Basic-type Digital Temperature Controller E5AN/E5EN (96 x 96 mm and 48 x 96 mm) CSM_E5AN_E5EN_DS_E_4_6 New 96 x 96-mm and 48 x 96-mm Basic Temperature Controllers with Enhanced Functions and Performance. Improved Indication Accuracy and Preventive Maintenance Function. • Indication Accuracy Thermocouple input: ±0.3% of PV (previous models: ±0.5%) Pt input: ±0.2% of PV (previous models: ±0.5%) Analog input: ±0.2% FS (previous models: ±0.5%) • A PV/SV-status display function can be set to automatically alternate between displaying the status of the Temperature Controller (auto/manual, RUN/STOP, and alarms) and the PV or SV. • Preventive maintenance for relays in the Temperature Controller using a Control Output ON/OFF Counter. • Three-level display that simultaneously displays the PV, SV, and MV. • One-touch operation with PF Key that can be assigned to auto/manual, RUN/STOP, or other functions. 96 × 96 mm E5AN For the most recent information on models that have been certified for safety standards, refer to your OMRON website. Refer to Safety Precautions for [email protected]/[email protected] Refer to Operation for [email protected]/[email protected] for operating procedures. Main I/O Functions E5AN E5EN Event Inputs • None • Two Sampling Period • 250 ms PF Key (Programmable function key) 3-level Display * Simultaneously displays set items, such as the PV, SV, and MV. * A 2-level display when shipped from the factory. A 3-level display is activated if parameters are initialized. For details on the third display level, refer to the User’s Manual, Basic Type (Cat. No. H156). Sensor Inputs • Universal thermocouple/Pt inputs (Models with temperature inputs) • Analog current/voltage inputs (Models with analog inputs) Indication Accuracy • Thermocouple input: ±0.3% of PV • Pt input: ±0.2% of PV • Analog input: ±0.2% FS 48 × 96 mm E5EN 4-digit Display Auxiliary Outputs • Three Control Output 2 • Voltage output (for driving SSR) • Long-life relay output (hybrid) • Auto/manual switching • Temperature Controller status display • Simple program function • Control output ON/OFF count alarm • PV change rate alarm • Models also available with RS-485 or RS-232C communications Control Output 1 • Relay output • Voltage output (for driving SSR) • Current output This data sheet is provided as a guideline for selecting products. Be sure to refer to the following user manuals for application precautions and other information required for operation before attempting to use the product. E5CN/E5AN/E5EN/E5GN Digital Temperature Controllers User's Manual Basic Type (Cat. No. H156) E5CN/E5AN/E5EN/E5GN Digital Temperature Controllers Communications Manual Basic Type (Cat. No. H158) 1 E5AN/E5EN Lineup 1 control output 3 auxiliary outputs 2 control outputs 3 auxiliary outputs 1 control output 3 auxiliary outputs 2 control outputs 3 auxiliary outputs Temperature input E5AN/E5EN Basic Type Terminal block Analog input Note: Models with one control output or two control outputs can be used for heating/cooling control. Model Number Structure Model Number Legend Controllers Option Units E5AN/[email protected]@[email protected]@[email protected] 1 2 3 4 5 6 7 8 9 1. Control Output 1 R: Relay output Q: Voltage output (for driving SSR) C: Current output [email protected] 1 1. Function EN01: RS-232C communications EN03: RS-485 communications AKB: Event input 2. Auxiliary Outputs 3: Three outputs 3. Heater Burnout/SSR Failure, Control Output 2, or External Power Supply for ES1B Blank: None Q: Control output 2 (voltage output for driving SSR) Y: Long-life relay output (hybrid) H: Heater burnout/SSR failure/Heater overcurrent detection (CT1) HH: Heater burnout/SSR failure/Heater overcurrent detection (CT2) P: Power supply for sensor 4. Option M: Option Unit can be mounted. 5. Input Type T: Universal thermocouple/platinum resistance thermometer input L: Analog current/voltage input 6. Power Supply Voltage Blank: 100 to 240 VAC D: 24 VAC/VDC 7. Case Color Blank: Black W: Silver 8. Terminal Cover -500: With terminal cover 9. Version N: Available only to models released after January 2008. Note: Estimates can be provided for coatings and other specifications that are not given in the datasheet. Ask your OMRON representative for details. 