Dual Output BWR Models
www.murata-ps.com
Mixed Voltage, 5V and 3.3V, Independent Dual Output
30 Watt DC/DC Converters
Typical unit
Typica
FEATURES
PRODUCT OVERVIEW
Independently regulated 5V/ 3.3V outputs
5V @ 3A/3.3V @ 4.25A simultaneously
delivered
Independent VOUT Trim pins for margining
Murata Power Solutions' BWR series of DC/DC converters now includes two independent converters in
one 2" x 2" package. The BWR-5/3-3.3/4.25 family
provides both 5V at 3 Amps and 3.3V at 4.25 Amps
for a combined output power of 30 Watts from input
ranges of 10V to 18V (-D12A), 18 to 36V (-D24A), or
36 to 75V (-D48A).
Each output is regulated by its own control loop
to provide ±1% load and ±0.5% line regulation.
Individual trim pins and a negative or positive
on/off control pin allow independent adjustment of
output voltages and any combination of power-on
sequencing between the 5V and 3.3V outputs. A
high efficiency of 88% allows full load operation
Independent On/Off Control pins
88% efficiency; 75mV ripple/noise
Input ranges: 10-18V, 18-36V or 36-75V
UL 1950 and EN60950-1 safety approvals
Fully isolated, 1500Vdc guaranteed
Input under and overvoltage shutdown
Independent OVP; short circuit protection
Thermal shutdown
up to +65°C ambient temperature in a still air
environment. Although functionally independent, both outputs are driven from synchronized
PWMs to prevent asynchronously generated beat
frequencies.
Housed in a plastic case, all models include
input Pi filtering, input overvoltage protection,
independent output short circuit and current
limiting protection and independent output
overvoltage protection as well as thermal shutdown. These devices meet IEC950, UL1950 and
EN6950-1 safety standards. CB reports are available upon request. "D48A" models are CE marked
(meet LVD requirements).
+5V OUTPUT
(5)
+INPUT
(1)
SWITCH
CONTROL
–INPUT
(2)
+5V OUTPUT
RETURN
(6)
5V ON/OFF
CONTROL
(3)
INPUT UNDERVOLTAGE
AND OVERVOLTAGE
COMPARATORS
3.3V ON/OFF
CONTROL
(4)
PWM
CONTROLLER
OPTO
ISOLATION
REFERENCE &
ERROR AMP
PWM
CONTROLLER
OPTO
ISOLATION
REFERENCE &
ERROR AMP
+5V TRIM
(7)
+3.3V TRIM
(10)
+3.3V OUTPUT
(9)
SWITCH
CONTROL
+3.3V OUTPUT
RETURN
(8)
Typical topology is shown.
Figure 1. Simplified Schematic
For full details go to
www.murata-ps.com/rohs
www.murata-ps.com/support
MDC_BWR30.D01 Page 1 of 6
Dual Output BWR Models
Mixed Voltage, 5V and 3.3V, Independent Dual Output
30 Watt DC/DC Converters
Performance Specifications and Ordering Guide ➀
ORDERING GUIDE
Output
VOUT
(Volts)
5
3.3
5
3.3
5
3.3
Models➅
BWR-5/3-3.3/4.25-D12A
BWR-5/3-3.3/4.25-D24A
BWR-5/3-3.3/4.25-D48A
IOUT ➁
(Amps)
3
4.25
3
4.25
3
4.25
Input
R/N (mVp-p)➂
Regulation (Max.)
Typ.
75
75
75
75
75
75
Line
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
Max.
100
100
100
100
100
100
Load ➃
±1%
±1%
±1%
±1%
±1%
±1%
VIN Nom.
(Volts)
Range
(Volts)
IIN➄
(mA/A)
Min.
Typ.
Package
(Case,
Pinout)
12
10-18
210/2846
83%
85%
C20, P42
24
18-36
115/1374 85.5%
88%
C20, P42
48
36-75
88%
C20, P42
70/687
Efficiency
85.5%
➃ Tested from 10% load to 100% load.
➄ Nominal line voltage, no load/full load condition.
➅ These are incomplete model numbers. Please refer to the part number structure when ordering.
➀ Typical at TA = +25°C under nominal line voltage and "full-load" conditions.
