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Contents
Tools and markers
Tools and markers
Tools and markers
Introduction
L.2
Screwty®
L.4
Cutting tools
L.7
Sheathing and insulation stripping tools
L.8
Stripping and cutting tools
L.9
Crimping tools
L.12
Identification systems
L.16
L
2001350000 – 2015/2016
L.1
Introduction
Tools and markers
SAI tools
The Screwty® is a state-of-the-art tool that features a unique,
patented retention method. The adjustable torque ensures
that the connectors have actually been sealed tightly. The
Screwty® attachment for M23 is also very important because
the sealing method for the M8 and M12 connectors are
comparable to the M23.
The fact that the Screwty® attachment slips back is a major
advantage of this system. This means that it does not have
to be re-applied, as would be the case when using an open
L
L.2
ended wrench. There is also no risk that the screw can
loosen when you turn the tool the wrong way since the
Screwty® is only capable of exerting force in one direction.
It is also possible to put other tool attachments on
the1/4"-drive. This allows the use of torque spanner
wrenches or torque screwdrivers. This is also available
without torque for those who cannot fit a torque tool into
their budgets.
The Screwty® can also be used to screw on M23 connectors.
The tool does not have to be re-applied. During the follow-up it simply slips back.
You can change the function from closed to open by simply turning it around.
The Screwty® can also be purchased as a set with other suitable attachments.
2001350000 – 2015/2016
Tools and markers
Introduction
Screwty® torque
• Screw-on circular plug, safety sealed
• Easier work
Cutting tools
•Cutting shape for various cable sizes
•Cutting without deformation of the
conductor
Sheathing and insulation stripping
tools
•No need to adjust cutting depth
•No damage to inner conductors
Stripping and cutting tool
Screwty®
Bolting tools
Cutting tools
•Special, self adjusting stripping
blades do not damage the
conductor
Sheathing and insulation stripping
tools
L
Stripping and cutting tools
SAI M23 crimping tool
Identification systems
2001350000 – 2015/2016
L.3
Screwty®
Tools and markers
Screwty® for M8/M12/M23
The Torque Screwty®
• Easier work
• Screw on circular plug, safety sealed
The perfect tool for all situations
Screwty® is the ideal, universal tool for tightening and releasing cable glands on
all common sensor and actuator cables. The Screwty® can also reach those round
plugs normally considered inaccessible! No great force is required, simply turn the
tool to tighten or release the plug in connector as required.
The Screwty® also fits the majority (more than 90 %) of the cables and plug-in
connectors of other suppliers and is therefore a unique tool that is useful
worldwide. The Screwty® consists of a handle with a conventional 1/4“ fitting.
This means it can be used for all sizes: for M12 and M8 round plugs, and the
M12F and M8F types, as well as for plugs and sockets on custom cables.
The Screwty® is suitable for the following round plugs:
Size
Thread
M8
10 ±0.3 mm
M8x1
M8F
11.9 ±0.3 mm
M8x1
M12
14.5 ±0.3 mm
M12x1
M12F
19.8 ±0.3 mm
M12x1
M23
26.2 ±0,3 mm
M23x1
An adjustable torque fitting is also available for the Screwty®, for guaranteeing
extra reliability during installation.
The torque can be infinitely adjusted between 0.5 and 1.7 Nm. This accurate
setting enables all round plugs to be tightened precisely with a pre-set torque.
Weidmüller specifies the following torques for its round plugs:
Size
Torque
Thread
Simply turn the ratchet to tighten or loosen the cable gland.
L
M8
0.5-0.6 Nm
M8x1
M8F
0.5-0.6 Nm
M8x1
M12
0.8-1.2 Nm
M12x1
M12F
0.8-1.2 Nm
M12x1
M23
2-2.5 Nm
M23x1
The Screwty® can also be fitted with other blades to create a torque screwdriver.
You can find these blades in our catalogue “Tools”.
1. Position Screwty®,
2. tighten connector,
3. finished!
Use of an M12 Screwty®
L.4
Use of an M23 Screwty®
2001350000 – 2015/2016
Screwty®
Screwty® standard
Screwty® with torque fitting
Ordering data
Type
Screwty® M12
Screwty® M8
Screwty® M12 F
Screwty® M8 F
Use
moulded M12 lines
moulded M8 lines
M12 plugs for custom assembly
M8 plugs for custom assembly
Qty.
1
1
1
1
Order No.
1900000000
1900010000
1900020000
1900030000
Ordering data
Type
Screwty®-M12-DM
Screwty®-M8-DM
Screwty®-M12 F-DM
Screwty®-M8 F-DM
Fittings
Type
Screwty®-M12-DM
Screwty Set
®
Screwty®-M8-DM
Screwty®-M12 F-DM
Screwty®-M8 F-DM
Ordering data
Type
Screwty® Set
Fittings
Type
Screwty® Set
Qty.
1
Order No.
1910000000
Tools and markers
Setting aid for Screwty® with torque fitting (included)
Use
Qty.
moulded M12 lines with torque requirement
1
moulded M8 lines with torque requirement
1
M12 plugs, custom assembly with torque requirement
1
M8 plugs, custom assembly with torque requirement
1
Order No.
