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Multi-channel Power Controller
G3ZA
CSM_G3ZA_DS_E_6_1
Optimum Cycle Control for High-precision
Control with Low Noise
®
• Smaller than a Normal Power Controller.
• Enables low-noise power control in combination with zero-cross
SSRs. (See note.)
• One Controller can control up to 8 SSRs.
• RS-485 communications to set manipulated variables and
heater burnout detection. The Smart FB Library for the G3ZA
can also be used.
• CE Marking
Main Upgraded Functions
• Soft-start function added for lamp heaters.
• Three-phase optimum cycle control added for three-phase
heaters.
• Combining with special CT for150-A current detection.
Note: The G3ZA must be used in combination with an SSR without the
zero cross function when the soft-start function is used.
Refer to Safety Precautions on page 9.
Features
Comparison between the G3ZA and Normal Power Controllers
Normal Power Controllers
G3ZA
Power Controllers Controlled Using Current Output of 4 Control Using Communications from a Host Device
to 20 mA
• Direct connection is possible using an EJ1 Modular
Temperature Controller.
PWR
RUN
ERR
ALM
EJ1-HFU
EJ1N-TC4 or EJ1C
EJ1N-TC2 -EDU
COM1
COM2
COM3
PWR
RUN
ERR
ALM
89ABC
89ABC
EJ1-TC4
COM1
COM2
COM3
DEF
SW1
ON
1 2 3 4 5 6 7 8
34567
SW2
SW2
34567
READY
READY
SD/RD
SW1
SD/RD
SW1
OCC
SW2
ERROR
SW1
OCC
SW2
ERROR
SW2
ERROR
Power Controller
G3ZA
4 to 20 mA commands
PWR
RUN
ERR
ALM
1 2 3 4 5 6 7 8
READY
OCC
COM1
COM2
COM3
ON
SW2
SD/RD
Power Controller
EJ1-TC4
DEF
SW1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
SW2
Power Controller
PWR
RUN
ERR
ALM
ON
012
89ABC
COM1
COM2
COM3
012
SW1
ON
012
012
SW1
Modular Temperature
Controller (EJ1)
EJ1-TC4
DEF
DEF
89ABC
EJ1N
-HFU
34567
Multi-channel Temperature Controller
34567
Item
Connections
Eight SSRs
Programmable Controller
G3ZA
Eight SSRs
G3ZA
Eight SSRs
Programmable Controller
RS-485 commands
Serial Communications Unit (RS-485)
Power controller Power controller Power controller
Power controller
8 total
Control method Phase Control
• Response is fast and high-precision temperature control
is possible.
• Harmonics and noise are problems.
G3ZA-8
SSR
SSR
SSR
SSR
8 total
Optimum Cycle Control (High-precision Zero Cross Control)
• Outputs are turned ON and OFF each half cycle.
• Zero-cross control is performed.
• Noise is suppressed while achieving high-speed response with
high-precision temperature control.
1
G3ZA
Model Number Structure
■ Model Number Legend
G3ZA- @ @ @ @ @ - @ - @
1
No.
2
3
4
5
6
Meaning
7
Code
Specifications
1
No. of control points
4
8
8 channels
2
Control method
None
3
Heater burnout detection H
A
4 channels
No.
Meaning
Code
Specifications
4
Load power supply voltage
2
100 to 240 VAC
Optimum cycle control
5
Communications specifications 03
4
400 to 480 VAC
Yes
6
Communications protocol
FLK
CompoWay/F
None
7
International standards
UTU
Approved by TÜV, UL, and
CSA.
RS-485
Ordering Information
■ List of Models
Name
Multi-channel Power
Controller
Number of control channels
Heater burnout detection
4
Supported
8
Not supported
Load power supply voltage
Model
100 to 240 VAC
G3ZA-4H203-FLK-UTU
400 to 480 VAC
G3ZA-4H403-FLK-UTU
100 to 240 VAC
G3ZA-8A203-FLK-UTU
400 to 480 VAC
G3ZA-8A403-FLK-UTU
Note: When using the heater burnout detection function, CTs must be ordered separately.
