Semiconductor Qualification Test Report: PHEMT-E (QTR: 2013-00259)

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Report Title:
Qualification Test Report
Report Type:
See Attached
Date:
See Attached
QTR: 2013- 00259
Wafer Process: PHEMT-E
HMC756
HMC757
HMC949
HMC950
HMC952
HMC965
HMC995
HMC5846
HMC5879
HMC6741
Rev: 04
QTR: 2013- 00259
Wafer Process: PHEMT-E
Rev: 04
Introduction
The testing performed for this report is designed to accelerate the predominant failure mode, electro-migration
(EM), for the devices under test. The devices are stressed at high temperature and DC biased to simulate a lifetime
of use at typical operating temperatures. Using the Arrhenius equation, the acceleration factor (AF) is calculated for
the stress testing based on the stress temperature and the typical use operating temperature.
This report is intended to summarize all of the High Temperature Operating Life Test (HTOL) data for the
PHEMT-E process. The FIT/MTTF data contained in this report includes all the stress testing performed on this
process to date and will be updated periodically as additional data becomes available. Data sheets for the tested
devices can be found at www.hittite.com.
Glossary of Terms & Definitions:
1. CDM: Charged Device Model. A specified ESD testing circuit characterizing an event that occurs when a device
acquires charge through some triboelectric (frictional) or electrostatic induction processes and then abruptly
touches a grounded object or surface. This test was performed in accordance with JEDEC 22-C101.
2. ESD: Electro-Static Discharge. A sudden transfer of electrostatic charge between bodies or surfaces at different
electrostatic potentials.
3. HBM: Human Body Model. A specified ESD testing circuit characterizing an event that occurs when a device is
subjected to an electro-static charge stored in the human body and discharged through handling of the electronic
device. This test was performed in accordance with JEDEC 22-A114.
4. HAST: Highly Accelerated Stress Test (biased). Devices are subjected to 96 hours of 85% relative humidity at a
temperature of 130°C and pressure (15 PSIG), while DC biased. This test is performed in accordance with
JESD22-A110.
5. HTOL: High Temperature Operating Life. This test is used to determine the effects of bias conditions and
temperature on semiconductor devices over time. It simulates the devices’ operating condition in an accelerated
way, through high temperature and/or bias voltage, and is primarily for device qualification and reliability
monitoring. This test was performed in accordance with JEDEC JESD22-A108.
6. HTSL: High Temperature Storage Life. Devices are subjected to 1000 hours at 150oC per JESD22-A103.
7. MSL: Moisture sensitivity level pre-conditioning is performed per JESD22-A113.
8. Operating Junction Temp (Toj): Temperature of the die active circuitry during typical operation.
9. Stress Junction Temp (Tsj): Temperature of the die active circuitry during stress testing.
QTR: 2013- 00259
Wafer Process: PHEMT-E
Rev: 04
10. UHAST: Unbiased Highly Accelerated Stress Test. Devices are subjected to 96 hours of 85% relative humidity at
a temperature of 130°C and pressure (15 PSIG). This test is performed in accordance with JESD22-A118.
Qualification Sample Selection:
All qualification devices used were manufactured and tested on standard production processes and met pre-stress
acceptance test requirements.
