POWER MODULE MTU 16V4000 DS2560 50 Hz: 1,912 - 2,560 kVA/400V 60 Hz: 1,807 - 2,321 kWe/480V Optional equipment shown. Standard equipment may vary. Certifications and Standards // Emissions - Fuel optimized // Generator set is designed and manufactured in facilities certified to standards ISO 9001:2008 and ISO 14001:2004 // Container - Designed and manufactured as special purpose container for the use as Generator set container, including CSC certification // Performance Assurance Certification (PAC) - Generator set tested to ISO 8528-5 for transient response - Verified product design, quality and performance integrity - All container systems are prototype and factory tested G3 // Power Rating - Permissible average power output during 24 hours of operation is approved up to 85% for standby rated unit - Permissible average power output during 24 hours of operation is approved up to 75% for prime rated unit - Permissible average power output during 24 hours of operation is approved up to 100% (110%) for continuous rated unit 2 / // / MTU 16V4000 DS2560 – Power Module STANDARD FEATURES // MTU Onsite Energy is a single source supplier // Global product support // Consult factory for specific warranty terms // 16V 4000 diesel engine - 76.3 liter displacement - Common rail fuel injection - 4-cycle // Engine-generator resilient mounted // Complete range of accessories // Generator - Brushless, rotating field generator - 2/3 pitch windings - Leroy somer AREP, excitation with R449 AVR - 300% short circuit capability // Digital control panel - Complete metering and protection system - LCD display - TCP/IP connection for customers // Cooling System - Separate room for cooling system/vertical split cores - Electrically driven fans/switched in 2 steps for higher efficiency Standard and Optional Features // System Ratings (kWe/kVA) Voltage (L-L) 50 Hz 60 Hz 400V 400V 400V 480V 480V 480V Application Continuous Prime Standby Continuous Prime Standby Phase 3 3 3 3 3 3 Power Factor (cos phi) 0,8 0,8 0,8 0,8 0,8 0,8 kVA 1,914 2,295 2,560 2,259 2,636 2,901 kWe 1,531 1,836 2,048 1,807 2,109 2,321 AMPS 2,763 3,313 3,695 2,717 3,171 3,490 Generator Manufacturer Leroy Somer Leroy Somer Leroy Somer Leroy Somer Leroy Somer Leroy Somer Generator Model LSA 52.3 L12/ LSA 52.3 L12/ LSA 52.3 L12/ LSA 52.3 L12/ LSA 52.3 L12/ LSA 52.3 L12/ 4p 4p 4p 4p 4p 4p skVA@30% Voltage dip 4,530 4,530 4,530 5,750 5,750 5,750 Temp Rise 105°C/40°C 125°C/40°C 150°C/40°C 105°C/40°C 125°C/40°C 150°C/40°C Connection 4 BAR WYE 4 BAR WYE 4 BAR WYE 4 BAR WYE 4 BAR WYE 4 BAR WYE // Engine Air cleaners Oil pump Oil drain extension & S/O valve Lube oil sight glass (Oil reservoir 60 liter with automatic refilling) Return fuel cooler Fuel cleaner with water separator switchable Lube oil multi-stage filter Closed crankcase ventilation Air-filter (Heavy duty air-filter) Jacket water pump Thermostats Radiator - remote mounted Electric starting motor - 24V Governor – electronic isochronous Base - formed steel SAE flywheel & bell housing Battery rack & cables Fuel optimized (both 50 Hz and 60 Hz) 3 / // / MTU 16V4000 DS2560 – Power Module STANDARD and Optional FEATURES // Digital control panel(s) Digital metering Engine/generator protection functions CANBus ECU communications Multilingual capability Programmable contact outputs TCP/IP connection for customers // Generator * // Container 40’ high cube ISO container with CSC certification Rear container double doors Three lockable personnel access doors 1,500 liters diesel fuel tank Externally roof mounted critical grade exhaust silencer (stored during transport between the split core radiator) Generator circuit breaker wall mounted with access from outside Generator circuit breaker rated 3A 3,200A 3B/D 4,000A 100kA 24 VDC LED lights with battery backup Leroy Somer LSA 52,3 L12/4R NEMA MG1-32, IEC 60034.1-60034.2 and standards compliance for temperature rise and motor starting Sustained short circuit current of up to 300% of the rated current for up to 10 seconds Self-ventilated IP 22 Superior voltage waveform Analog AVR R449 (Digital AVR D510) No load to full load regulation Brushless alternator with brushless pilot exciter 4 pole, rotating field 2 bearing, regreasable Close coupling Full amortisseur windings 125% rotor balancing ±0.25% voltage accuracy regulation 100% of rated load - one step 5% maximum THD total harmonic distortion *Note: Air filter will cause 5% derate in power output (kWe) and may also affect fuel consumption. 