1900001000
1900011000
1900021000
1900031000
Contents
1 interchangeable blade, 1 torque handle, 1 setting aid for Screwty® torque,
1 Screwty® M12 attachment
1 interchangeable blade, 1 torque handle, 1 setting aid for Screwty® torque,
1 Screwty® M18 attachment
1 interchangeable blade, 1 torque handle, 1 setting aid for Screwty® torque,
1 Screwty® M12 F attachment
1 interchangeable blade, 1 torque handle, 1 setting aid for Screwty® torque,
1 Screwty® M18 F attachment
Screwty® Set-DM
Contents
1x Screwty® standard handle + 1 M12, M8, M12 F, M8 F attachments
Screwty® attachments
Ordering data
Screwty® M8
attachment
Screwty® M8 F
attachment
Screwty® M12
attachment
Screwty® M12 F
attachment
Ordering data
Type
Screwty® M12 KO o. SD
Screwty® M8 KO o. SD
Screwty® M12F KO o. SD
Screwty® M8F KO o. SD
Screwty® M23
Legend:
F
DM
KO o. SD
Screwty®
Screwty® DM
WK
LS
Qty.
1
1
1
1
1
for custom assemblies
torque
ratchet only (attachment)
screwdriver
torque screwdriver, interchangeable blade
interchangeable blade
power plug
2001350000 – 2015/2016
Screwty® M23
attachment
Order No.
1900100000
1900110000
1900120000
1900130000
1981560000
Type
Screwty® Set-DM
Fittings
Type
Screwty® Set-DM
Qty.
1
Order No.
1920000000
Contents
1 interchangeable blade, 1 torque handle, 1 setting aid for Screwty® torque,
1 each of Screwty® M12, M8, M12 F, M8 F attachments
Screwty® interchangeable handle/interchangeable bit
L
Ordering data
Type
1/4“ handle
WK-1/4“ (Screwty®)
Use
Qty.
1
1
Order No.
4294820000
1862200000
L.5
Screwty®
Tools and markers
SAI tool boxes
SAI-Screwty® Box
SAI-Screwty® Tool Box
•Stripping of PVC and PUR sensor/actuator cables
•Tightening of M8 and M12 round connectors with adjustable torque setting
•Screwing of M8 and M12 round connectors with adjustable torque setting
•Tightening of slot-head and cross-head screws (PZ and PH)
Accessories
Article description
Stripping tool Stripper 6–16 for plastic-sheathed cables up to 10 mm outside diameter
Torque screwdriver DMS manual for 0.5–1.7 Nm
Torque screwdriver DMS manual for 2.0–8.0 Nm
Screwty® attachment for plug-in connectors* M8
Screwty® attachment for plug-in connectors* M8F
Screwty® attachment for plug-in connectors* M12
Screwty® attachment for plug-in connectors* M12F
Carry case
Qty.
1
1
1
1
1
1
1
1
L
*) Screwing attachment for M8/10 mm; M8F/11.9 mm; M12/14.5 mm; M12/19.8 mm;
F…male and female connectors for custom assembly .
Ordering data
Type
SAI-SCREWTY BOX
L.6
Accessories
Article description
Torque screwdriver DMS manual for 0.5–1.7 Nm
Torque screwdriver DMS manual for 2.0–8.0 Nm
Inbus 2.5 / 3.0 / 4.0
Slot 0.5 x 3.0
Slot 0.8 x 4.0
Slot 0.6 x 3.5
Cross PH0
Cross PH1
Cross PH1
Torx® T8
Torx® T10
Torx® T20
Torx® T25
Screwty® attachment for plug-in connectors* M8
Screwty® attachment for plug-in connectors* M8F
Screwty® attachment for plug-in connectors* M12
Screwty® attachment for plug-in connectors* M12F
Carry case
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
*) Screwing attachment for M8/10 mm; M8F/11.9 mm; M12/14.5 mm; M12/19.8 mm;
F…male and female connectors for custom assembly .
Order No.
1939180000
Ordering data
Type
SAI-SCREWTY TOOL BOX
Order No.
1939170000
2001350000 – 2015/2016
Cutting tools
KT 8
Cutting tools
KT 12
Tools and markers
• Cutting formation for different cable sizes increases the
quality of the cuts for smaller cross-sections
• Not suitable for steel wires, steel-armoured cables,
aluminium alloys and hard-drawn copper conductors!
• Cutting without deformation of the conductor
max. 8 mm
max. 12 mm
max. 16 mm2
max. 16 mm2
max. 16 mm2
max. 25 mm2
max. 16 mm2
max. 35 mm2
Technical data
Max. cutting performance, copper cable
Copper cable - solid, max.
Copper cable - stranded, max.
Copper cable - flexible, max.
Copper cable, max. diameter
Max. cutting performance, aluminium cable
Stranded aluminium cable, max (mm²)
Stranded aluminium cable, max. diameter
Single-core aluminium cable, max.(mm²)
Data / telephone / control cable
Data / telephone / control cable, max. Ø
Tool data
Length / Width / Height
Weight
Note
mm²/mm²/mm²/mm
KT8
16 / 6
16 / 6
16 / 6
8
KT12
16 / 6
25 / 3
35 / 2
12
mm²/mm
mm²
16 / 6
8
16
25 / 6
8
25
mm
8
12
mm
g
165 / 65 / 25
180
215 / 66 / 28
300
Tool closed
Tool closed
L
Ordering data
Version
Type
KT 8
Qty. Order No.
