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Code Reader/OCR
Tracing Products Group Catalog
High-accuracy, Multifunctional Readers
LOT. NO. S4153 2013
Ultra-compact, High-speed Readers
12 packs 2013.01.15
1 23456
7 89 10
2
Code Reader
You can select the optimum products from
We provide Readers for everything from Bar Codes and 2D Codes
The lineup also includes Readers that
Ultra Compact
Co
and Fast
World’s Smallest *1
Laser-type Bar Code Reader
Multi Code Reader
V500-R2 Series
V400-R2 Series
High speed: 1,000 scans/s
Fastest reading in the class:
Reads moving objects at up to 500 m/min *2
Long distance: 270 mm
Long distance: 125 mm
World’s Smallest
Ultra compact
P
4
P
Conveyors
Ultra compact for possible mounting in rail gaps.
Stable reading of high-speed moving objects.
Cartoners
Prevention of mixing of different cartons by reading bar codes.
*1.According to OMRON investigation in January 2013.
*2.Performance may depend on the code that is read and the printing conditions.
8
Semiconductor Manufacturing Equipment
World’s smallest reader handles 300-mm wafer loading ports.
Labeler
Reading to check printing conditions.
2
3
You can select the optimum products from
We provide Readers for everything from Bar Codes and 2D Codes
The lineup also includes Readers that
Bar Code Reader
Code Reader and OCR Lineup
OMRON’s wide lineup of tracing products.
printed on paper or labels to DPM directly printed on workpieces.
can read expiration dates and other text.
Ultra Compact
Co
and Fast
High-accuracy
accurac
cy and Multifunctional
M
Multifunctio
onal
2D Code Reader for DPM
Multi Code Reader
NEW
NEW
World’s Smallest *1
Multi Code Reader
Multi Code Reader
2D Code Reader for DPM
Optical Character Recognition Sensor
Smart Camera
V500-R2 Series
V400-R2 Series
FQ-CR1 Series
FQ-CR2 Series
FQ2-CH Series
FQ2-S4 Series
High speed: 1,000 scans/s
Long distance: 270 mm
World’s Smallest
Fastest reading in the class:
Reads moving objects at up to 500 m/min *2
HDR function to cut out
ambient light interference.
Long distance: 125 mm
Polarizing filter to cut
specular reflections.
Ultra compact
Reads direct part marking codes.
New OCR algorithm.
Code reader, OCR, and inspections.
Cuts halation from metallic surfaces.
Easy application with no
dictionary registration.
Lineup includes Integrated
Sensors and C-mounts.
Handles dot characters,
stamped characters, and more.
High resolution of
760,000 or 1,300,000 pixels.
High-power LED that is
effective for low contrast.
Verification with master data.
P
4
P
8
P
12
P
12
P
16
P
20
Optical Character Recognition Sensor
Laser-type Bar Code Reader
Smart Camera
Conveyors
Semiconductor Manufacturing Equipment
Ultra compact for possible mounting in rail gaps.
Stable reading of high-speed moving objects.
World’s smallest reader handles 300-mm wafer loading ports.
Case Packers
Automotive
Processing Machines
Lineup of models with many installation
distances from 38 to 970 mm.
Stable reading of low-contrast codes.
High-performance filters that cut
specular reflections from metallic or
glossy surfaces.
Cartoners
Multi-processing of everything needed for cartoners:
character verification, code reading, and inspections.
Reading 2D Codes
OK
Reading Bar Codes
OK
Cartoners
Labeler
Prevention of mixing of different cartons by reading bar codes.
Reading to check printing conditions.
*1.According to OMRON investigation in January 2013.
*2.Performance may depend on the code that is read and the printing conditions.
Reading DPM 2D Codes
Reading Bar Codes
Hot-melt Detection
Date Verification
OK
OK
OK
OK
4
Bar C
Code Reader
*
The World’s Smallest Bar Code Reader
That Fits Essentially Anywhere
*According to OMRON investigation in January 2013.
Laser-type Bar Code Reader
V500-R2 Series
1/6
About
th the Size
of a Business Card
High-speed Reading at 1,000 Scans/Second
A high-speed motor and new algorithm gives surprising
performance for the size to achieve stable reading even in
high-speed takt machines of around 66,000 items/hour.
Enables Reading Imperfect Codes
Even though it is small, the V500-R2 with its new
algorithm is adept at reading even the most imperfect
codes. Raster scanning enables reading Bar Codes even
if they are partially dirty or missing.
Dirt
Wear
Blurring
Resists Ambient Light Interference
Operation is possible with ambient illumination of up to
80,000 lx (sunlight), so the Code Reader can stably read
even near Photoelectric Sensors with little influence from
ambient light.
Ambient Light Interference Guidelines
Florescent light
4,000 lx max.
Sunlight
80,000 lx max.
Shiny background
Inconsistent background
Dots
5
50
100
150
200
250
300
Bar Code Reader
0
Long Range Up to 270 mm
The wide reading distance from 60 to 270 mm lets you
60 to 270mm
handle variations in conveying and workpiece height
40°
without changing the installation.
2D Code Reader for DPM
Multi Code Reader
Reading Test Switch Provided
Just press the Scan button on the Reader to perform a read
dicator
test. The results are provided with the Read OK indicator
ple
and buzzer. We achieved an operation that is simple
ountin
ng
enough for essentially anyone to increase mounting
efficiency.
Scan Button
GS1-Databar (RSS) Supported
Reading is even possible for Bar Codes with narrow bars of
The data-rich GS1-Databar (RSS code) Bar Codes can also
0.15 mm.
be read.
Smart Camera
Minimum Readable Narrow Bar Width: 0.15 mm
0.15mm
Verification with Master Data
You can verify character strings to
o see if they match
Optical Character Recognition Sensor
Read OK Indicator
Verification with Reference Code
NG
cial
al d
device.
e.
preset master data without a special
OK
Reference Code
OK
6
Laser-type Bar Code Reader V500-R2 Series
Ordering Information
Type
Model
Laser-type Bar Code Reader
V500-R2CF
OMRON PLC connecting cable
PC/AT Connecting cable
D-sub 9-pin, 0.8M
V509-W011
D-sub 9-pin, 5M
V509-W016
D-sub 9-pin, 0.8M
V509-W011D
D-sub 9-pin, 5M
V509-W016D
Ratings and Performance
Model
V500-R2CF
Front view
Direction of view
Applicable
codes
Reading
performance(*)
Interface
Bar code
WPC(JAN/EAN/UPC), Codabar(NW-7), ITF, Industrial 2 of 5(STF), Code39, Code93, Code128, GS1-128(EAN-128),
GS1-Databar(RSS-14), GS1-Databar Limited(RSS Limited), GS1-Databar Expanded(RSSExpanded)
Number of reading digits
No upper limit (depends on bar width and reading distance)
Minimum resolution
Bar code: 0.15 mm
Contrast (PCS)
0.45 or more (white reflectance 70 % or more)
Reading distance
60 to 270 mm (At narrow bar: 0.5 mm)
Reading angle
Within 40º (Including margins at left and right sides)
Pitch angle (α)
±30º
Skew angle (β)
±60º (However, exclude from 10º upper side to 8º lower side)
Tilt angle (γ)
±25º
Reading of bar codes
on curved surfaces (R)
R
Light source
Red laser diode (Wave length: 650 nm)
Light output
1.0m W or less (Correspond to JIS class 2)
Scan type
Raster scan
Number of scan
1000 scan/sec.
Communication specification
RS-232C
OK/NG outputs
Function setting method
Reading trigger
Functional
specifications
Power supply
specification
Environmental
specifications
OK/NG signals
External trigger (Transistor input), Trigger by command (RS-232C), Trigger a test reading by pressing the SCAN button on the product
• When the label is not registered
OK signal : ON when reading is successful
NG signal : ON when reading fails
• When the label is registered
OK signal : ON when reading result matches registered label
NG signal : ON when reading fails or reading result does not match registered label
Read confirmation LED (green) illuminates when reading is successful.
Read confirmation LED (red) blinks when motor is in abnormal operation.
