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Gigabit Ethernet Switch – Basic Line
IE-SW-BL05-5GT
Hardware Installation Guide
Third Edition, July 2011
1243380000/02/07.11
Please note:
This document and any further product information - if
available - can be downloaded at the internet link:
http://www.weidmueller.com/downloads
Copyright Notice
Copyright © 2011 Weidmüller Interface GmbH & Co. KG
All rights reserved.
Reproduction without permission is prohibited.
Overview
The IE-SW-BL05-5GT is equipped with 5 Gigabit Ethernet ports, making it an
ideal and economical solution for demanding, high bandwidth Gigabit Ethernet
applications. In addition, the built-in relay warning function alerts system
administrators when power failures or port breaks occur. The switches have
passed a 100% burn-in test to ensure that they fulfill the special needs of
industrial automation control and can be easily installed with DIN-Rail
mounting as well as distribution boxes.
Package Checklist
Your Ethernet Switch is shipped with the following items. If any of these items
is missing or damaged, please contact your Weidmüller customer service for
assistance.
y
Ethernet Switch
y
Hardware Installation Guide
Features
High Performance Network Switching Technology
y
10/100/1000BaseT(X) (RJ45), auto negotiation speed, F/H duplex mode
y
IEEE 802.3/802.3u/802.3ab.
y
Store and Forward switching process type, 8K MAC address entries.
Industrial Grade Reliablity
y
Power failure, port break alarm by relay output
y
Redundant dual 12/24/48VDC power inputs
Rugged Design
y
Standard operating temperature range from 0 to 60°C or extended
operating temperature of -40 to 75°C for (-T) models
y
IP30, rugged high-strength case
y
DIN-Rail or panel mounting ability
-2-
Panel Layout of
IE-SW-BL05-5GT
1. Grounding screw
2. Terminal block for power input
(PWR1, PWR2) and relay output
3. Power input PWR1 LED
4. Power input PWR2 LED
5. Fault LED
6. TP port’s 10/10/1000 Mbps LED
7. Port number
8. 10/100/1000BaseT(X) Port
9. Article Number
10. DIP switches
11. Heat dissipation orifices
12. Screw hole for wall mounting kit
13. DIN-Rail Kit
-3-
Mounting Dimensions (unit = mm)
DIN-Rail Mounting
The aluminum DIN-rail attachment plate should already be fixed to the back
panel of the Ethernet Switch when you take it out of the box. If you need to
reattach the DIN-rail attachment plate, make sure the stiff metal spring is
situated towards the top, as shown in the figures below.
STEP 1:
Insert the top of the DIN-rail into the
slot just below the stiff metal spring.
STEP 2:
The DIN-rail attachment unit will
snap into place as shown below.
metal
spring
metal
spring
DIN-Rail
DIN-Rail
To remove the DIN-rail from the Ethernet Switch, simply reverse Steps 1 and
2.
Wall Mounting (optional)
For some applications, you will find it convenient to mount the Ethernet
Switch on the wall, as illustrated below.
STEP 1:
Remove the aluminum
DIN-rail attachment plate
from the Ethernet Switch
rear panel, and then attach
the wall mount plates, as
shown in the figure.
⇒
-4-
STEP 2:
Mounting the Ethernet Switch on the wall requires 4
screws. Use the switch, with wall mount plates attached,
as a guide to mark the correct locations of the 4 screws.
The heads of the screws should be less than 6.0 mm in
diameter, and the shafts should be less than 3.5 mm in
diameter, as shown in the figure at the right.
NOTE
6.0 mm
3.5 mm
Before tightening screws into the wall, make sure the screw head
and shank size are suitable by inserting the screw into one of the
keyhole-shaped apertures of the Wall Mounting Plates.
Do not screw the screws in all the way—leave about 2 mm to allow room for
sliding the wall mount panel between the wall and the screws.
STEP 3:
Once the screws are fixed in
the wall, insert the four screw
heads through the large parts
of the keyhole-shaped
apertures, and then slide the
Ethernet Switch downwards,
as indicated. Tighten the four
screws for added stability.
II 3G
1.
2.
3.
4.
5.
⇒
ATEX Information
Certificate number DEMKO 11 ATEX 150192X
Ambient range (-40°C ≤ Tamb ≤ 75°C)
Certification string (Ex nC nL IIC T4)
Standards covered (EN60079-0:2006, EN60079-15:2005)
The conditions of safe usage:
• These products must be mounted in an IP54 enclosure.
• Install in an area of pollution degree 2 or less.
• A 4mm2 conductor must be used when connection to the external
grounding screw is utilized.