1 9002650000
Type
KT 12
Qty. Order No.
1 9002660000
Note
2001350000 – 2015/2016
L.7
Sheathing and insulation stripping tools
Special sheathing and insulation stripping tools
Stripper 6-16
AM 12
For UTP and STP data cables
Tools and markers
•Quick and accurate stripping
•No need to adjust cutting depth
•No damage to inner conductors
Stripper 6-16
The Stripper 6-16 insulation stripping tool is for
removing the outer sheath of sensor cables. No damage
to inner wires can occur because the blades have a
specially ground surface. Adjusting the tool to different
cross-sections is unnecessary. The visual scale of
15 to 20 mm enables quick and precise stripping of outer
insulation.
• Cutting of UTP and STP data cables and other
flexible copper cables with a diameter of up to 4 mm²
(∼AWG11)
• Stripping of the outer insulation of UTP and STP data
cables and other round cables with
Ø approx. 0.5 ... 12.5 mm
• No damage to the shielding or conductor due to
adjustable stripping blade
• Length end stop for repeated cutting and stripping
lengths
Technical data
Max. stripping performance
Cable model
Conductor diameter
Depth of cut
Cutting performance
UTP und STP data cables, max. diameter
Copper cable - flexible, max.
Tool data
Length
Weight
Note
L
Stripper 6-16
suitable for PVC and PUR cables
AM 12
UTP and STP data cables
0.5...12.5
adjustable
mm
8
4
mm
mm²
mm
g
165
120
97
36
Ordering data
Version
Type
STRIPPER 6-16 RED-LINE
Qty.
1
Order No.
9203110000
Type
AM 12
Qty. Order No.
1 9030060000
Type
Qty.
Order No.
Type
Qty. Order No.
Note
Accessories
Note
L.8
Sheathing stripper
2001350000 – 2015/2016
Stripping and cutting tools
stripax®
• For flexible and solid conductors with PVC insulation
• Cable with double insulation in two processing steps
without special adjustment
• Automatic opening of clamping jaws after stripping
• No play in self-adjusting cutting unit
• L ong-lasting
• No splicing of single conductors
• Optimised ergonomic design
• Stripping length adjustable via end stop
• Adjustable for different insulation thicknesses
• Selectable partial stripping
• Removable handle shells
• Fold-out cutting protection
• Personalised labelling with ESG device markers
0.08...10 mm²
Tools and markers
Stripping and cutting tools
• Stripping: PVC-insulated flexible conductors from
0.08...10 mm² (∼AWG 28...7)
• Cutting: PVC-insulated flexible conductors from
0.08...10 mm² (∼AWG 28...7)
• Processing of multi-conductors, with thin flat ribbon
cables and even multiple conductors in one operation
• No damaging of the conductor due to special, selfadjustable stripping blades
Technical data
Max. stripping performance
Cable type
Wire cross-section, min. / max.Max.
Stripping length , max.
Cutting performance
Conductor cross-section (cutting capacity)
Tool data
Length
Weight
Note
mm²
mm
STRIPAX® ZERT
Flexible and solid conductors with PVC insulation
0.08...10
25
mm²
6
mm
g
190
175
L
Ordering data
Version
Type
STRIPAX
STRIPAX ZERT
Qty. Order No.
1 9005000000
1 9017330000
Note
Accessories
Type
Replacement stripping blade
Note
2001350000 – 2015/2016
Qty.
1
Order No.
1119030000
L.9
Stripping and cutting tools
Tools and markers
multi-stripax®
A multifunctional stripping tool for use on a multitude of conductor
insulation forms and configurations – even those not covered by the
standard
multi-stripax® the troubleshooter
•Interchangeable stripping units
•Proper stripping of any conductor round, flat or special
profiles, thanks to the specially shaped stripping blades
•Incorporates cutting function for up to 2.5 mm2 solid and 6 mm2 fine
•Fatigue free operation thanks to ergonomic design
•No damage to conductor or remaining insulation
•Best stripping results for industrial applications
•Stripping results reproduced accurately time and time again
•A long lasting, reliable tool thanks to its robust design
•Plus, the customary Weidmüller repair service
Cutting
L
Positioning
Special stripping units – the answer to diverse stripping tasks
The multi-stripax® tool, distinguished by its robust design, was developed,
following customer feedback, to handle all the stripping tasks they have met with
in practice.
Thanks to its interchangeable stripping units, a special solution can be found for
every challenge you are likely to meet in the marketplace.
The specially shaped stripping blades guarantee perfect stripping results. The
guide plates ensure the correct positioning of the wire and therefore prevent
damage to the remaining wire. The clamping jaws hold the conductor with just
the right force during the stripping operation and are matched to the specific
situation at hand. The flexibility of the multi-stripax® to affect the result of the
stripping operations depending on the different variables it encounters makes it a
universal troubleshooter.
Stripping
multi-stripax®
Technical data
L.10
Cable Typee
Conductor cross-section, min.