Buzzer
Notifies a successful reading with a buzzer sound (Muting available)
Power voltage
4.5 to 5.5 VDC
Consumption current
During operation: 500 mA or less; during standby: 150 mA or less
Inrush current
2.0 A MAX
Ambient temperature range
At operation: 0 to + 45°C At storage: -10 to + 60°C
Ambient humidity range
At operation and storage: 20 to 85% RH (with no icing or condensation)
Ambient atmosphere
No corrosive gases
Ambient light
Fluorescent lamp: 4,000lx or less, Sunlight: 80,000lx or less
Degree of protection
Dimensions
NPN open collector output (cable work required)
Menu sheet reading method or host command method
Indication LED
Vibration resistance
Weight
20mm (UPC 12 digit)
10 to 150 Hz, half amplitude 0.35 mm, 3 directions (X/Y/Z), 8 minutes each 10 times
IP54 (IEC60529)
Main unit only
Approximately 80 g
Including accessories
Approximately 190 g (including mounting bracket, insulation plate and screws)
Packaged weight
Approximately 270 g (including packing carton)
Main unit
Approximately 29(W) × 34.5(D) × 17(H)mm
Packing carton
Approximately 245(W) × 110(D) × 40(H)mm
Input/output connector
Round DIN connector
Code length
Approximately 1.5 m
Minimum bending radius of cord
Approximately 23 mm
Accessories
Operation manual, menu sheet, mounting bracket, insulation plate, M3 × 6 screw (two), M3 × 8 screws (one), M5 × 10 screws (two)
Material, Color
Upper case
Magnesium diecast, black
Front panel
PC, black
Labels
PET
Reading window
PMMA, transparent
Cable
Polyvinyl chloride (PVC), black
Insulation plate
ABS, black
Mounting bracket
SUS304, silver
* Unless otherwise specified, use a JAN x1 , MRD 63% or higher (PCS = 0.9 or higher) bar code with a pitch angle
α = 0º, a skew angle β = 15º, a tilt angle γ = 0º, and a curvature R = ∞.
7
Reading range performance (typical example)
Bar Code Reader
Reading distance
0
100
200
300
400
(Unit: mm)
Explained with examples of
following conditions:
• Contrast: MRD 63 % (PCS = 0.9)
• Bar code: CODE39
• Installation condition:
Pitch angle α = 0°, skew angle β = 15°
Tilt angle γ = 0°, curvature R = ∞
40°
Pitch angle
Skew angle
Tilt angle
A
Curvature
B
C
Reading distance (*1)
A
0.15mm
70 to 140mm
B
0.25mm
60 to 200mm
C
0.5mm
60 to 270mm
D
1.0mm
70 to 330mm
*1. Distance from the end of the case.
D
Narrow bar width
Dimensions
(Unit: mm)
Optical Character Recognition Sensor
37
20 dia.
Bar Code Reader
V500-R2CF
16
7
M3 Depth 3
7.3
7.3
6.25
(34.5)
Connector
Vinyl insulated round cord
3.8 dia. 10-core Black
Standard length 1.5 m
M3
Depth 3
18
29
17
2D Code Reader for DPM
Multi Code Reader
Narrow bar width
Smart Camera
13
2-M5
Optical axis
Optical axis
7.19
6.65
4.45
15°
3
54
5°
9
R18
18
24
Safety Precautions for Laser Equipment
WARNING
Laser Label Indications
This warning label is attached to the
Avoid eye exposure to direct or scattered radiation reflected by a mirror surface.
Bar Code Reader.
Laser beam emitted from a laser has high power density and may become
Never remove this label or place
blind when the beam is directed into eyes.
objects in front of it.
Related Manuals
Man.No.
Model number
Manual
Z334
V500-R2
Laser-Type Bar Code Reader V500-R2 Series User's Manual
5.5
dia
.
10°
12.65
13
21.02
38
23
6.65
Mounting hole dimensions
8
Multi C
Code R
Reader
The Ultra-small Multi-code Reader
That Can Handle Speed
Multi Code Reader
V400-R2 Series
11/3
About
rd the Size
of a Business
Card
Bu
Improves Machine Takt Time with the
Fastest Reading in the Class:
Reads Moving Objects at Up to 500 m/min*
It is not just the size that makes this Reader easy to build
into equipment. It enables stable reading of moving objects
on high-speed lines. Build it into equipment to read moving
objects, which is achieved with a new algorithm.
* Performance may depend on the code that is read and the printing conditions.
Stable Reading of Imperfect
perfect Codes
The V400-R2 with its new algorithm is adept
eptt even
ep
ev n the mostt imperfect
impe
im
perf
rfec
e t codes. Even
Eve
ven for codes
code
d s that were previously difficult
difficult to read, you can
hie
ieve
ve tthe
he optimum
opt
ptim
imum
um settings
setting
ngs to
t enable reading.
change the exposure time and gain to achieve
Dirt
Wear
Blurring
Shiny background
Inconsistent background
Dots
Standard
Wear
Damage
Low contrast
Distortion
Dots
8
9
Multi C
Code R
Reader
Bar Code Reader
The Ultra-small Multi-code Reader
That Can Handle Speed
Distance Variations
93
There are two models in the
lineup to let you select the field
V400-R2 Series
type. Both models are the same
is not necessary to change the
m
×3
1m
m
that is best for the equipment
size, so additional design work
×5
9m
65
m
m
m
5m
12
model.
NEW
100
110
120
130
90
1/3
1
80
About
rd the Size
Business Card
of a Bu
70
2D Code Reader for DPM
Multi Code Reader
Multi Code Reader
of view or installation distance
48
60
50
40
30
20
Improves Machine Takt Time with the
Fastest Reading in the Class:
Reads Moving Objects at Up to 500 m/min*
Reading Test Switch Provided
Aiming
We achieved an operation that is simple enough for essen-
A guide light lets you easily find the ideal installation
tially anyone. Just press the Scan button on the Reader to
position. You can easily and quickly position the codes
perform a read test. The results are provided with the Read
with the aiming function.
Positioning Function
OK indicator and buzzer.
It is not just the size that makes this Reader easy to build
Smart Camera
Buzzer Sound Hole
into equipment. It enables stable reading of moving objects
Reading Window
on high-speed lines. Build it into equipment to read moving
objects, which is achieved with a new algorithm.
Read OK Indicator
Scan Button
* Performance may depend on the code that is read and the printing conditions.
Stable Reading of Imperfect
perfect Codes
The V400-R2 with its new algorithm is adept
eptt even
ep
ev the mostt imperfect
impe
im
perf
rfec
ect codes. Even
Eve
en for codes
code
d s that were previously difficult to read, you can
hie
ieve
ve tthe
he o
opt
ptim
imum
um settings
settting
ngs to enable
enable reading.
change the exposure time and gain to achieve
optimum
Dirt
Standard
Wear
Wear
Blurring
Damage
Shiny background
Low contrast
Inconsistent background
Distortion
Dots
Dots
Body Resists Environments
nments
t to IP655
GS1-Databar (RSS) Supported
G
GS1-D
Support
IP65 protection is provided because that is generally the
The data-rich GS1-Databar (RSS code) Bar Codes can
level that is required to build devices into equipment.
also be read. This enables reliable applications in the
That enables reliable application in harsh environments
pharmaceutical industry, where GS1-Databar (RSS code)
subject to water and mist.
Bar Codes are becoming popular.
Verification with Master Data
You can verify character strings to see if they match preset
master data without a special device.
Optical Character Recognition Sensor
10
0
10
Multi Code Reader V400-R2 Series
Ordering Information
Type
Model
Working distance 65mm
Multi Code Reader
OMRON PLC connecting cable
PC/AT Connecting cable
V400-R2CF65
Working distance 125mm
V400-R2CF125
D-sub 9-pin, 0.8M
V509-W011
D-sub 9-pin, 5M
V509-W016
D-sub 9-pin, 0.8M
V509-W011D
D-sub 9-pin, 5M
V509-W016D
Ratings and Performance
Model
V400-R2CF65
Applicable
codes *1
Reading
performance *2
Bar code
WPC(JAN/EAN/UPC), Codabar(NW-7), ITF, Industrial 2 of 5(STF), Code39, Code93, Code128, GS1-128(EAN-128), GS1-Databar(RSS14), GS1-Databar Limited(RSS Limited), GS1-Databar Expanded(RSS Expanded), GS1-Databar Composite(RSS Composite)
2D code
QR code, DataMatrix(ECC200), MicroQR code, PDF417, AztecCode, MaxiCode, Codablock-F
Number of reading digits
No upper limit (depends on bar width and reading distance)
Light source
Two red LEDs (wave length: 617 nm)
Aiming light
One green LED (wave length: 528 nm)
Minimum resolution
Bar code: 0.076 mm
2D code: 0.127 mm
Image capture device
Monochrome CMOS
Effective number of pixels
754 × 480 pixels
Working distance (WD)
65mm
125mm
Field of view
Approximately 48 × 31(for WD = 65 mm)
Approximately 93 × 59(for WD = 125 mm)
Pitch angle (α)
±50º
Skew angle (β)
±50º
Tilt angle (γ)
±180º
Reading of bar codes on curved surfaces (R) R
Interface
RS-232C
OK/NG outputs
NPN open collector output (cable work required)
Reading trigger
OK/NG signals
• When the label is not registered
OK signal: ON when reading is successful
NG signal: Not used
• When the label is registered
OK signal: ON when reading result matches registered label
NG signal: ON when reading result does not match registered label
Indication LED
• When reading
Read confirmation LED (green) illuminates when reading is successful.