4 / // / MTU 16V4000 DS2560 – Power Module Application data // Engine // Manufacturer MTU Model 16V4000 G63/83 Type 4-cycle Arrangement 16-V Displacement/cylinder: l (cu inch) 76.3 (4656) Bore: mm (inch) 170 (6.69) Stroke: mm (inch) 210 (8.27) Compression ratio 16.5:1 Rated RPM: 50 Hz 1500 Rated RPM: 60 Hz 1800 Engine governor Electronic isochronous (ADEC) Standby rated power: 50 Hz: kWm (hp) 2,185 (2,930) 60 Hz: kWm (hp) 2,500 (3,352) Prime rated power: 50 Hz: kWm (hp) 1,965 (2,635) 60 Hz: kWm (hp) 2,280 (3,057) Continuous rated power: 50 Hz: kWm (hp) 1,635 (2,192) 60 Hz: kWm (hp) 1,950 (2,614) Speed regulation ±0.25% Air filter dry // Liquid Capacity (Lubrication) Total oil system: l (gal) Total oil change: l (gal) Engine jacket water capacity: l (gal) After cooler water capacity: l (gal) System coolant capacity: l (gal) // 300 (79.3) 240 (63.4) 175 (46.2) 50 (13.2) 852 (225) Electrical Electric volts DC Cold cranking amps under -17.8 °C (0 °F) 24 2600 50 Hz At 100% of power rating: l/hr (gal/hr) At 75% of power rating: l/hr (gal/hr) At 50% of power rating: l/hr (gal/hr) STANDBY PRIME 500 (132) 435 (115) 367 (97) 371 (98) 329 (87) 284 (75) 254 (67) 231 (61) 201 (53) 60 Hz At 100% of power rating: l/hr (gal/hr) At 75% of power rating: l/hr (gal/hr) At 50% of power rating: l/hr (gal/hr) STANDBY PRIME 613 (162) 538 (142) 458 (121) 435 (115) 397 (105) 352 (93) 303 (80) 276 (73) 254 (67) // Fuel System Maximum fuel lift: m (ft) Recommended fuel Total fuel flow: l/hr (gal/hr) 3 (10) Diesel #2 1200 (317) Generator Manufacturer Leroy Somer Model LSA 52,3 L12/4R Insulation class H Voltage regulation (steady state) ±0.25% Radio interference classN ➀Fuel density = 0.84 Kg/L ➁ Air density = 1.184 kg/m3 (0.0739 lbm/ft3) ➂For 60 Hz standby rated power CONTINUOUS Cooling/Radiator System Air Requirements➁ Engine room: *m3/min (SCFM) Air flow required for rad. Cooled unit: *m3/min (SCFM) // // CONTINUOUS Ambient capacity of radiator: °C (°F) 50 (122) Max. restriction of cooling air, intake, and discharge side of rad.: kPa (in. H20) 0.125 (0.5) Water pump capacity: l/min (gpm) 1,350 (357) Heat rejection to coolant: kWe 3B/D – 50 Hz (3B/D – 60 Hz) 904 (1085) Heat rejection to coolant: kWe 3A – 50 Hz (3A – 50 Hz) 802 (927) Heat rejection to after cooler: kWe 3B/D – 50 Hz (3B/D – 60 Hz) 455 (733) Heat rejection to after cooler: kWe 3A – 60 Hz (3A – 50 Hz) 288 (566) Fan power: kWe 3B/D – 50 Hz (3B/D – 50 Hz) 41.3 (68.8) Fan power: kWe 3A – 50 Hz (3A – 60 Hz) 30.8 (51.4) // // Fuel Consumption➀ 708 (25,006) 4,200 (148,344) Exhaust System➂ Gas temp. (stack): °C (°F) Gas volume at stack temp: m3/min (CFM) Maximum allowable back pressure: kPA (in. H20) 505 (941) 504 (17,799) 8.5 (34.1) 5 / // / MTU 16V4000 DS2560 – Power Module Weights and dimensions 12192 2167 2896 4817 537 Drawing above for illustration purposes only. Do not use for installation design. System Power Module Dimensions (L x W x H) 12203 x 2438 x 2896 mm (480 x 96 x 114 inch) Weight (dry/less tank) 32246 kg (71090 lbs) Weights and dimensions are based on containerized units and are estimates only. Consult the factory for accurate weights and dimensions for your specific generator set. Sound data Unit Type Power Module dB(A) Full load - Standby C/F Full load - Prime C/F Full load - Continuous C/F Sound data is provided at 7 m (23 ft). Generator set tested in accordance with ISO 8528-10 and with infinite exhaust. // // // // Standby ratings apply to installations served by a reliable utility source. The standby rating is applicable to varying loads for the duration of a power outage. No overload capability for this rating. Ratings are in accordance with ISO 8528-1, ISO-3046-1, BS 5514, and AS 2789. Average load factor: ≤ 85%. Standby 50 Hz operating hours per year: Max. 500. Prime power and continuous ratings apply to installations where utility power is unavailable or unreliable. At varying load for prime power ratings or non-varying load for continuous ratings, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one hour in twelve for both ratings. Ratings are in accordance with ISO 8528-1, ISO 3046-1, BS 5514, and AS 2789. Average load factor: ≤ 75% (Prime) ≤ 100% (Continuous). Continuous power ratings apply to installations where the generator set serves as utility. At constant load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one hour in twelve. Ratings are in accordance with ISO 8528-1, ISO 3046-1, BS 5514 and AS 2789. Average load factor: ≤ 100%. Operating hours/year: unlimited. Deration factor: Altitude: Consult your local MTU Onsite Energy Power Generation Distributor for altitude derations. Temperature: Consult your local MTU Onsite Energy Power Generation Distributor for temperature derations. Product intended for use outside of the United States. C/F = Consult Factory/MTU Onsite Energy Distributor N/A = Not Available MTU Onsite Energy Part of the Rolls-Royce Group www.mtuonsiteenergy.com Subject to change. | 32310361 | Edition 01/16 | ENC 2016-04. Rating Definitions and conditions