rectangular connector [Note 2] (12) (18) 26-pin rectangular connector (42) (100) (40) (100) (24) (40) 7.8 dia. (42) (12) (9) (100) (25) (25) 7.5 dia. (25) (30) L [Note 1] (40) (100) 26-pin rectangular connector (10) (34) (9) 8.0 dia. (34) Note1. Cable is available in 2m/3m/5m/10m. Note2. Each camera cables has polarity. Please ensure that the name plate side of the cable is connected to the controller. Note3. Cable is available in 15m. Parallel Cable (Model FZ-VP) Monitor Cable (Model FZ-VM) FZ-VPX L[Note 1] 35 35 (100) (100) [Note1]:cable is available in 2m/5m. 29.8 15.6 L[Note 1] 30±5 68.1 6.9dia. 35.4 8 35.4 6.9dia. 50-pin square connector 10 (19.2dia.) 35 L[Note 1] (30) (10) 50-pin square connector [Note1]:cable is available in 2m/5m. 33.7 200±10 50±10 30±5 5dia. FZ-VP 2 to 15-pin square connector 50-pin square connector [Note1]: cable is available in 2m/5m. 11 FJ Series Cameras Digital cameras 2 million-pixel camera FZ-S2M FZ-SC2M 5 million-pixel camera FZ-S5M2 FZ-SC5M2 +0.01 14.5 29 5.5 10.5 1/4” 20UNC with a depth of 5.5 mm Two, M4 mounting holes with a depth of 5.5 mm 40.5 9.5 9.5 35 R3 2.3 22.7 40.7 Four M4 mounting holes with a depth of 4 mm (4 directions) (R 1) 2dia. mounting holes with a depth of 2.5 mm (4 directions) ia.10.5 30dia. 36d 35 (7.9) 1"-32UN-2A (C MOUNT) 4- 1“- (1) 32 7 24 33.5 9.5 9.5 Two, M4 mounting holes with a depth of 5.5 mm (5.4) 10.5 12 28 (7.9) 6.5 (19.4) 20.5 1” 32UNC-2A (C mount) 5.5 10.5 (7.3) 20.5 (19.4) 28 (5.4) 12 28 24 46.5 14.5 29 (7.3) 40 14.5 22 10.5 25±0.05 Three, M2 mounting holes with a depth of 3.0 mm Three, M2 mounting holes with a depth of 3.0 mm (both sides) 28 6.5 15.5±0.05 14.5±0.05 12 12 Three, M2 mounting holes with a depth of 3.0 mm 2 0 Mounting holes with a depthof 2.5 mm (4 directions) 17.69±0.05 14.5 22 16.8±0.05 15±0.05 300,000-pixel camera FZ-S FZ-SC Three, M2 mounting holes with a depth of 3.0mm (both sides) UN C- 34 2A (C mo un Mounting Holes 19±0.1 ia. .5d 2-4 t) 15.59.59.5 31.7 10 1/4” 20UNC with a depth of 5.5 mm Two, M4 mounting holes with a depth of 5.5 mm 1/4” 20UNC with a depth of 5.5 mm Small digital cameras Camera head Flat camera FZ-SF FZ-SFC Pen-shaped camera FZ-SP FZ-SPC 9 26 9.5 16 8 Four, M1.7 mounting holes with a depth of 1.5 mm Two-4.3dia. 16.9 33 3dia. 43 11.5 16 Eight, M1.7 mounting holes with a depth of 1.5 mm 9.2 (From ccd surface) 3dia. 12.5dia. 6 12 17 M10.5 10 12 5.5 22 4-4.3dia. 3000 44 12 17 3 4.5 9.2 (From ccd surface) 9 3 26 M10.5 3.4 13.5 34 16pin round connector 12.7 9.6 3000 7.5 20 43 Two, M3 mounting holes with a depth of 4 mm 12.5dia. 16pin round connector Camera amplifier Can be used for both flat cameras and pen-shaped cameras FZ-SHC FZ-SH 22 12 11 High speed camera 14.5 22 (8.8 dia.) 5.4 6.5 (20.7) 24 Three, M2 mounting holes with a depth of 3.0 mm 7 9.5 9.5 2 (8.5) 12 28 5.4 7 16.8 (6.5) 33.5 4-R3 35 7 35 17.5 48.2 10.5 36dia 17.5 11 28 25 (43.8) 36.5 30dia Three, M2 mounting holes with a depth of 3.0 mm Four M4 mounting holes with a depth of 4 mm (4 commonness) 30.2 (1) 1“-32UNF (C mount) 34 15.5 Two, M4 mounting holes with a depth of 5.5 mm 8.3 9.5 9.5 1/4” 20UNC with a depth of 5.5 mm 40.9 Two, M4 mounting