2 E5AN/E5EN Ordering Information E5AN Controllers with Terminal Blocks Size Case color Power supply voltage Input type Auxiliary Control output 1 outputs Functions Heater Power supply Control burnout for Sensor output 2 Relay output E5AN-R3MT-500-N Voltage output (for driving SSR) E5AN-Q3MT-500-N Current output Relay output Thermocouple or Resistance thermometer 3 100 to 240 VAC E5AN-C3MT-500-N 1 E5AN-R3HMT-500-N Voltage output 1 (for driving SSR) E5AN-Q3HMT-500-N Relay output 2 E5AN-R3HHMT-500-N Voltage output 2 (for driving SSR) E5AN-Q3HHMT-500-N Relay output Voltage output E5AN-R3QMT-500-N Voltage output (for driving SSR) Voltage output E5AN-Q3QMT-500-N Current output Voltage output E5AN-C3QMT-500-N Relay output E5AN-R3YMT-500-N Long-life relay E5AN-Q3YMT-500-N output E5AN-C3YMT-500-N Voltage output (for driving SSR) Current output Black 1/4 DIN 96 × 96 × 78 (W × H × D) Relay output Sensor Power E5AN-R3PMT-500-N Voltage output (for driving SSR) Sensor Power E5AN-Q3PMT-500-N Relay output E5AN-R3ML-500-N Voltage output (for driving SSR) E5AN-Q3ML-500-N Current output Analog (current/voltage) 3 Relay output E5AN-C3ML-500-N 1 E5AN-R3HML-500-N Voltage output 1 (for driving SSR) E5AN-Q3HML-500-N Long-life relay E5AN-Q3YML-500-N output Voltage output (for driving SSR) 24 VAC/ VDC 100 to 240 VAC Silver 24 VAC/ VDC Thermocouple or Resistance thermometer Relay output E5AN-R3MTD-500-N Voltage output (for driving SSR) E5AN-Q3MTD-500-N Current output 3 Relay output E5AN-C3MTD-500-N 1 E5AN-R3HMTD-500-N Voltage output 1 (for driving SSR) E5AN-Q3HMTD-500-N Relay output 2 E5AN-R3HHMTD-500-N Voltage output 2 (for driving SSR) E5AN-Q3HHMTD-500-N Relay output E5AN-R3MT-W-500-N Voltage output (for driving SSR) E5AN-Q3MT-W-500-N Current output Thermocouple or Resistance thermometer Relay output 3 Model E5AN-C3MT-W-500-N 1 E5AN-R3HMT-W-500-N Voltage output 1 (for driving SSR) E5AN-Q3HMT-W-500-N Relay output E5AN-R3MTD-W-500-N Voltage output (for driving SSR) E5AN-Q3MTD-W-500-N Current output Note: Models with analog inputs do not have temperature unit indicators. E5AN-C3MTD-W-500-N 3 E5AN/E5EN E5EN Controllers with Terminal Blocks Size Case color Power supply voltage Input type Auxiliary Control output 1 outputs Functions Heater Power supply burnout for Sensor Control output 2 Relay output E5EN-R3MT-500-N Voltage output (for driving SSR) E5EN-Q3MT-500-N Current output Relay output Thermocouple or Resistance thermometer 3 100 to 240 VAC Black 1/8 DIN 48 × 96 × 78 (W × H × D) Analog 3 (current/voltage) Thermocouple or Resistance thermometer E5EN-R3HMT-500-N Voltage output 1 (for driving SSR) E5EN-Q3HMT-500-N Relay output 2 E5EN-R3HHMT-500-N Voltage output 2 (for driving SSR) E5EN-Q3HHMT-500-N Relay output Voltage output E5EN-R3QMT-500-N Voltage output (for driving SSR) Voltage output E5EN-Q3QMT-500-N Current output Voltage output E5EN-C3QMT-500-N Relay output Long-life E5EN-R3YMT-500-N relay output Voltage output (for driving SSR) Long-life E5EN-Q3YMT-500-N relay output Current output Long-life E5EN-C3YMT-500-N relay output Relay output Sensor Power E5EN-R3PMT-500-N Voltage output (for driving SSR) Sensor Power E5EN-Q3PMT-500-N Relay output E5EN-R3ML-500-N Voltage output (for driving SSR) E5EN-Q3ML-500-N Current output Relay output E5EN-R3HML-500-N 1 E5EN-Q3HML-500-N Long-life E5EN-Q3YML-500-N relay output Relay output E5EN-R3MTD-500-N Voltage output (for driving SSR) E5EN-Q3MTD-500-N 3 Relay output E5EN-C3MTD-500-N 1 E5EN-R3HMTD-500-N Voltage output 1 (for driving SSR) E5EN-Q3HMTD-500-N Relay output 2 E5EN-R3HHMTD-500-N Voltage output 2 (for driving SSR) E5EN-Q3HHMTD-500-N Relay output E5EN-R3MT-W-500-N Voltage output (for driving SSR) E5EN-Q3MT-W-500-N Current output Thermocouple or Resistance thermometer 24 VAC/ VDC E5EN-C3ML-500-N 1 Current output 100 to 240 VAC Silver E5EN-C3MT-500-N 1 Voltage output (for driving SSR) 24 VAC/ VDC Relay output 3 Model E5EN-C3MT-W-500-N 1 E5EN-R3HMT-W-500-N