Safety Relay Unit (Sensor Connector Type) G9SA-300-SC CSM_G9SA-300-SC_DS_E_2_2 Less Wiring Required with Safety Light Curtain • Sensor connector allows direct connection to OMRON F3SJ Safety Light Curtains with PNP outputs. • Reduces wiring and prevents incorrect connection. • Connection to emergency stop switch also supported. • Conforms to EN standards (TÜV approval). • DIN track mounting possible. Be sure to read the “Safety Precautions” on page 8. Model Number Structure Model Number Legend [email protected]@@@@@[email protected]@ 6 1 2 3 4 5 1. Function None: Emergency stop 2. Contact Configuration (Safety Output) 3: 3PST-NO 3. Contact Configuration (OFF-delay Output) 0: None 4. Contact Configuration (Auxiliary Output) 0: None 5. Input Configuration None: 1-channel or 2-channel input possible 6. Terminal SC: Connector terminals Ordering Information Safety Relay Unit Emergency-stop Unit with Sensor Connector Main contact Auxiliary contact Number of input channels Rated voltage Model 3PST-NO None 2 channels 24 VDC G9SA-300-SC Note: 1. Connect to the sensor connector using a special OMRON F3SJ Safety Light Curtain Connecting Cable. For details, refer to the information on accessories below. 2. The Safety Light Curtain and Connecting Cable are sold separately. Accessories (Order Separately) Connecting Cables (for F3SJ - G9SA-300-SC connection only) Appearance Cable length Model 0.2 m F39-JCR2C 1m F39-JC1C 3m F39-JC3C 7m F39-JC7C 10 m F39-JC10C 15 m F39-JC15C Note: 1. The model numbers given in the table are for sets of two Cables, one for the emitter and one for the receiver. 2. [email protected]@ (F3SJ - F3SP-B1P Connecting Cables) cannot be used. 1 G9SA-300-SC Specifications Ratings Power Input Item Contacts Model G9SA-300-SC Model G9SA-300-SC Load Resistive load Power supply voltage 24 VDC Item Operating voltage range 85% to 110% of rated power supply voltage Rated load 250 VAC, 5 A 30 VDC, 5 A Power consumption 24 VDC: 0.7 W max. Rated carry current 5A Inputs Item Model Input current G9SA-300-SC 40 mA max. Characteristics Item Model Contact resistance *1 G9SA-300-SC 100 mΩ Operating time *2 300 ms max. Response time *3 10 ms max. Insulation resistance *4 100 MΩ min. (at 500 VDC) Between different outputs Dielectric strength Between inputs and outputs 2,500 VAC, 50/60 Hz for 1 min Between power inputs and outputs Vibration resistance Shock resistance Durability 10 to 55 to 10 Hz, 0.375-mm single amplitude (0.75-mm double amplitude) Destruction 300 m/s2 Malfunction 100 m/s2 Mechanical 5,000,000 operations min. (at approx. 7,200 operations/h) Electrical 100,000 operations min. (at approx. 1,800 operations/h, rated load) Failure rate (P level) (reference value) 5 VDC, 1 mA Ambient operating temperature −25 to 55°C (with no icing or condensation) Ambient operating humidity 35% to 85% Terminal tightening torque 0.98 N·m Weight Approx. 300 g *1. The contact resistance was measured with 1 A at 5 VDC using the voltage-drop method. *2. Not including bounce time. *3. The response time is the time it takes for the main contact to turn OFF after the input is turned OFF. Includes bounce time. *4. The insulation resistance was measured with 500 VDC at the same places that the dielectric strength was checked. 2 G9SA-300-SC Connections Internal Connections J1 Vcc A1 A2 T11 T12 Vcc Y1 K3 K1 13 X1 23 33 OSSD2 OSSD1 F External diagnosis H1 K3 K2 K3 K1 K2 K3 GND GND C1 G1 D1 D2 E1 E2 K1 K2 T21 T22 K3 Note: Do not connect anything to terminals C1, D1, D2, E1, and E2. 14 24 34 Terminal Arrangement The pin arrangement at the Sensor is shown below. Connector (Sensor End) Emitter Connector Receiver Connector [email protected]@@@@[email protected]@[email protected]@-L [email protected]@@@@[email protected]@[email protected]@-D 14.9 dia. Vcc A1 J1 G1 C1 D1 D2 E1 E2 13 23 33 Pin number PWR (orange) K1 (green) 1 Signal name Receiver Emitter Control output 2 (OSSD2) Interlock selection input (INTERLOCK) K2 (green) T11 T12 H1 Y1 X1 GND T21 T22 14 24 34 A2 2 +24V (24 VDC) +24V (24 VDC) 3 Control output 1 (OSSD1) Test input (TEST) 4 Auxiliary output (AUXILIARY) Reset input (RESET) 5 RS-485 (A) RS-485 (A) 6 RS-485 (B) RS-485 (B) 7 0V 0V 8 External relay monitor input (EDM) N.C. Dimensions (Unit: mm) G9SA-300-SC 92 Twenty four, M3 × 8 5.9 13 max. 76 max. 63 7 10 111 max. 80 91 max. 3 G9SA-300-SC Application Examples Connection to Safety Light Curtain Only (Auto-reset) Receiver Emitter F3SJ Series KM1 [email protected]@C-L [email