■ Accessories (Order Separately)
Name
Hole diameter
Current Transformer 5.8 dia.
(CT)
12.0 dia.
30.0 dia.
Detection
current
Model
Name
DIN Track
0 to 50 A
E54-CT1
0 to 50 A
E54-CT3
0 to 150 A
G3ZA-CT-150L
Model
PFP-100N
PFP-50N
End Plates (stoppers)
PFP-M
Be sure to read the precautions for correct use and other precautions in the following user’s manual before using the
Power Controller.
G3ZA Multi-channel Power Controller User’s Manual (Cat. No. Z200)
2
G3ZA
Specifications
■ Ratings
Load power supply
voltage range
Item
100 to 240 VAC
400 to 480 VAC
Power supply voltage
100 to 240 VAC (50/60 Hz)
Operating voltage range
85 to 264 VAC
Power consumption
16 VA max.
Load power supply voltage
100 to 240 VAC
400 to 480 VAC
Load power supply voltage range
75 to 264 VAC
340 to 528 VAC
Manipulated variable input
0.0% to 100.0% (via RS-485 communications)
Current transformer input (See note 1.)
Single-phase AC, 0 to 50 A (primary current of CT)
Single-phase AC, 0 to 150 A (primary current of CT)
Trigger output
One voltage output for each channel, 12 VDC ±15%, Max. load current: 21 mA
(with built-in short-circuit protection circuit)
Alarm output
NPN open collector, one output
Max. applicable voltage: 30 VDC, Max. load current: 50 mA
Residual voltage: 1.5 V max., Leakage current: 0.4 mA max.
Indications
LED indicators
Control method
Optimum cycle control
Soft-start optimum cycle control (See note 2.)
Three-phase optimum cycle control
Ambient operating temperature
−10 to 55°C (with no icing or condensation)
Ambient operating humidity
25% to 85%
Storage temperature
−25 to 65°C (with no icing or condensation)
Elevation
2,000 m max.
Accessories
Instruction Sheet
Note: 1. CT inputs are provided only on Models with heater burnout detection.
2. Use an SSR without the zero-cross function ([email protected]) for soft-start optimum cycle control. (Refer to G3PA for details.)
■ Performance
Current indication
accuracy
Insulation
resistance
■ Communications Specifications
Current Range
0 to 50 A, ±3 A
0 to 150 A, ±9 A
0 to 100%, ±6% (See note.)
(for models with heater burnout detection)
Transmission line connections Multipoint
100 MΩ min. (at 500 VDC) between primary
and secondary
Synchronization method
Stop-start synchronization
Communications baud rate
9.6, 19.2, 38.4 or 57.6 kbps,
Default: 9.6 kbps
Dielectric strength 2,000 VAC, 50/60 Hz for 1 min between
primary and secondary
Communications method
RS-485
Max. transmission distance 500 m
No. of nodes
31 (via multidrop connections)
Transmission code
ASCII
Vibration
resistance
Vibration frequency: 10 to 55 Hz,
acceleration: 50 m/s2 in X, Y, and Z directions
Communications data length
7 or 8 bits, Default: 7
Communications stop bits
1 or 2 bits, Default: 2
Shock resistance
300 m/s2 three times each in six directions
along three axes
Communications parity
Vertical parity: None, even, or odd,
Default: Even
Weight
Approx. 200 g (including terminal cover)
Flow control
None
Degree of
protection
IP20
■ Current Transformer Specifications
Memory protection EEPROM (non-volatile memory) (number of
writes: 100,000)
Installation
environment
Overvoltage category III,
pollution degree 2 (according to IEC 60664-1)
Approved
standards
UL508 (Listing), CSA22.2 No. 14
EN50178
EN61000-6-4 (EN55011: 1998, A1: 1999
Class A, Group 1)
EN61000-6-2: 2001
Note: When measured with percentage selected for the current
monitor parameter and the maximum current measurable with
the CT at 100%.
