Modular Temperature Controller E5ZN CSM_E5ZN_DS_E_3_1 New DIN Track Mounting Temperature Controller • Two channels of temperature control available despite width of only 22.5 mm. • The Temperature Controller itself can be replaced without changing terminal wiring. • Use in combination with a compact Setting Display Unit to reduce communications programming requirements. • Front-panel LED indicators for easy operation monitoring. • Power supply and communications wiring not required between Units when mounted side-by-side. • CompoWay/F communications protocol supported. • UL, CSA, and CE Marking compliance. Refer to Safety Precautions on page 11 to 12 and Safety Precautions for All Temperature Controllers. Model Number Structure ■ Model Number Legend [email protected]@@@@@[email protected] 1 2 3 4 5 6 7 1. Control points 2: Two points 2. Control output Q: Voltage (for driving SSR) T: Transistor C: Current 3. Auxiliary output P: Two sourcing transistor outputs N: Two sinking transistor outputs 4. Option H: Heater burnout alarm F: Transfer output (See note 1.) 5. Communications 03: RS-485 6. Input type TC: Thermocouple P: Platinum resistance thermometer 7. CompoWay/F serial communications FLK: CompoWay/F serial communications Note: 1. Transfer output can be specified only when the control output is a current output. 2. The above model number legend is intended as a functional description of models. Not all possible combinations of functions are available. Confirm model availability in Ordering Information on page 2 when ordering. Example: Voltage output, two sinking transistor outputs, heater burnout alarm, thermocouple: E5ZN-2TNH03TC-FLK Note: Be sure to read the precautions for correct use and other precautions in the following user's manual before using the Digital Controller. E5ZN Modular Temperature Controller User’s Manual (Cat. No. H113) 1 E5ZN Ordering Information ■ List of Models Name Power supply No. of control points Control output Auxiliary output Voltage output (for SSRs) Transistor output 2 Communications functions Input type (See note 5.) Model Transistor output: 2 pts (sinking) Thermocouple E5ZN-2QNH03TC-FLK Platinum resistance thermometer E5ZN-2QNH03P-FLK Transistor output: 2 pts (sourcing) Thermocouple E5ZN-2QPH03TC-FLK Platinum resistance thermometer E5ZN-2QPH03P-FLK Thermocouple E5ZN-2TNH03TC-FLK Platinum resistance thermometer E5ZN-2TNH03P-FLK Thermocouple E5ZN-2TPH03TC-FLK Platinum resistance thermometer E5ZN-2TPH03P-FLK Thermocouple E5ZN-2CNF03TC-FLK Platinum resistance thermometer E5ZN-2CNF03P-FLK Thermocouple E5ZN-2CPF03TC-FLK Platinum resistance thermometer E5ZN-2CPF03P-FLK Transistor output: 2 pts (sinking) Temperature Controller (See 24 VDC note 1.) Functions Transistor output: 2 pts (sourcing) Transistor Analog output: 2 pts output (sinking) (current output) (See note 2.) Transistor output: 2 pts (sourcing) Heater burnout alarm (See note 3.) Heating or heat/cool control is selectable (See note 4.) RS-485 Event input: 1 point per Unit Transfer output (linear voltage output) (See note 2.) Note: 1. Terminal Units are required for wiring. Purchase separately. 2. When connecting the load of the controlled system, heat control output or cool control output can be allocated to the control output or auxiliary output. When connecting a recording device or Digital Panel Meter, transfer output can be allocated to control output or auxiliary output 3 or 4 of analog output models. 3. When using the heater burnout alarm, purchase a Current Transformer (E54-CT1 or E54-CT3) separately. 4. When using heating and cooling control functionality, the auxiliary output will be either heating control output or cooling control output. 5. Analog input and infrared temperature sensors (ES1B) can also be used with thermocouple models. ■ Terminal Unit Name No. of terminals Terminal Unit (Includes bus system without backplane.) Functions Model 24 Equipped with communications terminals for power supply, commuE5ZN-SCT24S-500 nications, and setting devices. 