Datasheet Sensor-Actuator-Interface(SAI) Cable with Plastic Coupling Nuts for Harsh Environment Applications NEW Weidmuller’s plastic coupling nuts are resistant to corrosion, ensuring safe and reliable connections in wash-down, high humidity and chemically aggressive environments. They can help optimize machine up time through decreased product failures and maintenance time. SAI M12 connecting cables with plastic coupling nuts are water- and dust-tight. Their IP67 rating and chemical resistance make them suitable for applications outside of the cabinet directly on the machine in a broad range of industries and harsh environments including packaging, water/wastewater and other processing applications. Weidmuller offers SAI M12 single and double ended cables with plastic coupling nuts in 3-, 4- and 5-pole with high flex PUR/PVC cable for continuous flex applications. Weidmuller’s plastic coupling nuts are designed for harsh environment applications where aggressive cleaning agents are used or corrosive elements are present. Plastic coupling nuts are an economical alternative to expensive stainless steel solutions often used in corrosive environments. • Excellent resistance against fats, oils, diluted acids, organic solvents and cleaning agents • Economical alternative to stainless steel • Self securing ratchet coupling nut • High flex PUR/PVC cable rated for over 20 Million bending cycles • Water- and dust-tight IP67 rating Canada Mexico United States Weidmuller, Canada 10 Spy Court Markham, Ontario L3R 5H6 Telephone: (800) 268-4080 Facsimile: (877) 300-5635 Email: [email protected] Website: www.weidmuller.ca Weidmuller, Mexico Blvd. Hermanos Serdán 698 Col. San Rafael Oriente Puebla, Puebla, Mexico C.P. 72029 Telephone: 01 222 2686267 Facsimile: 01 222 2686219 Email: [email protected] Website: www.weidmuller.com.mx Weidmuller 821 Southlake Blvd. Richmond, Virginia 23236 Telephone: (800) 849-9343 Facsimile: (804) 379-2593 Email: [email protected] Website: www.weidmuller.com SAI Cable with Plastic Coupling Nuts Harsh Environments M12, single ended cables with plastic coupling nuts PUR / PVC A-Coded M12 M8 M5 ZW PVC/PVC Shielded Ordering Data 3-Pole Male, Straight Male, Angled Socket, Straight Socket, Angled Notes 1.5 m 3.0 m 5.0 m 10.0 m Type SAIP-M12G-3-1.5U SAIP-M12G-3-3.0U SAIP-M12G-3-5.0U SAIP-M12G-3-10U Part No. 1108800150 1108800300 1108800500 1108801000 1.5 m 3.0 m 5.0 m 10.0 m SAIP-M12W-3-1.5U SAIP-M12W-3-3.0U SAIP-M12W-3-5.0U SAIP-M12W-3-10U 1108670150 1108670300 1108670500 1108671000 1.5 m 3.0 m 5.0 m 10.0 m SAIP-M12BG-3-1.5U SAIP-M12BG-3-3.0U SAIP-M12BG-3-5.0U SAIP-M12BG-3-10U 1108730150 1108730300 1108730500 1108731000 1.5 m 3.0 m 5.0 m 10.0 m SAIP-M12BW-3-1.5U SAIP-M12BW-3-3.0U SAIP-M12BW-3-5.0U SAIP-M12BW-3-10U 1108770150 1108770300 1108770500 1108771000 4-Pole Other versions on request Technical Data Part No. 1108810150 1108810300 1108810500 1108811000 SAIP-M12W-4-1.5U SAIP-M12W-4-3.0U SAIP-M12W-4-5.0U SAIP-M12W-4-10U SAIP-M12BG-4-1.5U SAIP-M12BG-4-3.0U SAIP-M12BG-4-5.0U SAIP-M12BG-4-10U SAIP-M12BW-4-1.5U SAIP-M12BW-4-3.0U SAIP-M12BW-4-5.0U SAIP-M12BW-4-10U Other versions on request 1108680150 1108680300 1108680500 1108681000 1108740150 1108740300 1108740500 1108741000 1108780150 1108780300 1108780500 1108781000 Type SAIP-M12G-5-1.5U SAIP-M12G-5-3.0U SAIP-M12G-5-5.0U SAIP-M12G-5-10U Part No. 1108820150 1108820300 1108820500 1108821000 SAIP-M12W-5-1.5U SAIP-M12W-5-3.0U SAIP-M12W-5-5.0U SAIP-M12W-5-10U SAIP-M12BG-5-1.5U SAIP-M12BG-5-3.0U SAIP-M12BG-5-5.0U SAIP-M12BG-5-10U SAIP-M12BW-5-1.5U SAIP-M12BW-5-3.0U SAIP-M12BW-5-5.0U SAIP-M12BW-5-10U Other versions on request 1108690150 1108690300 1108690500 1108691000 1108750150 1108750300 1108750500 1108751000 1108790150 1108790300 1108790500 1108791000 Dimensional Drawing 37 L 37 L 18 18 Ø 14.6 47 44 250V (3- and 4-pole) / 125V (5-pole) 18 L M12x1 L 35 M12x1 Ø 14.6 18 black 4A PUR/ PVC Pocan IP 67 0.34 mm² approx. 