Voltage output 1 (for driving SSR) E5EN-Q3HMT-W-500-N Relay output E5EN-R3MTD-W-500-N Voltage output (for driving SSR) E5EN-Q3MTD-W-500-N Current output Note: Models with analog inputs do not have temperature unit indicators. E5EN-C3MTD-W-500-N 4 E5AN/E5EN Option Units Name Function Communications Unit Event Input Unit Model RS-232C communications E53-EN01 RS-485 communications E53-EN03 Event inputs E53-AKB Accessories (Order Separately) USB-Serial Conversion Cable Current Transformers (CTs) Model Hole diameter Model E58-CIFQ1 5.8 dia. E54-CT1 12.0 dia. E54-CT3 Terminal Cover Connectable models Model E5AN E53-COV16 E5EN Note: The Terminal Cover comes with the [email protected]@@-500 models. CX-Thermo Support Software Model EST2-2C-MV4 Waterproof Packing Connectable models Model E5AN Y92S-P4 E5EN Y92S-P5 Note: The Waterproof Packing is included with the Controller. 5 E5AN/E5EN Specifications Ratings Power supply voltage No D in model number: 100 to 240 VAC, 50/60 Hz D in model number: 24 VAC, 50/60 Hz; 24 VDC Operating voltage range 85% to 110% of rated supply voltage Power consumption 100 to 240 VAC: 10 VA 24 VAC/VDC: 5.5 VA (24 VAC)/4 W (24 VDC) Sensor input Models with temperature inputs Thermocouple: K, J, T, E, L, U, N, R, S, B, W, or PL II Platinum resistance thermometer: Pt100 or JPt100 Infrared temperature sensor (ES1B): 10 to 70°C, 60 to 120°C, 115 to 165°C, or 140 to 260°C Voltage input: 0 to 50 mV Models with analog inputs Current input: 4 to 20 mA or 0 to 20 mA Voltage input: 1 to 5 V, 0 to 5 V, or 0 to 10 V Input impedance Current input: 150 Ω max., Voltage input: 1 MΩ min. (Use a 1:1 connection when connecting the ES2-HB.) Control method ON/OFF control or 2-PID control (with auto-tuning) Control output Relay output SPST-NO, 250 VAC, 5 A (resistive load), electrical life: 100,000 operations, minimum applicable load: 5 V, 10 mA Voltage output (for driving SSR) Output voltage: 12 VDC ±15% (PNP), max. load current: 40 mA, With short-circuit protection circuit: Max. load current of 21 mA for control output 2 Current output 4 to 20 mA DC/0 to 20 mA DC, load: 600 Ω max., resolution: approx. 10,000 Long-life relay output SPST-NO, 250 VAC, 3 A (resistive load), electrical life: 1,000,000 operations, load power supply voltage: 75 to 250 VAC (DC loads cannot be connected.), minimum applicable load: 5 V, 10 mA, leakage current: 5 mA max. (250 VAC, 60 Hz) Number of outputs Auxiliary Output output specifications Number of inputs Event input 3 Relay output: SPST-NO, 250 VAC, 3 A (resistive load), electrical life: 100,000 operations, minimum applicable load: 5 V, 10 mA 2 Contact input: ON: 1 kΩ max., OFF: 100 kΩ min. External contact input specifications Non-contact input: ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max. Current flow: Approx. 7 mA per contact External power supply for ES1B 12 VDC ±10%, 20 mA, short-circuit protection circuit provided Setting method Digital setting using front panel keys Indication method 11-segment digital display and individual indicators (7-segments displays also possible) Character height: E5AN: PV: 15.8 mm, SV: 9.5 mm, MV: 6.8 mm; E5EN: PV: 11.8 mm, SV: 8.1 mm, MV: 5.8 mm Content of 3-level display: PV/SV/MV, PV/SV/multi-SP, or soak time remain * Number of digits: 4 for PV, SV, and MV Multi SP Up to four set points (SP0 to SP3) can be saved and selected using event inputs, key operations, or serial communications. Bank switching Not supported. Other functions Manual output, heating/cooling control, loop burnout alarm, SP ramp, other alarm functions, heater burnout detection (including SSR failure and heater over current detection), 40% AT, 100% AT, MV limiter, input digital filter, self-tuning, temperature input shift, run/stop, protection functions, control output ON/OFF counter, extraction of square root, MV change rate limit, logic operations, PV/SV status display, simple program, automatic cooling coefficient adjustment Ambient operating temperature −10 to 55°C (with no condensation or icing), for 3-year warranty: −10 to 50°C Ambient operating humidity 25% to 85% Storage temperature −25 to 65°C (with no condensation or icing) * A 2-level display when shipped from the factory. A 3-level display is activated if parameters are initialized. For details on the third display level, refer to the User’s Manual, Basic Type (Cat. No. H156). 