• When teaching
Read confirmation LED (green) blinks during execution.
When teaching is successful, read confirmation LED (green) illuminates and buzzer sounds.
When teaching fails, read confirmation LED (red) illuminates and BAD buzzer sounds. *3
Buzzer
Notifies a successful reading with a buzzer sound (Muting available)
Power voltage
4.5 to 5.5 VDC
Consumption current
During operation: 265 mA or less; during standby: 70 mA or less
Ambient temperature range
At operation: 0 to + 45ºC; At storage: -10 to + 60ºC
Ambient humidity range
At operation and storage: 20 to 85% RH (with no icing or condensation)
Ambient atmosphere
No corrosive gases
Ambient light
Fluorescent lamp: 10,000lx or less, Sunlight: 100,000lx or less
Vibration resistance
10 to 150 Hz, half amplitude 0.35 mm, 3 directions (X/Y/Z), 8 minutes each 10 times
Degree of protection
Weight
Dimensions
Menu sheet reading, Sending commands from upper equipment, or SCAN button (only when executing code condition teaching)
External trigger (Transistor input)
Trigger by command (RS-232C)
Trigger a test reading by pressing the SCAN button on the product
Functional
specifications
Environmental
specifications
IP65 (IEC60529)
Main unit only
Approximately 90 g
Including accessories
Approximately 200 g (including mounting bracket and screws)
Packaged weight
Approximately 280 g (including packing carton)
Main unit
Approximately 41(W) × 33(D) × 24(H) mm
Packing carton
Approximately 240(W) × 110(D) × 40(H) mm
Input/output connector
Round DIN connector
Code length
Approximately 1.5 m
Minimum bending radius of cord
Approximately 23 mm
Operation manual, menu sheet, mounting bracket, M2 × 6 screws (two), M5 ×10 screws (two)
Accessories
Material, Color
Bar code: 0.127 mm
2D code: 0.212 mm
20mm (UPC 12 line)
Communication specification
Function setting method
Power supply
specification
V400-R2CF125
Front view
Direction of view
Case
PC, PET, black
Reading window
PMMA, transparent
Cable
Polyvinyl chloride (PVC), black
Mounting bracket
SUS304, silver
*1. These are the code types supported based on Omron’s read capability validation standard. It is recommended that the customer do its own validation in its actual work environment.
*2. Unless otherwise specified, the reading performance is defined with angle α = 0º, β = +15º, γ = 0º, R = ∞; illuminance:100 to 2001x, reading rate: 90% or more.
*3. The BAD buzzer is two low-pitched buzz sounds.
•QR code is the registered trademark of DENSO WAVE.
11
Reading range performance (typical example)
2D code (typical example)
100
Code types
QR Code
50
Data Matrix
PDF417
50 65
100
125 150
200
250
300
0
Bar code (typical example)
Code types
50
(48, 31)
(93, 59)
Code39
Code128
UPC
Explained with examples of following conditions:
•Contrast: MRD 63% (PCS = 0.9)
•Installation condition:
Pitch angle α = 0°, skew angle β = 15°
Tilt angle γ = 0°, curvature R = ∞
•Reading rate: 90% or more in 10 tries
Pitch angle
Skew angle
Resolution Reading distance Field-of-view size at reading distance
0.127
90 to 125
66×42 to 93×59
0.254
70 to 190
52×33 to 141×89
0.508
65 to 235
48×30 to 174×110
0.2
80 to 160
59×38 to 118×75
0.33
55 to 185
40×25 to 137×87
V400-R2CF65
2D code (typical example)
Code types
QR Code
Data Matrix
Tilt angle
PDF417
Curvature
Resolution Reading distance Field-of-view size at reading distance
0.169
70 to 80
51×33 to 59×38
0.381
45 to 110
33×21 to 81×52
0.212
65 to 90
48×31 to 66×42
0.127
65 to 80
48×31 to 59×38
0.254
65 to 110
48×31 to 81×52
2D Code Reader for DPM
Multi Code Reader
100
(Horizontal field of view, Vertical field of view)
Resolution Reading distance Field-of-view size at reading distance
0.212
95 to 115
70×44 to 85×54
0.381
60 to 185
44×28 to 137×87
0.254
80 to 145
59×38 to 107×68
0.169
85 to 130
63×40 to 96×61
0.254
65 to 180
48×30 to 133×85
Bar Code Reader
V400-R2CF125
(Unit: mm)
Bar code (typical example)
Code types
Dimensions
(Unit: mm)
20 dia.
Multi Code Reader
V400-R2CF65/R2CF125
16
37
Optical Character Recognition Sensor
Code39
Code128
UPC
Resolution Reading distance Field-of-view size at reading distance
0.127
65 to 85
48×31 to 62×40
0.254
60 to 110
44×28 to 81×52
0.18
55 to 100
40×26 to 74×47
0.33
60 to 125
44×28 to 92×58
2-M2 Depth 3 max
24
18.4
41.1
35.1
2-M2
Depth 3 max
Vinyl insulated round cord 3.8 dia.
10-core Black
Standard length 1.5 m
33
22
1.25
12
1.25
R1
3
10.65
25
18
30°
47
10.65
Optical axis
Connector
30°
.6
2-R2
5.2 dia.
12
Optical axis
Smart Camera
10.65
Optical axis
26.45
2.2 dia.
2-M5
.1
13
15°
15°
R35
Man.No.
Model number
Manual
Z333
V400-R2
Multi Code Reader V400-R2 Series User's Manual
1
Related Manuals
1.
R
2-
8.9
Mounting hole dimensions
12
Multi Code Reader
Reade
FQ-CR1 series
2D Code Reader for DPM
13
FQ-CR2 series
Bar Code Reader
Highly Advanced, Multi-functional Code Reader
That Can Handle Low-contrast and Glossy Surfaces
FQ-CR2
Removing Printing Irregularities or Noise
You can apply up to three of the four unique filters developed by
Combining Filtering
Erosion and dilation can be combined to
connect dots without changing the dot thickness.
OMRON in the desired order to remove printing irregularities
and noise, in order to achieve a stable reading.
Dilate
Erosion
Types of Filtering
FQ-CR1 Series
Serie
Smooth
Dilate
Smooths the image.
Erosion
For white codes, reduces the cell size.
Effective for reading separated dot codes.
For white codes, increases the cell size.
Effective for reading codes with cell spreading.
Median
Removes noise.
2D Code Reader for DPM
Multi Code Reader
Multi
M
ulti Co
Code Reader
Retry Reading Until Successful
Code Readers must be able to read codes even for poor printing conditions. You can automatically retry reading while changing the
FQ-CR2 Series
The following retry functions are provided.
exposure time and other reading conditions, even for changing workpieces or environments, to enable a stable reading.
1
Retrying the Specified Number of Times with the Same Conditions
2
Retrying While External Trigger Is Input
3
Retrying While Changing the Shutter Speed
NG
Reading is performed the specified number of times for the same scene.
NG
Optical Character Recognition Sensor
FQ-CR1
2D Code Reader for
Direct Part Marking codes
OK
FQ-CR2
High-power LEDs
The wider the field of view, the more difficult it is to maintain consistent lighting
within the field, causing errors in reading. The built-in LEDs of the FQ-CR Series
During level trigger input
Reading is performed until successful, as long as an external level trigger is input.
NG
Reading is performed for the same scene while changing the exposure time in stages.
NG
OK
NG
NG
NG
OK
1ms
1.3ms
0.7ms
1.6ms
use a unique OMRON DR optical system for effective light usage to maintain
Previous Lighting
High-power Lighting
4
Retrying While Changing the Reading Conditions
When reading DPM codes, inconsistencies in printing conditions can result in NGs if
previous models.
NG
NG
OK
Scene 1
Scene 2
Scene 3
reading is performed with only one set of reading settings. The FQ-CR allows you to
Register 32 sets of reading conditions.
HDR Function to Cut Out Ambient Light Interference
register up to 32 sets of reading conditions as scenes and retry reading while
Rapidly switch to the optimum reading conditions.
The HDR (high dynamic range) function minimizes the influence of changes in
the highest usage rates and changes the order to start with them to flexibly handle
changing the scenes in order. The system automatically determines the scenes with
materials that are difficult to light evenly, such as metal parts or glossy films, or in
Halation
locations subject to external light interference.
Stable Detection for
Metal Surfaces Subject to
Gloss and Inconsistent
Lighting
Polarizing Filter to Cut Specular Reflections
Verification with Master
ster Data
enables stable code reading even for metallic or other glossy surfaces.