• PROVISIONS SHOULD BE MADE, EXTERNAL TO THE
APPARATUS, TO PREVENT THE RATED VOLTAGE FROM
BEING EXCEEDED BY TRANSIENT DISTURBANCES OF
MORE THAN 40 %.
-5-
Wiring Requirements
WARNING
Safety First!
Turn the power off before disconnecting modules or wires. The
proper power supply voltage is listed on the product label. Check
the voltage of your power source to make sure you are using the
correct voltage. Do NOT use a voltage greater than what is
specified on the product label.
These devices must be supplied by an AELV source as defined in
the Low Voltage Directive 2006/95/EC and 2004/108/EC.
WARNING
Safety First!
Calculate the maximum possible current in each power wire and
common wire. Observe all electrical codes dictating the
maximum current allowable for each wire size.
If the current goes above the maximum ratings, the wiring could
overheat, causing serious damage to your equipment.
You should also pay attention to the following items:
y Use separate paths to route wiring for power and devices. If power wiring
and device wiring paths must cross, make sure the wires are perpendicular
at the intersection point.
NOTE: Do not run signal or communications wiring and power wiring in
the same wire conduit. To avoid interference, wires with different signal
characteristics should be routed separately.
y You can use the type of signal transmitted through a wire to determine
which wires should be kept separate. The rule of thumb is that wiring with
similar electrical characteristics can be bundled together.
y Keep input wiring and output wiring separated.
y It is strongly advised that you label wiring for all devices in the system
when necessary.
Grounding Ethernet Switch
Grounding and wire routing help limit the effects of noise due to
electromagnetic interference (EMI). Run the ground connection from the
ground screw to the grounding surface prior to connecting devices.
ATTENTION
This product is intended to be mounted to a well-grounded
mounting surface, such as a metal panel.
-6-
Wiring the Alarm Contact
The Alarm Contact consists of the two middle contacts of the terminal block on
the Ethernet Switch top panel. You may refer to the next section for detailed
instructions on how to connect the wires to the terminal block connector, and
how to attach the terminal block connector to the terminal block receptor.
In this section, we explain the meaning of the two contacts used to connect the
Alarm Contact.
FAULT
Top View
FAULT
Front View
FAULT: The two middle contacts of the
6-contact terminal block connector are used to
detect both power faults and port faults. The
two wires attached to the Fault contacts form
an open circuit when:
1. Ethernet Switch has lost power from one of
the DC power inputs.
OR
2. The PORT ALARM DIP switch for one of
the ports is set to ON, but the port is not
connected properly.
If neither of these two conditions is satisfied,
the Fault circuit will be closed.
Wiring the Redundant Power Inputs
The top two contacts and the bottom two contacts of the 6-contact terminal
block connector on the Ethernet Switch top panel are used for the Ethernet
Switch DC inputs. Top and front views of one of the terminal block connectors
are shown here.
STEP 1: Insert the negative/positive DC
wires into the V-/V+ terminals.
Top View
Front View
STEP 2: To keep the DC wires from
pulling loose, use a small flat-blade
screwdriver to tighten the wire-clamp
screws on the front of the terminal block
connector.
STEP 3: Insert the plastic terminal block
connector prongs into the terminal block
receptor, which is located on Ethernet
Switch top panel.
ATTENTION
Before connecting the Ethernet Switch to the DC power inputs,
make sure the DC power source voltage is stable.
-7-
Communication Connections
IE-SW-BL05-5GT has 5 10/100/1000BaseT(X) Ethernet ports
10/100/1000BaseT(X) Ethernet Port
Connection
The 10/100/1000BaseT(X) ports located on Ethernet Switch’s front panel are
used to connect to Ethernet-enabled devices. Most users will choose to
configure these ports for Auto MDI/MDI-X mode, in which case the port’s
pinouts are adjusted automatically depending on the type of Ethernet cable
used (straight-through or cross-over), and the type of device (NIC-type or
HUB/Switch-type) connected to the port.
In what follows, we give pinouts for both MDI (NIC-type) ports and MDI-X
(HUB/Switch-type) ports. We also give cable wiring diagrams for
straight-through and cross-over Ethernet cables.