6 E5AN/E5EN Input Ranges Thermocouple/Platinum Resistance Thermometer (Universal inputs) Input type Platinum resistance thermometer Name Pt100 Infrared temperature sensor Thermocouple JPt100 K J T E L U N R S B W PL II 10 to 70°C 60 to 120 °C 115 to 165 °C 140 to 260 °C Analog input 0 to 50 mV 2300 2300 1800 1800 1700 1700 1700 1600 1500 Temperature range (°C) 1400 1300 1300 1300 1300 Usable in the following ranges by scaling: −1999 to 9999 or −199.9 to 999.9 1200 1100 1000 900 850 850 850 800 700 600 600 500.0 500 500.0 500.0 400.0 400 400 400.0 400 400.0 260 300 200 100.0 100 0.0 −100.0 Setting number 165 90 100 0 −200.0 100.0 120 0.0 −20.0 −100 −20.0 −200 −199.9 0 1 −199.9 2 3 −200 4 5 −200 −199.9 −200 6 7 8 0 0 16 17 0 0 0 0 0 0 24 25 19 20 21 22 −100 9 10 11 −200 −199.9 −200 12 Shaded settings are the default settings. The applicable standards for the input types are as follows: K, J, T, E, N, R, S, B: JIS C 1602-1995, IEC 584-1 L: Fe-CuNi, DIN 43710-1985 U: Cu-CuNi, DIN 43710-1985 W: W5Re/W26Re, ASTM E988-1990 13 14 15 18 23 JPt100: JIS C 1604-1989, JIS C 1606-1989 Pt100: JIS C 1604-1997, IEC 751 PL II: According to Platinel II electromotive force charts from BASF (previously Engelhard) Models with Analog Inputs Input type Input specification Current 4 to 20mA Voltage 0 to 20 mA 1 to 5 V 0 to 5 V 0 to 10 V Setting range Usable in the following ranges by scaling: −1999 to 9999, −199.9 to 999.9, −19.99 to 99.99 or −1.999 to 9.999 Setting number 0 1 2 3 4 Shaded settings are the default settings. 7 E5AN/E5EN Alarm Outputs Each alarm can be independently set to one of the following 13 alarm types. The default is 2: Upper limit. Auxiliary outputs are allocated for alarms. ON delays and OFF delays (0 to 999 s) can also be specified. Note: For models with heater burnout, SSR failure, and heater overcurrent detection, alarm 1 will be an OR output of the alarm selected from the following alarm types and the alarms for heater burnout, SSR failure, and heater overcurrent. To output only a heater burnout alarm, SSR failure alarm, and heater overcurrent alarm for alarm 1, set the alarm type to 0 (i.e., no alarm function). Alarm output operation Set value 0 Alarm type Alarm function OFF 1 *1 Upper- and lower-limit 2 Upper-limit 3 Output OFF 5 *1 Upper- and lower-limit with standby sequence 9 11 Absolute-value upper-limit with standby sequence ON OFF Absolute-value lower-limit with standby sequence ON OFF H SP L X Set the upward deviation in the set point by setting the alarm value (X). SP X Set the downward deviation in the set point by setting the alarm value (X). SP *3 Set the deviation in the set point by setting the alarm upper limit (H) and alarm lower limit (L). *4 A standby sequence is added to the upper- and lower-limit alarm (1). *6 H SP X ON OFF SP X ON OFF ON OFF Absolute-value lower-limit 10 L ON OFF ON OFF Absolute-value upper-limit ON OFF SP *5 Lower-limit with standby sequence ON OFF X ON OFF Upper-limit with standby sequence 8 X ON OFF Set the deviation in the set point by setting the alarm upper limit (H) and alarm lower limit (L). *2 SP ON OFF Upper- and lower-limit range No alarm H SP ON OFF 4 *1 7 L ON OFF Lower-limit 6 Description of function When alarm value When alarm value X is positive X is negative ON OFF SP X ON OFF 0 X ON OFF 0 X ON OFF 0 X ON OFF 0 X A standby sequence is added to the upper-limit alarm (2). *6 SP X A standby sequence is added to the lower-limit alarm (3). *6 SP X 0 X 0 X The alarm will turn ON if the process value is larger than the alarm value (X) regardless of the set point. The alarm will turn ON if the process value is smaller than the alarm value (X) regardless of the set point. 