Conductor cross-section, max.
PVC, Teflon, PTE, PUR, silicone, halogen-free
2 mm
no limit (in several steps)
max. cutting capacity, fine-strand
max. cutting capacity, solid
max. cutting capacity, ribbon
6 mm²
2.5 mm²
10.2 x 4 mm
Length/Width/Height
Weight
Note
250 / 85 / 40 mm
250 g
2001350000 – 2015/2016
multi-stripax® incl. stripping unit
1
2
Ordering data
Qty.
Order No.
•High quality stripping for industrial applications
•Specially shaped stripping blades enable stripping of special types of insulation and
conductor configurations
•Adjustable stop for setting stripping lengths from 2.3 to 30 mm
•Highly flexible thanks to interchangeable stripping units
•Stripping results reproduced accurately time and time again
•No damage to the conductor or insulation
•A long lasting, reliable tool thanks to its robust design
•Integral cutting function for max. 2.5 mm2 solid or 6 mm2 flexible cables
3
Illustration
Type
1
multi-stripax® 6-16
1
9202210000
1
multi-stripax® ASI
1
9202250000
ASI Bus cables 2 x 1.5 mm² flexible
for PTE, PUR and EPDM insulated cables
Stripping of outer insulation and inner cable
Cutting function up to 6 mm²
1
multi-stripax® GKW LW
1
9205760000
Railway cable Radox GKW LW; Cable cross-section 1.0; 1.5 and 2.5 mm²
max. stripping lengths depends on cable design / cable type
Cutting function up to 6 mm²
2
ERAN multi-stripax®
1
9203100000
Length stop
3
ERME multi-stripax®
1
9203070000
Cutting knife
Tools and markers
Stripping and cutting tools
Features
PVC-insulated cables; Cable cross-section 6 up to 16 mm²; max. stripping lengths depends on cable design / cable type
1. station solid, stranded and flexible 6 mm²
2. station solid, stranded and flexible 10 mm²
3. station solid, stranded and flexible 16 mm² double stranded (flexible)
Cutting function up to 6 mm²
Note
Stripping units for multi-stripax®
Stripping unit consists of:
• Highly flexible thanks to interchangeable stripping units
• High quality stripping for industrial applications
•Specially shaped stripping blades enable stripping of special types of
insulation and conductor configurations
Clamping jaws
Short symbol KLBC SPX SP
Insulation stripping tool
Short symbol AIME SPX SP
Guide plate
Short symbol FUEPL SPX SP
Ordering data
Type
Qty.
Order No.
Features
AIE multi-stripax 6-16
1
9202260000
PVC-insulated cables; Cable cross-section 6 up to 16 mm²; max. stripping lengths depends on cable design / cable type
1. station solid, stranded and flexible 6 mm²
2. station solid, stranded and flexible 10 mm²
3. station solid, stranded and flexible 16 mm² double stranded (flexible)
AIE multi-stripax® ASI
1
9202300000
ASI Bus cables 2 x 1.5 mm² flexible
for PTE, PUR and EPDM insulated cables
Stripping of outer insulation and inner cable
AIE multi-stripax® GKW LW
1
9205770000
Railway cable Radox GKW LW; Cable cross-section 1.0; 1.5 and 2.5 mm²
max. stripping lengths depends on cable design / cable type
®
2001350000 – 2015/2016
L
e = solid
m= stranded
f = finely stranded
Metric
Metric
L.11
Crimping tools
SAI-TMCDC
Tools and markers
Crimping tool for M12 cable connector
Ordering data
Hand crimping tool
Type
SAI-TMCDC
Qty.
1
Order No.
1381710000
Type
SAI-CEH075
SAI-CEH080
SAI-CEH090
SAI-CEH095
Qty.
1
1
1
1
Order No.
1381760000
1381730000
1381740000
1381750000
1
1381770000
Note
L
Accessories
Crimping die for hand crimping tools
For crimp flange PROFINET (D-code), ø 6.5 mm
For crimp flange Ethernet (D-code), cable RAILCAT ø 6.6 mm
For crimp flange Ethernet (D-code), cable RAILCAT ø 7.3 mm
For crimp flange Ethernet (D-code), cable RAILCAT ø 8.3 mm
DUO crimping die for hand crimping tools
For M12 contact and crimping sleeve PROFINET (D-code),
Cable PROFINET ø 6.5 mm
Note
L.12
SAI-CEH-M12D-KCR075
2001350000 – 2015/2016
Crimping tools
M12 MIL hand crimping tools (TMCGK)
Positioner for M12 MIL hand crimping tools
For crimping turned contacts AWG 12 - AWG 26
PROFINET (D-code) with the TMCGK
Ordering data
Type
SAI-TMCGK
Qty.
1
Order No.
1381670000
Ordering data
Type
SAI-TMC - P4
Tools and markers
Crimping tool for turned contacts
(M12 cable connector)
Qty.
1
Order No.
1381680000
Mounting tool for M12 cable connector
M12 MIL hand crimping tools (TMCSK)
Positioner for M12 MIL hand crimping tools
Mounting tool for Industrial Ethernet cable shielded bushing
For crimping turned contacts AWG 20 - AWG 32
PROFINET (D-code) with the TMCSK
L
Ordering data
Type
SAI-MDC12D
2001350000 – 2015/2016
Qty.