holes with a depth of 5.5 mm 1/4” 20UNC with a depth of 5.5 mm 12 FJ Series Intelligent Compact Cameras (Dimensional drawings are provided here only for the products that have undergone design changes as of Dec. 2012.) Narrow view / Standard FZ-SQ010F FZ-SQ050F Wide View FZ-SQ100F (long-distance) FZ-SQ100N (short-distance) 46 46 44 44 45 45 1 Optical axis 1 Optical axis Mounting Bracket 38 (57) 8 4-M4 Depth: 6 20 38 42 20 (25) 32 1/4-20UNC Depth: 6 9 9 1/4-20UNC Depth: 6 4.8 11 Polarizing Filter Attachment 3 38 (49) 8 Mounting Hole Dimensions 4.8 67 (25) 32 Polarizing Filter Attachment 20 67 (94.8) (94.8) Mounting Bracket 20 38 42 4-M4 Depth: 6 Mounting Hole Dimensions Two, 4.5 dia. Two, 4.5 dia. [Note1]: The mounting brackets can be connected to either side. [Note1]: The mounting brackets can be connected to either side. 20±0.1 Tightening torque: 1.2 N·m 20±0.1 Tightening torque: 1.2 N·m See the diagram below when mounting bracket FQ-XL2 is attached. (57) Optical axis 67 40 30 4-M4 Depth: 6 41 38 38.8 20±0.1 (94.8) 5 (65) 59 20±0.1 1/4-20UNC Depth: 6 Cushion Mounting Hole Dimensions Two, 4.5 dia. Plate Screw,set double head 49 t1 8 Base 20±0.1 Tightening torque: 1.2 N·m 13 FJ Series Lens for small camera Extension Tubes for small camera FZ-LES Series FZ-LESR 3 16.4mm 12 dia. 19.7mm FZ-LES16 16mm F3.4 12 dia. 23.1mm FZ-LES30 30mm F3.4 12 dia. 25.5mm LCD Monitor FZ-VSJ FZ-M08 3.2 (103.5) (129.4) 171 (85.5) (12.5) 40 M10.5 75 (31.5) Four, M4 (130) 4.85 9 14 Mountable plate thickness: 1.6 to 5.0 mm (172) 230 (90) Power terminal 220 4 28 93.8 83 60 4.85 75 65 54 (38) (6) 14.9 9.1 Camera Cable Extension Unit 26 12 dia. F2.0 75 F2.0 6mm Extension tubes 15mm (185) 3mm FZ-LES6 15 161 FZ-LES3 Extension tubes 10mm (173.4) Overall length 3.2 12dia. 12dia. 12dia. Maximum outside diameter 9.1 10 M10.5 Brightness Camera Cable Connector (Controller side) M10.5 4 12dia. 3 Focal length Four, 3.4 dia. 3 Extension tubes 5mm Diaphragm look screw(M1.4) LensesModel 5 Diaphragm adjustment knob L 14 FJ Series Optical Chart 5 million-pixel digital camera FZ-S@5M2 10,000 SV-10028H SV-7525H SV-5014H SV-3514H SV-2514H SV-1614H SV-1214H SV-0814H SV-0614H t0 t0 t0 Camera distance (mm) t5 t0 t10 t15 1,000 t30 t25 t40 t20 t10 t25 t30 t15 t30 t25 t20 t40 t0 t10 t40 t50 t50 t0 t5 t20 t0 t5 t15 t0 t0 t5 t2 t10 t1 t20 t15 t30 t25 100 t5 t2 t0.5 t10 t15 t0.5 t5 t2 t1 30 5 10 100 1,000 Field of vision (mm) 2 million-pixel digital camera FZ-S@2M 10,000 SV-10028H SV-7525H SV-5014H SV-3514H SV-2514H SV-1614H SV-1214H SV-0814H SV-0614H t0 t0 t0 Camera distance (mm) t5 t15 1,000 t30 t50 t50 t25 t0 t0 t5 t25 t20 t15 t30 t25 t15 t0 t5 t10 t30 t25 t20 t15 t30 t40 100 t0 t10 t20 t40 t40 t20 t10 t0 t15 t5 t2 t10 t1 t2 t5 t10 t0 t2 t1 t0.5 t0.5 t5 30 3 10 100 1,000 Field of vision (mm) 15 FJ Series 300,000-pixel High-speed camera FZ-SH@, and Digital camera FZ-S@ 10,000 t0 3Z4S-LE t0 t0 Camera distance (mm) t5 t50 1,000 t40 t40 t30 t30 t15 t10 t25 t20t15 t10 t20 t25 t5 t0 t0 t0 t2 t0 t0 t50 t5 t40 t30 t25 100 t0 t5 t5 t1 t2 t1 t0.5 t1 t0.5 t0.5 t10 t20 t5 t15 30 t0 t2 t15 t10 t20 t15 t1 t0.5 t1 t10 t25 t20 SV-10035V SV-7527V SV-5018V SV-3518V SV-2514V