(Order Separately)
Item
Specification
Model number
E54-CT1
E54-CT3
G3ZA-CT150L
Max. continuous
heater current
50 A
120 A
(See note.)
150 A
Detection current
with G3ZA
connected
50 A
150 A
Dielectric strength
1,000 VAC for 1 min
2,000 VAC for
1 min
Vibration resistance 98 m/s2, 50 Hz
Weight
Approx. 11.5 g Approx. 50 g Approx. 130 g
Accessories
None
Connection None
terminals (2)
Plugs (2)
Note: The maximum continuous current is 50 A for the G3ZA in combination
with the E54-CT3.
3
G3ZA
Applicable SSR and Control Methods
Setting the Control Switching MV Threshold
The G3ZA can be used for a variety of applications by selecting the
SSR drive. For example, inrush current can be reduced at startup by
selecting soft-start optimum cycle control if a single-phase halogen
heater is used.
The Control Switching MV Threshold function is enabled when softstart optimum cycle control is used. Setting the Control Switching MV
Threshold enables switching to soft-start control when the current
value is below the set value, and switching to optimum cycle control
when the current value is above the set value. The default setting is
20.0%.
SSR
Control
method
CT (4-channel
models only)
Example of
supported
heater
Single-phase
Optimum cycle 0 to 50 A or 0
heater SSR with
control
to 150 A: 4
zero-cross function
Units
SIngle-phase
heater
Single-phase
Soft-start
0 to 50 A or 0
heater SSR without optimum cycle to 150 A: 4
zero-cross function control
Units
Single-phase
halogen
heater
Three-phase
Three-phase 0 to 50 A or 0 Three-phase
heater SSR with
optimum cycle to 150 A: up to heater
zero-cross function control
2 Units
Optimum Cycle Control
• Optimum cycle control is performed by driving SSRs according to
load power detection and trigger signals. (Zero-cross SSRs are
used.)
• Noise is suppressed while ensure high-speed response by turning
outputs ON and OFF each half cycle to achieve high-precision
temperature control.
1/5th ON (20%)
Control
Capacity: 20%
Variable
type
85/C5
Parameter
Setting
range
Ch1 to Ch8 Control
Switching MV
Threshold
0.0% to
100.0%
Default
20.0
Example: For channel 1, soft-start optimum cycle control is
performed under the following conditions: control switching MV:
40.0%, MV: 100.%, soft startup time: 20 s.
(1) Ch 1 Control Switching MV Threshold is set to 40.0% and Ch1
MV is set to 100.0% by writing to the variable area.
(2) Ch1 Soft Startup Time remains at the default. Setting is not
required.
(3) Once the Control Switching MV Threshold is written, the
changes are saved and become enabled the next time the
power is turned ON.
MV/Control Capacity
100.0%
40.0%
Note: Refer to Connection Configuration on page 6 for connecting to
an SSR.
Time
Soft startup time (20 s)
Soft-start Optimum Cycle Control
• Soft-start and optimum cycle control enables control of outputs with
limited inrush current even for loads with characteristics like halogen heaters.
• Use a single-phase heater SSR (without the zero-cross function)
for soft-start optimum cycle control. Refer to G3PA for details on
SSRs without the zero-cross function.
• Set the Soft-start Up/Down Time to control output.
• Current is not detected during Soft-start. The current value (heater
ON current value, heater OFF current value, and effective current
value) will be 0 A, and the current error alarm (heater burnout
detection, SSR short-circuit detection, and heater overcurrent
detection) will always turn OFF.
Soft-start
Optimum cycle control
Three-phase Optimum Cycle Control
• Three-phase optimum cycle control is a control method that turns
the output ON and OFF every two cycles.
• Turning the output ON and OFF every two cycles enables optimum
cycle control for three-phase heaters.
• Use a three-phase heater SSR with a zero-cross function for threephase optimum cycle control.
Note: Refer to page 6 for details on connecting to three-phase
heaters.