Without Polarizing Filter
Up to 32 Code Readers can be controlled
Scene 1
FQ-CR1
A polarizing filter is included to cut specular reflection from glossy surfaces. This
Connection of Up to 32 Readers
Scene 2
Scene 4
Scene 6
Scene 8
Scene 32
changes in reading conditions. Of course you can specify a fixed order if required.
lighting conditions and light reflection. This enables stable inspections even for
With Polarizing Filter
Scene 3
Scene 5
Scene 7
Scene 31
Verification with Reference Code
NG
You can verify character strings to see
e if theyy ma
matc
match
tch
h
evice.
e.
preset master data without a special device.
OK
Connect up to 32 readers
from the Touch Finder setup console.
Expansion of required processes is
simple.
OK
Reference Code
Smart Camera
consistent lighting within the field of view at a brightness that is four times that of
12
Multi Code Reader
Reade
FQ-CR1 series
2D Code Reader for DPM
13
FQ-CR2 series
Bar Code Reader
Highly Advanced, Multi-functional Code Reader
That Can Handle Low-contrast and Glossy Surfaces
FQ-CR2
Removing Printing Irregularities or Noise
You can apply up to three of the four unique filters developed by
Combining Filtering
Erosion and dilation can be combined to
connect dots without changing the dot thickness.
OMRON in the desired order to remove printing irregularities
and noise, in order to achieve a stable reading.
Dilate
Erosion
Types of Filtering
FQ-CR1 Series
Serie
Smooth
Dilate
Smooths the image.
Erosion
For white codes, reduces the cell size.
Effective for reading separated dot codes.
For white codes, increases the cell size.
Effective for reading codes with cell spreading.
Median
Removes noise.
2D Code Reader for DPM
Multi Code Reader
Multi
M
ulti Co
Code Reader
Retry Reading Until Successful
Code Readers must be able to read codes even for poor printing conditions. You can automatically retry reading while changing the
FQ-CR2 Series
The following retry functions are provided.
exposure time and other reading conditions, even for changing workpieces or environments, to enable a stable reading.
1
Retrying the Specified Number of Times with the Same Conditions
2
Retrying While External Trigger Is Input
3
Retrying While Changing the Shutter Speed
NG
Reading is performed the specified number of times for the same scene.
NG
Optical Character Recognition Sensor
FQ-CR1
2D Code Reader for
Direct Part Marking codes
OK
FQ-CR2
High-power LEDs
The wider the field of view, the more difficult it is to maintain consistent lighting
within the field, causing errors in reading. The built-in LEDs of the FQ-CR Series
During level trigger input
Reading is performed until successful, as long as an external level trigger is input.
NG
Reading is performed for the same scene while changing the exposure time in stages.
NG
OK
NG
NG
NG
OK
1ms
1.3ms
0.7ms
1.6ms
use a unique OMRON DR optical system for effective light usage to maintain
Previous Lighting
High-power Lighting
4
Retrying While Changing the Reading Conditions
When reading DPM codes, inconsistencies in printing conditions can result in NGs if
previous models.
NG
NG
OK
Scene 1
Scene 2
Scene 3
reading is performed with only one set of reading settings. The FQ-CR allows you to
Register 32 sets of reading conditions.
HDR Function to Cut Out Ambient Light Interference
register up to 32 sets of reading conditions as scenes and retry reading while
Rapidly switch to the optimum reading conditions.
The HDR (high dynamic range) function minimizes the influence of changes in
the highest usage rates and changes the order to start with them to flexibly handle
changing the scenes in order. The system automatically determines the scenes with
materials that are difficult to light evenly, such as metal parts or glossy films, or in
Halation
locations subject to external light interference.
Stable Detection for
Metal Surfaces Subject to
Gloss and Inconsistent
Lighting
Polarizing Filter to Cut Specular Reflections
Verification with Master
ster Data
enables stable code reading even for metallic or other glossy surfaces.
Without Polarizing Filter
Up to 32 Code Readers can be controlled
Scene 1
FQ-CR1
A polarizing filter is included to cut specular reflection from glossy surfaces. This
Connection of Up to 32 Readers
Scene 2
Scene 4
Scene 6
Scene 8
Scene 32
changes in reading conditions. Of course you can specify a fixed order if required.
lighting conditions and light reflection. This enables stable inspections even for
With Polarizing Filter
Scene 3
Scene 5
Scene 7
Scene 31
Verification with Reference Code
NG
You can verify character strings to see
e if theyy ma
matc
match
tch
h
evice.
e.
preset master data without a special device.
OK
Connect up to 32 readers
from the Touch Finder setup console.
Expansion of required processes is
simple.
OK
Reference Code
Smart Camera
consistent lighting within the field of view at a brightness that is four times that of
Code Reader FQ-CR1/-CR2
Ordering Information
Code Reader
(Unit: mm)
Narrow View
Standard
Wide View(Long-distance)
(Short-distance)
300
240
Field of view
Field of view
2D
CodeReader
33
13
8.2
4.7
57
38 to
0
53
Field of view
13
7.5
8.2
Multi Code
Reader
53
0
2D
CodeReader
Multi Code
Reader
191
29
33
215
to
56
0
153
Field of view
220
970
to
2D
CodeReader
0
Multi Code
Reader
18
32
380
to
2D
CodeReader
Multi Code
Reader
NPN
FQ-CR20010F-M FQ-CR10010F-M
NPN
FQ-CR20050F-M FQ-CR10050F-M
NPN
FQ-CR20100F-M FQ-CR10100F-M
NPN
FQ-CR20100N-M FQ-CR10100N-M
PNP
FQ-CR25010F-M FQ-CR15010F-M
PNP
FQ-CR25050F-M FQ-CR15050F-M
PNP
FQ-CR25100F-M FQ-CR15100F-M
PNP
FQ-CR25100N-M FQ-CR15100N-M
Note: Tolerance (field of view): ±10% max.
Touch Finder
Cables
Type
Model
DC power supply
FQ2-D30
AC/DC/battery
FQ2-D31
Type
Cable length
FQ Ethernet Cables
(connect Sensor to Touch
Finder, Sensor to PC)
I/O Cables
Refer to the FQ2 Smart Camera Catalog (Cat. No. Q193) for other devices.
Model
2m
FQ-WN002
5m
FQ-WN005
10m
FQ-WN010
20m
FQ-WN020
2m
FQ-WD002
5m
FQ-WD005
10m
FQ-WD010
20m
FQ-WD020
Dimensions
(Unit: mm)
Code Reader
FQ-CR
46
1
Mounting Bracket
*1
8
18
9
32
Polarizing
Filter Attachment
(108)
45
OPTICAL
AXIS
38
*2
Mounting Hole Dimensions
20±0.1
67
14
Type
Note 1. Note 2.
Narrow View,
Standard
[email protected][email protected]/
[email protected][email protected]
11
57
Wide View
[email protected][email protected]/
[email protected][email protected]
3
49
Two, 4.5 dia.
Tightening torque: 1.2 N.m
Model
15
Ratings and Performance
Item
Model
Type
Field of view
Installation distance
Code
Image filter
Measurement trigger
I/O
specifications
Environmental
immunity
Materials
Weight
Accessories
LED class
32
High dynamic range (HDR), polarizing filter (attachment)
1/3-inch monochrome CMOS
1/250 to 1/32,258 s
1/250 to 1/30,000 s
752 × 480
Pulse
White
In Code Reader:1,000 items (If a Touch Finder is used, results can be saved up to the capacity of an SD card.)
In Code Reader:20 images (If a Touch Finder is used, images can be saved up to the capacity of an SD card.)
External trigger (single or continuous), Communications trigger (Ethernet TCP no-protocol)
7 signals
Input signals
• Single measurement input (TRIG)
• Control command inputs (IN0 to IN5)
3 signals
• Control output (BUSY)
Output signals
• Overall judgement output (OR)
• Error output (ERROR)
Note: The three output signals can be allocated for the judgements of individual inspection items.
Ethernet specification
100BASE-TX/10BASE-T
Communications
Ethernet TCP no-protocol
Power supply voltage
21.6 to 26.4 VDC (including ripple)
Current consumption
2.4 A max.
Operating: 0 to 50°C
Ambient temperature
Storage: −25 to 65°C
range
(with no icing or condensation)
Ambient humidity range Operating and storage: 35% to 85% (with no condensation)
Ambient atmosphere
No corrosive gas
Vibration resistance
10 to 150 Hz, single amplitude: 0.35 mm, X/Y/Z directions 8 min each, 10 times
(destruction)
Shock resistance
150 m/s2 3 times each in 6 direction (up, down, right, left, forward, and backward) Degree of protection
(destruction)
Degree of protection
IEC 60529 IP67 (Except when Polarizing Filter Attachment is mounted.)