➁ Any combination of 5V/3.3V current, not to exceed the published IOUT specification (30 Watts).
➂ Ripple/Noise (R/N) measured over a 20MHz bandwidth with 0.47µF ceramic output capacitors.
PART NUMBER STRUCTURE
Optional Functions
BWR - 5 / 3 - 3.3 / 4.25 - D48 A N LX - C
Dual Output/
Mixed-Voltage Series
BWR 30 Watt DC/DC's are designed so a negative logic
on/off control ("N" suffix) can be added in the pins 3 and 4 position.
RoHS-6
Optional Functions
V1 Nominal Output Voltage:
5 Volts
A-Series
High Reliability
I1 Maximum Output Current:
3 Amps
Input Voltage Range:
D12A = 10-18 Volts (12V nominal)
D24A = 18-36 Volts (24V nominal)
D48A = 36-75 Volts (48V nominal)
V2 Nominal Output Voltage:
3.3 Volts
Blank
Standard product. No options specified.
N
Negative polarity on/off control
L1
Pin length: 0.110 in. (2.79mm) ±0.010
L2
Pin length: 0.145 in. (3.68mm) ±0.010
-Y
RoHS-5 Hazardous substance compliance
-C
RoHS-6 Hazardous substance compliance
Refer to the last page for additional options.
I2 Maximum Output Current:
4.25 Amps
Note: Not all model number combinations are available.
Contact Murata Power Solutions.
MECHANICAL SPECIFICATIONS
2.00
(50.08)
PLASTIC CASE
0.48
(12.19)
Case C20
I/O Connections
0.20 MIN
(5.08)
1.800
(45.72)
STANDOFF
0.020 (0.51)
Pin
Function P42
0.040 ±0.001 DIA.
(1.016 ±0.025)
1
+Input
0.10
(2.54)
5
6
1.600
(40.64)
7
1
2.00
(50.80)
0.600
(15.24)
3 EQ. SP. @
0.200 (5.08)
1.200
(30.48)
2
3
0.300
(7.62)
8
1.000
(25.40)
0.600
(15.24)
9
4
2
–Input
3
+5V On/Off
4
+3.3V On/Off
5
+5V Output
6
+5V Return
7
+5V Trim
8
+3.3V Return
9
+3.3V Output
10
+3.3V Trim
10
BOTTOM VIEW
DIMENSIONS ARE IN INCHES (MM)
0.20
(5.08)
0.200
(5.08)
www.murata-ps.com/support
MDC_BWR30.D01 Page 2 of 6
Dual Output BWR Models
Performance/Functional Specifications
Mixed Voltage, 5V and 3.3V, Independent Dual Output
30 Watt DC/DC Converters
Typical @ TA = +25°C under nominal line voltage, balanced "full-load" conditions, unless noted. ➀
Input
Input Voltage Range:
D12A Models
D24A Models
D48A Models
10-18 Volts (12V nominal)
18-36 Volts (24V nominal)
36-75 Volts (48V nominal)
Overvoltage Shutdown:
D12A Models
D24A Models
D48A Models
18.5-21 Volts (20V nominal)
37-40 Volts (38V typical)
77-81 Volts (79V typical)
Start-Up Threshold:
D12A Models
D24A Models
D48A Models
9.4-10 Volts (9.6V typical)
16.5-18 Volts (17V typical)
34-36 Volts (35V typical)
Undervoltage Shutdown:
D12A Models
D24A Models
D48A Models
7-8.5 Volts (8V typical)
16-17.5 Volts (16.5V typical)
32.5-34.5 Volts (33.5V typical)
Input Current:
Normal Operating Conditions
Standby Mode:
Off, OV, UV, Thermal Shutdown
See Ordering Guide
Maximum Capacitive Loading
D12A Models 3.3V
5V
D24A, D48A Models 3.3V
5V
1000µF
680µF
1000µF
680µF
Temperature Coefficient
±0.02% per °C
Dynamic Characteristics
Dynamic Load Response:
5V (50-100% load step to 1% VOUT)
3.3V (50-100% load step to 1% VOUT)
200µsec maximum
200µsec maximum
Start-Up Time: ➁
VIN to VOUT
On/Off to VOUT
10ms
TBD
Switching Frequency
355kHz (±35kHz)
Environmental
MTBF ➅
<0.1Ω, no external input filtering
TBD
TBD
Internal Input Filter Type
Pi (0.022µF - 4.7µH - 2.46µF)
Reverse-Polarity Protection:
D12A Models
D24A Models
D48A Models
1 minute duration, 6A maximum
1 minute duration, 4A maximum
1 minute duration, 2A maximum
"N" Suffix Models ➇
Magnetic feedback, transorb
6.0 Volts
4.1 Volts
10mA typical
Input Reflected Ripple Current:
Source Impedance
D12A Models
D24A/D48A Models
On/Off Control (Pins 3 & 4): ➂ ➄
D12A, D24A & D48A Models
Output (continued)
Overvoltage Protection:
5V Output
3.3V Output
On = open or 13V to +VIN,
IIN = 1.6mA @ 13V
Off = 0-0.8V, IIN = 2mA @ 0V
On = 0-1.2V, IIN = 2mA @ 0V
Off = open.