18 (See note 1.) Not equipped with communications terminals for power supply, communications, and setting devices. E5ZN-SCT18S-500 Note: 1. When using 2 or more E5ZNs mounted side-by-side, use the E5ZN-SCT18S-500 for the second and subsequent Units. When using E5ZNs separately, be sure to use the E5ZN-SCT24S-500. 2. Two End Plates are provided with a E5ZN-SCT24S-500 Terminal Unit. Up to 16 Terminal Units can be used to expand the system to a maximum of 32 channels. When mounting to a DIN Track, be sure to mount End Plates on both sides. ■ Accessories (Order Separately) Terminal Cover Setting Display Unit Model E53-COV12 E53-COV13 Type For SCT24S-500 models For SCT18S-500 models Name Current Transformer (CT) Setting Display Unit (See note.) Power supply 24 VDC Model E5ZN-SDL Note: Purchase sockets for wiring (shown on page 2) separately. Model E54-CT1 E54-CT3 Diameter 5.8 dia. 12.0 dia. Sockets (for Setting Display Unit - Order Separately) Model Type P2CF-11 P2CF-11-E Front-connecting socket Front-connecting socket (with finger protection) P3GA-11 Y92A-48G Back-connecting socket Terminal cover for finger protection Note: Refer to the following manual for precautionary information and other information necessary to use the E5ZN: E5ZN Temperature Controller Operation Manual (Cat. No. H113). 2 E5ZN Specifications ■ Ratings Power supply voltage 24 VDC Allowable voltage range 85% to 110% of the rated power supply voltage Power consumption Approx. 3 W Sensor input Thermocouple: K, J, T, E, L, U, N, R, S, B Infrared temperature sensor (ES1B series): 10 to 70°C, 60 to 120°C, 115 to 165°C, 140 to 260°C Voltage input: 0 to 50 mV Platinum resistance thermometer: Pt100, JPt100 Control output Voltage output (for driving SSR) Output voltage: 12 VDC ±15% (PNP); Maximum load current: 21 mA; Equipped with short-circuit protection circuit Transistor output Maximum operational voltage: 30 VDC; Maximum load current: 100 mA; Residual voltage: 1.5 V max.; Leakage current: 0.4 mA max. Current output Current output range: 4 to 20/0 to 20 mA DC; Load: 350 Ω max. (See note 2.) Sourcing Maximum operating voltage: 30 VDC; Maximum load current: 50 mA; Residual voltage: 1.5 V max.; Leakage current: 0.4 mA max. Transistor output Auxiliary output Sinking Linear voltage output Event input Voltage output range: 1 to 5/0 to 5 VDC; Load: 10 kΩ min. Contact output ON: 1 kΩ max., OFF: 100 kΩ min. Discharge current: Approx. 7 mA Non-contact output ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max. Discharge current: Approx. 7 mA Number of input and control points Input points: 2, Control points: 2 Setting method Via communications or using the Setting Display Unit (E5ZN-SDL) Control method 2-PID or ON/OFF control Other functions Heater burnout detection function, transfer output function Multi-SP and RUN/STOP switching using event input Ambient operating temperature −10 to 55°C (with no icing or condensation) For 3 years of assured use: −10 to 50°C Ambient operating humidity 25% to 85% Storage temperature −25 to 65°C (with no icing or condensation) Note: 1. Do not use an inverter output for the power supply. (Refer to Safety Precautions for All Temperature Controllers.) 2. OMRON G32A-EA Cycle Controller Unit (load impedance 352 Ω) can be used. ■ Input Range Platinum Resistance Thermometer Models and Thermocouple Models Input type Name Platinum resistance thermometer models Platinum resistance thermometer Pt100 JPt100 Thermocouple models Thermocouple K J T E L U N R S B Infrared temperature Analog input sensor 10 to 60 to 115 to 160 to 70°C 120°C165°C 260°C 0 to 50 mV Temperature range (°C) 1800 1800 1700 1700 1700 1600 1500 1400 1300 1300 1300 1200 1100 1000 850 850 850 900 800 700 600 600 500.0 500.0 500.0 500 400.0 400 400.0 400 400.0 400 300 200 100.0 100.0 100 100.0 0 0 0 0 0.0 0.0 −100 −20.0 −100 −20.0 −100 −200 −200 −199.9 −200 −199.9 −200 −199.9 −200 −200 −199.9 Setting number 0 1 2 3 4 0 1 2 3 4 The applicable standards for the input types are as follows: • K, J, T, E, N, R, S, B: JIS C1602-1995, IEC584-1 • L: Fe-CuNi, DIN 43710-1985 • U: Cu-CuNi, DIN 43710-1985 • JPt100: JIS C 1604-1989, JIS C 1606-1989 • Pt100: JIS C 1604-1997 IEC 751 Shaded parts indicate the settings at the time of purchase. 