1
Order No.
1381830000
Ordering data
Type
SAI-TMCSK
Qty.
1
Order No.
1381690000
Ordering data
Type
SAI-TMC - PD
Qty.
1
Order No.
1381700000
L.13
Tools and markers
Crimping tools
This tool is suitable for M23 signal connectors
and power connectors.
SAI M23 crimping tool 1
Technical data
Crimp contact
Crimp male, 1mm
Crimp male, 1mm
Crimp female, 1 mm
Adjusting the crimping dimensions
The adjustment mechanism is used to set the crimping depth of
the crimping mandrel as described below.
The adjusting dial is used to prepare the infeed; the dial can be turned clockwise (for decreasing the dimension) or counter-clockwise
(for increasing the dimension).
Adjustment precision
•1 division mark on the dial v 1/100 mm adjustment
•1 complete revolution of the dial v 0.2 mm adjustment read from
scale
•5 revolutions of the dial v 1 mm adjustment read from scale
–
1
2
3
+
0
Decrease the
crimping dimension
Dial with 1/100 divisions
for fine tuning
Increase the
crimping dimension
Dial with 2/10 mm divisions
Crimp male, signal 1 mm
Crimp female, signal 1 mm
(0.08-0.56 mm2)
Crimp female, signal 1 mm
(0.34-1.00 mm2)
Crimp male, signal 1.5 mm
Crimp female, signal 1.5 mm
Crimp female, signal 1.5 mm
(0.34-1.00 mm2)
Crimp male, signal 2 mm
Verifying the crimping dimension
The four-mandrel crimping tool is pre-set at the factory.
The actual crimping size should still be checked periodically.
It should be checked using the plug gauge (Ø 2.0 mm) that is
included with the crimping tool as described below. Use the dial
on the stationary tool shank to set the size to 2.0 mm on the scale.
Set to the zero-point tick mark on the dial and close the tool. (Refer
to the diagram showing the crimping size adjustment.) At this
setting, it should be possible to move the 2.00-mm-Ø plug gauge
without any play or extra room. If this is not possible, then the size
deviation (+/-) can be determined using the dial's fine-adjustment
mechanism. If this size check reveals that the tool is not within
the tolerance range specified by the manufacturer of the contacts,
then you should contact the manufacture of the tool for further
inspection.
L
Servicing and maintenance
Before you start to use the hand crimping tool, it must be clean
and in proper working condition. Crimp residue or fragments must
be removed from the crimping jaws and locator. The joints should
be regularly lubricated using machine oil to protect them from dirt.
Make sure that all bolts are secured with locking rings.
Crimp female, signal 2 mm
Crimp male, power 1 mm
Crimp female, power 1 mm
Crimp male, power 2 mm
Crimp male, power 2 mm
Crimp female, power 2 mm
Crimp female, power 2 mm
Ordering data
Type
SAI M23 CRIMPING TOOL 1
L.14
Wire cross-section (mm2)
0.08
0.14
0.25
0.34
0.56
0.75
1.00
1.50
0.75
1.00
1.50
0.14
0.25
0.34
0.50
0.75
1.00
0.14
0.25
0.35
0.50
0.50
0.75
1.00
0.14
0.25
0.35
0.50
0.75
1.00
0.14
0.25
0.35
0.50
0.50
0.75
1.00
0.75
1.00
1.50
2.50
0.75
1.00
1.50
2.50
0.14
0.25
0.35
0.50
0.75
1.00
0.14
0.25
0.35
0.50
0.75
1.00
0.75
1.00
1.50
2.50
2.50
4.00
0.75
1.00
1.50
2.50
2.50
4.00
Crimping mandrel adjustment
0.78
0.81
0.83
0.88
0.97
0.75
1.00
1.50
0.75
1.00
1.50
0.75
0.82
0.90
1.00
1.08
1.20
0.75
0.80
0.87
0.97
0.95
4.00
1.05
0.75
0.82
0.90
0.96
1.03
1.00
0.75
0.80
0.87
0.97
0.95
1.00
1.05
1.30
1.40
1.55
1.75
1.30
1.40
1.55
1.75
0.75
0.80
0.85
1.03
1.08
1.13
0.75
0.80
0.85
0.89
0.95
1.02
1.20
1.40
1.55
1.70
1.47
1.60
1.20
1.40
1.55
1.70
1.47
1.60
Locator position
11
Order No.
1170140000
11
1170170000
12
1170210000
11
1170150000
12
1995860000
12
1170180000
3
1170220000
4
1170230000
4
1170240000
5
1170250000
6
1170260000
1
1170390000
2
1995830000
7
1170400000
7
1170410000
8
1995820000
8
1170420000
Order No.
1203840000
2001350000 – 2015/2016
Crimping tools
Operation mode
The following table specifies the locator positions and
the crimping dimensions for various crimping contacts.
The contact is inserted through the tool into the locator;
this ensures the proper crimping position. The inserted
contact is secured by closing gently (approximately to first
snap-close level). Now the cable can be easily inserted
and it is not possible for the contact to fall out. The tool
must be pressed together until it reaches the end stop
position in order to function properly. It is then able to open
automatically which brings the crimping process to a close
in the intended manner.