Code Reader: PBT, PC, SUS
Mounting Bracket: PBT
Polarizing Filter Attachment: PBT, PC
Ethernet connector: Oil-resistance vinyl compound
I/O connector: Lead-free heat-resistant PVC
Narrow View/Standard View:Approx.160 g Wide View:Approx.150 g
• Mounting Bracket (FQ-XL) (1)
• Member registration sheet
• Polarizing Filter Attachment (FQ-XF1) (1)
• Instruction Manual
Risk Group 2 (IEC62471)
Related Manuals
Man.No.
Model number
Manual
Z329
FQ-CR1-M
Fixed Mount Multi Code Reader FQ-CR1-M User's manual
Z316
FQ-CR2-M
Fixed Mount 2D Code Reader FQ-CR2-M User's manual
Smart Camera
Ratings
32
Optical Character Recognition Sensor
Data logging
Verification function
Number of
simultaneous
inspections
Number of registered
scenes
Image filter
Image elements
Shutter
Processing resolution
Lighting method
Lighting color
Measurement data
Images
[email protected][email protected]: 0.040mm [email protected][email protected]: 0.070mm
[email protected][email protected]: 0.282mm [email protected][email protected]: 0.155mm
2D Code (DataMatrix (EC200), QR Code, MicroQR
Code, PDF417, MicroPDF417, GS1-Data Matrix
Bar code (JAN/EAN/UPC, Code39,
Codabar (NW-7), ITF (Interleaved 2 of 5),
2D Code (DataMatrix (EC200), QR Code)
Code 93, Code128/GS1-128, GS1 DataBar*
(Truncated, Stacked, Omni-directional, Stacked
Omni-directional, Limited, Expanded and Expanded
Stacked), Pharmacode and GS1-128 Composite
Code (CC-A, CC-B, CC-C))
Filter function (Smooth, Dilate, Erosion, Median),
Retry function, Code Error Correction Position
None
Display
None
Supported
2D Code Reader for DPM
Multi Code Reader
Main functions
Lighting
Multi Code Reader
FQ-CR10@@@@-M
FQ-CR15@@@@-M
Refer to Ordering Information on p.14 (Tolerance (field of view): ±10% max.)
Minimum resolution
Image input
2D Code Reader
FQ-CR20@@@@-M
FQ-CR25@@@@-M
NPN
PNP
Bar Code Reader
Code Reader
16
17
Optical Charact
Character Recognition Sensor
Bar Code Reader
An OCR Sensor with Built-in Dictionary for
Reading Expiration Dates and Lot Numbers
Utilities That Make Everyday Operation Easier
Optical Character
Recognition Sensor
2D Code Reader for DPM
Multi Code Reader
Verification to
Reduce Setup Work
You can verify the read character data against the character
data registered in the master data. Master data registration
FQ-CH Series
is easy. A character string is read and the result is
registered in the master data. This reduces setting time
and mistakes in setting character strings. You can register
up to 32 character strings in the master data and easily
change the current master data with an external signal.
Registered
Registration in Model Dictionary
Teach
Optical Character Recognition Sensor
You can add characters to the dictionary. You can achieve
reliable operation when reading special fonts even if
reading was not stable with the default settings.
Sensor
Logging Images and Reading Data
Approx. 80 Built-in Fonts
The read images and reading results can be temporarily
saved in the sensor, and up to 10,000 images and
characters, blurring, distortion, different backgrounds, and size changes have been included to enable stable and highly accurate reading
10,000,000 reading results can be saved in a 4-GB SD
with the built-in dictionary even for some variations in the characters.It is not necessary to set parameters to compensate for character
card. You can select logging both OK and NG results or only
contrast or positional offsetting.
NG results to aid in traceability.
Set the character formats.
Press the
TEACH Button.
Top: Tentatively read character string
SD
card
Images: 20
Reading results: 1,000 max.
Images: Approx. 10,000
Reading results: Approx. 10,000,000
(with 4-GB SD card)
Reading is started.
Time is required
for character
registration in the
dictionary.
Bottom: Character format
Up to four lines can be read. The
following characters can be read.
The character format is displayed from the read
results. Set the character format according the
format of the characters to read.
Letters of the alphabet: A to Z (uppercase)
Numbers: 0 to 9
Symbols: ‘ - . : /
Letter: $
Number: #
Symbol: @
Not read: *
Number or letter: ?
Characters from most printers can be read, including dot and impact printers.
Different printers
use different
printing devices.
Hot Printer
Inkjet Printer
Even in cases like the following one, where character registration is required for image matching methods, no character
registration is required to read the characters with this new method, which matches structural models of characteristic points.
Handles Approx. 80 Fonts
Thermal Printer
Laser Marker
Structural models record the
characteristics of each character in
approximately 80 fonts.
A
Unique recognition technology enables stable recognition of worn or distorted characters.
Worn and inclined
characters cannot be
read.
New OCR Algorithm: Matching with Structural Models
The character extraction
conditions are automatically
adjusted according to the
conditions of the printed
characters.
Worn Characters
Inclined Characters
Small Characters
A
The position and structure of characteristic points are used to recognize
characters.
Background Changes
A A
Size and Font Changes
Worn Characters
A
Inclined Characters
Smart Camera
The large amount of data in the built-in dictionary contains approximately 80 different fonts that are used on FA sites.Variations for worn
Draw boxes around characters.
Touch Finder
16
17
Optical Charact
Character Recognition Sensor
Bar Code Reader
An OCR Sensor with Built-in Dictionary for
Reading Expiration Dates and Lot Numbers
Utilities That Make Everyday Operation Easier
Optical Character
Recognition Sensor
2D Code Reader for DPM
Multi Code Reader
Verification to
Reduce Setup Work
You can verify the read character data against the character
data registered in the master data. Master data registration
FQ-CH Series
is easy. A character string is read and the result is
registered in the master data. This reduces setting time
and mistakes in setting character strings. You can register
up to 32 character strings in the master data and easily
change the current master data with an external signal.
Registered
Registration in Model Dictionary
Teach
Optical Character Recognition Sensor
You can add characters to the dictionary. You can achieve
reliable operation when reading special fonts even if
reading was not stable with the default settings.
Sensor
Logging Images and Reading Data
Approx. 80 Built-in Fonts
The read images and reading results can be temporarily
saved in the sensor, and up to 10,000 images and
characters, blurring, distortion, different backgrounds, and size changes have been included to enable stable and highly accurate reading
10,000,000 reading results can be saved in a 4-GB SD
with the built-in dictionary even for some variations in the characters.It is not necessary to set parameters to compensate for character
card. You can select logging both OK and NG results or only
contrast or positional offsetting.
NG results to aid in traceability.
Set the character formats.
Press the
TEACH Button.
Top: Tentatively read character string
SD
card
Images: 20
Reading results: 1,000 max.
Images: Approx. 10,000
Reading results: Approx. 10,000,000
(with 4-GB SD card)
Reading is started.
Time is required
for character
registration in the
dictionary.
Bottom: Character format
Up to four lines can be read. The
following characters can be read.
The character format is displayed from the read
results. Set the character format according the
format of the characters to read.
Letters of the alphabet: A to Z (uppercase)
Numbers: 0 to 9
Symbols: ‘ - . : /
Letter: $
Number: #
Symbol: @
Not read: *
Number or letter: ?
Characters from most printers can be read, including dot and impact printers.
Different printers
use different
printing devices.
Hot Printer
Inkjet Printer
Even in cases like the following one, where character registration is required for image matching methods, no character
registration is required to read the characters with this new method, which matches structural models of characteristic points.
Handles Approx. 80 Fonts
Thermal Printer
Laser Marker
Structural models record the
characteristics of each character in
approximately 80 fonts.
A
Unique recognition technology enables stable recognition of worn or distorted characters.
Worn and inclined
characters cannot be
read.
New OCR Algorithm: Matching with Structural Models
The character extraction
conditions are automatically
adjusted according to the
conditions of the printed
characters.
Worn Characters
Inclined Characters
Small Characters
A
The position and structure of characteristic points are used to recognize
characters.
Background Changes
A A
Size and Font Changes
Worn Characters
A
Inclined Characters
Smart Camera
The large amount of data in the built-in dictionary contains approximately 80 different fonts that are used on FA sites.Variations for worn
Draw boxes around characters.