Output
VOUT Accuracy
5V Output
3.3V Output
±1.5% maximum
±1.5% maximum
Minimum Loading Per Specification
10% of IOUT maximum
Minimum Loading For Stability ➆
No load
Ripple/Noise (20MHz BW) ➃
See Ordering Guide
Line/Load Regulation
See Ordering Guide
Efficiency
See Ordering Guide
Trim Range ➁
±5%
Isolation Voltage:
Input-to-Output
1500Vdc minimum
Isolation Resistance
100MΩ
Isolation Capacitance
470pF
Current Limit Inception:
5V @ 98.5% VOUT
3.3V @ 98.5% VOUT
3.8-5.1 Amps
5.4-6.8 Amps
Short Circuit Current:
5V Output
3.3V Output
3.0 Amps average current
3.0 Amps average current
Bellcore, ground fixed, full power
25°C ambient
873.9 thousand hours
1.32 million hours
1.23 million hours
D12A Models
D24A Models
D48A Models
Operating Temperature (Ambient): ➁
Without Derating:
D12A Models
D24A & D48A Models
With Derating
–40 to +60°C
–40 to +65°C
To +100°C (See Derating Curves)
Case Temperature:
Maximum Operational
For Thermal Shutdown
+100°C
+100°C minimum, +110°C maximum
Storage Temperature
–40 to +120°C
Physical
Dimensions
2" x 2" x 0.5" (50.8 x 50.8 x 12.7mm)
Case Material
Diallyl phthalate, UL94V-0 rated
Pin Material
Gold-plated copper alloy
Weight:
2.7 ounces (76.5 grams)
Primary to Secondary Insulation Level Operational
➀ All models are specified with external 0.47µF ceramic output capacitors.
➁ See Technical Notes/Graphs for details.
➂ Applying a voltage to On/Off Control (pins 3 & 4) when no input power is applied to the
converter can cause permanent damage.
➃ Output noise may be further reduced with the installation of additional external output
capacitors. See Technical Notes.
➄ On/Off control is designed to be driven with open collector or by appropriate voltage levels.
Voltages must be referenced to the –Input (pin 2).
➅ Demonstrated MTBF available on request.
➆ For conditions with less than minimum loading, outputs remain stable. However, regulation
performance will degrade.
➇ Maximum applied voltage to On/Off pin (N suffix) less than 19.0V.
www.murata-ps.com/support
MDC_BWR30.D01 Page 3 of 6
Dual Output BWR Models
Mixed Voltage, 5V and 3.3V, Independent Dual Output
30 Watt DC/DC Converters
Absolute Maximum Ratings
Input Voltage:
Continuous:
D12A Models
D24A Models
D48A Models
Transient (100msec): D12A Models
D24A Models
D48A Models
23 Volts
42 Volts
81 Volts
25 Volts
50 Volts
100 Volts
Input Reverse-Polarity Protection
+5V OUTPUT
1
D12A Models
D24A Models
D48A Models
Output Current ➁
+5V LOAD
+INPUT
+5V RETURN
2
Input Current must be limited. 1 minute
duration. Fusing recommended.