17 5 6 7 18 8 9 10 11 −1999 to 9999 or −199.9 to 999.9 by scaling 260 120 165 0 0 0 0 12 13 14 15 90 16 3 E5ZN ■ Characteristics Indication accuracy Influence of temperature Influence of voltage Thermocouple: (Indicated value ±0.5% or ±1°C, whichever is greater) ±1 digit max. (See note 1.) Platinum resistance thermometer: (Indicated value ±0.5% or ±1°C, whichever is greater) ±1 digit max. (See note 1.) Analog input: ±0.5% or ±1 digit max. CT input: ±5% FS ±1 digit max. Thermocouple input (R, S, B): (±1% of PV or ±10°C, whichever is greater) ±1 digit max. Other thermocouple input: ( ±1% of PV or ±4°C, whichever is greater) ±1 digit max. *K thermocouple at −100°C max.: ±10°C max. Platinum resistance thermometer: (±1% of PV or ±2°C, whichever is greater) ±1 digit max. Analog input: (±1%FS) ±1 digit max. Transfer output Accuracy: ±0.5% FS (See note 2.) Hysteresis 0.1 to 999.9 EU (in units of 0.1 EU) (See note 3.) Proportional band (P) 0.1 to 999.9 EU (in units of 0.1 EU) (See note 3.) Integral time (I) 0 to 3,999 s (in units of 1 s) Derivative time (D) 0 to 3,999 s (in units of 1 s) Control period 1 to 99 s (in units of 1 s) Manual reset value 0.0 to 100.0% (in units of 0.1%) Alarm setting range −1,999 to 9,999 (Position of decimal point depends on input type.) Sampling period 500 ms Insulation resistance 20 MΩ min. (at 500 VDC) Dielectric strength 600 VAC for 1 minute at 50 or 60 Hz (between unlike terminals of charged parts) Vibration resistance 10 to 55 Hz, 10 m/s2 for 2 h each in X, Y, and Z directions Shock resistance 150 m/s2 max., 3 times each in ±X, ±Y, and ±Z directions Weight Temperature Controller: Approx. 90 g Terminal Unit (18): Approx. 80 g Terminal Unit (24): Approx. 100 g Degree of protection Temperature Controller: IP00 Terminal Unit: IP00 Memory protection EEPROM (non-volatile memory) (Number of write operations: 100,000) UL File No.: CSA File No.: CE EMS: Approved standards (See note 4.) EMI: E200593 203889-1140084 ESD EN61326, EN61000-4-2 (4 kV/contact, 8 kV/air) REM field EN61326, EN61000-4-3 (10 V/m) Fast transient EN61326, EN61000-4-4 (2 kV/DC power, 1 kV/I/O) Surge immunity EN61326, EN61000-4-5 (line to ground: 2 kV/DC power 1 kV/I/O line to line: 1 kV/DC power) Conducted RF EN61326, EN61000-4-6 (10 V) Radiated EN61326 Class A Note: 1. The indication accuracy for T and N thermocouples at −100°C, and for U and L thermocouples is ±2°C ±1 digit max. There is no specification for the indication accuracy for the B thermocouple used at 400°C max. The indication accuracy for R and S thermocouples at 200°C max. is ±3°C ±1 digit max. 2. The transfer output accuracy for 0 to 4 mA when 0 to 20 mA DC is selected is ±0.5% FS +0.7 mA. The transfer output accuracy for 0 to 1 V when 0 to 5 VDC is selected is ±0.5% FS +0.175 V. 3. “EU” stands for “Engineering Unit.” 4. In order to satisfy the EN61326 Class A standard for conducted emissions, install a noise filter (Densei-Lambda MXB-1206-33 or equivalent) in a DC power line as close to the E5ZN as possible. 4 E5ZN ■ Communications (Host Communications) ■ Current Transformer (CT) (Order Separately) Transmission line connection method RS-485 multipoint Dielectric strength 1,000 VAC (1 minute) Vibration resistance 50 Hz, 98 m/s2 Communications method RS-485 (2-wire, half-duplex) Weight E54-CT1: Approx. 11.5 g E54-CT3: Approx. 50 g Synchronization method Start-stop synchronization Accessories (E54-CT3 only) Armature (2) Plug (2) Baud rate 4,800, 9,600, 19,200, or 38,400 bps Transmission code ASCII Data bit length (See note.) 7 or 8 bits Stop bit length (See note.) Maximum heater current Single-phase, 50 A AC (See note 1.) 