Touch Finder
Optical Character Recognition Sensor FQ2-CH
Ordering Information
Optical Character Recognition Sensor
Narrow View
(Unit: mm)
Wide View(Long-distance)
Standard
(Short-distance)
300
240
Field of view
Field of view
Field of view
NPN
Monochr
ome
PNP
33
13
8.2
4.7
57
38 to
0
53
Field of view
13
7.5
8.2
0
Narrow View
FQ2-CH10010F-M
FQ2-CH15010F-M
56
to
153
191
29
33
0
Standard View
FQ2-CH10050F-M
FQ2-CH15050F-M
Field of view
53
215
Touch Finder
220
970
18
32
to
0
Wide View (Long-distance)
FQ2-CH10100F-M
FQ2-CH15100F-M
380
to
Wide View (Short-distance)
FQ2-CH10100N-M
FQ2-CH15100N-M
Cables
Type
Model
DC power supply
FQ2-D30
AC/DC/battery
FQ2-D31
Type
Cable length
FQ Ethernet Cables
(connect Sensor to Touch
Finder, Sensor to PC)
I/O Cables
Refer to the FQ2 Smart Camera Catalog (Cat. No. Q193) for other devices.
Model
2m
FQ-WN002
5m
FQ-WN005
10m
FQ-WN010
20m
FQ-WN020
2m
FQ-WD002
5m
FQ-WD005
10m
FQ-WD010
20m
FQ-WD020
Dimensions
(Unit: mm)
Optical Character Recognition Sensor
FQ2-CH
46
1
Mounting Bracket
*1
8
18
9
32
Polarizing
Filter Attachment
(108)
45
OPTICAL
AXIS
38
*2
Mounting Hole Dimensions
20±0.1
67
18
Two, 4.5 dia.
Tightening torque: 1.2 N.m
Type
Model
Note 1. Note 2.
Narrow View,
Standard
[email protected][email protected]
11
57
Wide View
[email protected][email protected]
3
49
19
Ratings and Performance
Model
Optical Character Recognition Sensor
NPN
FQ2-CH10@@@@-M
PNP
FQ2-CH15@@@@-M
Field of view
Refer to Ordering Information on p.18. (Tolerance (field of view): ±10% max.)
Installation distance
Inspection items
Main
functions
Data
logging
Normal retry, Exposure retry, Scene retry, Trigger retry
Number of simultaneous
measurements
32
Position compensation
Supported (360° Model position compensation, Edge position compensation, Linear correction)
Number of registered scenes
32
Image processing method
Monochrome
Image filter
High dynamic range (HDR) and polarizing filter (attachment)
Image elements
1/3-inch Monochrome CMOS
Shutter
Built-in lighting ON: 1/250 to 1/50,000 s
Built-in lighting OFF: 1/1 to 1/50,000 s
Processing resolution
752 × 480
Partial input function
Supported horizontally only
Image display
Zoom-in/Zoom-out/Fit, Rotating by 180°
Lighting method
Pulse
Lighting color
White
Measurement data
In Sensor: 1,000 items (If a Touch Finder is used, results can be saved up to the capacity of an SD card.)
Images
In Sensor: 20 images (If a Touch Finder is used, images can be saved up to the capacity of an SD card.)
Auxiliary function
Measurement trigger
Input signals
Ratings
Output signals
Statistical data, Test Measurements, I/O monitor, Password function, Simulation software, Sensor error history, Calibration,
Math (arithmetic, calculation functions, trigonometric functions, and logic functions)
External trigger (single or continuous)
Communications trigger (Ethernet TCP no-protocol, Ethernet UDP no-protocol, Ethernet FINS/TCP no-protocol, EtherNet/
IP, PLC Link, or PROFINET)
7 signals
• Single measurement input (TRIG)
• Control command input (IN0 to IN5)
3 signals
• Control output (BUSY)
• Overall judgement output (OR)
• Error output (ERROR)
Note: The assignments of the three output signals (OUT0 to OUT2) can also be changed to the following:
• READY
• RUN
• STG (Strobe trigger)
• OR0 (Item0 judgement) to OR31 (Item31 judgement) • Exp.0 judgement to Exp.31 judgement
Ethernet specifications
100Base-TX/10Base-T
Communications
Ethernet TCP no-protocol, Ethernet UDP no-protocol, Ethernet FINS/TCP no-protocol, EtherNet/IP, PLC Link, or PROFINET
I/O expansion
Possible by connecting FQ-SDU1_ Sensor Data Unit. 11 inputs and 24 outputs
RS-232C
Possible by connecting FQ-SDU2_ Sensor Data Unit. 8 inputs and 7 outputs
Power supply voltage
21.6 to 26.4 VDC (including ripple)
Current consumption
2.4 A max.
Ambient temperature range
Operating: 0 to 40°C, Storage: -25 to 65°C (with no icing or condensation)
Ambient humidity range Operating and storage: 35% to 85% (with no condensation)
Environm
ental
immunity
Ambient atmosphere
No corrosive gas
Vibration resistance(destruction)
10 to 150 Hz, single amplitude: 0.35 mm, X/Y/Z directions 8 min each, 10 times
Shock resistance(destruction)
150 m/s2 3 times each in 6 direction (up, down, right, left, forward, and backward)
Degree of protection
IEC 60529 IP67 (Except when Polarizing Filter Attachment is mounted or connector cap is removed.)
Materials
Sensor: PBT, PC, SUS, Mounting Bracket: PBT, Polarizing Filter Attachment: PBT, PC
Ethernet connector: Oil-resistance vinyl compound, I/O connector: Lead-free heat-resistant PVC
Weight
Narrow View/Standard View:Approx.160 g Wide View:Approx.150 g
Accessories included with sensor
Mounting Bracket (FQ-XL) (1), Polarizing Filter Attachment (FQ-XF1) (1), Instruction Manual, Member Registration Sheet
LED class
Risk Group 2 (IEC 62471)
Related Manuals
Man.No.
Z337
Z338
Model number
FQ2-S1/S2/S3/S4/CH
FQ2-S1/S2/S3/S4/CH
* EtherNet/IPTM is the trademark of ODVA.
Manual
Smart Camera FQ2-S/CH Series User's manual
Smart Camera FQ2-S/CH Series User's manual (Communication Settings)
Smart Camera
I/O
specificat
ions
Supported
Retry function
Optical Character Recognition Sensor
Lighting
Verification function
OCR
• Alphabet A to Z
• Number 0 to 9
• Symbol ' - . : /
Model dictionary
Weak smoothing, Strong smoothing, Dilate, Erosion, Median, Extract edges, Extract horizontal edges,
Extract vertical edges, Enhance edges, Background suppression
2D Code Reader for DPM
Multi Code Reader
Image
input
Image filter
Bar Code Reader
Item
20
21
Smart
Sma
rt Camera
Cam
mera
Code and Character Verification
Verificatti on
OCR and Code Reading inspection items can
an be ccombined
d to
t
er strings all within
n
read codes and verify them against character
the FQ2. No programming of external devices
ces is required.
pose
Purpose
Measurement Flow
Position Compensation
FQ2-S4 Series
2D Code Reader for DPM
Multi Code Reader
Smart Camera
Bar Code Reader
The High End of OMRON Tracing Products That Operates
as a Code Reader or OCR and Also Performs Inspections
Compe
Compensates
for the
position of the
positio
e box.
Reading
Bar Code
OCR
Outputs
Data
Rea the Bar Code.
Reads
Rea the character string
Reads
and verifiess it against the
Bar Code in
n .
Reads the Bar Code.
Reads the character string and
verifies it against the Bar Code
Outputs the verified
character string.
Although previously performed as separate processes, charac-
Previous Vision Sensors
What was two processes...
ter verification and inspections can now both be performed with
one FQ2 Sensor. This helps you reduce costs and save space.
A Complete Range of Top-end Functions
Measurement Flow
Purpose
Image Filters
Adjusts the image so that it is
easier to inspect.
Character verification with an OCR
A complete set of functions for stable reading even with low contrast or shiny surfaces along with high-demand communications
interfaces. Printed character checking, Bar Code checking, packaging condition inspections, and much more with just one Smart Camera.
Position Compensation
OCR HDR
Megapixel
capacity
Real
color
Sub-pixel High-power
processing
lighting
Monochrome
C
-mount
9
inspection
items
11
image
filters
32 360°
-camera
expansion
I/O
IP67 E-IP PLC
FINS 34points
Link
position
compensation
RS232C
Ultrawide
field of view
Password
DAP
partial input
...is now combined into one process.
Inspections
nspection
OCR
Search
Image
inversion
FQ2-S4/CH Series Smart Camera
Rea
Reads the lot number and date.
Labe
Label position inspection
Character Verification
OK
Calculations and Outputs
Individual Judgement Output
Label Position Inspection
Outputs the judgements of
and .
Reads both Codes and Characters in One View with 1.3 Megapixels
Code Reading and Component Positioning
It is generally said that a resolution of 700,000 pixels or higher is required to read both codes and characters in one field of view. The
The Sensor can measure angles of rotation and other position
FQ2-S4 Series includes 760,000-pixel models with built-in lighting as well as 1,300,000-pixel models with C-mounts for a flexible selection
information, so it can also be used for positioning. Inspec-
of fields of view so you can stably read information-heavy codes with one read image.
tions can also be performed for the number and size of holes
Number and Sizes of Holes
along with the position information.