6 Amps
4 Amps
2 Amps
5
–INPUT
+5V TRIM
6
7
5V RTRIM DOWN
3
+5V
ON/OFF
CONTROL
4
+3.3V
ON/OFF
CONTROL
Current limited. Devices can withstand
an indefinite output short circuit.
+3.3V RETURN
8
+3.3V LOAD
+3.3V OUTPUT
+3.3V TRIM
9
10
3.3V RTRIM DOWN
On/Off Control (Pins 3 & 4) Max. Voltages
Referenced to –Input (pin 2)
D12A, D24A & D48A Models
+VIN
"N" Models
±19V
5V RTDOWN (kΩ) =
Storage Temperature
–40 to +120°C
Figure 3. Trim Connections To Decrease Output Voltages Using Fixed Resistors
Lead Temperature (Soldering, 10 sec.)
+300°C
2.49(VO – 2.52)
–15
5 – VO
These are stress ratings. Exposure of devices to any of these conditions may adversely
affect long-term reliability. Proper operation under conditions other than those listed in
the Performance/Functional Specifications Table is not implied, nor recommended.
+5V OUTPUT
1
–14.3
3.3 – VO
5
+5V LOAD
+INPUT
+5V RETURN
2
2.49(VO – 1.27)
3.3V RTDOWN (kΩ) =
–INPUT
+5V TRIM
6
7
5V RTRIM UP
TECHNICAL NOTES
Trimming Output Voltages
These BWR converters have a trim capability (pins 3 & 4) that allow users
to independently adjust the output voltages ±5%. Adjustments to the output
voltages can be accomplished via a trim pot, Figure 2, or a single fixed resistor
as shown in Figures 3 and 4. A single fixed resistor can increase or decrease
the output voltage depending on its connection. Fixed resistors should have
absolute TCR's less than 100ppm/°C to minimize sensitivity to changes in
temperature.
3
+5V
ON/OFF
CONTROL
4
+3.3V
ON/OFF
CONTROL
+3.3V RETURN
8
+3.3V LOAD
+3.3V OUTPUT
+3.3V TRIM
9
10
3.3V RTRIM UP
5V RT UP (kΩ) =
6.27
–15
3.3V RTUP (kΩ) =
VO – 5
3.16
–14.3
VO – 3.3
Figure 4. Trim Connections To Increase Output Voltages Using Fixed Resistors
A single resistor connected from the 5V Trim pin (pin 7) to the +5V Output
(pin 5), see Figure 3, will decrease the +5V output voltage. A resistor connected from the +5V Trim (pin 7) to the +5V Return (pin 6) will increase the
+5V output voltage. See Figure 4.
Note: Resistor values are in kΩ. Accuracy of adjustment is subject to
tolerances of resistors and factory-adjusted output accuracy.
VO = desired output voltage.
Typical Performance Curves
Similarly, the 3.3V output can be adjusted using a single resistor connected
from the +3.3V Trim (pin 10) to the +3.3V Output (pin 9) or to the +3.3V Return
(pin 8). See Figures 3 and 4.
Output Power vs. Ambient Temperature
(VIN nominal, natural convection air flow.)
35
D24A, D48A
MODELS
30
+5V TRIM
2
–INPUT
+5V RETURN
3
4
5
+INPUT
+5V
ON/OFF
CONTROL
+3.3V
ON/OFF
CONTROL
+3.3V RETURN
+3.3V TRIM
+3.3V OUTPUT
7
20kΩ
5-22
TURNS
+5V
LOAD
6
8
10
20kΩ
5-22
TURNS
Output Power (watts)
+5V OUTPUT
1
25
D12A MODELS
20
15
10
+3.3V
LOAD
5
9
0
–40
Figure 2. Trim Connections Using A Trim Pot
–10
0
10
20
30
40
50
60
70
80
90
100
Ambient Temperature (°C)
www.murata-ps.com/support
MDC_BWR30.D01 Page 4 of 6
Dual Output BWR Models
Mixed Voltage, 5V and 3.3V, Independent Dual Output
30 Watt DC/DC Converters
Typical Performance Curves
D24A Models: Efficiency vs. Line and Load
Typical Start-Up from VIN
(VIN = nominal, 5V @ 3A/3.3V @ 4.25A, 0.47µF output capacitors.)
