CJ-series FL-net Unit CJ1W-FLN22 CSM_CJ1W-FLN22_DS_E_2_2 Connect to Multivendor Controller Networks This Unit allows you to connect to FL-net, an open network based on Ethernet. Multivendor FL-net networks can be built to combine CJseries PLCs with CNC machines, robots, and PLCs from other manufacturers. CJ1W-FLN22 Features • • • • Conforms to FL-net, a quickly spreading standard. FL-net is a multivendor FA network at the controller/machine level that is based on Ethernet. (It uses UDP/IP.) FL-net supports message transmissions and cyclic data transmissions. (Message transmissions are also possible using FINS communications.) A CJ-series PLC can be used to interface communications between Ethernet information networks, OMRON's Controller Link FA network, and DeviceNet field bus. 1 CJ1W-FLN22 System Configuration 10BASE-T Terminator Transceiver FL-net (Ver. 2.00) (10 Mbps) 500 m/segment max. 10Base-5 coaxial cable (or 10Base-T twisted-pair cable) Between nodes: Integral multiples of 2.5 m Transceiver cable Ground Other company's FL-net (Ver. 2.0) node 10Base-T 50m max. Terminator Hub PLC 100m max. Other company's FL-net (Ver. 2.0) node 10Base-T CJ1W-FLN22 FL-net Unit CJ1W-FLN22 FL-net Unit PLC DeviceNet DeviceNet Unit Remote Terminal Sensor Actuator 100BASE-TX Hub CX-Programmer Twisted-pair cable Hub Hub 100m max. PLC 100m max. 100m max. CJ1W-FLN22 FL-net Unit CJ1W-FLN22 FL-net Unit Other company's FL-net node 100Base-TX PLC CJ1W-FLN22 FL-net Unit DeviceNet DeviceNet Unit Remote Terminal Sensor Actuator Note: Do not combine nodes using a baud rate of 10 Mbps with nodes using a baud rate of 100 Mbps in the same configuration, where possible. If nodes with a baud rate of 10 Mbps are used, use a baud rate of 10 Mbps for all the connected devices in the configuration. About FL-net FL-net is an open network that is based on Ethernet and that is being promoted as a standard by the Special Committee for Network. Promotion organized by JEMA (The Japan Electrical Manufacturers' Association). FL-net enables multivendor, multi-model connections at the controller/machine level. FL-net provides the following features. z Ethernet-based FA Network • NL-net defines a new Ethernet-based FL link protocol. • The standard UDP/IP communications protocol of Ethernet is used. • Cables, hubs, and other network components are easy to obtain. z Message Transmissions and Cyclic Data Transmissions • Interlocks between devices, manufacturing instructions, collection of manufacturing results can be achieved on the same network. z Master-less, Token System • Prevents data collisions and provides consistent transmission times. • Nodes can be automatically added to or removed from the network. • Communications are maintained between all nodes that are capable of communicating even if a power interruption occurs or a fault occurs in network devices or cables. 2 CJ1W-FLN22 Ordering Information International Standards • The standards are abbreviated as follows: U: UL, U1: UL (Class I Division 2 Products for Hazardous Locations), C: CSA, UC: cULus, UC1: cULus (Class I Division 2 Products for Hazardous Locations), CU: cUL, N: NK, L: Lloyd, and CE: EC Directives. • Contact your OMRON representative for further details and applicable conditions for these standards. FL-net Unit Specifications Unit type Product name Communications interface Max. Units mountable per CPU Units Communications functions No. of unit numbers allocated Current consumption (A) 5V 24V 0.37 — Model Standards CJ1W-FLN22 UC1, CE FL-net Unit CJ1 CPU Bus Unit 100BASE-TX With FL-net Ver. 2.0 specifications (OPCN-2) Data links and message service 4 1 Note: 1. There is no accessory for the CJ-series Ethernet Unit. 2. This unit cannot be used with the Machine Automation Controller NJ-series. Recommended Network Devices The following products are recommended for use with the FL-net Unit. Part Maker Model number Specification 100BASE-TX Twisted-pair cable Fujikura F-LINE-E 0.5mm × 4P STP (shielded twisted-pair) cable: Category 5,5e Note: Impedance is limited 100 Ω. Fujikura CTP-LAN5 0.5mm × 4P UTP (unshielded twisted-pair) cable: Category 5,5e Fujikura F-LINE-E 0.5mm × 4P STP (shielded twisted-pair) cable: Category 3,4,5,5e Note: Impedance is limited 100 Ω. Fujikura CTP-LAN5 0.5mm × 4P UTP (unshielded twisted-pair) cable: Category 3,4,5,5e MPS588 — MP588-C — 100BASE-TX STP Plug Connector (Modular plug) Panduit Corp UTP Plug Panduit Corp Mountable Racks NJ system Model CJ1W-FLN22 CPU Rack Expansion Rack Not supported CJ system (CJ1, CJ2) CPU Rack Expansion Backplane 4 Units (per CPU Unit) CP1H system CP1H PLC 2 Units * NSJ system NSJ Controller Not supported Expansion Backplane 4 Units (per CPU Unit) * A CP1W-EXT01 CJ Unit Adaptor is required. 