The following figure shows the current waveform of each phase for a
Control Capacity of 50% when a three-phase heater SSR is connected.
Load power
supply
R-S phase
S-T phase
R-T phase
4
G3ZA
Connections
■ Terminal Arrangement
Models with 8 Channels (Control Points),
No CT Inputs, and No Heater Burnout Detection
Trigger output
12 VDC, 21 mA
+
−
+
Trigger output
12 VDC, 21 mA
Trigger output
+
12 VDC,
21 mA
Models with 4 Channels (Control Points),
CT Inputs, and Heater Burnout Detection
(See note 1.)
−
CT
(See note 1.)
CT
(See note 1.)
Trigger output
+ 12 VDC,
21 mA
(See note 1.)
CT
CT
19
20
21
22
23
24
19
20
21
22
23
24
CH5
CH6
COM
CH7
CH8
COM
CH1
CH2
COM
CH3
CH4
COM
Trigger output
12 VDC, 21 mA
+
−
+
Trigger output
12 VDC, 21 mA
Trigger output
+ 12 VDC,
21 mA
−
Trigger output
−
12 VDC, 21 mA
Trigger output
+ 12 VDC,
21 mA
+
Trigger output
+ 12 VDC,
21 mA
Trigger output
12 VDC, 21 mA
+
−
Trigger output
+ 12 VDC,
21 mA
13
14
15
16
17
18
13
14
15
16
17
18
CH1
CH2
COM
CH3
CH4
COM
CH1
CH2
COM
CH3
CH4
COM
READY
SD/RD
OCC
7
8
1
9
SD/RD
SW1
OCC
SW2
ERROR
Models with Load Power Supply Voltage
of 100 to 240 V
B (+) RS-485
SW1
Alarm output connector (See note 2.)
(only models with load power supply
voltage of 400 to 480 V)
SW2
READY
2
11
Alarm output
7
8
B (+) RS-485 A (−)
4
Power supply voltage
100 to 240 VAC
50/60 Hz
30 VDC, 50 mA
B
Models with Load Power
Supply Voltage of 400 to 480 V
ERROR
Alarm output
30 VDC, 50 mA
A (−)
A
6
1
2
4
6
Power supply voltage
100 to 240 VAC
50/60 Hz
Load power supply voltage
100 to 240 VAC
50/60 Hz
Note: Connect the power supply (100 to 240 VAC) for the
G3ZA across terminals 1 and 2 and the load power
supply for the SSR loads across terminals 4 and 6.
Load power supply voltage
400 to 480 VAC
50/60 Hz
Note: Connect the power supply (100 to 240 VAC) for the
G3ZA across terminals 1 and 2 and the load power
supply for the SSR loads across terminals 4 and 6.
Note: 1. The following CTs can be used (sold separately):
0 to 50 A: E54-CT1 and E54-CT3
0 to 150 A: G3ZA-CT150L
2. Use C-Grid SL connectors from Molex Inc.
C-Grid SL Housing
Model: 50-57-9406 (70066-0180)
Part Number
50-57-9406
16-02-0069
16-02-0086
16-02-0096
16-02-0102
Hand
63811-8800
Crimp Tool 63811-8700
Housing
Crinp
Terminal
Packaging
Reel
Reel
Bag
Bag
Wire size
−
AWG#24 to 30
AWG#22 to 24
AWG#24 to 30
AWG#22 to 24
AWG#24 to 30
AWG#22 to 24
Operation Indicators
Communications Unit Number
Operation indicator
READY (Green)
SD/RD (Orange)
OCC (Orange)
Set a communications unit number on SW1 so that the host system
can identify the Controller.
ERROR (Red)
Meaning
Lit while power is being supplied.
Lit while communicating with the host.
Corresponds to the RUN and STOP operating
commands. (Lit during operation.)
Lights or flashes when an error is detected.
Setting Switches
• Always turn OFF the power supply before setting the switches. The
switch settings are read only when the power supply is turned ON.