SAI M23 crimping tool 2
Dial and setting spindle
with 0.01-mm divisions
for the fine tuning
Technical data
Crimp contact
Crimp male1 mm
Crimp male 1 mm
Crimp female 1 mm
Adjusting the crimping dimensions
The adjustment mechanism is used to set the crimping depth of
the crimping mandrel as described below.
The adjusting dial is used to prepare the infeed; the dial can be turned clockwise (for decreasing the dimension) or counter-clockwise
(for increasing the dimension).
Adjustment precision
•1 division mark on the dial v 1/100 mm adjustment
•1 complete revolution of the dial v 0.2 mm adjustment read from
scale
•5 revolutions of the dial v 1 mm adjustment read from scale
–
1
2
3
+
0
Decrease the
crimping dimension
Dial with 1/100 divisions
for fine tuning
Increase the
crimping dimension
Crimp male 1 mm
Crimp female 1 mm
(0.08-0.56 mm2)
Crimp female 1 mm
(0.34-1.00 mm2)
Crimp male 1.5 mm
Dial with 2/10 mm divisions
Verifying the crimping dimension
The four-mandrel crimping tool is pre-set at the factory. The actual
crimping size should still be checked periodically. It should be
checked using the plug gauge (Ø 1.0 mm) that is included with the
crimping tool as described below. Use the dial on the stationary
tool shank to set the size to 1.0 mm on the scale. Set to the zeropoint tick mark on the dial and close the tool. (Refer to the diagram
showing the crimping size adjustment.) At this setting, it should be
possible to move the 1.00-mm-Ø plug gauge without any play or
extra room. If this is not possible, then the size deviation (+/-) can
be determined using the dial's fine-adjustment mechanism. If this
size check reveals that the tool is not within the tolerance range
specified by the manufacturer of the contacts, then you should
contact the manufacture of the tool for further inspection.
Servicing and maintenance
Before you start to use the hand crimping tool, it must be clean
and in proper working condition. Crimp residue or fragments must
be removed from the crimping jaws and locator. The joints should
be regularly lubricated using machine oil to protect them from dirt.
Make sure that all bolts are secured with locking rings.
2001350000 – 2015/2016
End stop
Crimping position
Crimp female 1.5 mm
(0.14-0.75 mm2)
Crimp female 1.5 mm
(0.34-1.00 mm2)
Crimp male 2.0 mm
Crimp female 2.0 mm
Ordering data
Type
SAI M23 CRIMPING TOOL 2
Metric scale with 0.2-mm divisions
for coarse adjustments
Wire cross-section (mm2)
0.08
0.14
0.25
0.34
0.56
0.75
1.00
1.50
0.75
1.00
1.50
0.14
0.25
0.34
0.56
0.75
1.00
0.08
0.14
0.25
0.34
0.56
0.34
0.56
0.75
1.00
0.14
0.25
0.34
0.56
0.75
1.00
0.14
0.25
0.34
0.56
0.75
0.34
0.56
0.75
1.00
0.75
1.00
1.50
2.50
0.75
1.00
1.50
2.50
Crimping mandrel adjustment
0.72
0.78
0.82
0.86
0.90
0.80
0.86
0.95
0.80
0.86
0.95
0.86
0.90
0.95
0.98
1.03
1.08
0.75
0.78
0.82
0.86
0.90
0.77
0.82
0.88
0.95
0.65
0.68
0.72
0.81
0.95
1.07
0.70
0.73
0.77
0.85
1.05
0.88
0.95
1.05
1.13
1.20
1.35
1.45
1.60
1.25
1.35
1.45
1.60
Locator position
1
Order No.
1170140000
1
1170170000
2
1170210000
1
1170150000
2
1995860000
2
1170180000
3
1170220000
2
1170230000
2
1170240000
4
1170250000
5
1170260000
Tools and markers
This tool is only suitable for M23 signal connectors.
L
Order No.
1203960000
L.15
Tools and markers
Identification systems
SlimFix Clip
The SlimFix Clip combines two advantages in one: its unique closure mechanism
offers the reliability of a closed marker with the ease of attaching an open
marker. The Clip closure mechanism also allows quick, no fuss attachment of the
markers after the wires have been installed. SlimFix Clip markers are suitable
for wires and cables with external diameters up to 5 mm. Long s­ equences of
characters are possible on the large marking surface – up to 30 mm.
Halogen
•Halogen-free, flammability class V2 material
•Narrow markers with reliable attachment thanks to ­compensation feature
•Clip closure mechanism ensures permanent attachment ­following wire
installation
•Rapid attachment without tools
•Three sizes for wire cross-sections from 0.5 – 10.0 mm2
•Available in lengths of 12, 21 and 30 mm
•Markers available in the proven MultiCard format
•Additional marking surface for precise assignment to projects
•Custom-printed markers supplied to your specifications
Technical data
Material
UL 94 flammability rating
Temperature range
Printing
Polyamide 66, halogen-free
V2
–40 °C to 100 °C
black
Ordering data
Type
Wire, ext. ø
SFC 0
1.5 - 2.5 mm
SFC 1
2.0 - 3.5 mm
SFC 2
2.5 - 5.0 mm
SFC 2.5
4.0 - 6.0 mm
SFC 3
3.5 - 7.0 mm
ColourOther colours on request
Wire cross-section
0.5 - 1.0 mm2
0.75 - 2.5 mm2
2.5 - 4.0 mm2
4.0 - 10.0 mm2
4.0 - 10.0 mm2
Special printing
● brown
● orange
● green
● violet
● grey
Specify special printing and colours per diskette, Excel file or
using the M-Print® PRO software.