0 A standby sequence is added to the absolute-value upper-limit alarm (8). *6 0 A standby sequence is added to the absolute-value lower-limit alarm (9). *6 X 12 LBA (alarm 1 type only) --- *7 13 PV change rate alarm --- *8 *1. With set values 1, 4 and 5, the upper and lower limit values can be set independently for each alarm type, and are expressed as “L” and “H.” *2. Set value: 1, Upper- and lower-limit alarm Case 2 Case 1 Case 3 (Always ON) H < 0, L < 0 L H SP H < 0, L > 0 ⏐H⏐ < ⏐L⏐ H SP L H H > 0, L < 0 ⏐H⏐ > ⏐L⏐ H SP L H < 0, L > 0 ⏐H⏐ ≥ ⏐L⏐ L SP SP H L H > 0, L < 0 ⏐H⏐ ≤ ⏐L⏐ *3. Set value: 4, Upper- and lower-limit range Case 1 *5. Set value: 5, Upper- and lower-limit with standby sequence Always OFF when the upper-limit and lower-limit hysteresis overlaps. *6. Refer to the E5CN/E5AN/E5EN/E5GN Digital Temperature Controllers User's Manual Basic Type (Cat. No. H156) for information on the operation of the standby sequence. *7. Refer to the E5CN/E5AN/E5EN/E5GN Digital Temperature Controllers User's Manual Basic Type (Cat. No. H156) for information on the loop burnout alarm (LBA). *8. Refer to the E5CN/E5AN/E5EN/E5GN Digital Temperature Controllers User's Manual Basic Type (Cat. No. H156) for information on the PV change rate alarm. Case 3 (Always OFF) Case 2 H < 0, L < 0 L H SP H < 0, L > 0 ⏐H⏐ < ⏐L⏐ SP L H H H > 0, L < 0 ⏐H⏐ > ⏐L⏐ H SP L L SP SP H L H < 0, L > 0 ⏐H⏐ ≥ ⏐L⏐ H > 0, L < 0 ⏐H⏐ ≤ ⏐L⏐ *4. Set value: 5, Upper- and lower-limit with standby sequence For Upper- and Lower-Limit Alarm Described Above • Case 1 and 2 Always OFF when the upper-limit and lower-limit hysteresis overlaps. • Case 3: Always OFF 8 E5AN/E5EN Characteristics Indication accuracy Thermocouple: (±0.3% of indicated value or ±1°C, whichever is greater) ±1 digit max. *1 Platinum resistance thermometer: (±0.2% of indicated value or ±0.8°C, whichever is greater) ±1 digit max. Analog input: ±0.2% FS ±1 digit max. CT input: ±5% FS ±1 digit max. Transfer output accuracy ±0.3% FS max. Influence of temperature *2 Influence of voltage *2 Influence of EMS. (at EN 61326-1) Thermocouple input (R, S, B, W, PL II): (±1% of PV or ±10°C, whichever is greater) ±1 digit max. Other thermocouple input: (±1% of PV or ±4°C, whichever is greater) ±1 digit max. *3 Platinum resistance thermometer: (±1% of PV or ±2°C, whichever is greater) ±1 digit max. Analog input: (±1%FS) ±1 digit max. Input sampling period 250 ms Hysteresis Models with thermocouple/platinum resistance thermometer input (universal input): 0.1 to 999.9 EU (in units of 0.1 EU) *4 Models with analog input: 0.01 to 99.99% FS (in units of 0.01% FS) Proportional band (P) Models with thermocouple/platinum resistance thermometer input (universal input): 0.1 to 999.9 EU (in units of 0.1 EU) *4 Models with analog input: 0.1 to 999.9% FS (in units of 0.1% FS) Integral time (I) 0 to 3999 s (in units of 1 s) Derivative time (D) 0 to 3999 s (in units of 1 s) *5 Control period 0.5, 1 to 99 s (in units of 1 s) Manual reset value 0.0 to 100.0% (in units of 0.1%) Alarm setting range −1999 to 9999 (decimal point position depends on input type) Affect of signal source resistance Thermocouple: 0.1°C/Ω max. (100 Ω max.) Platinum resistance thermometer: 0.1°C/Ω max. (10 Ω max.) Insulation resistance 20 MΩ min. (at 500 VDC) Dielectric strength Malfunction Vibration resistance Destruction Malfunction Shock resistance Destruction Weight 2,300 VAC, 50 or 60 Hz for 1 min (between terminals with different charge) 10 to 55 Hz, 20 m/s2 for 10 min each in X, Y, and Z directions 10 to 55 Hz, 0.75-mm single amplitude for 2 hrs each in X, Y, and Z directions 100 m/s2, 3 times each in X, Y, and Z directions 300 m/s2, 3 times each in X, Y, and Z directions E5AN Controller: Approx. 310 g, Mounting Bracket: Approx. 100 g E5EN Controller: Approx. 260 g, Mounting Bracket: Approx. 