10 x cable OD for flexible application max. 1.75 m/s at 2.1 m horizontal path length max. 50 m/s2 > 20 million gold plated -5°C ... 80 °C M12x1 M12x1 Ø 14.6 Ø 14.6 L in the drawing is the cable length 2 Halogen 5-Pole Type SAIP-M12G-4-1.5U SAIP-M12G-4-3.0U SAIP-M12G-4-5.0U SAIP-M12G-4-10U 32 Specifications Jacket color Rated current Jacket material Coupling nut material Protection class Core cross-section Bending radius Speed Acceleration Cycles Contact surface Temperature range (moving) Rated voltage (acc. to VDE standard 0110 ISO group C) PUR/TPE PUR/PVC Harsh Environments SAI Cable with Plastic Coupling Nuts M12 M8 M5 ZW M12, double ended cables with plastic coupling nuts M12 to M12 PUR / PVC A-Coded 3-Pole Male, Straight - Socket, Straight Male, Straight - Socket, Angled Male, Angled - Socket, Angled Notes Type SAIP-M12GM12G-3-1.5U SAIP-M12GM12G-3-3.0U SAIP-M12GM12G-3-5.0U SAIP-M12GM12G-3-10U SAIP-M12GM12W-3-1.5U SAIP-M12GM12W-3-3.0U SAIP-M12GM12W-3-5.0U SAIP-M12GM12W-3-10U SAIP-M12WM12W-3-1.5U SAIP-M12WM12W-3-3.0U SAIP-M12WM12W-3-5.0U SAIP-M12WM12W-3-10U Other versions on request 1108870150 1108870300 1108870500 1108871000 1108700150 1108700300 1108700500 1108701000 Technical Data 5-Pole Type SAIP-M12GM12G-4-1.5U SAIP-M12GM12G-4-3.0U SAIP-M12GM12G-4-5.0U SAIP-M12GM12G-4-10U SAIP-M12GM12W-4-1.5U SAIP-M12GM12W-4-3.0U SAIP-M12GM12W-4-5.0U SAIP-M12GM12W-4-10U SAIP-M12WM12W-4-1.5U SAIP-M12WM12W-4-3.0U SAIP-M12WM12W-4-5.0U SAIP-M12WM12W-4-10U Other versions on request Part No. 1108840150 1108840300 1108840500 1108841000 1108880150 1108880300 1108880500 1108881000 1108710150 1108710300 1108710500 1108711000 Type SAIP-M12GM12G-5-1.5U SAIP-M12GM12G-5-3.0U SAIP-M12GM12G-5-5.0U SAIP-M12GM12G-5-10U SAIP-M12GM12W-5-1.5U SAIP-M12GM12W-5-3.0U SAIP-M12GM12W-5-5.0U SAIP-M12GM12W-5-10U SAIP-M12WM12W-5-1.5U SAIP-M12WM12W-5-3.0U SAIP-M12WM12W-5-5.0U SAIP-M12WM12W-5-10U Other versions on request Part No. 1108850150 1108850300 1108850500 1108851000 1108890150 1108890300 1108890500 1108891000 1108720150 1108720300 1108720500 1108721000 Dimensional Drawing Ø 14.6 Ø 14.6 M12x1 M12x1 47 Ø 10.8 L Ø 10.8 37 250V (3- and 4-pole) / 125V (5-pole) M12x1 Ø 14.6 black 4A PUR/ PVC Pocan IP 67 0.34 mm² approx. 10 x cable OD for flexible application max. 1.75 m/s at 2.1 m horizontal path length max. 50 m/s2 > 20 million gold plated -5°C ... 80 °C 47 Specifications Jacket color Rated current Jacket material Coupling nut material Protection class Core cross-section Bending radius Speed Acceleration Cycles Contact surface Temperature range (moving) Rated voltage (acc. to VDE standard 0110 ISO group C) Halogen L 1.5 m 3.0 m 5.0 m 10.0 m 4-Pole Part No. 1108830150 1108830300 1108830500 1108831000 44 1.5 m 3.0 m 5.0 m 10.0 m PVC/PVC Shielded Ordering Data 1.5 m 3.0 m 5.0 m 10.0 m PUR/TPE PUR/PVC 32 M12x1 Ø 14.6 L in the drawing is the cable length 3 Harsh Environments SAI ECO Modules M12 ECO module with molded plastic ports and plug-in connection hood SAI-4/6/8-M 5-pole 39 33 SAI 4-M =102 SAI 6-M =127 SAI 8-M =152 107 71 •Plug-in connection hood with screw connection 5 45 •Non-metallic module for use in corrosive environments 41.5 13.5 • Optional electrical isolation via solder bridges Ordering Data 13.5 16.5 18 60 Complete modules 4 channel Type SAI-4-M 5P M12 ECO Qty. 1 Order No. 1892100000 6 channel SAI-6-M 5P M12 ECO 1 1892090000 8 channel SAI-8-M 5P M12 ECO 1 1892080000 NPN 4 channel SAI-4-M 5P M12 NPN ECO 1 1892100005 NPN Base unit 8 channel SAI-8-M 5P M12 NPN ECO 1 1892080005 4 channel SAI-4-M 5P M12 ECO UT 2 1892101000 6 channel SAI-6-M 5P M12 ECO UT 2 1892091000 8 channel SAI-8-M 5P M12 ECO UT 2 1892081000 SAI-4/6/8-MH BLZF3.5 SV 50 1752080050 SAI-4/6/8-MH BL3.5 SV 50 1724750050 Mounting hood Tension clamp connection Screw connection Note These distributors are supplied without protective caps and markers. Technical Data Wiring Diagram Specifications Rated voltage 32 V DC Operating voltage 10 ... 