1 or 2 bits Vertical parity (none, even, odd) Input current readout accuracy ±5% FS ±1 digit max. Heater burnout alarm setting range 0.0 to 50.0 A (in units of 0.1 A) (See note 2.) Error detection BCC (block check character) Flow control None Interface RS-485 Retry function None Number of Units that can be connected in parallel 16 Units max. (32 channels) Note: The baud rate, data bit length, stop bit length, and vertical parity can all be set independently as host communications settings. : Default setting values ■ Setting Display Unit (Order Separately) Power supply voltage 24 VDC Allowable voltage range 85% to 110% of the rated power supply voltage Power consumption Approx. 1 W Display method 7-segment digital display and single-color display Ambient operating temperature −10 to 55°C (with no icing or condensation) For 3 years of assured use: −10 to 50°C ■ Heater Burnout Alarm Minimum detection ON 190 ms (See note 3.) time Note: 1. Use the K8AC-H Digital Heater Burnout Alarm Detector for burnout detection of 3-phase heaters. 2. If the heater burnout alarm setting is set to 0.0 A, the alarm is always OFF, and if it is set to 50.0 A the alarm is always ON. 3. If the ON time for control output is less than 190 ms, heater burnout detection and heater current measurement will not be performed. Ambient operating hu25% to 85% midity Storage temperature −25 to 65°C (with no icing or condensation) Communications method RS-485 (half-duplex) Communications format Special protocol Insulation resistance 20 MΩ min. (at 500 VDC) Dielectric strength 1,500 VAC for 1 minute at 50 or 60 Hz (between unlike terminals of charged parts) Vibration resistance 10 to 55 Hz, 20 m/s2 for 2 h each in X, Y, and Z directions Shock resistance 300 m/s2 max., 3 times each in ±X, ±Y, and ±Z directions Enclosure ratings Front panel: IP50 Rear case: IP20 Terminal case: IP00 Memory protection EEPROM (non-volatile memory) (Number of writes: 100,000) Weight Approx. 100 g Mounting bracket: Approx. 10 g 5 E5ZN Installation ■ Connection Diagrams • Voltage output (control output) is not electrically isolated from internal circuitry. Therefore, when using grounded thermocouples, do not ground control output terminals. (Doing so may result in temperature measurement errors due to unwanted current paths.) • There is basic insulation between the power supply inputs and outputs for this product. If reinforced insulation is required, connect the input and output terminals to equipment without any exposed charge-carrying parts, or to equipment with basic insulation sufficient for the maximum operating voltage of the power supply and the inputs and outputs. • To comply with the standards for noise terminal voltage for class A in EN 61326, install a noise filter (Densei Lamda MXB-1206-33 or the equivalent) to the DC power line as close as possible to the Temperature Controller. Using with the E5ZN-SCT24S-500 Wiring for terminals 1 to 18 is the same as for the E5ZN-SCT18-500. See below. + 19 13 7 1 20 14 8 2 21 15 9 3 24-VDC input power supply − B (+) Terminals upward Setting Display Unit communications A (−) 22 16 10 7 4 23 17 11 8 5 24 18 12 9 6 B (+) Host communications RS-485 A (−) E5ZN-SCT24S (TOP VIEW) Using with the E5ZN-SCT18S-500 + 7 OUT1 1 4-20 mA DC/ 0-20 mA DC OUT2 + 4-20 mA DC/ 0-20 mA DC 8 − 2 − ch1 ch2 Current-output type [email protected]@-FLK 13 13 13 7 7 + 1 Event input 14 SUB1 SUB2 15 COM PNP (sourcing) type [email protected]@[email protected] 16 CT1 CT2 ch1 17 SUB1 14 SUB2 15 COM − 16 1-5 VDC/ SUB3 0-5 -VDC 17 + 1-5 VDC/ SUB4 2 9 3 16 17 Contact input 10 11 8 Noncontact input + − 4 10 5 − 11 1 + 2 − 7 12 VDC 21 mA OUT2 − Voltage-output type [email protected]@-FLK 4 − 5 10 OUT2 8 2 ch1 ch2 Transistor-output type [email protected]@-FLK 4 11 18 18 + Analog-output type (linear-voltage-output) [email protected]@-FLK 12 6 E5ZN-SCT18S-500 + 12 + 6 ch1 ch2 Thermocouple/infrared temperature sensor 10 − 5 12 6 ch1 ch2 Pt 1 OUT1 4 − 11 V 0-5 VDC Voltage-output type [email protected]@-FLK Transistor-output type [email protected]@-FLK 8 NPN (sinking) type [email protected]@[email protected] ch2 18 14 15 12 VDC 21 mA OUT1 5 V + 12 ch1 + 6 ch2 Analog input E5ZN-SDL When the E5ZN-SCT24S-500 is used Do not use. 24 VDC input power supply Connected to the E5ZN Temperature Controller Do not use. Note: 1. Terminals 4 and 9, 7 and 11, and 8 and 10 are connected internally at the E5ZN-SDL side. 2. Do not connect anything to terminals 1, 2, 5, and 6. Note: Purchase either a P2CF-11 or a P3GA-11 Socket separately. (Refer to pages 10 to 11.) 