100 g Degree of protection Front panel: IP66, Rear case: IP20, Terminals: IP00 Memory protection Non-volatile memory (number of writes: 1,000,000 times) Setup Tool CX-Thermo version 4.0 or higher Setup Tool port Provided on the bottom of the E5AN and E5EN. An E58-CIFQ1 USB-Serial Conversion Cable is required to connect the computer to the E5AN and E5EN *6 Standards Approved standards UL 61010-1, CSA C22.2 No. 1010-1 Conformed standards EN 61010-1 (IEC 61010-1): Pollution level 2, overcurrent category II, Lloyd's standards *7 EMI: EN 61326-1 *8 Radiated Interference Electromagnetic Field Strength: EN 55011 Group 1, class A Noise Terminal Voltage: EN 55011 Group 1, class A EMS: EN 61326-1 *8 ESD Immunity: EN 61000-4-2 EMC Electromagnetic Field Immunity: EN 61000-4-3 Burst Noise Immunity: EN 61000-4-4 Conducted Disturbance Immunity: EN 61000-4-6 Surge Immunity: EN 61000-4-5 Power Frequency Magnetic Field Immunity: EN 61000-4-8 Voltage Dip/Interrupting Immunity: EN 61000-4-11 *1. The indication accuracy of K thermocouples in the −200 to 1300°C range, T and N thermocouples at a temperature of −100°C max., and U and L thermocouples at any temperatures is ±2°C ±1 digit max. The indication accuracy of the B thermocouple at a temperature of 400°C max. is not specified. The indication accuracy of B thermocouples in the 400 to 800°C range is ±3°C max. The indication accuracy of the R and S thermocouples at a temperature of 200°C max. is ±3°C ±1 digit max. The indication accuracy of W thermocouples is ±0.3 of PV or ±3°C, whichever is greater, ±1 digit max. The indication accuracy of PL II thermocouples is ±0.3 of PV or ±2°C, whichever is greater, ±1 digit max. *2. Ambient temperature: −10°C to 23°C to 55°, Voltage range: −15% to 10% of rated voltage *3. K thermocouple at −100°C max.: ±10°C max. *4. “EU” stands for Engineering Unit and is used as the unit after scaling. For a temperature sensor, the EU is °C or °F. *5. When robust tuning (RT) is ON, the differential time is 0.0 to 999.9 (in units of 0.1 s). *6. External communications (RS-232C or RS-485) and cable communications for the Setup Tool can be used at the same time. *7. Refer to information on maritime standards in Safety Precautions for [email protected]/[email protected] for compliance with Lloyd's Standards. *8. Industrial electromagnetic environment (EN/IEC 61326-1 Table 2) 9 E5AN/E5EN USB-Serial Conversion Cable Current Transformer (Order Separately) Ratings Applicable OS Windows XP/Vista/7/8 Applicable software CX-Thermo version 4 or higher Dielectric strength Applicable models E5AN/E5EN/E5CN/E5CN-U/E5ANH/E5EN-H/E5CN-H Vibration resistance 50 Hz, 98 m/s2 USB interface standard Conforms to USB Specification 1.1. DTE speed 38400 bps Connector specifications Computer: USB (type A plug) Temperature Controller: Setup Tool port (on bottom of Controller) Power supply Bus power (Supplied from USB host controller.) Power supply voltage 5 VDC Current consumption 70 mA Ambient operating temperature 0 to 55°C (with no condensation or icing) Ambient operating humidity 10% to 80% 1,000 VAC for 1 min Weight E54-CT1: Approx. 11.5 g, E54-CT3: Approx. 50 g Accessories (E54-CT3 only) Armatures (2) Plugs (2) Heater Burnout Alarms, SSR Failure Alarms, and Heater Overcurrent Alarms CT input (for heater current detection) Models with detection for singlephase heaters: One input Models with detection for singlephase or three-phase heaters: Two inputs Maximum heater current 50 A AC ±5% FS ±1 digit max. Storage temperature −20 to 60°C (with no condensation or icing) Input current indication accuracy Storage humidity 10% to 80% Altitude 2,000 m max. Heater burnout alarm setting range *1 0.1 to 49.9 A (in units of 0.1 A) Minimum detection ON time: 100 ms SSR failure alarm setting range *2 0.1 to 49.9 A (in units of 0.1 A) Minimum detection OFF time: 100 ms Communications Specifications Transmission line connection method RS-485: Multipoint RS-232C: Point-to-point Communications RS-485 (two-wire, half duplex) or RS232C Synchronization method Start-stop synchronization Protocol CompoWay/F, SYSWAY, or Modbus Baud rate 1200, 2400, 4800, 9600, 19200, 38400, or 57600 bps Transmission code ASCII Data bit length * 7 or 8 bits Stop bit length * 1 or 2 bits Error detection Vertical parity (none, even, odd) Frame check sequence (FCS) with SYSWAY Block check character (BCC) with CompoWay/F or CRC-16 Modbus Flow control None Interface RS-485, RS-232C Retry function None Communications buffer 217 bytes Communications 0 to 99 ms response wait time