Minimum order quantity
1 pack
Note: SlimFix Clip markers can be printed with PrintJet.
L
SFC - blank
Ordering data
Type
Technical data
Material
UL 94 flammability rating
Min. temperature, continuous
Max. temperature, continuous
L.16
Polyamide
V2
-40 °C
100 °C
SFC 0/12
SFC 1/12
SFC 2/12
SFC 2.5/12
SFC 3/12
SFC 0/21
SFC 1/21
SFC 2/21
SFC 2.5/21
SFC 3/21
SFC 0/30
SFC 1/30
SFC 2/30
SFC 3/30
Length
Qty.
12
12
12
12
12
21
21
21
21
21
30
30
30
30
200
200
120
120
80
200
200
120
120
80
150
150
90
60
Order No.
white
1813130000
1747320001
1758320001
1062000000
1025220000
1813190000
1779080001
1805810000
1062050000
1025260000
1813240000
1805760000
1805870000
1025310000
Order No.
yellow
1813160000
1747320004
1758320004
1062010000
1025230000
1813210000
1779080004
1805780000
1062070000
1025270000
1813260000
1805730000
1805830000
1025320000
Order No.
blue
1813170000
1747320002
1758320002
1062030000
1025250000
1813220000
1779080002
1805770000
1062090000
1025300000
1813270000
1805720000
1805820000
1025340000
Order No.
red
1813150000
1747320003
1758320003
1062020000
1025240000
1813200000
1779080003
1805790000
1062080000
1025290000
1813250000
1805740000
1805850000
1025330000
Custom
printing
1062040000
1025550000
1062110000
1025560000
1025570000
2001350000 – 2015/2016
Marker tags for sensor cables
Tools and markers
Identification systems
Sleeves for marking sensor cables
Unique marking and identification of sensor/actuator cables can be achieved
with a marker tag. Each cable has a sleeve that a­ ccepts a marker tag TM-I 18.
Cables open at one end have one sleeve, connecting cables have two marker
sleeves. The TM-I 18 is available in various colours.
Ordering data
Type
Sleeve
TM 203/18 VO
TM 4/18 HF/HB
Marker
TM-I 18 NEUTRAL WS
TM-I 18 NEUTRAL GE
Colour
Order No.
transparent
transparent
1798480000
1719850000
white
yellow
1718431044
1718431687
L
2001350000 – 2015/2016
L.17
Tools and markers
Identification systems
The advanced inkjet printer
Our PrintJet ADVANCED for exacting standards
Flexible printing of plastic and metal markers
The PrintJet ADVANCED is an inkjet printer which prints
plastic markers in MultiCard format and metal markers from
the MetalliCard family. Thanks to its high magazine capacity,
it is ideal for printing large volumes in continuous operation.
The precise colour printing and thermal fixing guarantee
optimum print results for durable equipment identification.
With these properties, the PrintJet ADVANCED brings
efficiency to the operating process – whether operated with
our M-Print® PRO software or as a stand-alone solution with
pre-installed print templates.
The advantages for you at a glance:
•• Precise colour printing
•• Printing of metal markers as standard
•• High level of automation thanks to magazine capacity
of 30 MultiCards
•• Durable and robust markers thanks to thermal fixing
•• User-friendly thanks to intuitive touch display
•• Can be used as stand-alone solution
Technical data
Intended use
Technology
Feed
L
Fuses
Application site
Ambient temperature
Dimensions
Weight
Ink system
Included in delivery
Description
Printing Weidmüller MultiCards and MetalliCards
Inkjet procedure with integrated thermal fixing unit
Automatic magazine for max. 30 MultiCards
Individual feed for MetalliCards and MultiCards
Right fuse:
10 ATH 240/120 V
Left fuse:
2.5 ATH 240/120 V
Office conditions
10 °C – 35 °C
0 °F – 95 °F
Length including output rail:
approx. 1.138 mm (44.80")
Length not including output rail:
approx. 945 mm (37.20")
Width:
554 mm (21.81")
Height with touch panel folded down: 328 mm (12.91")
Height with touch panel folded up:
422 mm (16.61")
57.8 kg (127.43 lb) with packaging
37.2 kg (82.01 lb) without packaging
Colour system – black, cyan, magenta, yellow
• One inlay
• PrintJet ADVANCED
• Mains cable • One output rail
• USB cable • DVD with M-Print® PRO software
• One MultiCard DEK 5/5
• Quick start guide
• Ten MetalliCards CC-M 85/54 AL • Operating manual
• Ten primer cloths
The ink cartridges and ink collector tray are installed in the printer.