10 /100Base T(x) RJ45 Pinouts
MDI Port Pinouts
Pin
1
2
3
6
Signal
Tx+
TxRx+
Rx-
MDI-X Port Pinouts
Pin
1
2
3
6
8-pin RJ45
Signal
Rx+
RxTx+
Tx-
1
1000BaseT RJ45 Pinouts
Pin
1
2
3
4
5
6
7
8
MDI
BI_DA+
BI_DABI_DB+
BI_DC+
BI_DCBI_DBBI_DD+
BI_DD-
MDI-X
BI_DB+
BI_DBBI_DA+
BI_DD+
BI_DDBI_DABI_DC+
BI_DC-
1
-8-
8
8
RJ45 (8-pin) to RJ45 (8-pin) Straight-Through Cable Wiring
Straight-Through Cable
Switch Port
RJ45
Connector
Tx+
TxRx+
RxDD+
DDDC+
DC-
NIC Port
RJ45 Plug Pin 1
RJ45
Connector
Cable Wiring
3
6
1
2
4
5
7
8
3
6
1
2
4
5
7
8
Rx+
RxTx+
TxDC+
DCDD+
DD-
RJ45 (8-pin) to RJ45 (8-pin) Cross-Over Cable Wiring
Cross-Over Cable
Switch Port
(NIC Port)
RJ45 Plug Pin 1
RJ45
Connector
(Rx+)
(Rx-)
(Tx+)
(Tx-)
(DD+)
(DD-)
(DC+)
(DC-)
Tx+
TxRx+
RxDC+
DCDD+
DD-
Switch Port
(NIC Port)
RJ45
Connector
Cable Wiring
1
2
3
6
7
8
4
5
3
6
1
2
4
5
7
8
Rx+
RxTx+
TxDD+
DDDC+
DC-
(Tx+)
(Tx-)
(Rx+)
(Rx-)
(DC+)
(DC-)
(DD+)
(DD-)
Redundant Power Inputs
Both power inputs can be connected simultaneously to live DC power sources.
If one power source fails, the other live source acts as a backup, and
automatically supplies all of the Ethernet Switch power needs.
Alarm Contact
The Ethernet Switch has one Alarm Contact located on the top panel. For
detailed instructions on how to connect the Alarm Contact power wires to the
two middle contacts of the 6-contact terminal block connector, see the Wiring
the Alarm Contact section on page 6. A typical scenario would be to connect
the Fault circuit to a warning light located in the control room. The light can be
set up to switch on when a fault is detected.
The Alarm Contact has two terminals that form a Fault circuit for connecting to
an alarm system. The two wires attached to the Fault contacts form an open
circuit when (1) Ethernet Switch has lost power from one of the DC power
inputs, or (2) one of the ports, for which the corresponding PORT ALARM
DIP switch is set to ON, is not properly connected.
If neither of these two conditions occurs, the Fault circuit will be closed.
-9-
DIP Switch Settings
1
BSP
2
OFF
1
P2
2
PORT
ALARM
3
P3
ON
P1
---ON
4 5
DIP
P4
OFF
ON
P5
DIP Switch
BSP
---refers to Jumbo
Frame
The default setting for each DIP switch is OFF. The
following table explains the effect of setting the
DIP switches to the ON positions.
Setting
ON
OFF
ON
OFF
ON
PORT Alarm
OFF
Description
Enables broadcast storm protection
Disables broadcast storm protection
Enables jumbo frame function
Disables jumbo frame function
Enables the corresponding PORT Alarm. If
the port’s link fails, the relay will form an
open circuit and the fault LED will light up.
Disables the corresponding PORT Alarm.
The relay will form a closed circuit and the
Fault LED will never light up.
ATTENTION
To actively update DIP switch settings, power off and then power
on the Ethernet Switch.
- 10 -
LED Indicators
The front panel of the Ethernet Switch contains several LED indicators. The
function of each LED is described in the table below.
LED
Color
PWR1
AMBER
State
On
PWR2
FAULT
Off
Power is not being supplied to power input
PWR1
On
Power is being supplied to power input
PWR2
Off
Power is not being supplied to power input
PWR2
On
When the corresponding PORT alarm is
enabled, and the port’s link is inactive.
Off
When the corresponding PORT alarm is
enabled and the port’s link is active, or
when the corresponding PORT alarm is
disabled.
On
TP port’s 10/100 Mbps link is active
AMBER
RED
AMBER
10/100/
1000M
GREEN
Description
Power is being supplied to power input
PWR1
Blinking Data is being transmitted at 10/100 Mbps
Off
TP Port’s 10/100 Mbps link is inactive
On
TP port’s 1000 Mbps link is active
Blinking Data is being transmitted at 1000 Mbps
Off
TP Port’s 1000 Mbps link is inactive
Auto MDI/MDI-X Connection
The Auto MDI/MDI-X function allows users to connect the Ethernet Switch
10/100/1000BaseT(X) ports to any kind of Ethernet device, without paying
attention to the type of Ethernet cable being used for the connection. This
means that you can use either a straight-through cable or cross-over cable to
connect the Ethernet Switch to Ethernet devices.