Default: 20 ms * The baud rate, data bit length, stop bit length, and vertical parity can be individually set using the Communications Setting Level. Heater overcurrent alarm 0.1 to 49.9 A (in units of 0.1 A) setting range *3 Minimum detection ON time: 100 ms *1. For heater burnout alarms, the heater current will be measured when the control output is ON, and the output assigned to the alarm 1 function will turn ON if the heater current is lower than the set value (i.e., heater burnout detection current value). *2. For SSR failure alarms, the heater current will be measured when the control output is OFF, and the output assigned to the alarm 1 function will turn ON if the heater current is higher than the set value (i.e., SSR failure detection current value). *3. For heater overcurrent alarms, the heater current will be measured when the control output is ON, and the output assigned to the alarm 1 function will turn ON if the heater current is higher than the set value (i.e., heater overcurrent detection current value). Electrical Life Expectancy Curve for Relays (Reference Values) Life (× 104 operations) Weight Approx. 100 g Note: A driver must be installed in the personal computer. Refer to installation information in the operation manual for the Conversion Cable. 500 300 E5AN/E5EN 250 VAC, 30 VDC (resistive load) cosφ = 1 100 50 30 10 5 3 1 0 1 2 3 4 5 6 Switching current (A) Note: Do not connect a DC load to a Controller with a Long-life Relay Output. 10 E5AN/E5EN External Connections • A voltage output (control output 1, for driving SSR) is not electrically insulated from the internal circuits. When using a grounding thermocouple, do not connect any of the control output terminals to ground. If the control output terminals are connected to ground, errors will occur in the measured temperature values as a result of leakage current. The voltage output (control output 2, for driving SSR) has basic insulation provided for the internal circuit. • Consult with your OMRON representative before using the external power supply for the ES1B for any other purpose. Controllers Option Units The [email protected]@@@[email protected] is set for a K-type thermocouple (input type = 5) by default. An input error (s.err) will occur if the input type setting does not agree with the temperature sensor. Check the input type. • 100 to 240 VAC • 24 VAC/VDC (no polarity) Control output 1 Relay output 250 VAC, 5A (resistive load) Voltage output (for driving SSR) 12 VDC, 40 mA Current output 0 to 20 mA DC 4 to 20 mA DC Load: 600 Ω max. 1 11 Input power supply 2 12 3 13 4 14 Control output 1 Event Inputs EV2 CT1/CT2 Control Output 2 Long-life relay output 250 VAC, 3 A (resistive load) CT 2 6 16 7 17 DO NOT USE 8 18 DO NOT USE 9 19 10 20 Auxiliary output 2 12 VDC, 21 mA 13 DO NOT USE E53-AKB Event inputs 11 12 13 EV2 EV CT1/CT2 External power supply 12 VDC, 20 mA DO NOT USE A DO NOT USE DO NOT USE B Auxiliary output 1 External Power Supply Control output 2 15 Auxiliary output 3 Control output 2 Voltage output (for driving SSR) E53-EN03 RS-485 B (+) 11 12 A (−) EV1 CT 1 5 Communications E53-EN01 RS-232C SD 11 12 RD 13 SG B TC/Pt universal-input V mA DO NOT USE Analog input A heater burnout alarm, heater short alarm, heater overcurrent alarm, or input alarm is sent to the output to which the alarm 1 function is assigned. Auxiliary output 1, 2, 3 Relay outputs 250 VAC, 3 A (resistive load) Isolation/Insulation Block Diagrams Input/CT input/Q output (OUT1) Communications/Events External power supply/Q output (OUT2) C output/Transfer output Power supply R output Y output Auxiliary output 1 Auxiliary output 2 Auxiliary output 3 : Reinforced insulation : Functional insulation 11 E5AN/E5EN Nomenclature E5AN E5EN Temperature unit Operation indicators SUB1 HA No.1 display SUB3 Operation indicators SUB1 SUB2 PV SUB2 HA SV Programmable Function Key/ Auto/Manual Key MV OUT1 STOP OUT2 CMW MANU SUB3 PV Temperature unit No.1 display SV No. 2 display No. 3 display OUT1 STOP Operation indicators MV OUT2 CMW MANU Up Key A/M PF Level Key Level Key A/M Programmable Function Key/ Auto/Manual Key E5EN Down Key E5AN No.3 display Up Key Mode Key PF No.2 display Down Key Mode Key * A 2-level display when shipped from the factory. A 3-level display is activated if parameters are initialized. For details on the third display level, refer to the User’s Manual, Basic Type (Cat. No. H156). Dimensions (Unit: mm) E5AN Mounted Separately 92 6 Group Mounted +0.8 0 (96 × number of units − 3.5) +1.0 0 79.2 2 +0.8 0 92 96 × 96 112 91 Group mounting does not allow waterproofing. 