Megapixel CMOS Sensor
350,000-pixel Image
1,300,000-pixel Image
NG
Measurement Flow
Purpose
Image Filters
Adjusts the image so that
to inspect
it is easier
ea
Inspections and Measurements
1.3 Megapixels
Color
Monochrome
760,000 Pixels
Color
Shape Search II
Labeling
2D-code(DPM)
Com
Component
incline and position
Number of holes and hole sizes
Num
N
Reads 2D Code
Rea
Monochrome
Calculations and Outputs
Sensor with C-mount
Inclination
Integrated Sensor
Calculation
Data Output
Reads 2D Code
Calculates data for external output.
Outputs the position information and incline.
Smart Camera
Code Highspeed
Reader image
processor
Compe
Compensates
for the
position of the box.
positio
Inspection with a Vision Sensor
Optical Character Recognition Sensor
Character Verification and
Label Position Inspection
20
21
Smart
Sma
rt Camera
Cam
mera
Code and Character Verification
Verificatti on
OCR and Code Reading inspection items can
an be ccombined
d to
t
er strings all within
n
read codes and verify them against character
the FQ2. No programming of external devices
ces is required.
pose
Purpose
Measurement Flow
Position Compensation
FQ2-S4 Series
2D Code Reader for DPM
Multi Code Reader
Smart Camera
Bar Code Reader
The High End of OMRON Tracing Products That Operates
as a Code Reader or OCR and Also Performs Inspections
Compe
Compensates
for the
position of the
positio
e box.
Reading
Bar Code
OCR
Outputs
Data
Rea the Bar Code.
Reads
Rea the character string
Reads
and verifiess it against the
Bar Code in
n .
Reads the Bar Code.
Reads the character string and
verifies it against the Bar Code
Outputs the verified
character string.
Although previously performed as separate processes, charac-
Previous Vision Sensors
What was two processes...
ter verification and inspections can now both be performed with
one FQ2 Sensor. This helps you reduce costs and save space.
A Complete Range of Top-end Functions
Measurement Flow
Purpose
Image Filters
Adjusts the image so that it is
easier to inspect.
Character verification with an OCR
A complete set of functions for stable reading even with low contrast or shiny surfaces along with high-demand communications
interfaces. Printed character checking, Bar Code checking, packaging condition inspections, and much more with just one Smart Camera.
Position Compensation
OCR HDR
Megapixel
capacity
Real
color
Sub-pixel High-power
processing
lighting
Monochrome
C
-mount
9
inspection
items
11
image
filters
32 360°
-camera
expansion
I/O
IP67 E-IP PLC
FINS 34points
Link
position
compensation
RS232C
Ultrawide
field of view
Password
DAP
partial input
...is now combined into one process.
Inspections
nspection
OCR
Search
Image
inversion
FQ2-S4/CH Series Smart Camera
Rea
Reads the lot number and date.
Labe
Label position inspection
Character Verification
OK
Calculations and Outputs
Individual Judgement Output
Label Position Inspection
Outputs the judgements of
and .
Reads both Codes and Characters in One View with 1.3 Megapixels
Code Reading and Component Positioning
It is generally said that a resolution of 700,000 pixels or higher is required to read both codes and characters in one field of view. The
The Sensor can measure angles of rotation and other position
FQ2-S4 Series includes 760,000-pixel models with built-in lighting as well as 1,300,000-pixel models with C-mounts for a flexible selection
information, so it can also be used for positioning. Inspec-
of fields of view so you can stably read information-heavy codes with one read image.
tions can also be performed for the number and size of holes
Number and Sizes of Holes
along with the position information.
Megapixel CMOS Sensor
350,000-pixel Image
1,300,000-pixel Image
NG
Measurement Flow
Purpose
Image Filters
Adjusts the image so that
to inspect
it is easier
ea
Inspections and Measurements
1.3 Megapixels
Color
Monochrome
760,000 Pixels
Color
Shape Search II
Labeling
2D-code(DPM)
Com
Component
incline and position
Number of holes and hole sizes
Num
N
Reads 2D Code
Rea
Monochrome
Calculations and Outputs
Sensor with C-mount
Inclination
Integrated Sensor
Calculation
Data Output
Reads 2D Code
Calculates data for external output.
Outputs the position information and incline.
Smart Camera
Code Highspeed
Reader image
processor
Compe
Compensates
for the
position of the box.
positio
Inspection with a Vision Sensor
Optical Character Recognition Sensor
Character Verification and
Label Position Inspection
Smart Camera FQ2-S4 Series
Ordering Information
Smart Camera
(Unit: mm)
[Standard Type]
Narrow View
Field of view
Number of pixels
NPN
Color
PNP
NPN
Monochr
ome
PNP
33
13
8.2
4.7
57
38 to
8.2
56
0
Narrow View
300
240
53
13
7.5
Field of view
(Short-distance)
(Long-distance)
Field of view
Field of view
0
Wide View
Standard
53
970
FQ2-S40010F
FQ2-S45010F
FQ2-S40010F-M
FQ2-S45010F-M
0
Wide View
(Long-distance)
350,000 pixels
FQ2-S40100F
FQ2-S45100F
FQ2-S40100F-M
FQ2-S45100F-M
FQ2-S40050F
FQ2-S45050F
FQ2-S40050F-M
FQ2-S45050F-M
18
32
to
220
0
191
29
33
215
to
Field of view
153
380
to
Wide View
(Short-distance)
Standard View
FQ2-S40100N
FQ2-S45100N
FQ2-S40100N-M
FQ2-S45100N-M
[High-resolution Type]
Narrow View
Wide View
Standard
(Short-distance)
(Long-distance)
300
240
Field of view
Number of pixels
NPN
Color
PNP
NPN
Monochr
ome
PNP
Field of view
13
7.5
47.3
13
11.6
6.7
57
38 to
0
53
Field of view
Field of view
11.6
56
0
53
0
970
25.9
32
to
220
0
380
to
C-mount type needs a lens.
Refer to the optical chart
on the FQ2 Catalog
(Cat. No. Q193).
Wide View
(Short-distance)
Standard View
FQ2-S40010F-08
FQ2-S45010F-08
FQ2-S40010F-08M
FQ2-S45010F-08M
268
29
47.3
215
to
Field of view
214
Wide View
(Long-distance)
760,000 pixels
FQ2-S40050F-08
FQ2-S40100F-08
FQ2-S45050F-08
FQ2-S45100F-08
FQ2-S40050F-08M
FQ2-S40100F-08M
FQ2-S45050F-08M
FQ2-S45100F-08M
Narrow View
C-mount
1.3 million pixels
FQ2-S40-13
FQ2-S45-13
FQ2-S40-13M
FQ2-S45-13M
FQ2-S40100N-08
FQ2-S45100N-08
FQ2-S40100N-08M
FQ2-S45100N-08M
Refer to the FQ2 Smart Camera Catalog (Cat. No. Q193) for other devices.
Dimensions
(Unit: mm)
Integrated Sensor
FQ2-S4@@@@@@ (-@@@)
C-mount
FQ2-S4@-13@
4-M3 Depth: 4
Mounting hole dimensions
Four, 3.4 dia.
26
Mounting
Bracket
45
OPTICAL
AXIS
38
(108)
19
32
3.5
69.5
9
78
Optical
axis
1
46
67
29
dia.
26±0.1
69.5±0.1
Mounting screw recommended
(12.5) tightening torque:0.54N·m
12.3
26
13
38
(3.8)
4-M3 Depth: 4 *
3.5
6.5
69.5
4.5
6-M3 Depth: 4
9
Polarizing
Filter
Attachment
*1
8
18
26
38
*2
Mounting Hole
Dimensions
3.5
37
32.5
* The shape of opposite side similar.
20±0.1
22
Mounting Base
FQ-XLC
Two,
4.5 dia.
Tightening torque: 1.2 N.m
* Dimentions with the Mounting Bracket
Type
Model
Narrow View, [email protected] (-@@@)
Standard
[email protected] (-@@@)
[email protected] (-@@@)
Wide View
[email protected] (-@@@)
Note 1.
Note 2.
11
57
3
49
(included with
Sensor)
1/4-20UNC Depth: 4
2-M3 Depth: 4
4-M4 Depth: 4
Mounting hole dimensions
Two, 3.4 dia.
Four, 4.5 dia.
20
34 18
7.2
20.2
23.5
16.3±0.1
20.2±0.1
65
80.5
20±0.1
57.8±0.1
Mounting screw recommended tightening
torque:0.54N·m
3
9
18±0.1
6
23
Ratings and Performance
Item
NPN
PNP
Field of view
FQ2-S40@@@@
FQ2-S45@@@@
Model
Installation distance
Inspection items
Main
functions
Image filter
Image
input
Image elements
Shutter
Inspection/ID Model
FQ2-S40@@@@-08 FQ2-S40@@@@-08M
FQ2-S45@@@@-08 FQ2-S45@@@@-08M
FQ2-S40-13
FQ2-S40-13M
FQ2-S45-13
FQ2-S45-13M
Select a lens according to the field of view
and installation distance.