89
88
VIN
5V@3A, [email protected]
87
Efficiency (%)
86
85
84
[email protected], [email protected]
5V@3A, [email protected]
83
5VOUT
82
3.3VOUT
81
[email protected], [email protected]
80
79
18
24
30
36
Line Voltage (Volts)
2.5msec/div
D12A Models: Efficiency vs. Line and Load
D48A Models: Efficiency vs. Line and Load
87
89
5V@3A, [email protected]
83
5V@3A, 3.3V@0A
81
79
77
5V@3A, [email protected]
87
Efficiency (%)
Efficiency (%)
85
85
83
[email protected], [email protected]
81
5V@3A, [email protected]
79
5V@0A, [email protected]
[email protected], [email protected]
75
77
10
11.14
12.29
13.43
14.57
Line Voltage (Volts)
15.71
16.86
18
36
48
60
75
Line Voltage (Volts)
www.murata-ps.com/support
MDC_BWR30.D01 Page 5 of 6
Dual Output BWR Models
Mixed Voltage, 5V and 3.3V, Independent Dual Output
30 Watt DC/DC Converters
Options and Adaptations
Optional Functions
The dual output BWR 30W DC/DC offer various electrical and mechanical
options. Per the Ordering Guide on page 2, the trailing "A" (A-Series) in each
part number pertains to the base part number. Part-number suffixes are added
after the "A," indicating the selection of standard options. The resulting part
number is a "standard product" and is available to any customer desiring that
particular combination of options, as described below.
Suffix
Blank
N
L1
L2
Description
On/Off Control functions with positive polarity in pin 3 (5V) and pin 4
(3.3V) positions. The pin length remains at 0.2 inches (5.08 mm).
On/Off Control function with negative polarity in pin 3 (5V) and pin 4
(3.3V) positions.
Trim the pin length to 0.110 ±0.010 inches (2.79 ±0.25mm). This
option requires a 100-piece minimum order quantity.
Trim the pin length to 0.145 ±0.010 inches (3.68 ±0.25mm). This
option requires a 100-piece minimum order quantity.
Adaptations
There are various additional configurations available on BWR 30W DC/DC's.
Because designating each of them with a standard part-number suffix is not
always feasable, such are designated by MPS in assigning a 5-digit "adaptation code" after the part-number suffixes. Once a configuration has been
requested by a customer and created by MPS, the resulting product is available
to any customer as a "standard" off-the-shelf product. Contact MPS directly
if you are interested in your own set of options/adaptations. Our policy for
minimum order quantities may apply.
Consequently, the following product is offered for sale:
BWR-5/3-3.3/4.25-D48A-30721
BWR-5/3-3.3/4.25-D48A-30721-Y (RoHS-5)
MECHANICAL SPECIFICATIONS
Model BWR-5/3-3.3/4.25-D48A-30721
Ò
Ò
%130
"/44/-6)%7
$)-%.3)/.3!2%).).#(%3--
I/O Connections
Pin
Function P60
1
+Input
–Input
Standard product, 48VIN, 5V/3A and 3.3V/4.25A outputs with modified pinout
C22A/P60 (competitor-compatible pin out), positive common On/Off logic for
both outputs, modified Trim function for 3.3VOUT (no trim for 5VOUT) and Common
return pin for both outputs. Trimmed pin length to 0.110 inches (2.8 mm).
3
No Pin
4
On/Off Control
RoHS-5 compliance refers to the exclusion of the six hazardous substances
in the RoHS specification with the excepion of lead. Murata Power Solutions'
RoHS-5 products use all the conforming RoHS materials, however our solders
may contain lead.
ISO 9001 and 14001 REGISTERED
34!.$/&&
Ò$)!
Ò
2
Murata Power Solutions, Inc.
11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A.
0,!34)##!3%
Case C22A
5
+5V Output
6
Output Return
7
+3.3V Output
8
+3.3V Trim
This product is subject to the following operating requirements
and the Life and Safety Critical Application Sales Policy:
Refer to: http://www.murata-ps.com/requirements/
Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other
technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply
the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without
notice.
© 2015 Murata Power Solutions, Inc.
www.murata-ps.com/support
MDC_BWR30.D01 Page 6 of 6