30 V DC Current carrying capacity per I/O signal 2A Current-carrying capacity per slot 3A Total current max. M12 5-pole socket blue red 1 5 4 3 Protection class 3 IP 68 Ambient temperature range -20 ... 90 °C Housing material Pocan Contact carrier material PBT UL 94 V0 Housing color Flammability class UL 94 grey, RAL 7032 V-0 0.08 ... 1.5 mm² With dual power supply: 2x8 = 16A total current Clamping range up to 2.5 mm² with screw connection 8-way 6-way Clamping range of hood-version Pocan 4-way CuZn, pre-nickeled, gold-plated Threaded sockets 4 2 10 A Pollution severity Base material of contacts Contact Assignment Contact Color Code Assignment 1 brown + 24VDC 2 white input/output 2 3 blue 0VDC 4 black input/output 1 5 green/yellow PE SAI Cable with Plastic Coupling Nuts Harsh Environments Chemical resistance of Pocan® (PBT) Pocan offers good resistance to chemicals. Organic solvents, such as aliphatic hydrocarbons, alcohols, ether, long-chain ester as well as fats, oils and perchlorinated hydrocarbons do not corrode Pocan. This is also true for water and aqueous solutions, neutral and acid salts, as well as diluted acids. On the other hand, it is susceptible to alkalis, oxidizing acids, ketones and phenols. Susceptibility to universal alcohols, aromatics and ketones increases as the ambient temperature rises above 60°C. In the presence of water and aqueous solutions, hydrolytic degradation at higher temperatures increasingly leads to a decline in stability. Substances like motor and transformer oils, petrol and brake fluids do not corrode Pocan, even at higher temperatures. Medium Acetic acid 10% Acetone Ammonia 10% Ammonia, concentrated 23 °C ± + + ± 60 °C ± - Medium Linseed oil Lubricating greases 23 °C + + 60 °C + + Methanol Methyl ethyl ketone Methylene chloride Mineral oils Motor oils + + + + ± ± + + Benzene Brake fluid Butane Butanol Butyl acetate + + + + + + + ± + Nitric acid 10% Nitric acid, concentrated + - ± - Calcium chloride 10% Carbon disulphide Carbon tetrachloride Chlorobenzene Chloroform Chromic acid hydride 10% Citric acid 10% Cresol Curd soap + + + + + + + ± ± + ± + Octane Olive oil + + + + Paraffin oil Perchloroethylene Petrol, normal and lead-free Petrol, super Petrol/methanol 85/15 Petroleum + ± + + + + + + + + + Dibutyl phthalate Diesel oil Diethyl ether Dioxan + + + + ± + ± - Phenol 10% Phosphoric acid 20% Potassium chloride 10% Potassium dichromate 10% Potassium hydroxide 10% Potassium permanganate 10% + + + + ± + + ± Ethanol Ethyl acetate Ethyl dichloride Ethylene glycol + ± + + ± Soap suds 10% Sodium bisulphite 10% Sodium carbonate 10% Sodium chloride 10% Sodium hydroxide 10% Sulphuric acid 10% Sulphuric acid, concentrated + + + + + - ± + + + ± - Formic acid 10% Freon 11 Frigen 113 + + + ± + + Glacial acetic acid 10% Glycerine + + Tetrahydrofuran Toluene Transformer oil Trichlorethene/chloroform 1/1 Turpentine oil ± + ± + + + Heptane Hexane Hydraulic oil Hydrochloric acid 10% Hydrochloric acid, concentrated Hydrofluoric acid 10% Hydrogen peroxide 20% + + + + + + + + + + ± Vegetable oils + + ± Washing liquid Washing powder, synthetic Water + + + + + + Isopropyl alcohol + Kerosene + + Xylol ± - The above values are for guidance only. A definite statement can only be made when based on the respective case in question. 5 + = resistant - = not resistant ± = partly resistant Subject to technical changes • 6/10-LIT1003