Refer to Ordering Information on p.22. (Tolerance (field of view): ±10% max.)
Refer to the optical chart on the FQ2 Catalog
(Cat. No. Q193).
Shape search III, shape search II, search, sensitive search, area, color data, edge position, edge pitch, edge width, labeling,
OCR *1, Bar code *2, 2D-code *2, 2D-code(DMP) *3, and Model dictionary
32
Supported (360º Model position compensation, Edge position compensation, Linear correction)
32 *4
Supported
Normal retry, Exposure retry, Scene retry, Trigger retry
Real color
Monochrome
Real color
Monochrome
Real color
Monochrome
High dynamic range (HDR), image adjustment(Color Gray Filter, Weak smoothing, Strong smoothing, Dilate, Erosion, Median, Extract
edges, Extract horizontal edges, Extract vertical edges, Enhance edges, Background suppression), polarizing filter (attachment), and
white balance (Sensors with Color Cameras only), Brightness Correction
1/3-inch color
1/3-inch
1/2-inch color
1/2-inch
1/2-inch color
1/2-inch
CMOS
Monochrome CMOS CMOS
Monochrome CMOS CMOS
Monochrome CMOS
Built-in lighting ON: 1/250 to 1/50,000 s
Built-in lighting ON: 1/250 to 1/60,000 s
1/1 to 1/4,155 s
Built-in lighting OFF: 1/1 to 1/50,000 s
Built-in lighting OFF: 1/1 to 1/4,155 s
The types of characters to be read are the same as those of FQ2-CH Optical Character Recognition Sensor (p.19).
The types of cedes to be read are the same as those of FQ-CR1 Multi Code Reader (p.15).
The types of cedes to be read are the same as those of FQ-CR2 2D Code Reader (p.15).
Depending on the settings, the number of scenes that can be registered is reduced due to memory restrictions.
Related Manuals
Man.No.
Z337
Z338
Model number
FQ2-S1/S2/S3/S4/CH
FQ2-S1/S2/S3/S4/CH
Manual
Smart Camera FQ2-S/CH Series User's manual
Smart Camera FQ2-S/CH Series User's manual (Communication Settings)
Smart Camera
*1.
*2.
*3.
*4.
Optical Character Recognition Sensor
752 × 480
928 × 828
1280 × 1024
Supported horizontally only.
Supported horizontally and vertically
Zoom-in/Zoom-out/Fit, Rotating by 180º
--C-mount
Pulse
--Lighting
White
--In Sensor: 1,000 items (If a Touch Finder is used, results can be saved up to the capacity of an SD card.)
Data
logging
In Sensor: 20 images (If a Touch Finder is used, images can be saved up to the capacity of an SD card.)
Statistical data, Test Measurements, I/O monitor, Password function, Simulation software, Sensor error history, Calibration,
Auxiliary function
Math (arithmetic, calculation functions, trigonometric functions, and logic functions)
External trigger (single or continuous)
Measurement trigger
Communications trigger (Ethernet TCP no-protocol, Ethernet UDP no-protocol, Ethernet FINS/TCP no-protocol, EtherNet/IP, PLC Link, or PROFINET)
7 signals
Input signals
• Single measurement input (TRIG)
• Control command input (IN0 to IN5)
3 signals
• Control output (BUSY)
• Overall judgement output (OR)
I/O
Output signals
• Error output (ERROR)
specifica
Note: The assignments of the three output signals (OUT0 to OUT2) can also be changed to the following:
tions
• READY
• RUN
• STG (Strobe trigger)
• OR0 (Item0 judgement) to OR31 (Item31 judgement) • Exp.0 judgement to Exp.31 judgement
Ethernet specifications 100Base-TX/10Base-T
Communications
Ethernet TCP no-protocol, Ethernet UDP no-protocol, Ethernet FINS/TCP no-protocol, EtherNet/IP, PLC Link, or PROFINET
I/O expansion
Possible by connecting FQ-SDU1_ Sensor Data Unit. 11 inputs and 24 outputs
RS-232C
Possible by connecting FQ-SDU2_ Sensor Data Unit. 8 inputs and 7 outputs
Power supply voltage 21.6 to 26.4 VDC (including ripple)
Ratings
Current consumption 2.4 A max.
0.3 A max.
Ambient
Operating: 0 to 40ºC, Storage: -25 to 65ºC
temperature range
(with no icing or condensation)
Ambient humidity range Operating and storage: 35% to 85% (with no condensation)
Ambient atmosphere No corrosive gas
Environ
mental
Vibration resistance
10 to 150 Hz, single amplitude: 0.35 mm, X/Y/Z directions
immunity (destruction)
8 min each, 10 times
Shock resistance
150 m/s2 3 times each in 6 direction (up, down, right, left, forward, and backward)
(destruction)
Degree of protection
IEC 60529 IP67 (Except when Polarizing Filter Attachment is mounted or connector cap is removed.)
IEC 60529 IP40
Sensor: PBT, PC, SUS
Cover: Zinc-plated steel,
Mounting Bracket: PBT
Thickness: 0.6 mm
Materials
Polarizing Filter Attachment: PBT, PC
Case: Aluminum diecast alloy (ADC-12)
Ethernet connector: Oil-resistance vinyl compound
Mounting base: Polycarbonate ABS
I/O connector: Lead-free heat-resistant PVC
Narrow View/Standard View:Approx.160 g
Approx. 160 g without base,
Weight
Wide View:Approx.150 g
Approx. 185 g with base
Mounting Bracket (FQ-XL)(1)
Mounting Base (FQ-XLC) (1)
Accessories included
Polarizing Filter Attachment (FQ-XF1) (1)
Mounting Screw (M3 × 8mm)(4)
with sensor
Instruction Manual, Member Registration Sheet
Instruction Manual, Member Registration Sheet
LED class
Risk Group 2 (IEC 62471)
--Processing resolution
Partial input function
Image display
Lens mounts
Lighting method
Lighting color
Measurement data
Images
2D Code Reader for DPM
Multi Code Reader
Number of simultaneous
measurements
Position compensation
Number of registered scenes
Calibration
Retry function
Image processing method
FQ2-S40@@@@-M
FQ2-S45@@@@-M
Bar Code Reader
Sensor [Inspection/ID Model FQ2-S4 Series]
READ AND UNDERSTAND THIS CATALOG
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments.
WARRANTY
OMRONʼs exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if
specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR
FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN
ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS
OMRONʼS ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND
NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
SUITABILITY FOR USE
THE PRODUCTS CONTAINED IN THIS CATALOG ARE NOT SAFETY RATED. THEY ARE NOT DESIGNED OR RATED FOR ENSURING
SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH
PURPOSES. Please refer to separate catalogs for OMRON's safety rated products.
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the
customerʼs application or use of the product.
At the customerʼs request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply
to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end
product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all
possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles,
safety equipment, and installations subject to separate industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT
THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED
AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PERFORMANCE DATA
Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may
represent the result of OMRONʼs test conditions, and the users must correlate it to actual application requirements. Actual performance is subject
to the OMRON Warranty and Limitations of Liability.
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made.
However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix
or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual
specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
ERRORS AND OMISSIONS
The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical,
typographical, or proofreading errors, or omissions.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the userʼs programming of a programmable product, or any consequence thereof.
COPYRIGHT AND COPY PERMISSION
This document shall not be copied for sales or promotions without permission.
This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this
document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in its entirety.
Note: Do not use this document to operate the Unit.
OMRON Corporation
Industrial Automation Company
Authorized Distributor:
Tokyo, JAPAN
Contact: www.ia.omron.com
Regional Headquarters
OMRON EUROPE B.V.
Wegalaan 67-69-2132 JD Hoofddorp
The Netherlands
Tel: (31)2356-81-300/Fax: (31)2356-81-388
OMRON ELECTRONICS LLC
One Commerce Drive Schaumburg,
IL 60173-5302 U.S.A.
Tel: (1) 847-843-7900/Fax: (1) 847-843-7787
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road # 05-05/08 (Lobby 2),
Alexandra Technopark,
Singapore 119967
Tel: (65) 6835-3011/Fax: (65) 6835-2711
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower,
200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120, China
Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200
© OMRON Corporation 2013 All Rights Reserved.
In the interest of product improvement,
specifications are subject to change without notice.
CSM_12_4_0416
Printed in Japan
Cat. No. Q195-E1-01
0313(0313)
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