• Use a flat-blade screwdriver to set the switches and be sure not to
leave a switch set between two settings.
SW1
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
Unit No.
00
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
▲
Default
Note: A unique unit number must be set for each node (Controller) on
the same communications line. Do not set the same unit
number for more than one node.
If 17 or more Units must be connected, refer to the G3ZA Multichannel Power Controller User’s Manual (Cat. No. Z200).
Communications Baud Rate
Set the baud rate for communicating with the host system on SW2.
SW1
SW2
SW2
0
1
2
3
4 to F
Baud rate
9.6
19.2
38.4
57.6
Do not set.
▲
Default
5
G3ZA
■ Connection Configuration
Single-phase SSR
Three-phase SSR
R phase
S phase
R phase
S phase
T phase
T phase
Load power
supply
Load power
supply
Trigger
signal
G3ZA
Control
power
supply
Trigger signal
Host device
Host device
SSR
SSR
(threephase)
G3ZA
SSR
Control
power
supply
CT (4-channel model only)
CT (4-channel model only)
Load
(e.g., heater)
Example for Connecting Two SSRs
Load
(e.g., heater)
Load
Note: Connect to one of the three phases on the load power supply
input terminals of the G3ZA.
Note: Connect a power supply with the same phase as the SSRs to
the load power supply terminals on the G3ZA.
■ Host Device Connection Example
Example of Connection to EJ1 Modular Temperature Controller
EJ1N-TC4
or
EJ1N-TC2
EJ1-TC4
COM1
COM2
COM3
PWR
RUN
ERR
ALM
COM1
COM2
COM3
89ABC
89ABC
34567
SW1
ON
CX-Thermo for setup
Port A (connector): USB connection possible
using a E58-CIFQ1 (sold separately)
ON
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
34567
1 2 3 4 5 6 7 8
SW2
COM1
COM2
COM3
012
ON
EJ1-TC4
DEF
012
SW1
EJ1C-EDU
PWR
RUN
ERR
ALM
DEF
012
89ABC
DEF
SW1
EJ1-TC4
34567
PWR
RUN
ERR
ALM
SW2
PC
Port B: RS-485 (CompoWay/F)
SW2
Host Devices
G3ZA
Connection port
G3ZA
Connection port
G3ZA
Connection port
PLC
READY
READY
SD/RD
SD/RD
SW1
OCC
SW2
ERROR
SW1
OCC
SW2
ERROR
Eight SSRs
SW2
ERROR
Eight SSRs
G3ZA
PC
READY
SD/RD
SW1
OCC
PT
G3ZA
Eight SSRs
G3ZA
Example of Connection to PLC
Heater
PLC
RS-485
SSR
G3ZA
Alarm output
Power supply for
Multi-channel
Power Controller
Load power supply
(for zero-cross detection)
6
G3ZA
Dimensions
Note: All units are in millimeters unless otherwise indicated.
■ Multi-channel Power Controllers
5.3
G3ZA-4H203-FLK-UTU
G3ZA-4H403-FLK-UTU
G3ZA-8A203-FLK-UTU
G3ZA-8A403-FLK-UTU
91
Mounting Hole Dimensions
(For Direct Mounting)
7 × 5 = 35
4.6 dia.
Two, 4.2 dia. or M4
9
READY
76 max.
63
SD/RD
43
SW1
OCC
84±0.3
84
SW2
ERROR
R 4.5
5.6
9
35±0.3
45 max.
R 2.3
111 max.
(TYP. 110)
35±0.3
7
G3ZA
■ Accessories (Order Separately)
Current Transformer (CT)
E54-CT1
21
2.8
15
5.8 dia.
7.5
25
3
10.5
40
Two, 3.5 dia.
10
30
Current Transformer (CT)
E54-CT3 Accessories
2.36 dia.
E54-CT3
30
• Contactors
12 dia.
Contactor
Plug
9
Approx.
3 dia.
Lead
40 × 40
18
• Plugs
Two, M3 (depth: 4)
15
Approx. 6 dia.