3 CJ1W-FLN22 FL-net Unit Specifications Item Specifications Model number CJ1W-FLN22 Type 100Base-TX (10Base-T is also possible) Applicable PLCs CJ-series PLCs Unit classification CJ-series CPU Bus Unit Mounting location CPU Rack or Expansion Rack Number of Units that can be mounted 4 max. (including Expansion Racks) Media access method CSMA/CD Modulation Baseband Transmission paths Star Transfer specifications Baud rate 100 Mbps (100Base-TX) 10 Mbps (10Base-T) Transmission media Unshielded twisted-pair (UTP) cable Categories: 5, 5e Shielded twisted-pair (STP) cable Categories: 100 Ω at 5, 5e Unshielded twisted-pair (UTP) cable Categories: 3, 4, 5, 5e Shielded twisted-pair (STP) cable Categories: 100 Ω at 3, 4, 5, 5e Transmission distance 100 m max. (distance between hub and node) Number of cascade connections with repeater hub 2 4 Current consumption (Unit) 370 mA max. at 5 VDC Vibration resistance Conforms to JIS 0040. 10 to 57 Hz, 0.075-mm amplitude, 57 to 150 Hz, acceleration: 9.8 m/s2 in X, Y, and Z directions for 80 minutes each (Time coefficient; 8 minutes × coefficient factor 10 = total time 80 minutes) Shock resistance Conforms to JIS 0041. 147 m/s2 three times each in X, Y, and Z directions Ambient temperature Operating: 0 to 55°C Storage: –20 to 75°C Humidity 10% to 90% (with no condensation) Atmosphere Must be free from corrosive gas. Weight 100 g max. Dimensions 31 × 90 × 65 mm (W × H × D) 4 CJ1W-FLN22 CX-FLnet CX-FLnet The CX-FLnet Support Software is used to make settings for OMRON FL-net Units mounted to Programmable Controllers (PLCs). The CX-FLnet Support Software is installed on a computer running Windows 2000 (Service Pack 4 or higher), XP, Vista, or 7. The CX-FLnet can be used to make settings for the following FL-net Units: CJ1W-FLN22, CS1W-FLN22, CS1W-FLN02/12 CX-FLnet Functions The CX-FLnet provides mainly the following functions. Function Description Online connection The following two methods can be used for connection. • Direct PLC Connection Perform the settings after making a direct serial connection to each PLC to which FL-net Units are mounted. • Connection via a Network Online connection and settings are made from the PLC connected to the computer running CX-FLnet (i.e., the gateway PLC) to each PLC (i.e., the target PLCs) to which FL-net Units are mounted via the FL-net network or other networks (e.g., Ethernet or Controller Link). Settings The following settings can be made. • CPU Bus Unit Setup Area • Data Link Setup - Local Node Setup Area - Other Node Setup Area - Extension Setting - Unit Area Setup (token watchdog timer) File Communications settings for the online connection and data link settings can be saved and read in CSV format. Monitor • Data Link Status • FL-net Unit Status (FA Link active status, transceiver power supply, received message or not, token monitoring timeout setting exceeded, and IP address setting error) • Communications Cycle Time • Message Sequential Status • FL-net Unit Error Log • Status of nodes participating in the FL-net network CX-FLnet Availability The CX-FLnet is available only as a component of the CX-One FA Integrated Tool Package. Refer to the CX-One Setup Manual (W463, provided with the CX-One) for the CX-One installation and uninstallation procedures. For detalis on CX-FLnet Support Software Operations refer to the FL-net Units Operation Manual (W440). 