L.18
2001350000 – 2015/2016
Identification systems
PrintJet Advanced
Tools and markers
Ink-jet printer
Technical data
EAN
Length
Width
Height
Weight
Net weight
Printing method
Printer driver
Printing speed
Print quality
Marker type
Interface
System requirements
Fueling system
Supply voltage
Operating system
Software
Note
4032248140121
950 mm
555 mm
310 mm
58 kg
37.2 kg
Ink jet technology
Windows XP, Windows Vista, Windows 7
Depends on printing quality
1200 dpi
Multicard
LAN, USB
Windows XP, Windows Vista, Windows 7
Ink cartridge, CMYK
230 V AC / 16 A, 115 V AC / 20 A
Windows XP, Windows Vista, Windows 7
M-Print® PRO
Ordering data
Type
PRINTJET ADVANCED 230V
PRINTJET ADVANCED 115V
Qty.
1
1
Order No.
1324380000
1338700000
Software
Ink collecting tray
Cyan ink
Magenta ink
Yellow ink
Black ink
Ink set
Type
M-PRINT PRO
PJ ADV TNAW
PJ ADV TNTK INK C
PJ ADV TNTK INK M
PJ ADV TNTK INK Y
PJ ADV TNTK INK K
PJ ADV TNTK INK SET
Qty.
1
1
1
1
1
1
1
Order No.
1905490000
1338710000
1338680000
1338670000
1338650000
1338690000
1338720000
Ink collecting tray
Cyan ink
Magenta ink
Yellow ink
Black ink
Ink set
Tintentank PrintJet II
CleanUnit PrintJet II
PJ PRO TNAW
PJ PRO TNTK INK C
PJ PRO TNTK INK M
PJ PRO TNTK INK Y
PJ PRO TNTK INK K
PJ PRO TINTENSET FARBE
1
1
1
1
1
1
1
1
1858920000
1858950000
1024140000
1027050000
1027060000
1027070000
1027040000
1027110000
Note
L
Accessories
PrintJet Advanced
PrintJet
Note
2001350000 – 2015/2016
L.19
Tools and markers
Identification systems
THM Plus S thermal transfer printer
Label printing with optional cutting and perforation
Any length – intuitive usage
The THM Plus S is a thermal transfer printer with sturdy,
modular construction. Its key advantage is in the processing
of continuous materials. The integrated cutting and
perforating option allows the division of the continuous
material into any length – this makes work easier when
cutting and finding the identification areas. The device is
very simple to operate, due to its coherent status display and
intuitive touch display in 27 languages.
Key benefits of the THM Plus S thermal transfer
printer
One for all: the THM Plus S processes all continuous
materials, fabric and polyester labels, shrink sleeves and
PLC labels.
L
Simplified work processes: printing and simultaneous
cutting or perforation as required.
Ordering data
Perforation cutter
THM PLUS S PERFV
Qty.
1
Order No.
1416330000
Can be easily used even by novices: thanks to the
intuitive touch display with a clear menu guide and the
comprehensive status display in 27 languages.
L.20
2001350000 – 2015/2016
Identification systems
Tools and markers
Marker tags for distributors
Marker tags can be affixed to distributors to ensure unique i­dentification. For
marking our standard M12 products, ESG 9/20 tags are used. M8 and M5
distributors can be labelled with WS 10/5 and DEK 5 markers. For labelling
metal distributors, self-adhesive ESG 9/17 must be used.
In the case of the SAI Active family, we differentiate between
SAI Active Universal and SAI Active Line. For labelling of Active Universal, we
offer ESG 8/13.5/43.3 SAI AU. For labelling of A­ ctive Line, the ESG 9/6 is used.
DEK for marking of M8 and M5 distributors
WS for marking of M8 and M5 distributors
DEK – Blank
Type
DEK 5/5 MC
DEK – Custom printing
Type
DEK 5/5 MC
Colour
white
Width/Length
5 mm/5 mm
Qty.
1000
Order No.
1609801044
Colour
white
Width/Length
5 mm/5 mm
Qty.
200
Order No.
1609810000
ESG for marking of M12 distributors
Ordering data
Type
for SAI Active Line
ESG 9/20 MC NEUTRAL WS
2001350000 – 2015/2016
All of these markers are available in MultiCard format and can therefore also be
printed using our innovative PrintJet PRO marking solutions.
WS – Blank
Type
WS 10/5 MC
WS 15/5 MC
WS – Custom printing
Type
WS 10/5 MC
WS 15/5 MC
Colour
white
white
Width/Length
5 mm/10 mm
5 mm/15 mm
Qty.
720
480
Order No.
1635000000
1609880000
Colour
white
white
Width/Length
5 mm/10 mm
5 mm/15 mm
Qty.
144
96
Order No.
1635010000
1609890000
L
ESG for marking of M12 Universal distributors
Colour
Width/Length
Qty.
Order No.
white
20 mm/9 mm
200
1609940000
Ordering data
Type
for SAI Active Universal
ESG 8/13.5/43.3 SAI AU
Colour
Width/Length
transparent
13.5 mm/43.3 mm/8 mm
Qty.
5
Order No.
1912130000
L.21
Tools and markers
L
L.22
2001350000 – 2015/2016
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