6 E5ZN Nomenclature E5ZN-2 Unit Number Setting Setting range of 0 to F allows up to 16 Units to be set. Operation Indicators POWER Lights when power is turned ON. ERROR Lights when a fatal error (e.g., memory error or sensor error) occurs. SD/RD (Communications Operation) Flashes during communications with the host. OUT1 (Control Output 1) Lights when the control output 1 is ON. OUT2 (Control Output 2) Lights when the control output 2 is ON. POWER Baud Rate ERROR SD/RD OUT1 OUT2 SUB1 SUB1 (Auxiliary Output 1) Lights when the auxiliary output 1 is ON. SUB2 SUB2 (Auxiliary Output 2) Lights when the auxiliary output 2 is ON. E5ZN-SDL The following diagram shows the names and functions of the E5ZN-SDL parts for when it is connected to the [email protected]@@@@@@. Operation Indicators • These indicators indicate the terminal operations for the [email protected]@@@@@@. • OUT1, OUT2 (Control Output 1, Control Output 2) Light when the control output 1 or the control output 2 functions are ON. • SUB1, SUB2 (Auxiliary Output 1, Auxiliary Output 2) Light when the auxiliary output 1 or the auxiliary output 2 functions are ON. • STOP Lights when operation stops. Lights for an event or when RUN/STOP is set to STOP during control. Remains unlit at other times. • CMW (Communications Write Control) Lights when communications write is permitted and remains unlit when it is prohibited. • Some indicators are not used on the [email protected]@@@@@@ (SUB3, SUB4). Unit/Channel Indicator Indicates the unit number and the channel number. Level Key Press this key to switch setting levels. Mode Key Press this key to switch setting data within the setting level. Temperature Unit Displayed when the display unit for setting data is temperature. The display is determined by the setting for temperature unit, with either “°C” or “°F” displayed accordingly. No. 1 Display Displays the PV or the type of setting data. No. 2 Display Displays the target value, the control variable, or the set value for setting data (setting contents). Up Key Each time this key is pressed, the value displayed in No. 2 Display increases. If it is held down, the rate of increase becomes faster. It can also be used to move to the next setting item. Down Key Each time this key is pressed, the value displayed in No. 2 Display decreases. If it is held down, the rate of decrease becomes faster. It can also be used to return to the previous setting item. Channel Key Press this key to change the channel number. UNIT Key Press to switch the unit number. Level Key and Mode Key Press together to switch to protect mode. Copy Key Press this key to read all the settings from the Temperature Controller to the Setting Display Unit, or to write from the Setting Display Unit to the Temperature Controller. 7 E5ZN Dimensions Note: All units are in millimeters unless otherwise indicated. 22.3 [email protected]@@[email protected] Connected to E5ZN-SCT24S-500 UNIT BPS POWER 130 72.8 ERROR SD/RD OUT1 E5ZN-SCT24S OUT2 SUB1 SUB2 E5ZN 27 35 4.7 When only using one Unit, purchase the [email protected]@@[email protected] and the E5ZN-SCT24S-500 together. Also, when using horizontal side-by-side mounting, purchase the first Unit together with the E5ZNSCT24S-500. 30 46 112 [email protected]@@[email protected] Connected to E5ZN-SCT18S-500 UNIT BPS POWER 130 72.8 ERROR SD/RD OUT1 OUT2 SUB1 SUB2 E5ZN 27 5.2 22.5 4.7 When mounting Units side-by-side, purchase the [email protected]@@[email protected] together with the E5ZNSCT18S-500 for the second and subsequent Units. 