SV-1614V SV-1214V SV-0813V SV-0614V SV-04514V SV-03514V t0 t2 t1 t1 t0.5 t0.5 10 2 100 1,000 Field of vision (mm) 300,000-pixel small digital cameras FZ-SF@, FZ-SP@ 10000 FZ-LES30 FZ-LES16 FZ-LES6 FZ-LES3 t0 t0 1000 t0 WD [Note1] (mm) t0 t5 t10 100 t30 t25 t40 t35 t50 t45 t55 t60 t20 t15 t5 t10 t15 t20 10 10 1 100 1000 Field of vision (mm) Note: 1. The vertical axis represents WD, not installation distance. Meaning of Optical Chart The X axis of the optical chart shows the field of vision (mm)(Note1), and the Y axis of the optical chart shows the camera installation distance (mm)(Note2). Camera Extension Tube thickness: t (mm) Lens Camera distance (mm) WD (mm) Field of vision (mm) Y Field of vision X Note: 1. The lengths of the fields of vision given in the optical charts are the lengths of the Y axis. 2. The vertical axis represents WD for small cameras. 16 FJ Series Intelligent Compact Cameras Narrow View FZ-SQ010F Standard Wide View (Long-distance) Wide View (Short-distance) FZ-SQ050F FZ-SQ100F FZ-SQ100N 300 240 53 Field of vision 7.5 0 Field of vision Field of vision 13 Field of vision 191 153 4.7 60 38 to 33 13 8.2 8.2 56 0 to 53 29 33 215 0 220 to 970 18 0 32 380 to 17 MEMO 18 MEMO 19 READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or comments. WARRANTY OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES. Please refer to separate catalogs for OMRON's safety rated products. OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the product. At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: • Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. • Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. • Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof. COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission. This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in its entirety. LED Safety WARNING The lighting of Intelligent Compact Cameras emits visible light, which may adversely affect the eyes in rare instances. Do not look directly into the light emitted from the lighting. When the subject is a specular reflective object, protect your eyes from reflected light. Displaying LED Labels Attached the enclosed warning label in a readily visible location near the product, such as on the cable. LED RADIATION DO NOT STARE INTO BEAM Max.60mW 400msec 400-700nm CLASS 2 LED PRODUCT JIS C 6802:2005 Note: Do not use this document to operate the Unit. OMRON Corporation Industrial Automation Company Authorized Distributor: Tokyo, JAPAN Contact: www.ia.omron.com Regional Headquarters OMRON EUROPE B.V. Sensor Business Unit Carl-Benz-Str. 4, D-71154 Nufringen, Germany Tel: (49) 7032-811-0/Fax: (49) 7032-811-199 OMRON ELECTRONICS LLC One Commerce Drive Schaumburg, IL 60173-5302 U.S.A. Tel: (1) 847-843-7900/Fax: (1) 847-843-7787 OMRON ASIA PACIFIC PTE. LTD. No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967 Tel: (65) 6835-3011/Fax: (65) 6835-2711 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, China Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 © OMRON Corporation 2011 All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. CSM_1_18_0316 Cat. No. Q187-E1-01 0811(0811)