120 min. +0.8 0 92 Waterproof Packing (Accessory) Mounting Bracket (Accessory) Terminal Cover (E53-COV16) (Accessory) Crimp terminal size: M3.5 • Recommended panel thickness is 1 to 8 mm. • Group mounting is not possible in the vertical direction. (Maintain the specified mounting space between Controllers.) • To mount the Controller so that it is waterproof, insert the waterproof packing onto the Controller. • When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications. 12 E5AN/E5EN E5EN Mounted Separately 6 48 79.2 Group Mounted (48 × number of units − 2.5) +0.6 45 0 +1.0 0 2 +0.8 0 92 96 112 91 Group mounting does not allow waterproofing. 120 min. +0.8 0 92 Waterproof Packing (Accessory) Terminal Cover (E53-COV16) (Accessory) Mounting Bracket (Accessory) Crimp terminal size: M3.5 • Recommended panel thickness is 1 to 8 mm. • Group mounting is not possible in the vertical direction. (Maintain the specified mounting space between Controllers.) • To mount the Controller so that it is waterproof, insert the waterproof packing onto the Controller. • When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications. Accessories (Order Separately) USB-Serial Conversion Cable E58-CIFQ1 (2,100) 250 1,765 LED (SD) USB connector (type A plug) LED (RD) Serial connector Terminal Covers 1.2 E53-COV16 (Six Covers provided.) 3.2 10 44.8 13 E5AN/E5EN Waterproof Packing Y92S-P4 (for DIN 96 × 96) Y92S-P5 (for DIN 48 × 96) Order the Waterproof Packing separately if it becomes lost or damaged. The Waterproof Packing can be used to achieve an IP66 degree of protection. (Deterioration, shrinking, or hardening of the waterproof packing may occur depending on the operating environment. Therefore, periodic replacement is recommended to ensure the level of waterproofing specified in IP66. The time for periodic replacement depends on the operating environment. Be sure to confirm this point at your site. Consider one year a rough standard. OMRON shall not be liable for the level of water resistance if the customer does not perform periodic replacement.) The Waterproof Packing does not need to be attached if a waterproof structure is not required. Current Transformers E54-CT1 21 15 E54-CT1 Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) 2.8 5.8 dia. 7.5 3 Output voltage (Eo) V (r.m.s.) 25 Maximum continuous heater current: 50 A (50/60 Hz) Number of windings: 400±2 Winding resistance: 18±2 Ω 10.5 40 Two, 3.5 dia. 10 30 100 V 50 Hz ∞ 10 Distortion factor 10% 1 kΩ 1 3% 1% 100 mV 100 Ω 10 E54-CT3 RL = 10 Ω 1 2.36 dia. 30 12 dia. 100 µV 9 10 1 10 100 mA 1 40 × 40 Two, M3 (depth: 4) E54-CT3 Accessory Connection Example Armature Plug Lead 18 E54-CT3 Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) Output voltage (Eo) V (r.m.s.) 30 Approx. 3 dia. 100 1,000 A Maximum continuous heater current: 120 A (50/60 Hz) (Maximum continuous heater current for an OMRON Temperature Controller is 50 A.) Number of windings: 400±2 Winding resistance: 8±0.8 Ω 15 • Armature 10 Thru-current (Io) A (r.m.s.) 100 V 50 Hz Distortion factor 10% 3% 1% ∞ 10 1 kΩ 500 Ω 1 100 mV 100 Ω 50 Ω 10 RL = 10 Ω • Plug 1 100 µV Approx. 6 dia. (22) 10 1 10 100 mA 1 10 100 1,000 A Thru-current (Io) A (r.m.s.) 14 Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. See http://www.omron.com/global/ or contact your Omron representative for published information. Limitation on Liability; Etc. OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Suitability of Use. Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 2015.8 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2015 All Right Reserved.