5 CJ1W-FLN22 External Interface CJ1W-FLN22, 100BASE-TX Slider Used to mount Units together. LED Indicators Display the operating status of the Unit. FLN22 RUN HER TX RX 100M PER LNK MSG EF012 6789 345 ABCD EF012 6789 345 TS UNIT No. Unit Number Switch Sets the unit number in one digit hexadecimal. NODE No. 1 x16 Node Number Switches Set the Unit's FINS node number in two digits hexadecimal. ABCD EF012 6789 345 x16 0 ABCD 100BASE-TX 10BASE-T Ethernet Connector Connects the Ethernet transceiver cable. DIN Track Mounting Pin Used to mount the Unit to the DIN Track. Slider Used to mount Units together. Individual Ethernet addresses are assigned to all communications devices connected to an Ethernet system. With the FL-net Unit, the Ethernet address is shown in 12 digits, hexadecimal, on the right side of the Unit. CJ1W-FLN22 FL-net UNIT Lot No. OMRON Corporation MADE IN JAPAN Ethernet Address Ethernet address (12 digits) Note: The Ethernet address can also be checked by means of the FINS command CONTROLLER DATA READ. Ethernet Connectors The following standards and specifications apply to the connectors for the Ethernet twisted-pair cable. • Electrical specifications: Conforming to IEEE802.3 standards. • Connector structure: RJ45 8-pin Modular Connector (conforming to ISO 8877) Connector pin Signal name Abbr. Signal direction 1 Transmission data + TD+ Output 2 Transmission data – TD– Output 3 Reception data + RD+ Input 4 Not used. — — 5 Not used. — — 6 Reception data – RD– Input 7 Not used. — — 8 Not used. — — Hood Frame ground FG — 6 CJ1W-FLN22 Comparison with Previous Models (CS1W-FLN02, CS1W-FLN12) CS1W-FLN22 CJ1W-FLN22 Model Type Switches/indicators CS1W-FLN02/12 100Base-TX (10Base-T is also possible) 10Base-5 (CS1W-FLN02) 10Base-T (CS1W-FLN12) This model is discontinued. 100M indicator provided This indicator indicates when baud rate of 100 Mbps is being used. No 100M indicator No rotary switch for setting the IP address. The IP address is set using the CX-FLnet or FL-net Unit Support Software. Either of the following two methods can be used to set the IP address. 18.104.22.168 + node number 2.Setup area Rotary switch provided on rear of Unit for setting the IP address. Either of the following four methods can be used to set the IP address 22.214.171.124 + node number 2.Rotary switch on rear of Unit. 3.Rotary switch on rear of Unit + node number 4.Setup area Total capacity: 8,704 words (Area 1: 512 words, Area 2: 8,192 words) If the total number of words in Area 1 and Area 2 for a single node exceeds 7,677 words, the data for the corresponding node will be refreshed over two scans of the CPU Unit. The data will be split from the 7,678th word counted from the beginning of the combined Area 1 and Area 2. Total capacity: 8,704 words (Area 1: 512 words, Area 2: 8,192 words) Data link tables that exceed the following conditions, however, cannot be set. Number of words in local node setup area (Area 1 and Area 2) ≤ 7,677 words. Number of words in local node setup area (Area 1 and Area 2) + the number of words in setup area (Area 1 and Area 2) for node with the largest setup area size (except local node) ≤ 7,677 words The data order cannot be changed and is fixed as shown in the following diagram. Common memory MSB LSB Data link functions The order of the upper and lower byte in the word data can be swapped for each node when exchanging data between the data link area in the PLC and the FL-net. D15 Simple backup function Supported. Support Software CX-FLnet or FL-net Unit Support Software version 1.60 or higher (CS1W-FLN22 and CJ1W-FLN22 settings cannot be made using Ver. 1.51 or lower) PLC memory area D0 Not supported. FL-net Unit Support Software Ver. 1.51 or higher (CS1W-FLN02 and CS1W-FLN12 settings can also be made using Ver. 1.60 or higher) 7 CJ1W-FLN22 Dimensions (Unit : mm) CJ1W-FLN22 65 2.7 31 FLN22 HER TX RX 100M PER RUN LNK MSG EF012 6789 3 45 ABCD EF012 6789 3 45 TS UNIT No. NODE No. x16 1 ABCD EF012 6789 3 45 ABCD 90 x16 0 2.7 100BASE-TX 10BASE-T Related Manuals Name Cat. No. Contents SYSMAC CS/CJ Series CS1W-FLN22 (100Base-TX) and CJ1W-FLN22 (100Base-TX) FL-net Units Operation Manual W440 Describes the installation and operation of the CS1W-FLN22 and CJ1W-FLN22 FL-net Units. Refer to the Communications Commands Reference Manual (W342) for information on FINS commands that can be addressed to CS/CJ-series CPU Units. CXONE-AL@@D-V@ CX-One FA Integrated Tool Package Setup Manual W463 Provides an overview of the CX-One FA Integrated Tool and installation procedures. 8 Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. 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Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 2016.5 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2016 All Right Reserved.