35 46 112 8 E5ZN ■ End Plate PFP-M 10 6.2 Eight, M4 pan-head screws 1.8 1 50 35.5 35.3 1.8 11.5 10 1.3 4.8 M4 spring washer Note: End Plates are provided with the E5ZN-SCT24-500. Be sure to mount End Plates at both ends of Unit blocks. ■ Current Transformer (Order Separately) E54-CT1 21 15 2.8 5.8 dia. 7.5 25 3 10.5 40 Two, 3.5 dia. 10 30 E54-CT3 E54-CT3 Accessories 2.36 dia. Connection Example • Armature 30 Armature Plug 12 dia. 9 Approx. 3 dia. Lead wire 40 × 40 18 Two, M3 (Depth: 4) 15 • Plug Approx. 6 dia. 30 (22) ■ Terminal Cover (Order Separately) E53-COV12 E53-COV13 26.8 19 29.8 26.8 19 22.3 9 E5ZN ■ Rail Mounting Equipment (Order Separately) Spacer PFP-S 16 12 5 34.8 44.3 16.5 Mounting Track PFP-100N PFP-50N 7.3±0.15 4.5 35±0.3 15 25 25 10 25 10 1000 (500) (See note.) 25 15 (5) 27±0.15 1 (See note.) Note: The figures in parentheses are dimensions for the PFP-50N. ■ Setting Display Unit E5ZN-SDL Individual Mounting Panel Cutout Dimensions Side-by-side Mounting (48 × No. of Units – 2.5) +1.0 0 (84) 48 × 48 6 63.7 45 +0.6 0 45 +0.6 0 60 min. 44.8 × 44.8 45 +0.6 0 14.2 • The mounting panel thickness is 1 to 5 mm. • Vertical side-by-side mounting is not possible. (Allow sufficient space above and below.) • When mounting several Units, make sure that the ambient temperature specifications are not exceeded. ■ E5ZN-SDL Wiring Sockets Front-connecting Sockets P2CF-11 (Standard Model) 31.2 max. 50 max. Two, 4.5-dia. holes 70 max. 35.4 Terminal Arrangement/ Internal Connections (TOP VIEW) 4 7.8 Eleven, M3.5 × 7.5 Sems screws 4.5 3 8 7 6 5 4 Mounting Hole Cutout Dimensions Two, M4 or 4.5 dia. P2F-11-E (with Finger Protection) 31.2 max. 50 max. 40±0.2 8 7 40±0.2 9 30 6 10 5 3 Two, 4.5-dia. holes 3 11 1 2 Note: DIN track mounting is also possible. P2CF-11-E 4 70 max. 9 1.2 35.4 3 10A250VAC RESISTIVE 10 11 Eleven, M3.5 × 7.5 set screws 1 4 2 7.8 5 4.5 10 E5ZN Back-connecting Sockets P3GA-11 (Standard Model) 4 27 dia. 7 Terminal Arrangement/ Internal Connections (BOTTOM VIEW) 3 25.6 45 5 6 7 8 2 1 11 10 4 3 4.5 45 16.3 6.2 9 6 8.7 Note: Use in combination with a Terminal Cover (Y92A48G) for finger protection. Terminal Cover Twelve, 6.4 dia. Y92A-48G 34 Y92A-48G UP @47.7 @48 P C 16.5 24.6 27.6 47.4 Safety Precautions Refer to Safety Precautions for All Temperature Controllers. !WARNING Provide at least one power-interruption switch to ensure that the power is OFF before wiring. Not doing so may result in electric shock. 13.Install switches or circuit-breakers so that the user can turn the power OFF immediately, and indicate these accordingly. 14.Do not use the product in the following locations: • Locations subject to dust or corrosive gases (in particular, sulfide gas and ammonia gas) • Locations subject to freezing or condensation • Locations exposed to direct sunlight ■ Safety Precautions • Locations subject to vibrations or shocks Observe the following points to ensure safe operation. • Locations subject to heat radiated directly from heating equipment 1. Use and store the product within the specified temperature and humidity ranges. Cool the product (e.g., using fans) where necessary. 2. Do not touch the electronic components or pattern of the PCB. Hold the product by the case. 3. To ensure proper heat dissipation, leave a space around the product. Do not block the product’s ventilating holes. 4. Use at the rated power supply voltage with the rated load. 5. Be sure to connect terminals with the correct polarity. 6. Perform wiring using crimp terminals of the specified size. ([email protected]: M3.0, width 5.8 mm max.; E5ZN-SDL: M3.5, width 7.2 max.) 7. Be sure to use wires satisfying the following specifications for connection using bare wires. Power supply terminals: AWG 22 to 14 Other terminals: AWG 28 to 16 (Length of exposed part: 6 to 8 mm) 8. Do not connect anything to unused terminals. 9. Ensure that the rated voltage is reached within 2 seconds of turning power ON. 10.Allow 30 seconds’ warm-up time. 11.Install the product as far away as possible from devices that generate strong, high-frequency noise and devices that generate surges. 