30
(22)
Current Transformer (CT)
9.3
1.7
9.3
1.7
G3ZA-CT150L
4.7
11
63
54
Resister *
26 max.
20
Four, M4 × 6
screws
50
17
Mounting Hole Dimensions
8.5
13.5
Two M5 screw holes or
two 5.5-dia. holes
34.5
81.5
76
33.5
6
57
14.5
86
30 dia.
14.5
5.2
10
10
20
1.8
4.1
5.9
76
Note: The G3ZA-CT150L is for use only in combination with the G3ZA (Ver.2.0 or higher).
Wire terminal k and terminal l. (Do not use terminal kt and terminal lt.)
* Do not remove the attached resister.
DIN Track
End Plate (Stopper)
PFP-100N
PFP-50N
PFP-M
7.3±0.15
10
6.2
50
M4 x 8
pan-head
screw
1.8
1
35.5 35.3
1.8
4.5
35±0.3
27±0.15
11.5
10
15
25
10
25
25
1,000 (500)*
10
25
15 (5)*
1
* Dimension in parentheses
are for the PFP-50N.
M4 spring
washer
1.3
4.8
8
G3ZA
Safety Precautions
Refer to Safety Precautions for All Power Controllers.
!WARNING
Do not touch the terminals and the wires while power is
being supplied. Doing so may possibly result in electric
shock. Make sure that the terminal cover is installed
before using the product.
!CAUTION
Do not allow pieces of metal, wire clippings, or fine
metallic chips or filings from installation to enter the
product. Doing so may occasionally result in electric
shock, fire, or malfunction.
Do not use the product in locations of flammable or
explosive gases. Doing so may occasionally result in
minor or moderate explosion, causing minor or moderate
injury, or property damage.
Do not attempt to disassemble, repair, or modify the
product. Doing so may occasionally result in minor or
moderate injury due to electric shock.
Perform correct setting of the product according to the
application. Failure to do so may occasionally cause
unexpected operation, resulting in minor or moderate
injury, or damage to the equipment.
Ensure safety in the event of product failure by taking
safety measures, such as installing a separate monitoring
system to provide alarms for preventing excessive
temperature rise. Product failure may occasionally
prevent control operation, resulting in damage to the
connected facilities and equipment.
Tighten the terminal screws securely using a tightening
torque within the following ranges. Loose screws may
occasionally cause fire, resulting in minor or moderate
injury, or damage to the equipment.
Terminal screws: 0.40 to 0.56 N·m
10.Attach a surge suppressor or noise filter to peripheral devices that
generate noise (in particular, motors, transformers, solenoids,
magnetic coils, or other devices that have an inductance
component).
Do not install the product near devices generating strong highfrequency fields or surges. When using a noise filter, check the
voltage and current and install it as close to the product as
possible.
11.For a safety disconnection of the power-line in the application, the
equipment must be provided with disconnecting devices suitable
for isolation.
(e.g., circuit breakers defined in IEC60947-2, power switches
defined in IEC60947-3, power plugs, etc.)
Version 1.0 Usage Precautions
Version 1.0 is for single-phase loads only. Connect a single-phase
zero-cross SSR. Do not connect a three-phase SSR, or to an SSR
that is not magnet relay or zero-cross.
Version 2.0 Usage Precautions
• Check the G3ZA settings and select the correct SSR from the
following when wiring an SSR.
• SSR with zero-cross function for single-phase heaters
• SSR without zero-cross function for single-phase heaters
• Three-phase SSR
Do not connect a magnet relay.
• Check the G3ZA settings and select the correct CT from the
following when wiring a CT.
• E54-CT1
• E54-CT3
• G3ZA-CT150L
■ Precautions for Safe Use
1. Do not use the product in the following locations.
• Locations subject to direct radiant heat from heating equipment
• Locations where the product may come into contact with water
or oil
• Locations subject to direct sunlight
• Locations where dust or corrosive gases (in particular, sulfuric
or ammonia gas) are present
• Locations subject to extreme temperature changes
• Locations where icing or condensation may occur
• Locations subject to excessive shocks or vibration
2. Use this product within the rated load and power supply.
3. Ensure that the rated voltage is achieved no longer than 2 s after
turning the power ON.