protected]@C-D KM2 E1 * S1 J1 Vcc A1 A2 T11 T12 H1 Y1 13 X1 23 33 KM1 Vcc Receiver connector External diagnosis OSSD2 OSSD1 F K3 Black K1 K3 K2 K3 K1 KM2 K2 Emitter connector Gray K3 GND K1 K2 T21 T22 K3 M GND C1 G1 D1 D2 E1 E2 KM1 G9SA-300-SC S1: KM1 and KM2: M: E1: External test switch Magnetic Contactors 3-phase motor 24-VDC Power Supply (S82K) 14 24 34 KM2 Timing Chart +24 V 0V Light incident Light interrupted E1 External test switch (S1) F3SJ/F3SN-A/-B/F3SH-A OSSD K3, NC contact Note: 1. The Safety Light Curtain EDM function and auxiliary outputs cannot be used. 2. Do not connect anything to terminals C1, D1, D2, E1, and E2. * The Unit performs normal operation when S1 is open and external diagnosis when it is closed. K3, NO contact K1 and K2, NC contact K1 and K2, NO contact KM1 and KM2, NC contact KM1 and KM2, NO contact 4 G9SA-300-SC Connection to Safety Light Curtain Only (Manual Reset) Receiver Emitter F3SJ Series KM1 [email protected]@C-L S1 [email protected]@C-D KM2 E1 * S2 J1 Vcc A1 A2 T11 T12 H1 Y1 13 X1 23 33 KM1 Vcc Receiver connector External diagnosis OSSD2 OSSD1 F K3 Black K1 K3 K2 K3 K1 KM2 K2 Emitter connector Gray K3 GND K1 K2 T21 T22 K3 M GND C1 G1 D1 D2 E1 E2 KM1 G9SA-300-SC S1: S2: KM1 and KM2: M: E1: Reset switch (momentary action switch) External test switch Magnetic Contactors 3-phase motor 24-VDC Power Supply (S82K) 14 24 34 KM2 Timing Chart +24 V 0V Light incident Light interrupted E1 Reset switch (S1) External test switch (S2) Note: 1. The Safety Light Curtain EDM function and auxiliary outputs cannot be used. 2. Do not connect anything to terminals C1, D1, D2, E1, and E2. * The Unit performs normal operation when S2 is open and external diagnosis when it is closed. F3SJ/F3SN-A/-B/F3SH-A OSSD K3, NC contact K3, NO contact K1 and K2, NC contact K1 and K2, NO contact KM1 and KM2, NC contact KM1 and KM2, NO contact 5 G9SA-300-SC Connection to Safety Light Curtain and Two Channels of Limit Switch Input (Auto-reset) 23 Receiver Emitter S1 24 11 open S2 12 F3SJ Series KM1 [email protected]@C-L [email protected]@C-D KM2 E1 * S3 J1 Vcc A1 A2 T11 T12 H1 Y1 13 X1 23 33 KM1 Vcc Receiver connector OSSD2 OSSD1 F External diagnosis K3 Black K1 K3 K2 K3 K1 KM2 K2 Emitter connector Gray K3 GND K1 K2 T21 T22 K3 M GND C1 G1 D1 D2 E1 E2 14 KM1 G9SA-300-SC S1: S2: Limit switch (NO) Safety Limit Switch with direct opening mechanism (NC) (D4B-N, D4N, D4F) S3: External test switch KM1 and KM2: Magnetic Contactors M: 3-phase motor E1: 24-VDC Power Supply (S82K) 24 34 KM2 Timing Chart E1 +24 V 0V Light incident Light interrupted External test switch (S3) Limit switches (S1 and S2) F3SJ/F3SN-A/-B/F3SH-A OSSD K3, NC contact Note: 1. The Safety Light Curtain EDM function and auxiliary outputs cannot be used. 2. Do not connect anything to terminals C1, D1, D2, E1, and E2. * The Unit performs normal operation when S3 is open and external diagnosis when it is closed. K3, NO contact K1 and K2, NC contact K1 and K2, NO contact KM1 and KM2, NC contact KM1 and KM2, NO contact 6 G9SA-300-SC Connection to Safety Light Curtain and Two Channels of Emergency Stop Switch Input (Manual Reset) Receiver Emitter Emergency stop switch S1 11 21 12 22 F3SJ Series KM1 [email protected]@C-L S2 [email protected]@C-D KM2 E1 * S3 J1 Vcc A1 A2 T11 T12 H1 Y1 13 X1 23 33 KM1 Vcc Receiver connector OSSD2 OSSD1 F External diagnosis K3 Black K1 K3 K2 K3 K1 KM2 K2 Emitter connector Gray K3 GND K1 K2 T21 T22 K3 M GND C1 G1 D1 D2 E1 E2 KM1 G9SA-300-SC S1: S2: S3: KM1 and KM2: M: E1: 14 24 34 KM2 Timing Chart Emergency stop switch (A22E) +24 V E1 Reset switch (momentary action switch) 0V External test switch Light incident Magnetic Contactors Light interrupted 3-phase motor Reset switch (S2) 24-VDC Power Supply (S82K) External test switch (S3) Limit switches (S1 and S2) Note: 1. The Safety Light Curtain EDM function and auxiliary outputs cannot be used. 2. Do not connect anything to terminals C1, D1, D2, E1, and E2. * The Unit performs normal operation when S3 is open and external diagnosis when it is closed. F3SJ/F3SN-A/-B/F3SH-A OSSD K3, NC contact K3, NO contact K1 and K2, NC contact K1 and K2, NO contact KM1 and KM2, NC contact KM1 and KM2, NO contact 7 G9SA-300-SC Safety Precautions Refer to the “Precautions for All Relays” and “Precautions for All Relays with Forcibly Guided Contacts”. Precautions for Safe Use • Turn OFF the G9SA-300-SC before wiring the G9SA-300-SC. Do not touch the terminals of the G9SA-300-SC while the power is