Summary of Qualification Tests:
HMC965 (QTR11010)
TEST
QTY IN
QTY OUT
PASS / FAIL
Initial Electrical
353
353
Complete
HTOL, 1080 hours
78
78
Complete
Post HTOL Electrical Test
78
78
Pass
HTSL, 1000 hours
80
80
Complete
Post HTSL Electrical Test
80
80
Pass
MSL1 Preconditioning
159
159
Complete
MSL1 Preconditioning Final Test
159
159
Pass
UHAST (Preconditioned)
79
79
Complete
UHAST Final Test
79
79
Pass
Temperature Cycle (Preconditioned)
80
80
Complete
Temperature Cycle Final Test
80
80
Pass
ESD
36
36
Complete
NOTES
HBM Class 1B
CDM Class IV
MM 50V
QTR: 2013- 00259
Wafer Process: PHEMT-E
Rev: 04
HMC757 (QTR11014)
TEST
QTY IN
QTY OUT
PASS/FAIL
Initial Electrical
70
70
Complete
HTOL, 1000 hours
70
70
Complete
Post HTOL Electrical Test
70
70
Pass
QTY IN
QTY OUT
PASS / FAIL
NOTES
HMC995 (QTR2012-00025)
TEST
Initial Electrical
NOTES
Complete
HTOL, 1034 hours
78
78
Complete
Post HTOL Electrical Test
78
78
Pass
HTSL, 1000 hours
77
77
Complete
Post HTSL Electrical Test
77
77
Pass
MSL1 Preconditioning
154
154
Complete
MSL1 Preconditioning Final Test
154
154
Pass
HAST (Preconditioned)
77
77
Complete
HAST Final Test
77
77
Pass
Temperature Cycle (Preconditioned)
77
77
Complete
Temperature Cycle Final Test
77
77
Pass
ESD
36
36
Complete
HBM Class 0
CDM Class III
QTR: 2013- 00259
Wafer Process: PHEMT-E
Rev: 04
HMC5879 (QTR2013-00067)
TEST
QTY IN
QTY OUT
Initial Electrical
PASS / FAIL
NOTES
Complete
HTOL, 1000 hours
79
79
Complete
Post HTOL Electrical Test
79
79
Pass
HTSL, 1000 hours
80
80
Complete
Post HTSL Electrical Test
80
80
Pass
MSL3 Preconditioning
159
159
Complete
MSL3 Preconditioning Final Test
159
159
Pass
Temperature Cycle (Preconditioned)
80
80
Complete
Temperature Cycle Final Test
80
80
Pass
ESD
36
36
Complete
HBM Class 0
CDM Class IV
QTR: 2013- 00259
Wafer Process: PHEMT-E
Rev: 04
PHEMT-E Failure Rate Estimate
Based on the HTOL test results, a failure rate estimation was determined using the following
parameters:
With Device Operating Case Temp = 65°C
HMC965 (QTR11010)
Operating Junction Temp (Toj) =118°C(391°K)
Stress Junction Temp (Tsj) = 150°C(423°K)
HMC757 (QTR11014)
Operating Junction Temp (Toj) =115°C(388°K)
Stress Junction Temp (Tsj) = 180°C(453°K)
HMC995 (QTR2012-00025)
Operating Junction Temp (Toj) =126°C(399°K)
Stress Junction Temp (Tsj) = 150°C(423°K)
HMC5879 (QTR2013-00067)
Operating Junction Temp (Toj) =125°C(398°K)
Stress Junction Temp (Tsj) = 150°C(423°K)
Device hours:
HMC965 (QTR11010) = (78 X 1080hrs) = 84,240 hours
HMC757 (QTR11014) = (70 X 1000hrs) = 70,000 hours
HMC995 (QTR2012-00025) = (78 X 1034hrs) = 80,652 hours
HMC5879 (QTR2013-00067) = (77 X 1000hrs) = 77,000 hours
QTR: 2013- 00259
Wafer Process: PHEMT-E
Rev: 04
For PHEMT-E MMIC, Activation Energy = 1.3 eV
Acceleration Factor (AF):
HMC965 (QTR11010) Acceleration Factor = exp[1.3/8.6 e-5(1/391-1/423)] = 18.6
HMC757 (QTR11014) Acceleration Factor = exp[1.3/8.6 e-5(1/388-1/453)] = 267.8
HMC995 (QTR2012-00025) Acceleration Factor = exp[1.3/8.6 e-5(1/399-1/423)] = 8.6
HMC5879 (QTR2013-00067) Acceleration Factor = exp[1.3/8.6 e-5(1/398-1/423)] = 9.4
Equivalent hours = Device hours x Acceleration Factor
Equivalent hours = (84,240x18.6)+(70,000x267.8)+(80,652x8.6)+(77,000x9.4) = 2.17x107 hours
Since there were no failures and we used a time terminated test, F=0, and R = 2F+2 = 2
The failure rate was calculated using Chi Square Statistic:
at 60% and 90% Confidence Level (CL), with 0 units out of spec
and a 65°C package backside temp;
Failure Rate
7
λ60 = [(χ2)60,2]/(2X 2.17x10 )] = 1.8/ 4.35x107 = 4.21x10-8 failures/hour or 42.1 FIT or MTTF = 2.38x107 Hours
7
λ90 = [(χ2)90,2]/(2X 2.17x10 )] = 4.6/ 4.35x107 = 1.06x10-7 failures/hour or 106 FIT or MTTF = 9.43x106 Hours