4. Use/store within the rated temperature and humidity ranges.
5. Minimum mounting distance of G3ZA is 10 mm.
When mounting the G3ZA near the SSRs, mount the G3ZA so as
to not interfere with the heat dissipation of the SSR.
6. Use the specified size of insulated-type crimp terminals (M3,
width: 5.8 mm max.) for wiring and attach insulative sleeves. To
connect bare wires, use AWG22 (cross section: 0.326 mm2) to
AWG14 (cross section: 2.081 mm2) to wire the power supply
terminals and AWG22 (cross section: 0.326 mm2) to AWG16
(cross section: 1.039 mm2) for other terminals.
7. Be sure to confirm the correct terminal and polarity when wiring
the terminal block and connectors.
8. Do not connect any conductors to unused terminals.
9. In order to prevent inductive noise, wire the lines connected to the
product separately from power lines carrying high voltages or
currents. Do not wire in parallel with or in the same cable as
power lines. Other measures for reducing noise include running
lines along separate ducts and using shield lines.
9
G3ZA
■ Precautions for Correct Use
Mounting End Plates
Be sure to mount an End Plate on each side of the G3ZA so that it
does not slide on the DIN Track.
Wiring
Use M3 crimp terminals.
5.8 mm max.
To mount an End Plate, hook the bottom of the End Plate on the
bottom of the DIN Track (1), place the top of the End Plate on the DIN
Track (2), and then pull down on the End Plate. Tighten the screw on
the End Plate to secure it.
(2)
5.8 mm max.
Use wires that withstand a minimum of 70°C.
ΡΕΑΔΨ
ΣΔ/ΡΔ
ΟΧΧ
DIN Track
ΣΩ1
ΣΩ2
(1)
ΕΡΡΟΡ
Secure the DIN Track with screws in at least three locations.
DIN Track: PFP-50N (50 cm)/PFP-100N (100 cm)
End Plate
End Plate
Note: Always mount one End Plate on each side of the G3ZA.
Installation Example
When installing the SSRs next to the G3ZA, provide sufficient space
between the G3ZA and SSRs, as shown in the following diagram.
Reference example:
When applying 25 A to the G3PE-225B (a manipulated variable of
100%), separate the SSRs from the G3ZA by at least 50 mm.
Mounting the G3ZA
Do not touch the G3ZA while power is being supplied.
Mount the G3ZA as shown in the diagram. First, pull down the DIN
Track mounting hook (1) and hook the top of the G3ZA on the DIN
Track (2). Then press the G3ZA onto the DIN Track far enough so
that it can be locked in place (3) and push the DIN Track mounting
hook up to lock the G3ZA in place (4).
SSR
SSR
G3ZA
READY
SD/RD
SW1
OCC
SW2
ERROR
(2)
(3)
50 mm min.
Mounting with Screws
(4)
(1)
50 mm min.
Removing the G3ZA
Mounting Dimensions (Unit: mm)
Two, 4.2 dia.
or M4
Use a flat-blade screwdriver to pull down the DIN Track mounting
hook (1) and then pull out on the bottom of the G3ZA (2).
84±0.3
(2)
(1)
35±0.3
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
In the interest of product improvement, specifications are subject to change without notice.
10
Read and Understand This Catalog
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or
comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified)
from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR
FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS
IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS
OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT
SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's
application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the
products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product,
machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible
uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
 Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog.
 Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles,
safety equipment, and installations subject to separate industry or government regulations.
 Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made.
However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or
establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual
specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the
result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON
Warranty and Limitations of Liability.
ERRORS AND OMISSIONS
The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical,
typographical, or proofreading errors, or omissions.
2012.4
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2012 All Right Reserved.
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