turned ON, because the terminals are charged and may cause an electric shock. • To conform to IEC61496-1 and UL508 when using the F3SJ ensure that the DC power supply satisfies all the conditions below. • The voltage is within the rated power supply voltage range (24 VDC ±10%). • The power supply is connected only to the F3SJ or devices with a direct bearing on the F3SJ’s electrical detection protective function, such as Safety Controllers or Muting Sensors. Do not connect it to any other devices or equipment. When connecting more than one device, ensure that the capacity is easily sufficient for the total rated current. • The power supply conforms to the EMC Directive (industrial environment). • The power supply uses double or reinforced insulation between the primary and secondary circuits. • The power supply automatically resets overcurrent protection characteristics (voltage drop). • The power supply maintains an output holding time of at least 20 ms. • The power supply satisfies the output characteristic requirements of limited voltage/current circuits and Class 2 circuits as defined by UL508. • The power supply satisfies laws, regulations, and standards concerning EMC and the safety of electrical devices for the country or region in which it is used. (In the EU, for example, the power supply must conform to the EMC Directive and Low Voltage Directive.) • Do not connect any device other than the F3SJ-Series with PNP outputs. • Be sure to mount both the emitter and the receiver in the correct position. (The Sensor will not operate it they are mounting in reverse.) • For further details on using the Safety Light Curtains, refer to F3SJSeries User's Manual. Precautions for Correct Use Failure Detection for Slow-starting Power Supply When using a power supply with a long start-up time, if power is switched on while input has been closed the internal circuits will detect a power voltage error and the product will not operate. Apply the voltage to the product once the voltage has reached its rated level. Installation The G9SA-300-SC can be installed in any direction. Wiring • Use the following to wire the Unit. Stranded wire: 0.75 to 1.5 mm2 Solid wire: 1.0 to 1.5 mm2 • Tighten each screw to a torque of 0.78 to 1.18 N·m, or the Unit may malfunction or generate heat. • External inputs connected to H1 and T12 or T21 and T22 of the Unit must be no-voltage contact inputs. • GND is a ground terminal. When a machine is grounded at the positive, the GND terminal cannot be grounded. Connecting Inputs When using more than one G9SA300-SC Unit, do not connect the same switch to more than one G9SA300-SC Unit. This applies to all input terminals. Incorrect T11 T12 T11 T12 G9SA -300-SC G9SA -300-SC Durability of Contact Outputs Relay with Forcibly Guided Contact durability depends greatly on the switching condition. Confirm the actual conditions of operation in which the Relay will be used in order to make sure the permissible number of switching operations. When the accumulated number of operation exceeds its permissible range, it can cause failure of reset of safety control circuit. In such case, please replace the Relay immediately. If the Relay is used continuously without replacing, then it can lead to loss of safety function. Applicable Safety Category (ISO 13849-1) Certified Standards G9SA-300-SC Safety Relay Units fall under PLe/Safety Category 4. The above is provided according to circuit examples presented by OMRON. Therefore, the above may not apply to all operating environments. The applicable safety category is determined from the whole safety control system. Make sure that the whole safety control system meets ISO 13849-1 requirements. The G9SA-300-SC conforms to the following standards. • EN standards, certified by TÜV Rheinland ISO 13849-1 EN60204-1 • Conformance to EMC (Electromagnetic Compatibility), certified by TÜV Rheinland: EMI (Emission): EN55011 Group 1 Class A EMS (Immunity): EN61000-6-2 • UL standards: UL508 (Industrial Control Equipment) • CSA standards: CSA C22.2 No. 14 (Industrial Control Equipment) 8 Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. See http://www.omron.com/global/ or contact your Omron representative for published information. Limitation on Liability; Etc. OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Suitability of Use. Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 2014.5 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2014 All Right Reserved.