Triple Speed Functionality and
Switching
The Ethernet Switch 10/100/1000 Mbps RJ45 switched port auto negotiates
with the connected device for the fastest data transmission rate supported by
both devices. The Ethernet Switch is a plug-and-play device, so software
configuration is not required at installation or during maintenance.
The half/full duplex mode for the RJ45 switched ports is user dependent and
changes (by auto-negotiation) to full or half duplex, depending on which
transmission speed is supported by the attached device.
- 11 -
Auto-Negotiation and Speed Sensing
The Ethernet Switch RJ45 Ethernet ports independently support
auto-negotiation for transmission speeds of 10 Mbps, 100 Mbps, and 1000
Mbps, with operation according to the IEEE802.3 standard.
This means that some nodes could be operating at 10 Mbps, while at the same
time, other nodes are operating at 100 Mbps or 1000Mbps.
Auto-negotiation takes place when an RJ45 cable connection is made, and then
each time a LINK is enabled. The Ethernet Switch advertises its capability for
using 10 Mbps, 100 Mbps, or 1000 Mbps transmission speeds, with the device
at the other end of the cable expected to advertise similarly. Depending on
what type of device is connected, this will result in agreement to operate at a
speed of 10 Mbps, 100 Mbps, or 1000 Mbps.
If an Ethernet Switch RJ45 Ethernet port is connected to a non-negotiating
device, it will default to 10 Mbps speed and half-duplex mode, as required by
the IEEE802.3 standard.
Specifications
Specifications and Pin Assignments
Technology
Standards
Interface
RJ45 Ports
LED Indicators
DIP Switch
Alarm Contact
Power
Input Voltage
Input Current @ 24VDC
Connection
Overload Current
Protection
Reverse Polarity
Protection
Mechanical
Casing
Dimension (W x H x D)
Weight
Installation
Environmental
Operating Temperature
Storage Temperature
Ambient Relative
Humidity
IEEE 802.3 for 10BaseT,
IEEE 802.3u for 100BaseT(X),
IEEE 802.3ab for 1000BaseT,
10/100/1000BaseT(X) auto negotiation speed
PWR1, PWR2, FAULT, 10/100M/1000M
Port break alarm, broadcast storm protection
One relay output with current carrying capacity of
1A @ 24 VDC
12/24/48 VDC (9.6 to 60 VDC)
0.2A
One removable 6-pin terminal block
Present
Present
IP30 protection, metal case
35 x 130 x 105 mm (1.37 x 4.05 x 4.13 in)
290g
DIN-rail, Wall Mounting (optional kit)
0 to 60oC (32 to 140oF)
-40 to 75°C (-40 to 167°F) for -T models
-40 to 85oC (-40 to 185oF)
5 to 95% (non-condensing)
- 12 -
Regulatory Approvals
Safety
Hazardous Location
UL508
UL/cUL Class I, Division 2, Groups A, B, C, and D;
ATEX Class I, Zone 2, Ex nC nL IIC T4
Shock
Free Fall
Vibration
FCC Part 15, CISPR (EN55022) class A
EN61000-4-2 (ESD), Level 3
EN61000-4-3 (RS), Level 3
EN61000-4-4 (EFT), Level 3
EN61000-4-5 (Surge), Level 3
EN61000-4-6 (CS), Level 3
EN61000-4-8
EN61000-4-11
EN61000-4-12
IEC60068-2-27
IEC60068-2-32
IEC60068-2-6
WARRANTY
5 years
EMI
EMS
Weidmüller gives a 5 year warranty on this product in accordance with the
warranty terms as described in the general conditions of sale of the Weidmüller
company which has sold the products to you. Weidmüller warrants to you that
such products the defects of which have already existed at the time when the
risk passed will be repaired by Weidmüller free of charge or that Weidmüller
will provide a new, functionally equivalent product to replace the defective one.
Safe where expressly described otherwise in writing in this catalogue/product
description, Weidmüller gives no warranty or guarantee as to the
interoperability in specific systems or as to the fitness for any particular
purpose. To the extent permitted by law, any claims for damages and
reimbursement of expenses, based on whatever legal reason, including contract
or tort, shall be excluded. Where not expressly stated otherwise in this warranty,
the general conditions of purchase and the expressive liability commitments
therein of the respective Weidmüller company which has sold the products to
you shall be applicable.
Contact Information
Weidmüller Interface GmbH & Co. KG
Postfach 3030
32760 Detmold
Klingenbergstraße 16
32758 Detmold
Germany
Phone +49 (0) 5231 14-0
Fax +49 (0) 5231 14-2083
E-Mail [email protected]
Internet www.weidmueller.com
- 13 -
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