12.Keep wiring separate from high-voltage power lines or power lines carrying large currents. Do not wire in parallel with or together with power lines. • Locations subject to exposure to water or oil • Locations subject to intense temperature changes 15.When the Terminal Unit is separated from the Temperature Controller, under no circumstances touch the electrical components or apply shock to the Temperature Controller. 16.Do not use solvents to clean the product. Use commercial alcohol. 17.After wiring is completed remove the dust-protection label to allow proper heat dissipation. 18.When mounting the Temperature Controller to the Terminal Unit, make sure that the hook on the side of the Temperature Controller facing the Terminal Unit is inserted properly. 19.Install the DIN track vertically. 11 E5ZN ■ Precautions for Correct Use Service Life Use within the following temperature and humidity ranges: • Temperature: −10 to 55°C (with no icing or condensation) • Humidity: 25% to 85% If the product is installed inside a control panel, the temperature around the product (and not the temperature around the control panel) must be kept below 55°C. With electronic devices like the E5ZN, the service life will depend not only on the number of switching operations performed by the relay but also on the service life of the internal electronic components. The service life of these components depends on the ambient temperature; it will be shorter if the ambient temperature is high, and longer if the ambient temperature is low. For this reason, the service life of the product can be lengthened by keeping the inside of the E5ZN at a low temperature. Operating Precautions 1. A time of approximately 4 s is required after the power supply is turned ON until the outputs turn ON. Take this time into consideration when the Temperature Controller is incorporated in a sequence circuit. 2. Using the product near radios, televisions, or other wireless devices may result in reception interference. Mounting and Dismounting • To mount using a mounting track, first hook part A (see below) onto the track and then push down on part B. If several Units are mounted side-by-side or are arranged vertically, the heat generated may cause the internal temperature of the Units to rise, reducing service life. To prevent this, take steps to ensure that the Units are cooled, such as installing fans. Ensure, however, that the terminals are not also cooled, otherwise correct temperature measurement will not be possible. Measurement Accuracy • To dismount, insert a flat-bladed screwdriver into part C, pull the hook down, and then lift the bottom part of the E5ZN upwards. When extending the lead wires for thermocouples, use a compensating conductor appropriate for the type of thermocouple used. When extending the lead wires for platinum resistance thermometers, use lead wires with a low resistance, and make the resistance in the 3 lead wires equal. Make sure that the temperature sensor type and the input type of the E5ZN are the same. Mount the E5ZN horizontally. If significant errors occur, check that input compensation has been set correctly. Waterproofing 30 mm min. The degree of protection is given below. Parts for which the degree of protection is not clearly indicated, and parts with [email protected] ratings (where @ is not 0) do not have waterproof specifications. • Temperature Controller: IP00 • Terminal Unit: IP00 Stopper • Mount the E5ZN at least 30 mm away from other devices to ensure easy mounting and dismounting. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. In the interest of product improvement, specifications are subject to change without notice. 12 Read and Understand This Catalog Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: • Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog. • Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. • Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof. Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. 2010.6 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2010 All Right Reserved.